CN103205130B - Energy-saving and environment-friendly asphalt modifier - Google Patents
Energy-saving and environment-friendly asphalt modifier Download PDFInfo
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Abstract
本发明属于沥青改性领域,提供了一种节能环保沥青改性剂,以重量份数计,由以下原料组成:水100份,硬脂酸钠8~18份,油酸钠8~18份,十六酸2~4份或10~15份,十二烷基硫酸钠2~8份,十六烷基三甲基溴化铵4~10份,脂肪醇硫酸钠0份或2~8份。针对基质沥青、SBS改性沥青和橡胶沥青三种沥青都有具体优选的配方和使用掺量。该沥青改性剂可以提高沥青的流动性,在相同的流动性下可以降低沥青的施工温度,节约能源,施工过程中污染气体排放量少,环保性能好。还可以改善沥青混合料的使用性能,在高温抗车辙性能与未使用前基本相同,满足工况条件,低温抗开裂性能和水稳定性能有显著提高。The invention belongs to the field of asphalt modification and provides an energy-saving and environment-friendly asphalt modifier, which consists of the following raw materials in parts by weight: 100 parts of water, 8-18 parts of sodium stearate, and 8-18 parts of sodium oleate , 2-4 parts or 10-15 parts of palmitic acid, 2-8 parts of sodium lauryl sulfate, 4-10 parts of cetyltrimethylammonium bromide, 0 parts or 2-8 parts of sodium fatty alcohol sulfate share. For base asphalt, SBS modified asphalt and rubber asphalt, there are specific and preferred formulas and dosages. The asphalt modifier can improve the fluidity of the asphalt, and can reduce the construction temperature of the asphalt under the same fluidity, save energy, have less polluting gas emissions during the construction process, and have good environmental protection performance. It can also improve the service performance of the asphalt mixture. The anti-rutting performance at high temperature is basically the same as that before it is used. It meets the working conditions, and the low-temperature cracking resistance and water stability are significantly improved.
Description
技术领域technical field
本发明属于沥青改性领域,涉及一种沥青改性剂,一种节能环保型沥青改性剂。The invention belongs to the field of asphalt modification, and relates to an asphalt modifier, which is an energy-saving and environment-friendly asphalt modifier.
背景技术Background technique
我国高速公路行业发展迅速,特别是“十一五”期间,高速公路网已基本形成,在“十二五”期间,我国高速公路网将进一步扩大。由于沥青路面的诸多优点,从路面结构上看,高速公路绝大部分采用的是沥青路面。目前,对于沥青路面的铺筑方法,国内常采用的热拌热铺(HMA)的方法,这种方法通常是将沥青加热到150~160℃,矿料加热到165~175℃,然后在150~160℃的温度下拌和,如果采用改性沥青,温度还需提高20℃~30℃左右。如此高的温度会导致沥青路面在施工中排放大量的CO2、CO、SO2和NOx等气体和粉尘,以及在沥青混合料生产中消耗更多的能量,这样就加剧了对环境的破坏和对不可再生资源的消耗,这样的情况必然不符合可持续发展的理念。此外,城市道路由于白天交通量大,一般都在晚上施工,再比如在寒冷地区和高原地区,其环境温度也比较低,在低环境温度的条件下要求高的施工温度必然要付出更大的代价。所以,采用一种沥青改性剂,降低沥青路面施工温度可以有效的缓解上面的不足,同时改善沥青混合料的某些使用性能。my country's expressway industry has developed rapidly, especially during the "Eleventh Five-Year Plan" period, when the expressway network has been basically formed. During the "Twelfth Five-Year Plan" period, my country's expressway network will be further expanded. Due to the many advantages of asphalt pavement, from the perspective of pavement structure, most highways use asphalt pavement. At present, for the paving method of asphalt pavement, the method of hot mix and hot paving (HMA) is often used in China. This method usually heats the asphalt to 150-160°C, heats the mineral aggregate to 165-175°C, and then heats the asphalt at 150-175°C. Mix at a temperature of ~160°C. If modified asphalt is used, the temperature needs to be increased by about 20°C to 30°C. Such a high temperature will cause the asphalt pavement to emit a large amount of gas and dust such as CO 2 , CO, SO 2 and NO x during construction, and consume more energy in the production of asphalt mixture, which will aggravate the damage to the environment And the consumption of non-renewable resources, such a situation is definitely not in line with the concept of sustainable development. In addition, urban roads are generally constructed at night due to the heavy traffic volume during the day. For example, in cold regions and plateau regions, the ambient temperature is relatively low. Under the condition of low ambient temperature, it is necessary to pay a higher construction temperature. cost. Therefore, using an asphalt modifier to reduce the construction temperature of asphalt pavement can effectively alleviate the above shortcomings, and at the same time improve some performance of asphalt mixture.
发明内容Contents of the invention
针对现有技术中存在的不足,本发明的目的在于,提供一种节能环保沥青改性剂,它能有效的降低沥青混合料的施工温度,减少污染气体的排放和能源的消耗,并且改善了沥青混合料的使用性能。In view of the deficiencies in the prior art, the object of the present invention is to provide an energy-saving and environment-friendly asphalt modifier, which can effectively reduce the construction temperature of asphalt mixture, reduce the emission of polluting gases and energy consumption, and improve the Performance of asphalt mixture.
为了实现上述任务,本发明采用如下技术方案予以实现:In order to realize above-mentioned task, the present invention adopts following technical scheme to realize:
一种节能环保沥青改性剂,以重量份数计,由以下原料组成:水100份,硬脂酸钠8~18份,油酸钠8~18份,十六酸2~4份或10~15份,十二烷基硫酸钠2~8份,十六烷基三甲基溴化铵4~10份,脂肪醇硫酸钠0份或2~8份。An energy-saving and environment-friendly asphalt modifier, which consists of the following raw materials in parts by weight: 100 parts of water, 8-18 parts of sodium stearate, 8-18 parts of sodium oleate, 2-4 parts of palmitic acid or 10 ~15 parts, 2~8 parts of sodium lauryl sulfate, 4~10 parts of cetyltrimethylammonium bromide, 0 part or 2~8 parts of fatty alcohol sodium sulfate.
