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CN104154870B - Method for measuring thickness of lubricating oil film by two-color light interference - Google Patents

Method for measuring thickness of lubricating oil film by two-color light interference Download PDF

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CN104154870B
CN104154870B CN201410432296.4A CN201410432296A CN104154870B CN 104154870 B CN104154870 B CN 104154870B CN 201410432296 A CN201410432296 A CN 201410432296A CN 104154870 B CN104154870 B CN 104154870B
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刘海超
郭峰
赵国垒
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Qingdao University of Technology
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Abstract

本发明属于光学测量技术领域,涉及一种双色光干涉测量润滑油膜厚度的方法,计先算钢球和玻璃盘之间润滑油膜厚度的红绿双色光干涉三刺激值,再测量记录不同滑动速度和不同加载荷条件下的钢球和玻璃盘接触区润滑油膜厚引起的光干涉图像,分析距离接触中心最近的黑色特征条纹的G‑R调制光强曲线,确定整个干涉图像中所有条纹的具体级数,计算得到具体的膜厚分布,实现润滑油膜厚度的测量;其测量过程简单,测量效率高,获取到比白光干涉大3倍的量程,便于测量不同滑动速度和不同载荷下整个接触区的油膜厚度分布。

The invention belongs to the technical field of optical measurement, and relates to a method for measuring the thickness of a lubricating oil film by two-color light interference. The three-stimulus value of red and green two-color light interference of the thickness of the lubricating oil film between a steel ball and a glass disc is firstly calculated, and then measured and recorded at different sliding speeds. and the optical interference images caused by the thickness of the lubricating oil film in the contact area of the steel ball and the glass disc under different loading conditions, analyze the G-R modulation light intensity curve of the black characteristic stripe closest to the contact center, and determine the specificity of all the stripes in the entire interference image Series, calculate the specific film thickness distribution, and realize the measurement of lubricating oil film thickness; the measurement process is simple, the measurement efficiency is high, and the measurement range is 3 times larger than that of white light interference, which is convenient for measuring the entire contact area under different sliding speeds and different loads oil film thickness distribution.

Description

一种双色光干涉测量润滑油膜厚度的方法A Method for Measuring Lubricating Oil Film Thickness by Two-color Light Interferometry

技术领域:Technical field:

本发明属于光学测量技术领域,涉及一种双色光干涉测量润滑油膜厚度的方法,特别是一种利用双色光干涉和相对光强原理测量机械接触副之间纳米至亚微米量级润滑油膜厚度的方法,适用于测量弹性流体动力润滑、流体动压润滑及其他润滑状态下不同速度、载荷的接触区内的膜厚分布。The invention belongs to the technical field of optical measurement, and relates to a method for measuring the thickness of lubricating oil film by two-color light interference, in particular to a method for measuring the thickness of lubricating oil film on the nanometer to submicron scale between mechanical contact pairs by using the principle of two-color light interference and relative light intensity The method is suitable for measuring the film thickness distribution in the contact area of different speeds and loads under elastohydrodynamic lubrication, hydrodynamic lubrication and other lubrication states.

背景技术:Background technique:

在机械运转部件之间形成足够厚度的油膜,将两个表面分割开来,是降低摩擦,避免磨损的重要手段。目前,光干涉法是测量润滑油膜厚度最有效的方法之一,它利用形成的干涉条纹对油膜厚度和形状进行推算。1965年,Cameron等人提出了球-盘接触的测量结构,利用光干涉技术首次观察到带有出口颈缩的经典马蹄形油膜形状,开拓了光弹流(Optical Elastohydrodynamics)研究领域,后经改进,确定了玻璃盘、分光层(Cr膜)、垫层(SiO2)、润滑油和钢球的光学测量配置,其中分光Cr膜的引入极大提高了干涉条纹的对比度,垫层技术的提出减小了可测膜厚下限。根据使用光源的不同,光干涉法分为单色光干涉法和白光干涉法,单色光干涉法通过干涉条纹级次计数及分析明暗条纹间光强的变化来判断油膜厚度,结合黄平、雒建斌等提出的相对光强法(ROII)和青岛理工大学郭峰提出的MBI测量方案,分辨率为0.85nm,量程达5μm;但在测量中需要从速度为0时连续拍摄照片,从图像历史记录中数出干涉级次,这样不但效率低下,而且在高速动态测量时常会丢失级次,导致膜厚误判;白光干涉法利用干涉图像中色彩坐标的变化推算油膜厚度,无需确定干涉条纹级次;但是随膜厚的增加,形成相长干涉的波长范围增加,干涉条纹的对比度和色彩饱和度衰减严重,对于白光干涉,其最高可测膜厚一般不超过1μm,而且测量的精度依赖于严格的标定过程,标定过程的很多因素,如静态标定和动态测量中接触表面的曲率不同等将会引起测量的误差。为了在保证测量精度条件下提高可测最大油膜厚度,研究人员也采用双色或三色光进行测量,实际是单色光干涉和白光干涉的折衷,Lord等提出了基于三色光干涉的伪相步进测量方法,但由于技术复杂,并没有得到推广;青岛理工大学郭峰、赵国垒在其论文《油膜厚度测量的双色光干涉光强调制方法》中提出G-R双色光强调制技术,尝试用一张图像信息处理膜厚,避免单色光对历史图像级次的依赖,但仅利用了一个调制波拍周期,量程仅为1μm,不能满足高膜厚的测量需求,更关键的是双光束理论计算的调制曲线的极值点和实际测量中极值点大小偏差较大,导致该方法在实际测量中无法应用。因此,探索一种大量程、高精度、方便可行的方法对纳米/亚微米润滑油薄膜厚度进行测量是很有必要的。Forming an oil film of sufficient thickness between mechanical moving parts to separate the two surfaces is an important means to reduce friction and avoid wear. At present, optical interferometry is one of the most effective methods to measure the thickness of lubricating oil film. It uses the formed interference fringes to calculate the thickness and shape of the oil film. In 1965, Cameron et al. proposed the measurement structure of ball-disk contact, and used optical interference technology to observe the classic horseshoe-shaped oil film shape with outlet necking for the first time, which opened up the research field of Optical Elastohydrodynamics. After improvement, The optical measurement configuration of the glass disk, spectroscopic layer (Cr film), cushion layer (SiO 2 ), lubricating oil and steel ball was determined. The introduction of spectroscopic Cr film greatly improved the contrast of interference fringes, and the proposed cushion layer technology The lower limit of measurable film thickness is smaller. According to the different light sources used, light interferometry is divided into monochromatic light interferometry and white light interferometry. Monochromatic light interferometry judges the oil film thickness by counting the order of interference fringes and analyzing the change of light intensity between light and dark fringes. Combined with Huang Ping, Luo The relative light intensity method (ROII) proposed by Jianbin et al. and the MBI measurement scheme proposed by Guo Feng of Qingdao Technological University have a resolution of 0.85nm and a range of 5μm; The interference order is counted in the record, which is not only inefficient, but also often loses the order during high-speed dynamic measurement, resulting in misjudgment of the film thickness; the white light interferometry uses the change of the color coordinates in the interference image to calculate the oil film thickness, without determining the interference fringe level However, with the increase of film thickness, the wavelength range of constructive interference increases, and the contrast and color saturation of interference fringes attenuate seriously. For white light interference, the highest measurable film thickness generally does not exceed 1 μm, and the measurement accuracy depends on Strict calibration process, many factors in the calibration process, such as the different curvature of the contact surface in static calibration and dynamic measurement, will cause measurement errors. In order to improve the maximum measurable oil film thickness under the condition of ensuring the measurement accuracy, researchers also use two-color or three-color light for measurement, which is actually a compromise between monochromatic light interference and white light interference. Lord et al. proposed a pseudo-phase stepping based on three-color light interference However, due to the complexity of the technology, it has not been promoted; Guo Feng and Zhao Guolei of Qingdao University of Technology proposed the GR two-color light intensity modulation technology in their paper "Double-color Interference Light Intensity Modulation Method for Oil Film Thickness Measurement", trying to use a piece of image information Dealing with film thickness, avoiding the dependence of monochromatic light on the order of historical images, but only one modulation beat cycle is used, and the range is only 1μm, which cannot meet the measurement requirements of high film thickness, and the more important thing is the modulation of theoretical calculation of double beams There is a large deviation between the extreme point of the curve and the extreme point in the actual measurement, which makes this method unable to be applied in the actual measurement. Therefore, it is necessary to explore a large-range, high-precision, convenient and feasible method to measure the thickness of nano/submicron lubricating oil film.

发明内容:Invention content:

本发明的目的在于克服现有测量方法中单色光繁琐的干涉级次计数和其他干涉技术量程小的缺点,寻求设计提供一种双色光干涉测量润滑油膜厚度的方法,能将光学量程扩展到4μm,可通过一幅双色干涉图像准确判断出固定点的干涉级次,然后再利用单色红光光强分布按照相对光强法实现接触副间变载荷或变速度工况下动态纳米/亚微米润滑油膜厚度的高效测量。The purpose of the present invention is to overcome the disadvantages of cumbersome interference order counting of monochromatic light and the small range of other interference techniques in the existing measurement methods, and seek to design and provide a method for two-color light interferometric measurement of lubricating oil film thickness, which can extend the optical range to 4μm, the interference order of a fixed point can be accurately judged through a two-color interference image, and then use the monochromatic red light intensity distribution to realize dynamic nano/sub Efficient measurement of micron lubricant film thickness.

