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CN104149233A - Preparing method for resin diamonds - Google Patents

Preparing method for resin diamonds Download PDF

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Publication number
CN104149233A
CN104149233A CN201410338392.2A CN201410338392A CN104149233A CN 104149233 A CN104149233 A CN 104149233A CN 201410338392 A CN201410338392 A CN 201410338392A CN 104149233 A CN104149233 A CN 104149233A
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mould
mold
plastics
counterdie
die cavity
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CN201410338392.2A
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CN104149233B (en
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王芳华
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Abstract

The invention discloses a preparing method for resin diamonds. The preparing method comprises the following steps in sequence: 1, preparing a female mold, namely (1) providing a diamond mold piece, (2) preparing mold seeds according to the diamond mold piece, and machining one end of each mold seed into a mold seed head with the same shape as that of the diamond mold piece, and (3) inserting a plurality of mold seeds into a mold cavity of a lower mold, wherein a plurality of slots for allowing insertion columns to be inserted in a matched manner are formed in the mold cavity; 2, preparing a plastic mold, namely arranging the lower mold and an upper mold on an injection molding machine, and performing injection molding on thermoplastic plastics to form the plastic mold; and 3, molding the resin diamonds, namely (1) pouring AB glue into plastic mold cavities formed in the plastic mold by the mold seed heads, and leveling the AB glue by scraping, (2) putting the overall plastic mold with the AB glue in a drying oven and drying at the drying temperature being 110 DEG C for 50 minutes for curing, and (3) taking the cured AB glue blocks out of the plastic mold cavities to obtain resin diamond blanks. The method for preparing the resin diamonds is low in cost.