优选的适用于基质沥青的节能环保沥青改性剂,以重量份数计,由以下原料组成:水100份,硬脂酸钠10~15份,油酸钠10~15份,十六酸10~15份,十二烷基硫酸钠4~8份,十六烷基三甲基溴化铵8~10份。The preferred energy-saving and environment-friendly asphalt modifier suitable for base asphalt is composed of the following raw materials in parts by weight: 100 parts of water, 10-15 parts of sodium stearate, 10-15 parts of sodium oleate, and 10 parts of palmitic acid ~15 parts, 4~8 parts of sodium lauryl sulfate, 8~10 parts of hexadecyltrimethylammonium bromide.
优选的适用于SBS改性沥青的节能环保沥青改性剂,以重量份数计,由以下原料组成:水100份,硬脂酸钠8~10份,油酸钠8~10份,十六酸10~15份,十二烷基硫酸钠4~8份,十六烷基三甲基溴化铵4~8份,脂肪醇硫酸钠4~8份。The preferred energy-saving and environment-friendly asphalt modifier suitable for SBS modified asphalt is composed of the following raw materials in parts by weight: 100 parts of water, 8-10 parts of sodium stearate, 8-10 parts of sodium oleate, sixteen 10-15 parts of acid, 4-8 parts of sodium lauryl sulfate, 4-8 parts of cetyltrimethylammonium bromide, 4-8 parts of fatty alcohol sodium sulfate.
优选的适用于橡胶沥青的节能环保沥青改性剂,以重量份数计,由以下原料组成:水100份,硬脂酸钠15~18份,油酸钠15~18份,十六酸2~4份,十二烷基硫酸钠2~4份,十六烷基三甲基溴化铵8~10份,脂肪醇硫酸钠2~4份。The preferred energy-saving and environment-friendly asphalt modifier suitable for rubber asphalt is composed of the following raw materials in parts by weight: 100 parts of water, 15-18 parts of sodium stearate, 15-18 parts of sodium oleate, 2 hexadecanoic acid ~4 parts, 2~4 parts of sodium lauryl sulfate, 8~10 parts of cetyltrimethylammonium bromide, 2~4 parts of fatty alcohol sodium sulfate.
适用于基质沥青的节能环保沥青改性剂的使用掺量为基质沥青重量的4%~5%。The dosage of energy-saving and environment-friendly asphalt modifier suitable for base asphalt is 4% to 5% of the weight of base asphalt.
适用于SBS改性沥青的节能环保沥青改性剂的使用掺量为SBS改性沥青重量的3%~5%。The dosage of the energy-saving and environment-friendly asphalt modifier suitable for SBS modified asphalt is 3% to 5% of the weight of SBS modified asphalt.
适用于橡胶沥青的节能环保沥青改性剂的使用掺量为橡胶沥青重量的4%~5%。The dosage of energy-saving and environment-friendly asphalt modifier suitable for rubber asphalt is 4% to 5% of the weight of rubber asphalt.
本发明与现有技术相比,有益的技术效果是:Compared with the prior art, the present invention has beneficial technical effects as follows:
(1)本发明的节能环保型沥青改性剂可以降低沥青的高温粘度,提高沥青的流动性,在相同的流动性下可以降低沥青的施工温度,节约能源,较低的施工温度,施工过程中污染气体排放量少,环保性能好。本发明的节能环保型沥青改性剂使用于基质沥青时,降低施工温度10℃;使用于SBS改性沥青时,降低施工温度20℃;使用于橡胶沥青时,降低施工温度25℃;(1) The energy-saving and environment-friendly asphalt modifier of the present invention can reduce the high-temperature viscosity of asphalt, improve the fluidity of asphalt, and can reduce the construction temperature of asphalt under the same fluidity, save energy, and lower construction temperature. Low emission of medium-pollution gas and good environmental performance. When the energy-saving and environment-friendly asphalt modifier of the present invention is used in base asphalt, the construction temperature can be reduced by 10°C; when it is used in SBS modified asphalt, the construction temperature can be reduced by 20°C; when it is used in rubber asphalt, the construction temperature can be reduced by 25°C;
(2)本发明的节能环保型沥青改性剂可以改善沥青混合料的使用性能,在高温抗车辙性能与未使用前基本相同,满足工况条件,低温抗开裂性能和水稳定性能有显著提高。基质沥青加入该改性剂后,其低温抗开裂性能提高15%~20%,水稳定性能提高3%~5%;SBS改性沥青加入该改性剂后,其低温抗开裂性能提高8%~10%,水稳定性能提高4%~5%;橡胶沥青混合料加入改性剂后,其低温抗开裂性能提高10%~12%,水稳定性能提高3%~4%。(2) The energy-saving and environment-friendly asphalt modifier of the present invention can improve the service performance of asphalt mixture, the anti-rutting performance at high temperature is basically the same as that before use, meets the working conditions, and the low-temperature cracking resistance and water stability are significantly improved . After the base asphalt is added with the modifier, its low-temperature cracking resistance is increased by 15% to 20%, and its water stability is increased by 3% to 5%. After the SBS modified asphalt is added with the modifier, its low-temperature cracking resistance is increased by 8%. ~10%, the water stability performance is increased by 4% to 5%; after the rubber asphalt mixture is added with the modifier, its low temperature cracking resistance performance is increased by 10% to 12%, and the water stability performance is increased by 3% to 4%.
具体实施方式Detailed ways
遵从上述技术方案,下述实施例给出一种节能环保沥青改性剂,以重量份数计,由以下原料组成:水100份,硬脂酸钠8~18份,油酸钠8~18份,十六酸2~4份或10~15份,十二烷基硫酸钠2~8份,十六烷基三甲基溴化铵4~10份,脂肪醇硫酸钠0份或2~8份。Following the above-mentioned technical scheme, the following examples provide an energy-saving and environment-friendly asphalt modifier, which consists of the following raw materials in parts by weight: 100 parts of water, 8 to 18 parts of sodium stearate, and 8 to 18 parts of sodium oleate 2-4 parts or 10-15 parts of palmitic acid, 2-8 parts of sodium lauryl sulfate, 4-10 parts of cetyltrimethylammonium bromide, 0 parts or 2-10 parts of sodium fatty alcohol sulfate 8 servings.