为了实现上述目的,本发明采用双色光油膜润滑试验台实现润滑油膜厚度的测量,双色光油膜润滑试验台上设置有实时捕获钢球和玻璃盘接触副间的油膜干涉图像的3CCD彩色相机,经过图像卡传输给计算机显示和存储,其具体测量步骤包括:In order to achieve the above object, the present invention adopts the two-color light oil film lubrication test bench to realize the measurement of the lubricating oil film thickness. The two-color light oil film lubrication test bench is provided with a 3CCD color camera that captures the oil film interference image between the steel ball and the glass disc contact pair in real time. The image card is transmitted to the computer for display and storage, and the specific measurement steps include:

(1)、计算钢球和玻璃盘之间润滑油膜厚度从1nm到4500nm对应的红绿双色光干涉三刺激值,即油膜干涉系统红绿RG相对光强分布;利用颜色相加原理和颜色复现方程式,对光谱敏感特性分别为fR(λ)、fG(λ)、fB(λ)的3CCD彩色相机的3CCD(RGB)彩色相机获得的颜色三刺激值为(1) Calculate the three-stimulus value of red-green two-color light interference corresponding to the thickness of the lubricating oil film between the steel ball and the glass disc from 1nm to 4500nm, that is, the relative light intensity distribution of red and green RG in the oil film interference system; use the principle of color addition and color complex Now the equation, the color tristimulus value obtained by the 3CCD (RGB) color camera of the 3CCD color camera with the spectral sensitivity characteristics of f R (λ), f G (λ), and f B (λ) respectively is

C = ∫ λ kS ( λ ) I h ( λ ) f C ( λ ) dλ , C=R,G,B C = ∫ λ k ( λ ) I h ( λ ) f C ( λ ) dλ , C = R, G, B

其中,C表示R(红)、G(绿)、B(蓝)三刺激值,S(λ)为所用红绿双色光源的光谱能量分布函数,k为调节系数,k的取值范围在0到1之间,目的在于使三刺激值均归一化,Ih(λ)为每一波段λ上膜厚为h处的干涉光强,玻璃盘界面的干涉光强I按照公式Among them, C represents the three stimulus values of R (red), G (green), and B (blue), S (λ) is the spectral energy distribution function of the red and green two-color light source used, k is the adjustment coefficient, and the value range of k is 0 Between 1 and 1, the purpose is to normalize the three stimulus values, I h (λ) is the interference light intensity at the film thickness h on each band λ, and the interference light intensity I of the glass disk interface is according to the formula

I = | E ‾ 0 - | 2 = | E ‾ 0 - 1 + E ‾ 0 - 2 + E ‾ 0 - 3 + E ‾ 0 - 4 + · · · | 2 = | Σ m = 1 ∞ E ‾ 0 - m | 2 进行计算,其中表示反射光的电向量,m=1,2,……,下标0代表玻璃介质,直接玻璃盘界面反射而来,其他反射光均经过玻璃盘以下各层的反射和投射;然后沿润滑油膜厚度从0nm增加到4500nm,将绿光的归一化光强减去红光的归一化光强得到双色光调制光强G-R,并以此绘制出膜厚与G、R、G-R相对光强的对应变化关系曲线图;G-R调制光强曲线对膜厚的变化呈现调制波的特征,该曲线极值点的大小与膜厚存在一一对应的关系,与之对应的双色光干涉图像在每个调制波拍分界处呈现出黑色特征条纹;对采用的中心波长分别为653nm和532nm的红绿双色激光光源,计算结果显示G-R调制光强曲线中每个波拍对应的光学厚度为1408nm,每个波拍均包含10个极值点,相邻的波拍并非完全相同,对计算出的4500nm膜厚范围内双色光干涉图像的黑色特征条纹位置计算归一化红绿光强值后作出G-R调制光强曲线后,取曲线每个波拍上第8个和第9个极值点光强值的绝对值之和SUM作为判据区分前三个波拍,发现SUM值在1.0到1.8之间为第一波拍,SUM值在1.8到2.8之间则属于第二波拍,SUM值在2.5到3.2之间为第三波拍,其中前三个波拍第8个极值点对应单色红光干涉的干涉级次分别为(4,4)、(8,8)、(12,12); I = | E. ‾ 0 - | 2 = | E. ‾ 0 - 1 + E. ‾ 0 - 2 + E. ‾ 0 - 3 + E. ‾ 0 - 4 + &Center Dot; &Center Dot; &Center Dot; | 2 = | Σ m = 1 ∞ E. ‾ 0 - m | 2 to calculate, where Indicates the electric vector of reflected light, m=1,2,..., the subscript 0 represents the glass medium, It is directly reflected from the interface of the glass disk, and other reflected light is reflected and projected by the layers below the glass disk; then along the thickness of the lubricating oil film from 0nm to 4500nm, the normalized light intensity of the green light is subtracted from the normalized light intensity of the red light The two-color light modulated light intensity GR is obtained by changing the light intensity, and the corresponding change relationship curve between the film thickness and the relative light intensity of G, R, and GR is drawn; There is a one-to-one relationship between the size of the extremum point of the curve and the film thickness, and the corresponding two-color light interference image presents black characteristic stripes at the boundary of each modulation beat; Red and green two-color laser light source, the calculation results show that the optical thickness corresponding to each wave beat in the GR modulation light intensity curve is 1408nm, and each wave beat contains 10 extreme points, and adjacent wave beats are not exactly the same. After calculating the normalized red and green light intensity values of the black characteristic fringe position of the two-color light interference image within the film thickness range of 4500nm, after making the GR modulation light intensity curve, take the 8th and 9th extreme points on each wave of the curve The sum of the absolute values of the light intensity SUM is used as a criterion to distinguish the first three beats. It is found that the SUM value is between 1.0 and 1.8 as the first beat, and the SUM value between 1.8 and 2.8 belongs to the second beat. The value between 2.5 and 3.2 is the third beat, and the eighth extreme point of the first three beats corresponds to the interference orders of monochromatic red light interference (4,4), (8,8), ( 12,12);

(2)、测量记录滑动速度大于0mm/s时的钢球和玻璃盘接触区润滑油膜厚引起的光干涉图像,分析距离接触中心最近的黑色特征条纹的G-R调制光强曲线,同时计算第8个和第9个极值点光强值绝对值之和并与计算得到的SUM值对比出所属拍波段,以及第8个极值点所在位置对应红光的干涉级次;然后与计算得到的0~4500nm红光的膜厚相对光强曲线对照,得出此滑动速度下的中心干涉区的具体干涉级数,从而确定整个干涉图像中所有条纹的具体级数,然后利用干涉原理计算得到具体的膜厚分布;利用相同方法连续记录不同滑动速度的钢球和玻璃盘接触区润滑膜引起的光的干涉图像,从而得到不同滑动速度下的中心接触区干涉级次和膜厚分布;(2) Measure and record the optical interference image caused by the thickness of the lubricating oil film in the contact area between the steel ball and the glass disc when the sliding speed is greater than 0mm/s, analyze the G-R modulation light intensity curve of the black characteristic stripe closest to the contact center, and calculate the 8th The sum of the absolute values of the light intensity values of the 1st and 9th extreme points is compared with the calculated SUM value to determine the beat band, and the interference order of the red light corresponding to the position of the 8th extreme point; and then compared with the calculated SUM value Comparing the film thickness relative light intensity curve of 0-4500nm red light, the specific interference series of the central interference area at this sliding speed can be obtained, so as to determine the specific series of all fringes in the entire interference image, and then use the interference principle to calculate the specific series. The thickness distribution of the film; use the same method to continuously record the interference images of light caused by the lubricating film in the contact area of the steel ball and the glass disc at different sliding speeds, so as to obtain the interference order and film thickness distribution of the central contact area at different sliding speeds;

(3)、测量记录加载杠杆施加载荷条件下钢球和玻璃盘接触区润滑膜引起的干涉图像,测量得出此载荷下距离接触区中心最近的黑色特征条纹的G-R调制光强曲线,同时利用第8个和第9个极值点光强值绝对值之和判断出第8个极值点所在位置对应红光的干涉级次;然后与计算得到的0~4500nm红光的膜厚-相对光强曲线对比得出此速度下的中心干涉区的具体干涉级数,从而可以确定整个干涉图像中所有条纹的具体级数,然后利用干涉原理计算得到具体的膜厚分布,实现润滑油膜厚度的测量。(3) Measure and record the interference image caused by the lubricating film in the contact area of the steel ball and the glass disc under the load applied by the loading lever, measure and obtain the G-R modulation light intensity curve of the black characteristic stripe closest to the center of the contact area under this load, and use it at the same time The sum of the absolute values of the light intensity values at the 8th and 9th extreme points determines the interference order of the red light corresponding to the position of the 8th extreme point; By comparing the light intensity curves, the specific interference series of the central interference area at this speed can be obtained, so that the specific series of all fringes in the entire interference image can be determined, and then the specific film thickness distribution can be obtained by using the interference principle to realize the lubricating oil film thickness. Measurement.

本发明所述双色调制光强G-R的获取过程具体包括:先通过3CCD彩色相机存储干涉图像;再记录转速和/或载荷,然后获取干涉图像指定区域的红光和绿光光强值并存储,分别输出红光和绿光光强的最大值和最小值;利用公式The acquisition process of the two-color modulation light intensity G-R in the present invention specifically includes: first storing the interference image through a 3CCD color camera; then recording the rotational speed and/or load, and then obtaining and storing the red light and green light intensity values in the designated area of the interference image, Output the maximum and minimum values of red light and green light intensity respectively; use the formula

GG -- RR == 22 II GG -- (( II GG maxmax ++ II GG minmin )) II GG maxmax -- II GG minmin -- 22 II RR -- (( II RR maxmax ++ II RR minmin )) II RR maxmax -- II RR minmin

计算所述区域的双色差值光强G-R。Calculate the two-color difference light intensity G-R of the region.