Description

The preparation method of resin diamond
Technical field
The invention belongs to technical field of mold, be specifically related to a kind of master mold of resin diamond mould for plastics.
Background technology
Publication number is CN102173016A, the Chinese patent that name is called " preparation method of resin diamond " discloses the brilliant part with diamond profile has been fixed on collet as mould kind, then liquid-state silicon gel is poured in described mould kind, after it solidifies, silica gel mould is taken off from mould kind; Subsequently using silica gel mould as mould, AB glue is imported in die cavity, after AB adhesive curing moulding, take out vertical diamond blank.Yet the processing method of similar this kind of resin diamond, exists following not enough: 1. the hardness of silica gel mould is low, and during resin diamond moulding, each wall is difficult to guarantee smooth surface, bad to the refraction effect of light; 2. after pouring AB glue into silica gel mould, need along mould mouth, AB glue to be struck off, striking off after operation through 20 left and right, the silica gel mould surface that hardness the is lower out-of-flatness that becomes, the diamond blank shape processing is accordingly just imperfect, and now silica gel mould just can not continue to have used; 3. described mould kind is to be generally bonded on collet, and after making what a silica gel mould, mould kind can come off from collet, need to re-start fixing, troublesome poeration.
Summary of the invention
Technical problem to be solved by this invention is: the deficiency existing for prior art, provides a kind of processing more for convenience, the preparation method of the resin diamond that production cost is low.
For realizing the present invention's object, be achieved by the following technical solutions: a kind of preparation method of resin diamond, comprises the following steps successively:
One, prepare master mold:
1. the brilliant part with diamond profile is provided, and the axial cross section of brilliant part is isosceles trapezoid or isosceles triangle;
2. according to brilliant part, prepare mould kind, mould kind adopts zircon or quartz glass as raw material, and the mould kind head consistent with the shape of brilliant part is processed in one end of mould kind, and the other end of mould kind is processed into columniform inserting column;
3. a plurality of described mould kinds are inserted in the die cavity of a counterdie, in die cavity, offer and coordinate a plurality of slots of pegging graft with the inserting column of mould kind; While inserting mould kind, after coating colloid, inserting column surface inserts; Described die cavity integral body is rectangular, and the length of die cavity and width are all between 20cm-100cm;
Two, prepare mould of plastics:
The patrix of counterdie and a writing board shape coordinating with counterdie is installed on injection machine, uses thermoplastic plastic injecting to form mould of plastics;
Three, the moulding of resin diamond:
1. AB glue is poured in the plastic molding chamber by the moulding of mould kind on mould of plastics, used scraper plate to strike off along mould of plastics surface, make AB glue concordant with mould of plastics surface;
2. the mould of plastics integral body with AB glue is put into drying in oven and solidified, bake out temperature is 110 ℃, and drying time is 50min;
3. the AB blob of viscose of curing molding is taken out from plastic molding chamber, obtain resin diamond blank.
As preferred version: the degree of depth of described die cavity is for being 2.0-5.0mm; The inserting column height of described mould kind is 1.0-3.0mm.
The preparation method that the invention provides another kind of resin diamond, comprises the following steps successively:
One, prepare master mold:
1. the brilliant part with diamond profile is provided, and the axial cross section of brilliant part is isosceles trapezoid or isosceles triangle;
2. according to brilliant part, prepare mould kind, mould kind adopts zircon or quartz glass as raw material, the mould kind head consistent with the shape of brilliant part is processed in one end of mould kind, columniform inserting column is processed at the middle part of mould kind, and the other end of mould kind is processed into the cylindrical positioning head that diameter is greater than inserting column diameter;
3. a plurality of described mould kinds are inserted in the die cavity of a counterdie, in die cavity, offer and coordinate a plurality of jacks of pegging graft with the inserting column of mould kind; The mould kind head of described mould kind is inserted into from counterdie along jack in die cavity, and on the described counterdie outer bottom relative with die cavity, the position of corresponding each jack end forms the positioning recess that holds described positioning head; Described die cavity integral body is rectangular, and the length of die cavity and width are all between 20cm-100cm;
Two, prepare mould of plastics:
The patrix of counterdie and a writing board shape coordinating with counterdie is installed on injection machine, installs by the fixing disk of counterdie of magnetic force on injection machine, disk holds out against mould kind on counterdie; Use thermoplastic plastic injecting to form mould of plastics;
Three, the moulding of resin diamond:
1. AB glue is poured in the plastic molding chamber by the moulding of mould kind on mould of plastics, used scraper plate to strike off along mould of plastics surface, make AB glue concordant with mould of plastics surface;
2. the mould of plastics integral body with AB glue is put into drying in oven and solidified, bake out temperature is 110 ℃, and drying time is 50min;
3. the AB blob of viscose of curing molding is taken out from plastic molding chamber, obtain resin diamond blank.
As preferred version: the height of described positioning head, lower than the degree of depth of positioning recess, fills up colloid to concordant with counterdie outer bottom in positioning recess.
Compared with prior art, the invention has the beneficial effects as follows: the first string arranges slot in order to fixed die kind by the die cavity bottom at described counterdie, guarantee that mould kind can not come off in the plastic liquid injection die cavity Nei Shimo of melting kind.Described die cavity length and width all, between 20cm-100cm, only have by the flatness of the mode guarantee mould of plastics integral body of thermoplastic plastics shaping, are beneficial to the operation of the process of resin diamond.Described mould kind is zircon or glass material, is convenient to process the plane of refraction of a plurality of different angles.Described cooling duct is beneficial to the curing molding of mould of plastics on the one hand, makes on the other hand the bonding agent between mould kind and slot remain on lower temperature, guarantees the bonding firmness between mould kind and slot.The face that described patrix is relative with counterdie is plane, has facilitated the processing of patrix, also can easily guarantee that the mould of plastics surface after moulding has higher flatness simultaneously.Described mould kind inserting column height can guarantee that mould kind is connected with the firm of slot while being 1.0-3.0mm, also comparatively saves mould kind raw material simultaneously.When described cavity depth is 2.0-5.0mm, can guarantee that the mould of plastics of producing has enough mechanical strengths, also comparatively save the plastic raw materials of making mould of plastics simultaneously.
Second scheme arranges jack in order to fixed die kind by the die cavity bottom at described counterdie, guarantees that mould kind can not come off in the plastic liquid injection die cavity Nei Shimo of melting kind.Described mould kind is inserted in die cavity from counterdie, and positioning head one end of mould kind is located by the positioning recess on counterdie, and the other end is compressed by disk, and mounting structure is stable can not rocked or come off.Described counterdie is installed on injection machine by disk, has facilitated on the one hand the installation of counterdie, is beneficial on the one hand and uses disk to compress described mould kind.Described die cavity length and width all, between 20cm-100cm, only have by the flatness of the mode guarantee mould of plastics integral body of thermoplastic plastics shaping, are beneficial to the operation of the process of resin diamond.Described mould kind is zircon or glass material, is convenient to process a plurality of different angles and ganoid plane of refraction.Described cooling duct is beneficial to the curing molding of mould of plastics.The face that described patrix is relative with counterdie is plane, has facilitated the processing of patrix, also can easily guarantee that the mould of plastics surface after moulding has higher flatness simultaneously.The height sum of the inserting column of described mould kind and positioning head can guarantee while being 3-10mm that mould kind is connected with the firm of jack, also comparatively saves mould kind raw material simultaneously, and the thickness of corresponding counterdie is suitable to be had enough mechanical strengths and be unlikely to deform.When described cavity depth is 2.0-5.0mm, can guarantee that the mould of plastics of producing has enough mechanical strengths, also comparatively save the plastic raw materials of making mould of plastics simultaneously.The positioning head height of described mould kind can be processed into the degree of depth lower than positioning recess, then in positioning recess, fill up colloid to concordant with counterdie outer bottom, can suitably reduce the machining accuracy of mould kind positioning head like this, reduce material cost, the remaining space that uses in addition colloid to fill in positioning recess can play fixation to mould kind simultaneously, makes mould kind be difficult to depart from jack.