优选的适用于基质沥青的节能环保沥青改性剂,以重量份数计,由以下原料组成:水100份,硬脂酸钠10~15份,油酸钠10~15份,十六酸10~15份,十二烷基硫酸钠4~8份,十六烷基三甲基溴化铵8~10份。The preferred energy-saving and environment-friendly asphalt modifier suitable for base asphalt is composed of the following raw materials in parts by weight: 100 parts of water, 10-15 parts of sodium stearate, 10-15 parts of sodium oleate, and 10 parts of palmitic acid ~15 parts, 4~8 parts of sodium lauryl sulfate, 8~10 parts of hexadecyltrimethylammonium bromide.
优选的适用于SBS改性沥青的节能环保沥青改性剂,以重量份数计,由以下原料组成:水100份,硬脂酸钠8~10份,油酸钠8~10份,十六酸10~15份,十二烷基硫酸钠4~8份,十六烷基三甲基溴化铵4~8份,脂肪醇硫酸钠4~8份。The preferred energy-saving and environment-friendly asphalt modifier suitable for SBS modified asphalt is composed of the following raw materials in parts by weight: 100 parts of water, 8-10 parts of sodium stearate, 8-10 parts of sodium oleate, sixteen 10-15 parts of acid, 4-8 parts of sodium lauryl sulfate, 4-8 parts of cetyltrimethylammonium bromide, 4-8 parts of fatty alcohol sodium sulfate.
优选的适用于橡胶沥青的节能环保沥青改性剂,以重量份数计,由以下原料组成:水100份,硬脂酸钠15~18份,油酸钠15~18份,十六酸2~4份,十二烷基硫酸钠2~4份,十六烷基三甲基溴化铵8~10份,脂肪醇硫酸钠2~4份。The preferred energy-saving and environment-friendly asphalt modifier suitable for rubber asphalt is composed of the following raw materials in parts by weight: 100 parts of water, 15-18 parts of sodium stearate, 15-18 parts of sodium oleate, 2 hexadecanoic acid ~4 parts, 2~4 parts of sodium lauryl sulfate, 8~10 parts of cetyltrimethylammonium bromide, 2~4 parts of fatty alcohol sodium sulfate.
适用于基质沥青的节能环保沥青改性剂的使用掺量为基质沥青重量的4%~5%。The dosage of energy-saving and environment-friendly asphalt modifier suitable for base asphalt is 4% to 5% of the weight of base asphalt.
适用于SBS改性沥青的节能环保沥青改性剂的使用掺量为SBS改性沥青重量的3%~5%。The dosage of the energy-saving and environment-friendly asphalt modifier suitable for SBS modified asphalt is 3% to 5% of the weight of SBS modified asphalt.
适用于橡胶沥青的节能环保沥青改性剂的使用掺量为橡胶沥青重量的4%~5%。The dosage of energy-saving and environment-friendly asphalt modifier suitable for rubber asphalt is 4% to 5% of the weight of rubber asphalt.
以下给出本发明的具体实施例,需要说明的是本发明并不局限于以下具体实施例,凡在本申请技术方案基础上做的等同变换均落入本发明的保护范围。Specific embodiments of the present invention are provided below, and it should be noted that the present invention is not limited to the following specific embodiments, and all equivalent transformations done on the basis of the technical solutions of the present application all fall within the scope of protection of the present invention.
实施例1:Example 1:
一种适用于基质沥青的节能环保沥青改性剂,以重量份数计,由以下原料组成:水100份,硬脂酸钠10份,油酸钠,10份,十六酸10份,十二烷基硫酸钠4份,十六烷基三甲苯溴化铵8份。An energy-saving and environment-friendly asphalt modifier suitable for base asphalt, which consists of the following raw materials in parts by weight: 100 parts of water, 10 parts of sodium stearate, 10 parts of sodium oleate, 10 parts of palmitic acid, and 10 parts 4 parts of sodium dialkyl sulfate, 8 parts of cetyltrimethyl ammonium bromide.
本实施例的沥青改性剂按照以下步骤制备:The asphalt modifier of the present embodiment is prepared according to the following steps:
(1)在干净的容器中加入100g水,加热到50℃左右;(1) Add 100g of water into a clean container and heat it to about 50°C;
(2)在上述热水中按照上面的份量依次加入各组成物质;(2) In the above hot water, add the constituent substances in sequence according to the above quantities;
(3)保持温度50℃左右,用玻璃棒搅拌使其溶解,混合均匀;(3) Keep the temperature at about 50°C, stir with a glass rod to dissolve, and mix well;
(4)室温冷却,制得改性剂。(4) Cool at room temperature to prepare modifier.
往SK90#基质沥青中加入重量份数为4%的上述沥青改性剂,拌合均匀后,参考我国《公路工程沥青及沥青混合料试验规程》(JTJ052-2000),沥青加入改性剂后,采用美国Brookfield-RVDV-Ⅱ+型布氏旋转粘度计测试沥青粘度,测试结果见表1,从表1的测试结果看到,加入重量份数4%的改性剂有效的降低了SK90#基质沥青的粘度,加入改性剂后140℃的粘度与未加改性剂时150℃的粘度接近。Add 4% by weight of the above-mentioned asphalt modifier to SK90# base asphalt. After mixing evenly, refer to my country's "Test Regulations for Asphalt and Asphalt Mixtures in Highway Engineering" (JTJ052-2000). , using American Brookfield-RVDV-Ⅱ+ Brookfield rotational viscometer to test the viscosity of asphalt, the test results are shown in Table 1. From the test results in Table 1, it can be seen that the addition of 4% modifier by weight effectively reduces the viscosity of SK90# The viscosity of base asphalt, after adding modifier, the viscosity at 140°C is close to the viscosity at 150°C without adding modifier.