本发明所述G-R调制光强曲线中第8个和第9个极值点的判断方法具体包括:首先获取干涉图像黑色特征干涉条纹处的G-R调制光强随像素点坐标的变化;然后找出G-R调制光强曲线的极值点上光强绝对值小于0.5的所有极值点的位置,即0区,包含并代表一个波拍结束的位置;其次,从0区向接触中心方向,即接触副间隙和膜厚相对减小的方向,靠近0区最近的绝对值大小近似相等的一组相邻极值点即为第8和第9极值点,其中G-R值小于0的为第8极值点,大于0的为第9极值点。The method for judging the 8th and 9th extremum points in the G-R modulation light intensity curve of the present invention specifically includes: first obtaining the variation of the G-R modulation light intensity at the black feature interference fringes of the interference image with the pixel point coordinates; and then finding out The position of all extreme points on the extreme point of the G-R modulation light intensity curve whose absolute value of light intensity is less than 0.5, that is, the 0 area, contains and represents the position where a wave beat ends; secondly, from the 0 area to the contact center direction, that is, the contact In the direction of the relative reduction of the sub-gap and the film thickness, a group of adjacent extreme points with approximately equal absolute values near the 0 zone are the 8th and 9th extreme points, and the G-R value less than 0 is the 8th pole Value point, greater than 0 is the ninth extreme point.

本发明所述双色光干涉油膜润滑试验台的主体结构包括试验台底座、红绿双色激光光源、旋转毛玻璃、光纤、计算机、3CCD彩色相机、同轴照明显微镜、玻璃盘、钢球、加载杠杆、弹簧拉力计、球托和伺服电机,试验台底座上安装置有玻璃盘、加载杠杆和伺服电机,玻璃盘为透明圆形结构;加载杠杆的一端上方置有球托,另一端下方与弹簧拉力计连接;球托上固定有钢球,钢球和玻璃盘之间的滚道上加入润滑油形成润滑油膜;红绿双色激光光源放置在试验台底座上,红绿双色激光光源的前侧放置有旋转毛玻璃,旋转毛玻璃和同轴照明显微镜之间设有光纤,红绿双色激光光源发出的光穿过旋转毛玻璃滤波后,经光纤导入同轴照明显微镜,最终垂直射向同轴照明显微镜的观察区域;通过弹簧拉力计对加载杠杆施加载荷实现不同载荷下润滑油膜厚度的测量;伺服电机在试验台底座上带动玻璃盘旋转,对应实验接触区转速为0mm/s到1.5m/s,实现玻璃盘不同转速下膜厚的测量;同轴照明显微镜正上方连接有3CCD彩色相机,3CCD彩色相机实时捕获干涉图像,并将干涉图像传输到装有图像采集卡的计算机中显示或保存。The main structure of the two-color light interference oil film lubrication test bench of the present invention includes a test bench base, a red and green two-color laser light source, a rotating frosted glass, an optical fiber, a computer, a 3CCD color camera, a coaxial lighting microscope, a glass disc, a steel ball, a loading lever, Spring tension gauge, ball holder and servo motor. A glass disk, loading lever and servo motor are installed on the base of the test bench. The glass disk is a transparent circular structure; Meter connection; steel balls are fixed on the ball bracket, lubricating oil is added to the raceway between the steel balls and the glass disc to form a lubricating oil film; the red and green two-color laser light source is placed on the base of the test bench, and the front side of the red and green two-color laser light source is placed. Rotating frosted glass, an optical fiber is installed between the rotating ground glass and the coaxial illuminating microscope, the light emitted by the red and green laser light source passes through the rotating ground glass and filtered, then enters the coaxial illuminating microscope through the optical fiber, and finally shoots vertically to the observation area of the coaxial illuminating microscope ;Use a spring tension gauge to apply load to the loading lever to realize the measurement of the thickness of the lubricating oil film under different loads; the servo motor drives the glass disk to rotate on the base of the test bench, and the speed of the corresponding experimental contact area is 0mm/s to 1.5m/s to realize the glass disk Film thickness measurement at different rotation speeds; a 3CCD color camera is connected directly above the coaxial illumination microscope, and the 3CCD color camera captures the interference image in real time, and transmits the interference image to a computer equipped with an image acquisition card for display or storage.

本发明与其他光学干涉油膜厚度的测量方法相比,通过一张双色干涉图像特征条纹的G-R调制光强分析,准确判断出润滑接触区最小膜厚处的干涉级数,进而可以直接按照单色光的多光束干涉原理计算膜厚h,其测量过程简单,测量效率高,避免单色光在高速工况下依赖加速过程图片记录的干涉级次计数丢失问题,获取到比白光干涉大3倍的量程,可达到4μm;便于测量不同滑动速度和不同载荷下整个接触区的油膜厚度分布,为润滑研究和工程实际中接触副间润滑油膜厚度测量提供了一种新的方法。Compared with other optical interference oil film thickness measurement methods, the present invention can accurately judge the interference series at the minimum film thickness in the lubricating contact area through the G-R modulation light intensity analysis of the characteristic fringes of a two-color interference image, and then can directly follow the monochromatic The multi-beam interference principle of light calculates the film thickness h. The measurement process is simple and the measurement efficiency is high. It avoids the loss of the number of interference order counts that rely on the acceleration process of monochromatic light under high-speed conditions. The obtained value is 3 times larger than that of white light interference. The measurement range can reach 4μm; it is convenient to measure the oil film thickness distribution of the entire contact area under different sliding speeds and different loads, and provides a new method for the measurement of lubricating oil film thickness between contact pairs in lubrication research and engineering practice.

附图说明:Description of drawings:

图1为本发明所使用的双色光油膜润滑试验台组装结构原理示意图,其中包括试验台底座101、红绿双色激光光源102、旋转毛玻璃103、光纤104、计算机105、3CCD彩色相机106、同轴照明显微镜107、玻璃盘108、钢球109、加载杠杆110、弹簧拉力计111、球托112和伺服电机113。Fig. 1 is the schematic diagram of the assembled structure principle of the two-color varnish oil film lubrication test bench used in the present invention, including test bench base 101, red and green two-color laser light source 102, rotating frosted glass 103, optical fiber 104, computer 105, 3CCD color camera 106, coaxial Illumination microscope 107, glass disc 108, steel ball 109, loading lever 110, spring tension gauge 111, ball holder 112 and servo motor 113.

图2为本发明实现时所用3CCD彩色相机的光谱敏感特性响应曲线,其中21为蓝光的光谱响应曲线fB(λ),22为绿光的光谱响应曲线fG(λ),23为红光的光谱响应曲线fR(λ)。Fig. 2 is the spectral sensitivity characteristic response curve of used 3CCD color camera when the present invention is realized, wherein 21 is the spectral response curve f B (λ) of blue light, 22 is the spectral response curve f G (λ) of green light, and 23 is red light The spectral response curve f R (λ).

图3为本发明实现时所用红绿双色激光光源的光谱能量分布函数。Fig. 3 is the spectral energy distribution function of the red and green two-color laser light source used in the realization of the present invention.

图4为本发明实现时计算数据库膜厚与归一化红绿光强R、G和相对调制光强G-R的关系图。Fig. 4 is a graph showing the relationship between the film thickness of the calculation database and the normalized red and green light intensities R, G and relative modulation light intensity G-R when the present invention is implemented.

图5为本发明实现时计算出的0-4500nm厚度楔形间隙产生的拍波结束处呈现黑色特征条纹的红绿双色光干涉图像。Fig. 5 is a red-green two-color light interference image showing black characteristic fringes at the end of the beat wave generated by a wedge-shaped gap with a thickness of 0-4500nm calculated during the implementation of the present invention.

图6为本发明实施例用3CCD彩色相机拍摄的静态干涉图像。Fig. 6 is a static interference image taken by a 3CCD color camera according to the embodiment of the present invention.

图7为本发明实施例所测球盘赫兹接触干涉图像以中心为起点,沿钢球半径增加方向的相对调制光强G-R分布图。Fig. 7 is a G-R distribution diagram of the relative modulated light intensity along the increasing direction of the steel ball radius with the center as the starting point of the measured ball-on-disk Hertzian contact interference image according to the embodiment of the present invention.

图8为本发明球盘赫兹接触测量结果与经典赫兹接触理论对比图,其中71为赫兹接触理论曲线,72为双色光干涉方法试验测得曲线。Fig. 8 is a comparison chart of the ball-on-disk Hertzian contact measurement results of the present invention and the classical Hertzian contact theory, in which 71 is the theoretical curve of Hertzian contact, and 72 is the experimentally measured curve of the two-color light interference method.

图9为本发明实施例用3CCD彩色相机拍摄的动态油膜干涉图像。Fig. 9 is a dynamic oil film interference image taken with a 3CCD color camera according to an embodiment of the present invention.

图10为本发明实施例对距离接触中心最近的第一组黑色特征条纹沿图像像素坐标表示的半径增加方向的G-R相对调制光强分析图。10 is an analysis diagram of G-R relative modulated light intensity along the direction of increasing radius indicated by image pixel coordinates for the first group of black characteristic stripes closest to the contact center according to an embodiment of the present invention.

图11为本发明所用多层膜测量系统的多光束干涉产生原理图。Fig. 11 is a schematic diagram of multi-beam interference generation of the multi-layer film measuring system used in the present invention.

具体实施方式:detailed description:

下面通过实施例并结合附图对本发明作进一步说明。The present invention will be further described below by way of embodiments and in conjunction with the accompanying drawings.