Accompanying drawing explanation
Fig. 1 is the structural representation of embodiment 1 master mold.
Fig. 2 is the A portion structural representation of Fig. 1.
Fig. 3 is the structural representation of embodiment 2 master molds.
Fig. 4 is the B portion enlarged drawing of Fig. 3, is the syndeton schematic diagram of mould kind and jack.
Fig. 5 is the another kind of structural representation of mould kind and jack.
Fig. 6 is the structural representation of embodiment 2 mould kinds.
Fig. 7 is the top view of Fig. 4.
Fig. 8 is the structural representation of resin diamond mould for plastics.
Fig. 9 is the structural representation of embodiment 3.
1, disk; 11, cooling duct; 2, counterdie; 20, slot; 21, die cavity; 22, jack; 23, positioning recess; 3, patrix; 4, mould kind; 41, mould kind head; 42, inserting column; 43, positioning head; 5, heat-conducting glue; 6, mould of plastics; 61, plastic molding chamber.
The specific embodiment
With reference to the accompanying drawings the specific embodiment of the present invention is made a detailed explanation below.
embodiment 1
Shown in Fig. 1, Fig. 2, the preparation method of a kind of resin diamond described in the present embodiment, comprises the following steps successively:
One, prepare master mold:
1. the brilliant part with diamond profile is provided, and the axial cross section of brilliant part is isosceles trapezoid or isosceles triangle;
2. according to brilliant part, prepare mould kind 4, mould kind adopts zircon or quartz glass as raw material, and the mould kind consistent with the shape of brilliant part 41 is processed in one end of mould kind, and the other end of mould kind is processed into columniform inserting column 42;
3. a plurality of described mould kinds are inserted in the die cavity 21 of a counterdie, in die cavity, offer and coordinate a plurality of slots 20 of pegging graft with the inserting column of mould kind; While inserting mould kind, after coating colloid, inserting column surface inserts; Described die cavity integral body is rectangular, and the length of die cavity and width are all between 20cm-100cm;
Two, prepare mould of plastics:
The patrix 3 of counterdie 2 and a writing board shape coordinating with counterdie is installed on injection machine, uses thermoplastic plastic injecting to form mould of plastics 6;
Three, the moulding of resin diamond:
1. AB glue is poured in the plastic molding chamber 61 by the moulding of mould kind on mould of plastics, used scraper plate to strike off along mould of plastics surface, make AB glue concordant with mould of plastics surface;
2. the mould of plastics integral body with AB glue is put into drying in oven and solidified, bake out temperature is 110 ℃, and drying time is 50min.When being 110 degrees Celsius, bake out temperature can guarantee the fastest drying rate.And bake out temperature can not be higher than 110 ℃, excess Temperature can cause the jaundice of resin diamond color to affect quality.
3. the AB blob of viscose of curing molding is taken out from plastic molding chamber, obtain resin diamond blank.
The degree of depth of described die cavity is for being 2.0-5.0mm; The inserting column height of described mould kind is 1.0-3.0mm.
As shown in Figure 6, Figure 7, described brilliant part is the mother matrix of making mould kind 41, brilliant part includes two parallel rounded bottom surfaces and is connected to a plurality of planes formations between two rounded bottom surfaces, brilliant part adds first makes truncated conical shape man-hour, then on side, evenly cuts a plurality of identical planes.Can also in the adjacent position of above-mentioned each plane, cut again the plane of same shape subsequently.In a word, the axial cross section of whole brilliant part is all triangular in shape or trapezoidal shape, is beneficial to utilize its imitated resin diamond to be convenient to the demoulding.
When described chamber area less (when general length width is all less than 15cm), can in counterdie die cavity bottom surface, process the mould kind header structure of metal material by the mode of plating or laser cutting, but (be greater than 20cm when the area of die cavity is larger, namely the quantity of mould kind head is more), adopt the mode of electroplating can make the processing cost of master mold greatly improve, and the corner angle position of the mould kind head of metal material is difficult to be machined to and zircon or the same sharpness of glass, can not guarantee that the resin diamond that mould of plastics 6 is made possesses good anaclasis performance.
As shown in Figure 8, mould of plastics can be made into square shape, and surrounding reserves the space of 2-3cm and uses for taking or clamping, the even moulding plastics die cavity 61 of mid portion.When mould of plastics is length 60cm square, the plastic molding chamber of plastic 15000 left and right.
Make the material of described mould of plastics and can select the materials such as polyethylene, polypropylene, polyamide.Each can, in order to moulding resin diamond more than 200 times, be the more than 10 times of ordinary silicon sealing rubber die for mould of plastics.
The positioning head 43 of described mould kind is higher than positioning recess 23, after in the jack that mould kind is inserted into counterdie, mould kind positioning head on whole counterdie is polished simultaneously, can guarantee that like this positioning head 43 is concordant with positioning recess outer end, and just need not carry out respectively fine finishining to the positioning head of each mould kind by such mode, saved processing cost.
The inserting column of described mould kind and positioning head are cylindrical, are also the machine-shaping of being convenient to mould kind.
embodiment 2
As shown in Figure 3, Figure 4, the preparation method of a kind of resin diamond described in the present embodiment, comprises the following steps successively:
One, prepare master mold:
1. the brilliant part with diamond profile is provided, and the axial cross section of brilliant part is isosceles trapezoid or isosceles triangle;
2. according to brilliant part, prepare mould kind 4, mould kind adopts zircon or quartz glass as raw material, the mould kind consistent with the shape of brilliant part 41 is processed in one end of mould kind, columniform inserting column 42 is processed at the middle part of mould kind, and the other end of mould kind is processed into the cylindrical positioning head 43 that diameter is greater than inserting column diameter;
3. a plurality of described mould kinds are inserted in the die cavity 21 of a counterdie, in die cavity, offer and coordinate a plurality of jacks 22 of pegging graft with the inserting column of mould kind; The mould kind head of described mould kind is inserted into from counterdie along jack in die cavity, and on the described counterdie outer bottom relative with die cavity, the position of corresponding each jack end forms the positioning recess 23 that holds described positioning head; Described die cavity integral body is rectangular, and the length of die cavity and width are all between 20cm-100cm;
Two, prepare mould of plastics:
The patrix 3 of counterdie 2 and a writing board shape coordinating with counterdie is installed on injection machine, installs by the fixing disk 1 of counterdie 2 of magnetic force on injection machine, disk holds out against mould kind on counterdie; Use thermoplastic plastic injecting to form mould of plastics;
Three, the moulding of resin diamond:
1. AB glue is poured in the plastic molding chamber 61 by the moulding of mould kind on mould of plastics 6, used scraper plate to strike off along mould of plastics surface, make AB glue concordant with mould of plastics surface;
2. the mould of plastics integral body with AB glue is put into drying in oven and solidified, bake out temperature is 110 ℃, and drying time is 50min;
3. the AB blob of viscose of curing molding is taken out from plastic molding chamber, obtain resin diamond blank.
embodiment 3
As shown in Figure 5, Figure 9, adopt two identical counterdies to carry out moulding plastics mould as master mold, the mould of plastics that processes is like this two-sided all has plastic molding chamber, when simultaneously being used after can not continuing use, mould of plastics can translate into another side continuation use, service life is double, a slice mould of plastics can be reused 400-500 time like this, be four or five ten times of ordinary silicon sealing rubber die, and silica gel mould also has no idea to process the structure with two-sided die cavity.
The height of described positioning head is processed into the degree of depth lower than positioning recess, and the height of positioning head do not need very accurately, fills up subsequently heat-conducting glue 5 to concordant with counterdie outer bottom in positioning recess.Can suitably reduce the machining accuracy of mould kind positioning head like this, reduce material cost, the remaining space that uses in addition heat-conducting glue to fill in positioning recess can play fixation to mould kind simultaneously, makes mould kind be difficult to depart from jack.Described heat-conducting glue is heat conduction heatproof glue, is beneficial to counterdie patrix kind heat around and conducts on disk by heat-conducting glue.