制备沥青混合料:Prepare the asphalt mixture:
原料:raw material:
沥青:SK90#基质沥青Asphalt: SK90# base asphalt
矿料:玄武岩、石灰岩矿粉Mineral materials: basalt, limestone mineral powder
改性剂掺量:4%(即改性剂重量:SK90#基质沥青重量)Modifier dosage: 4% (ie weight of modifier: weight of SK90# base asphalt)
矿料级配:AC-13型Mineral material gradation: AC-13 type
油石比:4.4%(即SK90#基质沥青重量:矿料重量)Asphalt ratio: 4.4% (ie SK90# matrix asphalt weight: aggregate weight)
制备沥青混合料的步骤如下:The steps for preparing asphalt mixture are as follows:
(1)SK90#基质沥青加热到140℃左右,矿料加热到140℃~150℃;(1) SK90# matrix asphalt is heated to about 140°C, and the mineral aggregate is heated to 140°C to 150°C;
(2)取4%改性剂加入到步骤(1)的沥青中搅拌熔化;(2) Add 4% modifier to the asphalt in step (1) and stir to melt;
(3)在拌和锅中加入步骤(1)的矿料搅拌60s,搅拌完毕加入步骤(2)的沥青搅拌90s,最后加入填料搅拌60s制成沥青混合料。(3) Add the mineral material of step (1) into the mixing pot and stir for 60 seconds, add the asphalt of step (2) and stir for 90 seconds after stirring, and finally add filler and stir for 60 seconds to make an asphalt mixture.
参考我国《公路工程沥青及沥青混合料试验规程》(JTJ052-2000),沥青加入改性剂后,采用YLDCZ-8S全自动车辙试验仪测试沥青混合料高温抗车辙性能,采用LETRY电液伺服疲劳机测试沥青混合料低温抗开裂性能,采用AMS-C型全自动马歇尔试验仪测试沥青混合料水稳定性能。沥青混合料的使用性能测试结果如表2、表3和表4所示,从表中的检测结果得出,加入4%的改性剂后,SK90#沥青混合料的高温抗车辙性能与未加改性剂时接近,满足工况需求,而低温最大弯拉应变能提高了19%,真空饱水马歇尔稳定度提高了3.5%。Referring to my country's "Test Regulations for Asphalt and Asphalt Mixtures in Highway Engineering" (JTJ052-2000), after the asphalt is added with modifiers, the YLDCZ-8S automatic rutting tester is used to test the high-temperature rutting resistance of asphalt mixtures, and the LETRY electro-hydraulic servo fatigue tester is used to test the asphalt mixture. The low-temperature cracking resistance of asphalt mixture was tested by machine, and the water stability of asphalt mixture was tested by AMS-C automatic Marshall tester. The performance test results of asphalt mixture are shown in Table 2, Table 3 and Table 4. From the test results in the table, it can be concluded that after adding 4% modifier, the high temperature anti-rutting performance of SK90# asphalt mixture is the same as that without When the modifier is added, it is close to meet the requirements of the working conditions, while the maximum bending and tensile strain energy at low temperature is increased by 19%, and the vacuum saturated Marshall stability is increased by 3.5%.
实施例2:Example 2:
一种适用于基质沥青的节能环保沥青改性剂,以重量份数计,由以下原料组成:水100份,硬脂酸钠12份,油酸钠12份,十六酸12份,十二烷基硫酸钠6份,十六烷基三甲苯溴化铵10份。An energy-saving and environment-friendly asphalt modifier suitable for base asphalt, which consists of the following raw materials in parts by weight: 100 parts of water, 12 parts of sodium stearate, 12 parts of sodium oleate, 12 parts of palmitic acid, dodecanoic acid 6 parts of sodium alkyl sulfate, 10 parts of cetyltrimethyl ammonium bromide.
本实施例的沥青改性剂的制备方法与实施例1相同。The preparation method of the asphalt modifier of this embodiment is the same as that of Embodiment 1.
往SK90#基质沥青中加入重量份数为4%的上述沥青改性剂,测试粘度如表1所示,从表1的测试结果看到,加入4%的改性剂有效的降低了SK90#沥青的粘度,加入改性剂后140℃的粘度低于未加改性剂时150℃的粘度约20cp。Add 4% of the above-mentioned asphalt modifier to SK90# base asphalt, and the tested viscosity is shown in Table 1. From the test results in Table 1, it can be seen that adding 4% of the modifier effectively reduces the viscosity of SK90# The viscosity of asphalt, after adding the modifier, the viscosity at 140°C is about 20cp lower than the viscosity at 150°C without adding the modifier.
制备沥青混合料:Prepare the asphalt mixture:
原料:raw material:
沥青:SK90#基质沥青Asphalt: SK90# base asphalt
矿料:玄武岩、石灰岩矿粉Mineral materials: basalt, limestone mineral powder
改性剂掺量:4%(即改性剂重量:SK90#基质沥青重量)Modifier dosage: 4% (ie weight of modifier: weight of SK90# base asphalt)
矿料级配:AC-13型Mineral material gradation: AC-13 type
油石比:4.4%(即SK90#基质沥青重量:矿料重量)Asphalt ratio: 4.4% (ie SK90# matrix asphalt weight: aggregate weight)
本实施例的沥青混合料的制备方法与实施例1相同。The preparation method of the asphalt mixture of this embodiment is the same as that of Embodiment 1.
本实施例的各项性能的测试方法均与实施例1相同。The test method of each performance of the present embodiment is all the same with embodiment 1.
沥青混合料的使用性能测试结果如表2、表3和表4所示,从表中的检测结果得出,加入改性剂后,SK90#沥青混合料的高温抗车辙性能与未加改性剂时接近,满足工况需求,而低温最大弯拉应变提高了20.5%,真空饱水马歇尔稳定度提高了4.1%。The performance test results of asphalt mixture are shown in Table 2, Table 3 and Table 4. From the test results in the table, it can be concluded that after adding modifier, the high-temperature anti-rutting performance of SK90# asphalt mixture is the same as that without modification The maximum bending and tensile strain at low temperature is increased by 20.5%, and the vacuum saturated Marshall stability is increased by 4.1%.
实施例3:Example 3:
一种适用于基质沥青的节能环保沥青改性剂,以重量份数计,由以下原料组成:水100份,硬脂酸钠15份,油酸钠15份,十六酸15份,十二烷基硫酸钠8份,十六烷基三甲苯溴化铵10份。An energy-saving and environment-friendly asphalt modifier suitable for base asphalt, which consists of the following raw materials in parts by weight: 100 parts of water, 15 parts of sodium stearate, 15 parts of sodium oleate, 15 parts of palmitic acid, dodecanoic acid 8 parts of sodium alkyl sulfate, 10 parts of cetyltrimethyl ammonium bromide.