实施例:Example:

本实施例采用的双色光干涉油膜润滑试验台的主体结构包括试验台底座101、红绿双色激光光源102、旋转毛玻璃103、光纤104、计算机105、3CCD彩色相机106、同轴照明显微镜107、玻璃盘108、钢球109、加载杠杆110、弹簧拉力计111、球托112和伺服电机113,试验台底座101上安装置有玻璃盘108、加载杠杆110和伺服电机113,玻璃盘108为透明圆形结构;加载杠杆110的一端上方置有球托112,另一端下方与弹簧拉力计111连接;球托112上固定有钢球109,钢球109和玻璃盘108之间的滚道上加入30ml润滑油以形成润滑油膜;红绿双色激光光源102放置在试验台底座101上,红绿双色激光光源102的前侧放置有旋转毛玻璃103,旋转毛玻璃103和同轴照明显微镜107之间设有光纤104,红绿双色激光光源102发出的光穿过旋转毛玻璃103滤波后,经光纤104导入同轴照明显微镜107,最终垂直射向同轴照明显微镜107的观察区域;通过弹簧拉力计111对加载杠杆110施加载荷实现不同载荷下润滑油膜厚度的测量;伺服电机113在试验台底座101上带动玻璃盘108的轴旋转,对应实验接触区转速为0mm/s到1.5m/s,实现玻璃盘不同转速下膜厚的测量;同轴照明显微镜107正上方连接有3CCD彩色相机106,3CCD彩色相机106实时捕获干涉图像,并将干涉图像传输到装有图像采集卡的计算机105中显示或保存。The main structure of the two-color light interference oil film lubrication test bench used in this embodiment includes a test bench base 101, a red and green two-color laser light source 102, a rotating frosted glass 103, an optical fiber 104, a computer 105, a 3CCD color camera 106, a coaxial illumination microscope 107, a glass Disc 108, steel ball 109, loading lever 110, spring tension gauge 111, ball holder 112 and servo motor 113, glass disc 108, loading lever 110 and servo motor 113 are installed on the test bench base 101, glass disc 108 is a transparent circle Shaped structure; a ball holder 112 is placed above one end of the loading lever 110, and the bottom of the other end is connected with a spring tension gauge 111; a steel ball 109 is fixed on the ball holder 112, and 30ml of lubrication is added to the raceway between the steel ball 109 and the glass disc 108 oil to form a lubricating oil film; the red and green two-color laser light source 102 is placed on the test bench base 101, the front side of the red and green two-color laser light source 102 is placed with a rotating ground glass 103, and an optical fiber 104 is arranged between the rotating ground glass 103 and the coaxial illumination microscope 107 , the light emitted by the red and green two-color laser light source 102 passes through the rotating frosted glass 103 and is filtered, then is introduced into the coaxial illumination microscope 107 through the optical fiber 104, and finally shoots vertically to the observation area of the coaxial illumination microscope 107; Apply load to realize the measurement of lubricating oil film thickness under different loads; the servo motor 113 drives the axis of the glass disc 108 to rotate on the test bench base 101, and the corresponding speed of the experimental contact area is 0mm/s to 1.5m/s, realizing the glass disc at different speeds. Measurement of film thickness: a 3CCD color camera 106 is connected directly above the coaxial illumination microscope 107, and the 3CCD color camera 106 captures the interference image in real time, and transmits the interference image to the computer 105 equipped with an image acquisition card for display or storage.

本实施例的实验环境温度为20±1℃,相对湿度为50%±5%;玻璃盘108为K9玻璃盘,玻璃盘108的表面加镀铬膜,反射率为20%,粗糙度Ra为4nm;钢球109的直径为25.4mm,钢球109的球面为高反射率的精密研抛表面,表面粗糙度Ra小于8nm;红绿双色激光光源102的中心波长分别为653nm和532nm;润滑薄膜为空气,折射率为1.0;3CCD彩色相机106捕获钢球109和玻璃盘108接触副间的干涉图像,经过图像卡传输给计算机105显示和存储,具体测量步骤包括:The experimental environment temperature of the present embodiment is 20 ± 1 ℃, and relative humidity is 50% ± 5%. The diameter of the steel ball 109 is 25.4mm, and the spherical surface of the steel ball 109 is a precision grinding and polishing surface with high reflectivity, and the surface roughness Ra is less than 8nm; the central wavelength of the red and green two-color laser light source 102 is 653nm and 532nm respectively; the lubricating film is Air, with a refractive index of 1.0; 3CCD color camera 106 captures the interference image between the steel ball 109 and the glass disc 108 contact pair, and transmits it to the computer 105 for display and storage through the image card. The specific measurement steps include:

S101:计算钢球109和玻璃盘108之间润滑空气膜厚度从1nm到4500nm对应的红绿双色光干涉三刺激值,即油膜干涉系统红绿RG相对光强分布;利用颜色相加原理和颜色复现方程式,对图2所示光谱敏感特性分别为fR(λ)、fG(λ)、fB(λ)的3CCD(RGB)彩色相机106获得的颜色三刺激值为S101: Calculate the three-stimulus value of red-green two-color light interference corresponding to the thickness of the lubricating air film between the steel ball 109 and the glass disc 108 from 1nm to 4500nm, that is, the relative light intensity distribution of red and green RG in the oil film interference system; use the principle of color addition and color To reproduce the equation, the color tristimulus values obtained by the 3CCD (RGB) color camera 106 with the spectral sensitivity characteristics shown in Fig. 2 being respectively f R (λ), f G (λ), and f B (λ) are

C = ∫ λ kS ( λ ) I h ( λ ) f C ( λ ) dλ , C=R,G,B C = ∫ λ k ( λ ) I h ( λ ) f C ( λ ) dλ , C = R, G, B

其中,C表示R、G、B三刺激值,S(λ)为所用红绿双色激光光源102的光谱能量分布函数(如图3所示),k为调节系数,k的取值范围在0到1之间,目的在于使三刺激值均归一化,Ih(λ)为每一波段λ上膜厚为h时对应的干涉光强,因多层膜介质和钢球表面的高反射率导致多光束干涉,最终玻璃界面的干涉光强按照 I = | E ‾ 0 - | 2 = | E ‾ 0 - 1 + E ‾ 0 - 2 + E ‾ 0 - 3 + E ‾ 0 - 4 + · · · | 2 = | Σ m = 1 ∞ E ‾ 0 - m | 2 计算,其中(m=1,2,…)表示反射光的电向量,下标0代表玻璃介质,只有直接从铬-玻璃界面反射而来,其他反射光均经过铬-玻璃以下各层的反射和投射;这样就在多光束干涉基础上,考虑红绿双色光源波长、带宽和3CCD彩色相机响应,生成一套完整的润滑油膜厚度双色光干涉的颜色色度计算算法;沿空气膜厚从0nm增加到4500nm,将绿光的归一化光强减去红光的归一化光强得到双色差值光强G-R,以此绘制出膜厚与G、R、G-R相对光强的对应变化关系曲线图,如图4所示;G-R曲线对膜厚的变化呈现调制的特征,在一定膜厚范围内,该曲线的极值点的大小与膜厚存在一一对应的关系,与之对应的双色光的干涉图像在每个调制波拍分界处呈现出黑色特征条纹,如图5所示;对于采用的中心波长分别为653nm和532nm的红绿双色激光光源102,计算结果显示G-R调制光强曲线中每个波拍对应的光学厚度为1408nm,每个波拍均包含10个极值点,相邻的波拍并非完全相同,对4500nm膜厚范围内双色光干涉图像的黑色特征条纹位置,计算归一化红绿光强值后作出G-R调制光强曲线,取曲线每个波拍上第8个和第9个极值点光强值的绝对值之和SUM作为判据区分前三个波拍,考虑到模型颜色计算误差和实际测量应用中的图像噪音问题,始终有SUM值在1.0到1.8之间为第一波拍,SUM值在1.8到2.8之间则属于第二波拍,SUM值在2.5到3.2之间为第三波拍,且前三个波拍第8个极值点对应单色红光干涉的干涉级次分别为(4,4)、(8,8)、(12,12);Wherein, C represents R, G, B tri-stimulus value, S (λ) is the spectral energy distribution function (as shown in Figure 3) of red and green two-color laser light source 102 used, k is adjustment coefficient, and the value range of k is 0 between 1 and 1, the purpose is to normalize the values of the three stimuli, and I h (λ) is the corresponding interference light intensity when the film thickness on each band λ is h, due to the high reflection of the multilayer film medium and the surface of the steel ball The rate leads to multi-beam interference, and the interference light intensity of the final glass interface is according to I = | E. ‾ 0 - | 2 = | E. ‾ 0 - 1 + E. ‾ 0 - 2 + E. ‾ 0 - 3 + E. ‾ 0 - 4 + · · · | 2 = | Σ m = 1 ∞ E. ‾ 0 - m | 2 calculation, where (m=1,2,…) represents the electric vector of the reflected light, the subscript 0 represents the glass medium, only It is directly reflected from the chrome-glass interface, and other reflected light is reflected and projected by the layers below the chrome-glass; in this way, on the basis of multi-beam interference, considering the wavelength, bandwidth and 3CCD color camera response of red and green light sources, a A complete set of color and chromaticity calculation algorithms for lubricating oil film thickness two-color light interference; along the air film thickness increasing from 0nm to 4500nm, the normalized light intensity of green light minus the normalized light intensity of red light is used to obtain the two-color difference value Light intensity GR, so as to draw the relationship curve between the film thickness and the relative light intensity of G, R, and GR, as shown in Figure 4; , there is a one-to-one relationship between the size of the extremum point of the curve and the film thickness, and the corresponding two-color light interference image presents black characteristic stripes at the boundary of each modulation beat, as shown in Figure 5; Red and green two-color laser light sources 102 with central wavelengths of 653nm and 532nm respectively, the calculation results show that the optical thickness corresponding to each beat in the GR modulation light intensity curve is 1408nm, and each beat contains 10 extreme points, adjacent The wave beats are not exactly the same. For the black characteristic fringe position of the two-color light interference image within the film thickness range of 4500nm, calculate the normalized red and green light intensity values to draw a GR modulation light intensity curve, and take the eighth on each wave beat of the curve The sum of the absolute value of the light intensity of the ninth extreme point and the SUM is used as a criterion to distinguish the first three beats. Considering the model color calculation error and the image noise problem in the actual measurement application, there is always a SUM value between 1.0 and 1.8 between 1.8 and 2.8 is the second wave, and the SUM value between 2.5 and 3.2 is the third wave, and the 8th extreme point of the first three waves corresponds to The interference orders of monochromatic red light interference are (4,4), (8,8), (12,12);

S102:通过弹簧拉力计111对加载杠杆110加载,保持钢球109和玻璃盘108之间的载荷为2N,同轴照明显微镜107对焦至图像清楚后,用3CCD彩色相机106拍摄并保存干涉图像如图6,分析距离接触中心最近的第一组黑色特征条纹沿半径增加方向的G-R调制光强,如图7所示,同时计算第8个和第9个极值点光强值绝对值之和为1.52,与理论计算出的SUM值判据对比,因1.52介于1.0和1.8之间,故得知该区域属于第一个拍波段,且第8个极值点所在位置坐标对应红光的干涉级次为(4,4);然后沿半径向接触区中心方向按照红光的光强变化,有4个干涉相长点和4个干涉相消点,因此得出接触中心的具体干涉级数为(0,0),从而可以确定整个干涉图像中所有条纹的具体级数,然后利用单色光相对光强原理计算得到具体的膜厚分布如图8所示,图8显示所提出方法的测量结果与经典的赫兹接触理论计算值有很好的吻合性;S102: Load the loading lever 110 through the spring tension gauge 111, keep the load between the steel ball 109 and the glass disc 108 at 2N, and after the coaxial illumination microscope 107 focuses until the image is clear, use the 3CCD color camera 106 to take and save the interference image as Figure 6, analyze the G-R modulation light intensity of the first group of black characteristic stripes closest to the contact center along the direction of increasing radius, as shown in Figure 7, and calculate the sum of the absolute values of the light intensity values at the 8th and 9th extreme points at the same time Compared with the theoretically calculated SUM value criterion, because 1.52 is between 1.0 and 1.8, it is known that this area belongs to the first beat band, and the position coordinates of the eighth extreme point correspond to the red light The interference order is (4,4); then along the radius to the center of the contact area, according to the light intensity of the red light, there are 4 interference constructive points and 4 interference destructive points, so the specific interference order of the contact center can be obtained The number is (0,0), so that the specific series of all fringes in the entire interference image can be determined, and then the specific film thickness distribution is calculated by using the principle of relative light intensity of monochromatic light, as shown in Figure 8, and Figure 8 shows the proposed method The measured results are in good agreement with the calculated values of the classical Hertzian contact theory;

S103:在玻璃盘108上加入30ml PB1300润滑油,该润滑油的密度为896kg·m-3,20℃时动力粘度为117Pa·s,折射率为1.502;用弹簧拉力计111继续加载,使钢球109与玻璃盘108之间的载荷为10N,调节同轴照明显微镜107焦距至图像清晰后,启动伺服电机113,设定转速为2.22mm/s;用3CCD彩色相机106拍摄并保存干涉图像如图9所示,分析距离接触中心最近的第一组黑色特征条纹沿半径增加方向的G-R调制光强,见图10,同时计算第8个极值点A和第9个极值点B光强值绝对值之和为2.25,其大小介于1.8和2.8之间,故得知该区域属于第二拍波段,由此知道第8个极值点所在位置坐标对应红光的干涉级次为(8,8),因膜厚连续变化,向接触区中心处按照红光的光强变化,数出有干涉相长点和干涉相消点的个数即可得到中心干涉区的具体干涉级数,进而可以确定整个干涉图像中所有条纹的具体级数,然后利用单色光相对光强原理计算得到图像中任何关心区域的膜厚值。S103: Add 30ml of PB1300 lubricating oil to the glass plate 108. The density of the lubricating oil is 896kg·m -3 , the dynamic viscosity at 20°C is 117Pa·s, and the refractive index is 1.502; The load between the ball 109 and the glass disc 108 is 10N. After adjusting the focal length of the coaxial illuminating microscope 107 until the image is clear, start the servo motor 113 and set the rotation speed at 2.22mm/s; use the 3CCD color camera 106 to shoot and save the interference image as As shown in Figure 9, analyze the GR modulation light intensity of the first group of black characteristic stripes closest to the contact center along the direction of increasing radius, see Figure 10, and calculate the light intensity of the 8th extreme point A and the 9th extreme point B at the same time The sum of the absolute values of the values is 2.25, and its size is between 1.8 and 2.8, so it is known that this area belongs to the second beat band, and thus it is known that the coordinates of the eighth extreme point correspond to the interference order of red light as ( 8,8), due to the continuous change of the film thickness, according to the light intensity change of the red light at the center of the contact area, the specific interference series of the central interference area can be obtained by counting the number of interference constructive points and interference destructive points , and then the specific series of all fringes in the entire interference image can be determined, and then the film thickness value of any region of interest in the image can be calculated by using the principle of relative light intensity of monochromatic light.

本实施例所述归一化红绿光强R、G和红绿双色相对差值光强G-R的获取过程具体包括:The acquisition process of normalized red-green light intensity R, G and red-green two-color relative difference light intensity G-R described in this embodiment specifically includes:

S201:通过3CCD彩色相机106存储干涉图像;S201: storing the interference image through the 3CCD color camera 106;

S202:获取并存储转速和载荷至文件;S202: Obtain and store the rotation speed and load in a file;

S203:获取图像指定区域的红光和绿光光强值并保存到文件;S203: Obtaining the red light and green light intensity values of the designated area of the image and saving them to a file;

S204:输出所指定区域内红光和绿光光强的最大值和最小值;S204: output the maximum and minimum values of the red light and green light intensity in the specified area;

S205:利用公式S205: Using the formula

G = 2 I G - ( I G max + I G min ) I G max - I G min , R = 2 I R - ( I R max + I R min ) I R max - I R min G = 2 I G - ( I G max + I G min ) I G max - I G min , R = 2 I R - ( I R max + I R min ) I R max - I R min and

GG -- RR == 22 II GG -- (( II GG maxmax ++ II GG minmin )) II GG maxmax -- II GG minmin -- 22 II RR -- (( II RR maxmax ++ II RR minmin )) II RR maxmax -- II RR minmin

计算所述区域的归一化红绿光强R、G以及双色相对差值光强G-R。Calculate the normalized red and green light intensities R, G and the two-color relative difference light intensity G-R of the region.

本发明所述G-R调制光强曲线中第8个和第9个极值点的判断方法具体包括:首先获取干涉图像黑色特征干涉条纹处的G-R调制光强随像素点坐标的变化;然后找出G-R调制光强曲线的极值点上光强绝对值小于0.5的所有极值点,这些G-R光强值很小的点的位置,即0区,包含并代表了一个波拍结束的位置;其次,从0区向接触中心方向,即接触副间隙和膜厚相对减小的方向,靠近0区最近的绝对值大小近似相等的一组相邻极值点即为第8和第9极值点,其中G-R值小于0的为第8极值点,大于0的为第9极值点。The method for judging the 8th and 9th extremum points in the G-R modulation light intensity curve of the present invention specifically includes: first obtaining the variation of the G-R modulation light intensity at the black feature interference fringes of the interference image with the pixel point coordinates; and then finding out All extreme points on the extreme point of the G-R modulation light intensity curve whose absolute value of light intensity is less than 0.5, the position of these points with very small G-R light intensity value, that is, the 0 zone, contains and represents the position where a wave beat ends; secondly , from zone 0 to the contact center, that is, the direction in which the contact gap and film thickness are relatively reduced, a group of adjacent extreme points with approximately equal absolute values near zone 0 are the 8th and 9th extreme points , where the G-R value less than 0 is the 8th extreme point, and the value greater than 0 is the 9th extreme point.

本实施例涉及的多光束干涉光强的计算参考文献“郭峰,黄柏林;微纳米润滑膜厚的大量程测量系统,摩擦学学报2004,第17卷,第三期,第521页;即Guo F.and Wong P.L.,A wide range measuring system for thin lubricating film:from nano to micro thickness,Tribology Letters,2004,Vol.17,No.3.521”,如图11所示,光学油膜测量系统为一由玻璃、铬、油和钢组成的4层介质光学系统,各介质层标记为q=0~3,在q和q+1的分界处,所有的光反射电矢量和光透射电矢量按入射和反射传播方向合成两类,分别记作上标加号或减号代表传播方向,下标表示光传播于其中的介质号(如0为玻璃),是油与钢分界处向钢传播的电矢量,代表入射光的电矢量,代表出射光的电矢量;介质q的折射率记为References for the calculation of multi-beam interference light intensity involved in this embodiment "Guo Feng, Huang Bolin; Large-scale measurement system for micro-nano lubricating film thickness, Acta Tribology 2004, volume 17, third issue, page 521; namely Guo F. and Wong PL, A wide range measuring system for thin lubricating film: from nano to micro thickness, Tribology Letters, 2004, Vol.17, No.3.521", as shown in Figure 11, the optical oil film measurement system is a glass , chromium, oil and steel composed of 4-layer dielectric optical system, each dielectric layer is marked as q=0~3, at the boundary between q and q+1, all light reflection electric vectors and light transmission electric vectors propagate according to incident and reflection Directions are synthesized into two categories, denoted as and The superscript plus or minus sign represents the direction of propagation, and the subscript represents the number of the medium in which the light propagates (such as 0 for glass), is the electric vector propagating to the steel at the interface between oil and steel, represents the electric vector of the incident light, Represents the electric vector of the outgoing light; the refractive index of the medium q is recorded as

n ‾ q = n q - ik q , q=0~3 no ‾ q = no q - ik q , q=0~3

其中nq是实部折射率,kq是衰减系数,对于光学透明介质,衰减系数为零;在介质层q和q+1的交界处,有效反射系数写作Where n q is the real part of the refractive index, k q is the attenuation coefficient, for optically transparent media, the attenuation coefficient is zero; at the junction of the medium layer q and q+1, the effective reflection coefficient is written as