本实施例的沥青改性剂的制备方法与实施例1相同。The preparation method of the asphalt modifier of this embodiment is the same as that of Embodiment 1.
往SK90#基质沥青中加入重量份数为4%的上述沥青改性剂,测试粘度如表1所示,从表1的测试结果看到,加入4%的改性剂有效的降低了SK90#沥青的粘度,加入改性剂后140℃的粘度略高于未加改性剂时150℃的粘度约7.5cp。Add 4% of the above-mentioned asphalt modifier to SK90# base asphalt, and the tested viscosity is shown in Table 1. From the test results in Table 1, it can be seen that adding 4% of the modifier effectively reduces the viscosity of SK90# The viscosity of asphalt, after adding the modifier, the viscosity at 140°C is slightly higher than the viscosity at 150°C without adding the modifier by about 7.5cp.
制备沥青混合料:Prepare the asphalt mixture:
原料:raw material:
沥青:SK90#基质沥青Asphalt: SK90# base asphalt
矿料:玄武岩、石灰岩矿粉Mineral materials: basalt, limestone mineral powder
改性剂掺量:4%(即改性剂重量:SK90#基质沥青重量)Modifier dosage: 4% (ie weight of modifier: weight of SK90# base asphalt)
矿料级配:AC-13型Mineral material gradation: AC-13 type
油石比:4.4%(即SK90#基质沥青重量:矿料重量)Asphalt ratio: 4.4% (ie SK90# matrix asphalt weight: aggregate weight)
本实施例的沥青混合料的制备方法与实施例1相同。The preparation method of the asphalt mixture of this embodiment is the same as that of Embodiment 1.
本实施例的各项性能的测试方法均与实施例1相同。The test method of each performance of the present embodiment is all the same with embodiment 1.
沥青混合料的使用性能测试结果如表2、表3和表4所示,从表中的检测结果得出,加入改性剂后,SK90#沥青混合料的高温抗车辙性能与未加改性剂时接近,满足工况需求,而低温最大弯拉应变提高了16.6%,真空饱水马歇尔稳定度提高了5.3%。The performance test results of asphalt mixture are shown in Table 2, Table 3 and Table 4. From the test results in the table, it can be concluded that after adding modifier, the high-temperature anti-rutting performance of SK90# asphalt mixture is the same as that without modification The maximum bending and tensile strain at low temperature is increased by 16.6%, and the vacuum saturated Marshall stability is increased by 5.3%.
实施例1、实施例2和实施例3中的改性剂的掺量为基质沥青重量的4%~5%,鉴于篇幅太长,不再一一给出具体的实施例,仅以改性剂的掺量为基质沥青重量的4%为例加以说明。The amount of the modifier in Example 1, Example 2 and Example 3 is 4% to 5% of the weight of the base asphalt. In view of the length of the paper, no specific examples will be given one by one. Only the modified The dosage of the agent is 4% of the weight of the base asphalt as an example to illustrate.
实施例4:Example 4:
一种适用于SBS改性沥青的节能环保沥青改性剂,以重量份数计,由以下原料组成:水100份,硬脂酸钠8份,油酸钠8份,十六酸10份,十二烷基硫酸钠4份,十六烷基三甲苯溴化铵4份,脂肪醇硫酸钠4份。An energy-saving and environment-friendly asphalt modifier suitable for SBS modified asphalt, which consists of the following raw materials in parts by weight: 100 parts of water, 8 parts of sodium stearate, 8 parts of sodium oleate, 10 parts of palmitic acid, 4 parts of sodium lauryl sulfate, 4 parts of cetyl tricresyl ammonium bromide, 4 parts of sodium fatty alcohol sulfate.
本实施例的沥青改性剂的制备方法与实施例1相同。The preparation method of the asphalt modifier of this embodiment is the same as that of Embodiment 1.
往SBS改性沥青中加入重量份数为4%的上述沥青改性剂,测试粘度如表1所示,从表1的测试结果看到,加入4%的改性剂有效的降低了SBS改性沥青的粘度。Add 4% of the above-mentioned asphalt modifier to the SBS modified asphalt, and the tested viscosity is shown in Table 1. From the test results in Table 1, it can be seen that adding 4% of the modifier effectively reduces the SBS modified asphalt. Viscosity of bitumen.
制备沥青混合料:Prepare the asphalt mixture:
原料:raw material:
沥青:SBS改性沥青Asphalt: SBS modified asphalt
矿料:玄武岩、石灰岩矿粉Mineral materials: basalt, limestone mineral powder
改性剂掺量:4%(即改性剂重量:SBS改性沥青重量)Modifier content: 4% (ie weight of modifier: weight of SBS modified asphalt)
矿料级配:AC-13型Mineral material gradation: AC-13 type
油石比:4.6%(即SBS改性沥青重量:矿料重量)Asphalt ratio: 4.6% (that is, the weight of SBS modified asphalt: the weight of aggregate)
制备沥青混合料的步骤如下:The steps for preparing asphalt mixture are as follows:
(1)SBS改性沥青加热到160℃左右,矿料加热到160℃~170℃;(1) SBS modified asphalt is heated to about 160°C, and mineral aggregate is heated to 160°C to 170°C;
(2)取4%的改性剂加入到步骤(1)的沥青中搅拌熔化;(2) Add 4% modifier to the asphalt in step (1) and stir to melt;
(3)在拌和锅中加入步骤(1)的矿料搅拌60s,搅拌完毕加入步骤(2)的沥青搅拌90s,最后加入填料搅拌60s制成SBS改性沥青混合料。(3) Add the mineral material of step (1) into the mixing pot and stir for 60 seconds, add the asphalt of step (2) and stir for 90 seconds after stirring, and finally add filler and stir for 60 seconds to make SBS modified asphalt mixture.
本实施例的各项性能的测试方法均与实施例1相同。The test method of each performance of the present embodiment is all the same with embodiment 1.
沥青混合料的使用性能测试结果如表2、表3和表4所示,从表中的检测结果得出,加入改性剂后,SBS改性沥青混合料的高温抗车辙性能略低于加改性剂时接近,满足工况要求,而低温最大弯拉应变提高了8.9%,真空饱水马歇尔稳定度提高了4.3%。The performance test results of asphalt mixture are shown in Table 2, Table 3 and Table 4. From the test results in the table, it can be concluded that after adding modifier, the high temperature rutting resistance performance of SBS modified asphalt mixture is slightly lower than that of adding modifier. The modifier is close to that of the working conditions, and the maximum bending and tensile strain at low temperature is increased by 8.9%, and the vacuum saturated Marshall stability is increased by 4.3%.
实施例5:Example 5:
一种适用于SBS改性沥青的节能环保沥青改性剂,以重量份数计,由以下原料组成:水100份,硬脂酸钠10份,油酸钠10份,十六酸12份,十二烷基硫酸钠6份,十六烷基三甲苯溴化铵6份,脂肪醇硫酸钠6份。An energy-saving and environment-friendly asphalt modifier suitable for SBS modified asphalt, which consists of the following raw materials in parts by weight: 100 parts of water, 10 parts of sodium stearate, 10 parts of sodium oleate, 12 parts of palmitic acid, 6 parts of sodium lauryl sulfate, 6 parts of cetyl tricresyl ammonium bromide, 6 parts of sodium fatty alcohol sulfate.
本实施例的沥青改性剂的制备方法与实施例1相同。The preparation method of the asphalt modifier of this embodiment is the same as that of Embodiment 1.
往SBS改性沥青中加入重量份数为4%的上述沥青改性剂,测试粘度如表1所示,从表1的测试结果看到,加入4%的改性剂有效的降低了SBS改性沥青的粘度。Add 4% of the above-mentioned asphalt modifier to the SBS modified asphalt, and the tested viscosity is shown in Table 1. From the test results in Table 1, it can be seen that adding 4% of the modifier effectively reduces the SBS modified asphalt. Viscosity of bitumen.
制备沥青混合料:Prepare the asphalt mixture:
原料:raw material:
沥青:SBS改性沥青Asphalt: SBS modified asphalt
矿料:玄武岩、石灰岩矿粉Mineral materials: basalt, limestone mineral powder
改性剂掺量:4%(即改性剂重量:SBS改性沥青重量)Modifier content: 4% (ie weight of modifier: weight of SBS modified asphalt)
矿料级配:AC-13型Mineral material gradation: AC-13 type
油石比:4.6%(即SBS改性沥青重量:矿料重量)Asphalt ratio: 4.6% (that is, the weight of SBS modified asphalt: the weight of aggregate)
本实施例制备沥青混合料的步骤与实施例4相同。The steps for preparing the asphalt mixture in this embodiment are the same as those in Embodiment 4.
本实施例的各项性能的测试方法均与实施例1相同。The test method of each performance of the present embodiment is all the same with embodiment 1.
沥青混合料的使用性能测试结果如表2、表3和表4所示,从表中的检测结果得出,加入改性剂后,SBS改性沥青混合料的高温抗车辙性能略低于加改性剂时接近,而低温最大弯拉应变提高了9.9%,真空饱水马歇尔稳定度提高了5.1%。The performance test results of asphalt mixture are shown in Table 2, Table 3 and Table 4. From the test results in the table, it can be concluded that after adding modifier, the high temperature rutting resistance performance of SBS modified asphalt mixture is slightly lower than that of adding modifier. Modifier is close, but the maximum bending and tensile strain at low temperature is increased by 9.9%, and the vacuum saturated Marshall stability is increased by 5.1%.
实施例6:Embodiment 6:
一种适用于SBS改性沥青的节能环保沥青改性剂,以重量份数计,由以下原料组成:水100份,硬脂酸钠10份,油酸钠10份,十六酸15份,十二烷基硫酸钠8份,十六烷基三甲苯溴化铵8份,脂肪醇硫酸钠8份。An energy-saving and environment-friendly asphalt modifier suitable for SBS modified asphalt, which consists of the following raw materials in parts by weight: 100 parts of water, 10 parts of sodium stearate, 10 parts of sodium oleate, 15 parts of palmitic acid, 8 parts of sodium lauryl sulfate, 8 parts of cetyl tricresyl ammonium bromide, 8 parts of fatty alcohol sodium sulfate.
本实施例的沥青改性剂的制备方法与实施例1相同。The preparation method of the asphalt modifier of this embodiment is the same as that of Embodiment 1.
往SBS改性沥青中加入重量份数为4%的上述沥青改性剂,测试粘度如表1所示,从表1的测试结果看到,加入4%的改性剂有效的降低了SBS改性沥青的粘度。Add 4% of the above-mentioned asphalt modifier to the SBS modified asphalt, and the tested viscosity is shown in Table 1. From the test results in Table 1, it can be seen that adding 4% of the modifier effectively reduces the SBS modified asphalt. Viscosity of bitumen.
制备沥青混合料:Prepare the asphalt mixture:
原料:raw material:
沥青:SBS改性沥青Asphalt: SBS modified asphalt
矿料:玄武岩、石灰岩矿粉Mineral materials: basalt, limestone mineral powder
改性剂掺量:4%(即改性剂重量:SBS改性沥青重量)Modifier content: 4% (ie weight of modifier: weight of SBS modified asphalt)
矿料级配:AC-13型Mineral material gradation: AC-13 type
油石比:4.6%(即SBS改性沥青重量:矿料重量)Asphalt ratio: 4.6% (that is, the weight of SBS modified asphalt: the weight of aggregate)
本实施例制备沥青混合料的步骤与实施例4相同。The steps for preparing the asphalt mixture in this embodiment are the same as those in Embodiment 4.
本实施例的各项性能的测试方法均与实施例1相同。The test method of each performance of the present embodiment is all the same with embodiment 1.
沥青混合料的使用性能测试结果如表2、表3和表4所示,从表中的检测结果得出,加入改性剂后,SBS改性沥青混合料的高温抗车辙性能略低于加改性剂时接近,而低温最大弯拉应变提高了9.1%,真空饱水马歇尔稳定度提高了5.2%。The performance test results of asphalt mixture are shown in Table 2, Table 3 and Table 4. From the test results in the table, it can be concluded that after adding modifier, the high temperature rutting resistance performance of SBS modified asphalt mixture is slightly lower than that of adding modifier. Modifiers are close to each other, but the maximum bending and tensile strain at low temperature is increased by 9.1%, and the vacuum saturated Marshall stability is increased by 5.2%.