R ‾ q = E ‾ q - E ‾ q + , q=0~3 R ‾ q = E. ‾ q - E. ‾ q + , q=0~3

反射系数存在以下关系:Reflection coefficient and The following relationship exists:

RR ‾‾ qq -- 11 == rr ‾‾ qq -- 11 ++ RR ‾‾ qq expexp (( -- ii 22 δδ ‾‾ qq )) 11 ++ rr ‾‾ qq -- 11 RR ‾‾ qq expexp (( -- ii 22 δδ ‾‾ qq ))

其中q是介质层q的厚度,λ是入射光的波长,是菲尼尔反射系数,因在钢球表面没有透射只有反射,故有依据上式可依次获得分层系统的反射比或干涉强度定义为反射光辐射能对入射光辐射能的比值,或反射光对入射光的强度比,按公式计算获得多光束干涉光强或反射率,从0nm开始给油膜厚度d2依次赋值,即得到膜厚与多光束干涉光强的关系。in q is the thickness of the dielectric layer q, λ is the wavelength of the incident light, is the Fresnel reflection coefficient, because there is no transmission but only reflection on the surface of the steel ball, so there is According to the above formula, it can be obtained sequentially The reflectance or interference intensity of a layered system is defined as the ratio of the radiant energy of reflected light to the radiant energy of incident light, or the intensity ratio of reflected light to incident light, according to the formula Calculate and obtain the multi-beam interference light intensity or reflectivity, and assign values to the oil film thickness d 2 sequentially starting from 0 nm, that is, the relationship between film thickness and multi-beam interference light intensity is obtained.

本实施例涉及的干涉图像中的任一点的干涉级次定义为(δ,β),其中第n级暗条纹和第n+1级暗条纹之间点的暗干涉级次为δ=n,第n级亮条纹和第n+1级亮条纹之间点的亮干涉级次为β=n;若用双色光干涉判断出红光对应的干涉图像中某个参考点的干涉级次(δ,β),因膜厚连续变化,干涉级次随着红光干涉的消长也是连续变化,故能够确定干涉图像中其它点的干涉级次。The interference order of any point in the interference image involved in this embodiment is defined as (δ, β), wherein the dark interference order of the point between the nth dark fringe and the n+1th dark fringe is δ=n, The bright interference order of the point between the nth bright fringe and the n+1th bright fringe is β=n; if the two-color light interference is used to judge the interference order (δ) of a certain reference point in the interference image corresponding to the red light ,β), because the film thickness changes continuously, the interference order also changes continuously with the ebb and flow of red light interference, so the interference order of other points in the interference image can be determined.

本实施例涉及的单色光多光束干涉相对光强原理测量膜厚参考文献“王学锋,郭峰,杨沛然;纳/微米弹流油膜厚度测量系统,摩擦学学报2006年,第26卷,第2期,第150~154页”,在光干涉中,干涉强度随膜厚以λ/(2n)为周期变化,λ为波长,n为介质折射率,对任一油膜厚度h,都唯一对应干涉级次为(β=0,δ=0)或(β=0,δ=1)的油膜厚度h0(该处定义为0级油膜厚度),两者具有相同的干涉强度,且其关系符合下式The monochromatic light multi-beam interference relative light intensity principle involved in this embodiment measures the film thickness reference "Wang Xuefeng, Guo Feng, Yang Peiran; Nano/micron elastodynamic oil film thickness measurement system, Journal of Tribology, 2006, volume 26, phase 2 , pp. 150-154", in optical interference, the interference intensity changes with the film thickness at a period of λ/(2n), where λ is the wavelength and n is the refractive index of the medium. For any oil film thickness h, there is a unique corresponding interference level The second is (β=0, δ=0) or (β=0, δ=1) oil film thickness h 0 (there is defined as 0-level oil film thickness), the two have the same interference intensity, and their relationship conforms to the following Mode

hh == hh 00 ++ ββ λλ 22 nno

式中:h是油膜厚度,h0是0级油膜厚度,即β=0时的油膜厚度,λ是波长,n是润滑油的折射率,β为第n级亮条纹和第n+1级亮条纹之间点的亮干涉级次;0级膜厚h0与归一化的干涉强度的关系曲线可由多光束干涉光强计算得出。所以通过多光束干涉计算膜厚就是提取图像的归一化光强,按照增加区间查找出对应的0级膜厚,然后类加上βλ/2n的整数周期膜厚得到最终膜厚;其中测量点干涉级次β的获取是关键,对单色光测量,通过逐渐从0开始增加卷吸速度而增加膜厚来获得,需要相机记录下整个过程,但是高速的油膜变化可能发生级次的丢失,导致膜厚计算错误;本实施例通过双色光的特征条纹分析出干涉图像中任何一点的干涉级次,而不依赖于历史记录,从而避免干涉级次计数的繁琐和可能出现的级次丢失。In the formula: h is the thickness of the oil film, h0 is the thickness of the 0th grade oil film, that is, the thickness of the oil film when β=0, λ is the wavelength, n is the refractive index of the lubricating oil, β is the nth bright streak and the n+1th grade The bright interference order of the points between the bright fringes; the relationship curve between the zero-order film thickness h 0 and the normalized interference intensity can be calculated from the multi-beam interference light intensity. Therefore, calculating the film thickness through multi-beam interference is to extract the normalized light intensity of the image, find out the corresponding 0-level film thickness according to the increasing interval, and then add the integer period film thickness of βλ/2n to obtain the final film thickness; the measurement point The acquisition of interference order β is the key. For monochromatic light measurement, it is obtained by gradually increasing the entrainment speed from 0 and increasing the film thickness. The camera needs to record the whole process, but the high-speed oil film change may cause order loss. Causes errors in film thickness calculation; this embodiment analyzes the interference order at any point in the interference image through the characteristic fringes of the two-color light, without relying on historical records, thereby avoiding the cumbersome counting of interference orders and possible loss of orders.

本实施例根据光的干涉原理,当两束相干光的光程差Δ为入射光半波长的偶数倍时,两光波叠加后加强,出现亮条纹;当两束相干光的光程差Δ为入射光半波长的奇数倍时,两光波叠加后减弱,出现暗条纹;若光程差从0连续增大,就会产生明暗相间的干涉条纹,明暗的程度用光强表示,不难理解,固定的膜厚对应唯一的光强值,但是固定的光强值却对应周期性的多个膜厚,因此提出干涉级次的概念加以区分;在膜厚测量系统中从钢球109表面和玻璃盘108表面反射的两束光来自同一束入射光,满足光的相干条件,且钢球109和玻璃盘108之间的膜厚连续变化,因此会产生明暗相间的干涉条纹。In this embodiment, according to the interference principle of light, when the optical path difference Δ of two beams of coherent light is an even multiple of the half wavelength of the incident light, the two light waves are superimposed and strengthened, and bright fringes appear; when the optical path difference Δ of two beams of coherent light is When the incident light is an odd multiple of the half-wavelength, the two light waves are superimposed and weakened, resulting in dark fringes; if the optical path difference increases continuously from 0, light and dark interference fringes will be produced, and the degree of light and dark is expressed by light intensity, which is not difficult to understand. The fixed film thickness corresponds to a unique light intensity value, but the fixed light intensity value corresponds to multiple periodic film thicknesses, so the concept of interference order is proposed to distinguish; in the film thickness measurement system, the surface of the steel ball 109 and the glass The two beams of light reflected on the surface of the disk 108 come from the same incident light, which satisfies the coherence condition of light, and the film thickness between the steel ball 109 and the glass disk 108 changes continuously, so light and dark interference fringes will be produced.

本实施例所述颜色复现的计算方程参见“郁道银,谈恒英;机械工业出版社2006年,第80页”;利用“Red-Green-Blue”模型和色彩复现方程式,对光谱敏感特性分别为fR(λ)、fG(λ)、fB(λ)的相机传感器获得的颜色三刺激值为The calculation equation of the color reproduction described in this embodiment is referring to "Yu Daoyin, Tan Hengying; Mechanical Industry Press 2006, the 80th page"; Utilize " Red-Green-Blue " model and color reproduction equation, to spectral sensitivity characteristic The color tristimulus values obtained by the camera sensors of f R (λ), f G (λ), and f B (λ) respectively are

C = ∫ λ kS ( λ ) I h ( λ ) f C ( λ ) dλ , C=R,G,B C = ∫ λ k ( λ ) I h ( λ ) f C ( λ ) dλ , C = R, G, B

其中,C表示R、G、B颜色三刺激值,S(λ)为所用红绿双色光源的光谱能量分布函数,k为归一化系数,k的取值范围在0到1之间,Ih(λ)为每一波段λ上膜厚为h高度的干涉光强。Among them, C represents the tristimulus value of R, G, and B colors, S(λ) is the spectral energy distribution function of the red and green two-color light source used, k is the normalization coefficient, and the value range of k is between 0 and 1, and I h (λ) is the intensity of interference light at the height of film thickness h in each wavelength band λ.

本实施例所述颜色相加原理参见“郁道银,谈恒英;机械工业出版社2006年,第79页”;混合色的RGB三刺激值为各组成色相应三刺激值之和,则颜色F匹配方程表示为F=R+G+B;根据格拉斯曼颜色混合的代替率,如果有两个颜色光R1,G1,B1和R2,G2,B2相加混合后,则混合光的三刺激值为The color addition principle described in this embodiment is referred to " Yu Daoyin, Tan Hengying; Machinery Industry Press 2006, the 79th page "; The matching equation is expressed as F=R+G+B; according to the substitution rate of Grassmann color mixing, if there are two color lights R1, G1, B1 and R2, G2, B2 are added and mixed, then the tristimulus of the mixed light value is

RR == RR 11 ++ RR 22 GG == GG 11 ++ GG 22 BB == BB 11 ++ BB 22

混合色的三刺激值为各组成色三刺激值之和。The tristimulus value of a mixed color is the sum of the tristimulus values of each component color.