实施例4、实施例5和实施例6中的改性剂的掺量为SBS改性沥青重量的3%~5%,鉴于篇幅太长,不再一一给出具体的实施例,仅以改性剂的掺量为SBS改性沥青重量的4%为例加以说明。The dosage of modifier in embodiment 4, embodiment 5 and embodiment 6 is 3%~5% of SBS modified asphalt weight, in view of the space is too long, no longer give specific embodiment one by one, only with The amount of modifier is 4% of the weight of SBS modified asphalt as an example to illustrate.
实施例7:Embodiment 7:
一种适用于橡胶沥青的节能环保沥青改性剂,以重量份数计,由以下原料组成:水100份,硬脂酸钠15份,油酸钠15份,十六酸2份,十二烷基硫酸钠2份,十六烷基三甲苯溴化铵8份,脂肪醇硫酸钠2份。An energy-saving and environment-friendly asphalt modifier suitable for rubber asphalt, which is composed of the following raw materials in parts by weight: 100 parts of water, 15 parts of sodium stearate, 15 parts of sodium oleate, 2 parts of palmitic acid, lauryl 2 parts of sodium alkyl sulfate, 8 parts of cetyltrimethyl ammonium bromide, 2 parts of fatty alcohol sodium sulfate.
本实施例的沥青改性剂的制备方法与实施例1相同。The preparation method of the asphalt modifier of this embodiment is the same as that of Embodiment 1.
往橡胶沥青中加入重量份数为4%的上述沥青改性剂,测试粘度如表1所示,从表1的测试结果看到,加入4%的改性剂有效的降低了橡胶沥青的粘度。Add 4% of the above-mentioned asphalt modifier to the rubber asphalt, and the test viscosity is shown in Table 1. From the test results in Table 1, it can be seen that adding 4% of the modifier effectively reduces the viscosity of the rubber asphalt .
制备沥青混合料:Prepare the asphalt mixture:
原料:raw material:
沥青:SK90#基质沥青Asphalt: SK90# base asphalt
橡胶粉:40目,掺量22%(即橡胶粉重量:SK90#沥青重量)Rubber powder: 40 mesh, dosage 22% (that is, rubber powder weight: SK90# asphalt weight)
矿料:玄武岩、石灰岩矿粉Mineral materials: basalt, limestone mineral powder
改性剂掺量:4%(即改性剂重量:橡胶沥青重量)Modifier content: 4% (ie weight of modifier: weight of rubber asphalt)
矿料级配:AR-SMA-13型Mineral material gradation: AR-SMA-13 type
油石比:7.2%(即橡胶沥青重量:矿料重量)Asphalt ratio: 7.2% (that is, rubber asphalt weight: aggregate weight)
制备沥青混合料的步骤如下:The steps for preparing asphalt mixture are as follows:
(1)SK90#基质沥青加热到180℃~200℃,矿料加热到160℃~170℃;(1) SK90# matrix asphalt is heated to 180°C-200°C, and mineral aggregate is heated to 160°C-170°C;
(2)称取22%的40目橡胶粉分批加入到步骤(1)的沥青中,保持温度180℃~200℃高速剪切1~1.5小时,制成橡胶沥青;(2) Weigh 22% of 40-mesh rubber powder and add it to the asphalt in step (1) in batches, keep the temperature at 180°C-200°C and shear at high speed for 1-1.5 hours to make rubber asphalt;
(3)取4%改性剂加入到步骤(2)的橡胶沥青中搅拌熔化;(3) Add 4% modifier to the rubber asphalt in step (2) and stir to melt;
(4)在拌锅中加入步骤(1)的矿料搅拌60s,搅拌完毕加入步骤(2)的橡胶沥青搅拌90s,最后加入填料搅拌60s制成橡胶沥青混合料。(4) Add the mineral material of step (1) into the mixing pot and stir for 60s, add the rubber asphalt of step (2) and stir for 90s after stirring, and finally add filler and stir for 60s to make rubber asphalt mixture.
本实施例的各项性能的测试方法均与实施例1相同。The test method of each performance of the present embodiment is all the same with embodiment 1.
沥青混合料的使用性能测试结果如表2、表3和表4所示,从表中的检测结果得出,加入改性剂后,橡胶沥青混合料的高温抗车辙性能与水稳定性能与未加改性剂时接近,满足工况需求,而低温最大弯拉应变提高了12.5%。The performance test results of asphalt mixture are shown in Table 2, Table 3 and Table 4. From the test results in the table, it can be concluded that after adding modifiers, the high temperature rutting resistance performance and water stability performance of rubber asphalt mixture are the same as those without When modifier is added, it is close to meet the requirements of working conditions, and the maximum bending and tensile strain at low temperature is increased by 12.5%.
实施例8:Embodiment 8:
一种适用于橡胶沥青的节能环保沥青改性剂,以重量份数计,由以下原料组成:水100份,硬脂酸钠16份,油酸钠16份,十六酸3份,十二烷基硫酸钠3份,十六烷基三甲苯溴化铵9份,脂肪醇硫酸钠3份。An energy-saving and environment-friendly asphalt modifier suitable for rubber asphalt, which consists of the following raw materials in parts by weight: 100 parts of water, 16 parts of sodium stearate, 16 parts of sodium oleate, 3 parts of palmitic acid, dodecanoic acid 3 parts of sodium alkyl sulfate, 9 parts of cetyltrimethyl ammonium bromide, 3 parts of fatty alcohol sodium sulfate.
本实施例的沥青改性剂的制备方法与实施例1相同。The preparation method of the asphalt modifier of this embodiment is the same as that of Embodiment 1.
往橡胶沥青中加入重量份数为4%的上述沥青改性剂,测试粘度如表1所示,从表1的测试结果看到,加入4%的改性剂有效的降低了橡胶沥青的粘度。Add 4% of the above-mentioned asphalt modifier to the rubber asphalt, and the test viscosity is shown in Table 1. From the test results in Table 1, it can be seen that adding 4% of the modifier effectively reduces the viscosity of the rubber asphalt .
制备沥青混合料:Prepare the asphalt mixture:
原料:raw material:
沥青:SK90#基质沥青Asphalt: SK90# base asphalt
橡胶粉:40目,掺量22%(即橡胶粉重量:SK90#沥青重量)Rubber powder: 40 mesh, dosage 22% (that is, rubber powder weight: SK90# asphalt weight)
矿料:玄武岩、石灰岩矿粉Mineral materials: basalt, limestone mineral powder
改性剂掺量:4%(即改性剂重量:橡胶沥青重量)Modifier content: 4% (ie weight of modifier: weight of rubber asphalt)
矿料级配:AR-SMA-13型Mineral material gradation: AR-SMA-13 type
油石比:7.2%(即橡胶沥青重量:矿料重量)Asphalt ratio: 7.2% (that is, rubber asphalt weight: aggregate weight)
本实施例制备沥青混合料的步骤与实施例7相同。The steps for preparing the asphalt mixture in this embodiment are the same as those in Embodiment 7.
本实施例的各项性能的测试方法均与实施例1相同。The test method of each performance of the present embodiment is all the same with embodiment 1.
沥青混合料的使用性能测试结果如表2、表3和表4所示,从表中的检测结果得出,加入改性剂后,橡胶沥青混合料的高温抗车辙性能与未加改性剂时接近,而低温最大弯拉应变提高了15.2%,真空饱水马歇尔稳定度提高了0.7%。The performance test results of asphalt mixture are shown in Table 2, Table 3 and Table 4. From the test results in the table, it can be concluded that after adding modifier, the high temperature rutting resistance performance of rubber asphalt mixture is the same as that without modifier The maximum bending and tensile strain at low temperature increased by 15.2%, and the vacuum saturated Marshall stability increased by 0.7%.
实施例9:Embodiment 9:
一种适用于橡胶沥青的节能环保沥青改性剂,以重量份数计,由以下原料组成:水100份,硬脂酸钠18份,油酸钠18份,十六酸4份,十二烷基硫酸钠4份,十六烷基三甲苯溴化铵10份,脂肪醇硫酸钠4份。An energy-saving and environment-friendly asphalt modifier suitable for rubber asphalt, which consists of the following raw materials in parts by weight: 100 parts of water, 18 parts of sodium stearate, 18 parts of sodium oleate, 4 parts of palmitic acid, dodecanoic acid 4 parts of sodium alkyl sulfate, 10 parts of cetyltrimethyl ammonium bromide, 4 parts of sodium fatty alcohol sulfate.
本实施例的沥青改性剂的制备方法与实施例1相同。The preparation method of the asphalt modifier of this embodiment is the same as that of Embodiment 1.
往橡胶沥青中加入重量份数为4%的上述沥青改性剂,测试粘度如表1所示,从表1的测试结果看到,加入4%的改性剂有效的降低了橡胶沥青的粘度。Add 4% of the above-mentioned asphalt modifier to the rubber asphalt, and the test viscosity is shown in Table 1. From the test results in Table 1, it can be seen that adding 4% of the modifier effectively reduces the viscosity of the rubber asphalt .
制备沥青混合料:Prepare the asphalt mixture:
原料:raw material:
沥青:SK90#基质沥青Asphalt: SK90# base asphalt
橡胶粉:40目,掺量22%(即橡胶粉重量:SK90#沥青重量)Rubber powder: 40 mesh, dosage 22% (that is, rubber powder weight: SK90# asphalt weight)
矿料:玄武岩、石灰岩矿粉Mineral materials: basalt, limestone mineral powder
改性剂掺量:4%(即改性剂重量:橡胶沥青重量)Modifier content: 4% (ie weight of modifier: weight of rubber asphalt)
矿料级配:AR-SMA-13型Mineral material gradation: AR-SMA-13 type
油石比:7.2%(即橡胶沥青重量:矿料重量)Asphalt ratio: 7.2% (that is, rubber asphalt weight: aggregate weight)
本实施例制备沥青混合料的步骤与实施例7相同。The steps for preparing the asphalt mixture in this embodiment are the same as those in Embodiment 7.
本实施例的各项性能的测试方法均与实施例1相同。The test method of each performance of the present embodiment is all the same with embodiment 1.
沥青混合料的使用性能测试结果如表2、表3和表4所示,从表中的检测结果得出,橡胶沥青混合料的高温抗车辙性能与未加改性剂时接近,满足工况需求,而低温最大弯拉应变提高了8.6%,真空饱水马歇尔稳定度提高了1.4%。The performance test results of asphalt mixture are shown in Table 2, Table 3 and Table 4. From the test results in the table, it can be concluded that the high-temperature anti-rutting performance of rubber asphalt mixture is close to that without modifier, which meets the working condition Demand, while the maximum bending and tensile strain at low temperature increased by 8.6%, and the vacuum saturated Marshall stability increased by 1.4%.
实施例7、实施例8和实施例9中的改性剂的掺量为橡胶沥青重量的4%~5%,鉴于篇幅太长,不再一一给出具体的实施例,仅以改性剂的掺量为橡胶沥青重量的4%为例加以说明。The amount of the modifier in Example 7, Example 8 and Example 9 is 4% to 5% of the weight of the rubber asphalt. In view of the length of the paper, no specific examples are given one by one. Only the modified The dosage of the agent is 4% of the rubber asphalt weight as an example to illustrate.
上述实施例子证明本发明涉及的沥青改性剂可以降低沥青的高温粘度,从而达到降低施工温度,节能环保的目的。添加改性剂以后的沥青混合料的使用性能与传统的热拌沥青混合料接近,并且有些性能可以得到改善。The above implementation examples prove that the asphalt modifier involved in the present invention can reduce the high-temperature viscosity of asphalt, so as to achieve the purpose of lowering the construction temperature, energy saving and environmental protection. The performance of the asphalt mixture after adding the modifier is close to that of the traditional hot mix asphalt mixture, and some performances can be improved.
表1添加改性剂和未添加改性剂的粘度测试结果Table 1 adds modifier and the viscosity test result without modifier
表2沥青混合料高温抗车辙性能测试结果Table 2 Test results of high temperature anti-rutting performance of asphalt mixture
表3沥青混合料低温抗开裂性能测试结果Table 3 Test results of asphalt mixture anti-cracking performance at low temperature
表4沥青混合料水稳定性能测试结果Table 4 Test results of water stability performance of asphalt mixture
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