本实施例所述颜色计算机复现方法参见“周广梅,郭峰,李宏升;润滑油膜双色光干涉测量系统的特性研究,光学学报2012年,第32卷,第3期,文章编号0312006”,颜色复现采用“RGB”色彩系统,作图时通过三原色的值设置一种混合颜色值为图形着色,格式如下:The color computer reproduction method described in this embodiment is referred to "Zhou Guangmei, Guo Feng, Li Hongsheng; Research on the characteristics of lubricating oil film two-color light interferometry system, Acta Optics Sinica 2012, volume 32, issue 3, article number 0312006", color reproduction Using the "RGB" color system, set a mixed color value to color the graph through the values of the three primary colors when drawing, and the format is as follows:

混合颜色值=RGB(红色值,绿色值,蓝色值)Mixed color value = RGB(red value, green value, blue value)

这里的“红色值”、“绿色值”、“蓝色值”均为整数,取值范围为0~255,代表混合颜色中每一种颜色的强度。在计算机颜色复现时,需要将三刺激值R、G、B进行线性处理,变成能为计算机所接受的颜色代码即可。The "red value", "green value" and "blue value" here are all integers, ranging from 0 to 255, representing the intensity of each color in the mixed color. When the color is reproduced by the computer, it is necessary to linearly process the tristimulus values R, G, and B into a color code that can be accepted by the computer.

本实施例所用赫兹接触变形参见:杨沛然;流体润滑数值分析,国防工业出版社1998年,第49页,在赫兹点接触的接触区内,两表面相互压紧,间隙为0,在接触区外,从接触中心沿半径x增加,变形后间隙H为For the Hertzian contact deformation used in this embodiment, refer to: Yang Peiran; Numerical Analysis of Fluid Lubrication, National Defense Industry Press, 1998, page 49, in the contact area of Hertz point contact, the two surfaces are pressed against each other, and the gap is 0, outside the contact area , increasing along the radius x from the contact center, the gap H after deformation is

Hh == 44 WW ππ EE. ′′ [[ || xx || bb xx 22 bb 22 -- 11 -- lnln (( || xx || bb ++ xx 22 bb 22 -- 11 )) ]]

其中,E'为两表面的等效弹性模量,b为接触区半宽,按照下列公式计算Among them, E' is the equivalent elastic modulus of the two surfaces, b is the half-width of the contact area, calculated according to the following formula

11 EE. ′′ == 11 22 (( 11 -- vv 11 22 EE. 11 ++ 11 -- vv 22 22 EE. 22 ))

bb == 88 WRWR ππ EE. ′′

其中,R为钢球半径,v1、v2为上下接触表面的泊松比,E1、E2为上下接触表面的弹性模量,均可以通过查表得到。Among them, R is the radius of the steel ball, v 1 and v 2 are the Poisson's ratio of the upper and lower contact surfaces, E 1 and E 2 are the elastic modulus of the upper and lower contact surfaces, all of which can be obtained by looking up the table.

本实施例所述干涉图像的获取步骤如下:The acquisition steps of the interference image described in this embodiment are as follows:

(1).打开双色光油膜润滑试验台所在房间空调,调节温度为为20±1℃,相对湿度50%±5%,温度和湿度恒定后开始实验;(1). Turn on the air conditioner in the room where the two-color light oil film lubrication test bench is located, adjust the temperature to 20±1°C, and the relative humidity to 50%±5%, and start the experiment after the temperature and humidity are constant;

(2).打开计算机105、红绿双色激光光源102、伺服电机113和3CCD彩色相机106的电源;(2). Turn on the power supply of computer 105, red and green two-color laser light source 102, servo motor 113 and 3CCD color camera 106;

(3).在玻璃盘108表面涂抹30毫升润滑油,在加载杠杆101上施加预定的载荷,使钢球109与玻璃盘108表面接触,从接触区中心沿钢球半径增加方向,钢球109与玻璃盘108之间的间隙在逐渐增大,在相干光入射时,符合干涉原理,将产生干涉条纹;(3). Apply 30 milliliters of lubricating oil on the surface of the glass disc 108, apply a predetermined load on the loading lever 101, make the steel ball 109 contact with the surface of the glass disc 108, from the center of the contact area along the steel ball radius increase direction, the steel ball 109 The gap with the glass disk 108 is gradually increasing. When coherent light is incident, it conforms to the principle of interference and will produce interference fringes;

(4).启动装有3CCD彩色相机106配套图像采集卡的计算机105,打开图像采集软件,点击实时采集图像,让双色激光穿过旋转毛玻璃103滤波后,经光纤104入射到同轴照明显微镜107中,将同轴照明显微镜107对准球盘接触区,调节焦距至图像清晰;(4). Start the computer 105 equipped with the 3CCD color camera 106 supporting image acquisition card, open the image acquisition software, click on the real-time acquisition image, let the two-color laser pass through the rotating frosted glass 103 filter, and enter the coaxial illumination microscope 107 through the optical fiber 104 , aim the coaxial illuminating microscope 107 at the ball-disk contact area, and adjust the focus until the image is clear;

(5).启动伺服电机113,伺服电机113带动玻璃盘108做旋转运动,并调节至需要测试的转速,用图像采集软件保存所需采集图像,并分析需要测量膜厚图像区域的RGB光强值,计算需要测量区域的归一化相对光强值R、G和相对调制光强差值G-R;(5). Start the servo motor 113, the servo motor 113 drives the glass disc 108 to rotate, and adjust to the speed to be tested, use the image acquisition software to save the required acquisition image, and analyze the RGB light intensity in the image area where the film thickness needs to be measured value, calculate the normalized relative light intensity values R, G and the relative modulation light intensity difference G-R of the area to be measured;

(6).对同一加载载荷,调节玻璃盘108的转速;或者同一玻璃盘108的转速,调节加载载荷,均可捕获干涉图像并分析出所需膜厚测量区域的G-R相对调制光强差值。(6). For the same loading load, adjust the rotating speed of the glass disc 108; or the rotating speed of the same glass disc 108, adjust the loading load, can capture the interference image and analyze the G-R relative modulation light intensity difference in the required film thickness measurement area .

Claims (3)

1.一种双色光干涉测量润滑油膜厚度的方法,其特征在于采用双色光干涉油膜润滑试验台实现润滑油膜厚度的测量,其具体测量步骤包括:1. A method for measuring lubricating oil film thickness by two-color light interference, characterized in that the measurement of lubricating oil film thickness is realized by using a two-color light interference oil film lubrication test bench, and its specific measurement steps include: (1)、计算钢球和玻璃盘之间润滑油膜厚度从1nm到4500nm对应的红绿双色光干涉三刺激值,即油膜干涉系统红绿RG相对光强分布;利用颜色相加原理和颜色复现方程式,对光谱敏感特性分别为fR(λ)、fG(λ)、fB(λ)的3CCD彩色相机获得的颜色三刺激值为(1) Calculate the three-stimulus value of red-green two-color light interference corresponding to the thickness of the lubricating oil film between the steel ball and the glass disc from 1nm to 4500nm, that is, the relative light intensity distribution of red and green RG in the oil film interference system; use the principle of color addition and color complex According to the equation, the color tristimulus values obtained by 3CCD color cameras with spectral sensitivity characteristics respectively f R (λ), f G (λ) and f B (λ) are CC == ∫∫ λλ kk SS (( λλ )) II hh (( λλ )) ff CC (( λλ )) dd λλ ,, CC == RR ,, GG ,, BB 其中,C表示R(红)、G(绿)、B(蓝)三刺激值,S(λ)为所用红绿双色光源的光谱能量分布函数,k为调节系数,k的取值范围在0到1之间,目的在于使三刺激值均归一化,Ih(λ)为每一波段λ上膜厚为h处的干涉光强,玻璃盘界面的干涉光强I按照公式Among them, C represents the three stimulus values of R (red), G (green), and B (blue), S (λ) is the spectral energy distribution function of the red and green two-color light source used, k is the adjustment coefficient, and the value range of k is 0 Between 1 and 1, the purpose is to normalize the three stimulus values, I h (λ) is the interference light intensity at the film thickness h on each band λ, and the interference light intensity I of the glass disk interface is according to the formula 进行计算,其中表示反射光的电向量,m=1,2,……,下标0代表玻璃介质,直接由玻璃盘界面反射而来,其他反射光均经过玻璃盘以下各层的反射和投射;然后沿润滑油膜厚度从0nm增加到4500nm,将绿光的归一化光强减去红光的归一化光强得到双色调制光强G-R,并以此绘制出膜厚与G、R、G-R相对光强的对应变化关系曲线图;G-R调制光强曲线对膜厚的变化呈现调制波的特征,该曲线极值点的大小与膜厚存在一一对应的关系,与之对应的双色光干涉图像在每个调制波拍分界处呈现出黑色特征条纹;对采用的中心波长分别为653nm和532nm的红绿双色激光光源,计算结果显示G-R调制光强曲线中每个波拍对应的光学厚度为1408nm,每个波拍均包含10个极值点,相邻的波拍并非完全相同,对计算出的4500nm膜厚范围内双色光干涉图像的黑色特征条纹位置计算归一化红绿光强值后作出G-R调制光强曲线后,取曲线每个波拍上第8个和第9个极值点光强值的绝对值之和SUM作为判据区分前三个波拍,发现SUM值在1.0到1.8之间为第一波拍,SUM值在1.8到2.8之间则属于第二波拍,SUM值在2.5到3.2之间为第三波拍,其中前三个波拍第8个极值点对应单色红光干涉的干涉级次分别为(4,4)、(8,8)、(12,12); to calculate, where Indicates the electric vector of reflected light, m=1,2,..., the subscript 0 represents the glass medium, It is directly reflected from the interface of the glass disk, and other reflected light is reflected and projected by the layers below the glass disk; then along the thickness of the lubricating oil film from 0nm to 4500nm, the normalized light intensity of the green light is subtracted from the normalized light intensity of the red light The two-color modulated light intensity GR is obtained by normalizing the light intensity, and the corresponding change relationship curve between the film thickness and the relative light intensity of G, R, and GR is drawn; There is a one-to-one relationship between the size of the extremum point of the curve and the film thickness, and the corresponding two-color light interference image presents black characteristic stripes at the boundary of each modulation beat; Red and green two-color laser light source, the calculation results show that the optical thickness corresponding to each wave beat in the GR modulation light intensity curve is 1408nm, and each wave beat contains 10 extreme points, and adjacent wave beats are not exactly the same. After calculating the normalized red and green light intensity values of the black characteristic fringe position of the two-color light interference image within the film thickness range of 4500nm, after making the GR modulation light intensity curve, take the 8th and 9th extreme points on each wave of the curve The sum of the absolute values of the light intensity SUM is used as a criterion to distinguish the first three beats. It is found that the SUM value is between 1.0 and 1.8 as the first beat, and the SUM value between 1.8 and 2.8 belongs to the second beat. The value between 2.5 and 3.2 is the third beat, and the eighth extreme point of the first three beats corresponds to the interference orders of monochromatic red light interference (4,4), (8,8), ( 12,12); (2)、测量记录滑动速度大于0mm/s时的钢球和玻璃盘接触区润滑油膜厚引起的光干涉图像,分析距离接触中心最近的黑色特征条纹的G-R调制光强曲线,同时计算第8个和第9个极值点光强值绝对值之和并与计算得到的SUM值对比出所属波拍段,以及第8个极值点所在位置对应红光的干涉级次;然后与计算得到的0~4500nm红光的膜厚相对光强曲线对照,得出此滑动速度下的中心干涉区的具体干涉级数,从而确定整个干涉图像中所有条纹的具体级数,然后利用干涉原理计算得到具体的膜厚分布;利用相同方法连续记录不同滑动速度的钢球和玻璃盘接触区润滑膜引起的光的干涉图像,从而得到不同滑动速度下的中心接触区干涉级次和膜厚分布;(2) Measure and record the optical interference image caused by the thickness of the lubricating oil film in the contact area between the steel ball and the glass disc when the sliding speed is greater than 0mm/s, analyze the G-R modulation light intensity curve of the black characteristic stripe closest to the contact center, and calculate the 8th at the same time The sum of the absolute values of the light intensity values of the 1st and 9th extreme points is compared with the calculated SUM value to find out the wave segment to which it belongs, and the interference order of the red light corresponding to the position of the 8th extreme point; and then calculated with the obtained Comparing the film thickness relative light intensity curve of 0-4500nm red light, the specific interference series of the central interference area at this sliding speed can be obtained, so as to determine the specific series of all fringes in the entire interference image, and then calculated by using the interference principle Specific film thickness distribution; use the same method to continuously record the interference images of light caused by the lubricating film in the contact area of the steel ball and the glass disc at different sliding speeds, so as to obtain the interference order and film thickness distribution of the central contact area at different sliding speeds; (3)、测量记录加载杠杆施加载荷条件下钢球和玻璃盘接触区润滑膜引起的干涉图像,测量得出此载荷下距离接触区中心最近的黑色特征条纹的G-R调制光强曲线,同时利用第8个和第9个极值点光强值绝对值之和判断出第8个极值点所在位置对应红光的干涉级次;然后与计算得到的0~4500nm红光的膜厚-相对光强曲线对比得出此速度下的中心干涉区的具体干涉级数,从而确定整个干涉图像中所有条纹的具体级数,然后利用干涉原理计算得到具体的膜厚分布,实现润滑油膜厚度的测量;(3) Measure and record the interference image caused by the lubricating film in the contact area of the steel ball and the glass disc under the load applied by the loading lever, measure and obtain the G-R modulation light intensity curve of the black characteristic stripe closest to the center of the contact area under this load, and use it at the same time The sum of the absolute values of the light intensity values at the 8th and 9th extreme points determines the interference order of the red light corresponding to the position of the 8th extreme point; Comparing the light intensity curves, the specific interference series of the central interference area at this speed can be obtained, so as to determine the specific series of all fringes in the entire interference image, and then use the interference principle to calculate the specific film thickness distribution to realize the measurement of lubricating oil film thickness ; 所述双色光干涉油膜润滑试验台的主体结构包括试验台底座、红绿双色激光光源、旋转毛玻璃、光纤、计算机、3CCD彩色相机、同轴照明显微镜、玻璃盘、钢球、加载杠杆、弹簧拉力计、球托和伺服电机,试验台底座上安装置有玻璃盘、加载杠杆和伺服电机,玻璃盘为透明圆形结构;加载杠杆的一端上方置有球托,另一端下方与弹簧拉力计连接;球托上固定有钢球,钢球和玻璃盘之间的滚道上加入润滑油形成润滑油膜;红绿双色激光光源放置在试验台底座上,红绿双色激光光源的前侧放置有旋转毛玻璃,旋转毛玻璃和同轴照明显微镜之间设有光纤,红绿双色激光光源发出的光穿过旋转毛玻璃滤波后,经光纤导入同轴照明显微镜,最终垂直射向同轴照明显微镜的观察区域;通过弹簧拉力计对加载杠杆施加载荷实现不同载荷下润滑油膜厚度的测量;伺服电机在试验台底座上带动玻璃盘旋转,对应实验接触区转速为0mm/s到1.5m/s,实现玻璃盘不同转速下膜厚的测量;同轴照明显微镜正上方连接有3CCD彩色相机,3CCD彩色相机实时捕获干涉图像,并将干涉图像传输到装有图像采集卡的计算机中显示或保存。The main structure of the two-color light interference oil film lubrication test bench includes a test bench base, a red and green two-color laser light source, a rotating frosted glass, an optical fiber, a computer, a 3CCD color camera, a coaxial lighting microscope, a glass disc, a steel ball, a loading lever, and a spring tension Gauge, ball holder and servo motor, the base of the test bench is equipped with a glass disk, loading lever and servo motor, the glass disk is a transparent circular structure; a ball holder is placed above one end of the loading lever, and the other end is connected to the spring tension gauge ;Steel balls are fixed on the ball support, and lubricating oil is added to the raceway between the steel balls and the glass disc to form a lubricating oil film; the red and green two-color laser light source is placed on the base of the test bench, and the front side of the red and green two-color laser light source is placed with a rotating ground glass There is an optical fiber between the rotating ground glass and the coaxial illuminating microscope. The light emitted by the red and green laser light source passes through the rotating ground glass and is filtered. The spring tension gauge applies load to the loading lever to measure the thickness of the lubricating oil film under different loads; the servo motor drives the glass plate to rotate on the base of the test bench, and the corresponding speed of the experimental contact area is 0mm/s to 1.5m/s, realizing different speeds of the glass plate The measurement of the lower film thickness; a 3CCD color camera is connected directly above the coaxial illumination microscope, and the 3CCD color camera captures the interference image in real time, and transmits the interference image to a computer equipped with an image acquisition card for display or storage. 2.根据权利要求1所述的双色光干涉测量润滑油膜厚度的方法,其特征在于所述双色调制光强G-R的获取过程具体包括:先通过3CCD彩色相机存储干涉图像;再记录转速和/或载荷,然后获取干涉图像指定区域的红光和绿光光强值并存储,分别输出红光和绿光光强的最大值和最小值;利用公式2. The method for measuring lubricating oil film thickness by two-color light interferometry according to claim 1, wherein the acquisition process of said two-color modulation light intensity G-R specifically comprises: first storing the interference image by a 3CCD color camera; then recording the rotational speed and/or load, and then obtain and store the red light and green light intensity values in the specified area of the interference image, and output the maximum and minimum values of the red light and green light intensity respectively; use the formula GG -- RR == 22 II GG -- (( II GG mm aa xx ++ II GG mm ii nno )) II GG mm aa xx -- II GG mm ii nno -- 22 II RR -- (( II RR mm aa xx ++ II RR mm ii nno )) II RR mm aa xx -- II RR mm ii nno 计算所述区域的双色调制光强G-R。Calculate the two-color modulation light intensity G-R of the region. 3.根据权利要求1所述的双色光干涉测量润滑油膜厚度的方法,其特征在于所述G-R调制光强曲线中第8个和第9个极值点的判断方法具体包括:首先获取干涉图像黑色特征干涉条纹处的G-R调制光强随像素点坐标的变化;然后找出G-R调制光强曲线的极值点上光强绝对值小于0.5的所有极值点的位置,即0区,包含并代表一个波拍结束的位置;其次,从0区向接触中心方向,即接触副间隙和膜厚相对减小的方向,靠近0区最近的绝对值大小近似相等的一组相邻极值点即为第8和第9极值点,其中G-R值小于0的为第8极值点,大于0的为第9极值点。3. The method for measuring the thickness of lubricating oil film by two-color light interferometry according to claim 1, characterized in that the method for judging the 8th and 9th extreme points in the G-R modulation light intensity curve specifically comprises: first obtaining an interference image The G-R modulation light intensity at the black characteristic interference fringes varies with the pixel coordinates; then find out the positions of all extreme points on the extreme point of the G-R modulation light intensity curve whose absolute value of light intensity is less than 0.5, that is, the 0 area, including and Represents the position where a wave beat ends; secondly, from zone 0 to the contact center, that is, the direction in which the contact gap and film thickness are relatively reduced, a group of adjacent extreme points with approximately equal absolute values near zone 0 are are the 8th and 9th extreme points, where the G-R value is less than 0 is the 8th extreme point, and the value greater than 0 is the 9th extreme point.
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