Claims (4)

1. a preparation method for resin diamond, is characterized in that comprising the following steps successively:
One, prepare master mold:
1. the brilliant part with diamond profile is provided, and the axial cross section of brilliant part is isosceles trapezoid or isosceles triangle;
2. according to brilliant part, prepare mould kind, mould kind adopts zircon or quartz glass as raw material, and the mould kind head consistent with the shape of brilliant part is processed in one end of mould kind, and the other end of mould kind is processed into columniform inserting column;
3. a plurality of described mould kinds are inserted in the die cavity of a counterdie, in die cavity, offer and coordinate a plurality of slots of pegging graft with the inserting column of mould kind; While inserting mould kind, after coating colloid, inserting column surface inserts; Described die cavity integral body is rectangular, and the length of die cavity and width are all between 20cm-100cm;
Two, prepare mould of plastics:
The patrix of counterdie and a writing board shape coordinating with counterdie is installed on injection machine, uses thermoplastic plastic injecting to form mould of plastics;
Three, the moulding of resin diamond:
1. AB glue is poured in the plastic molding chamber by the moulding of mould kind on mould of plastics, used scraper plate to strike off along mould of plastics surface, make AB glue concordant with mould of plastics surface;
2. the mould of plastics integral body with AB glue is put into drying in oven and solidified, bake out temperature is 110 ℃, and drying time is 50min;
3. the AB blob of viscose of curing molding is taken out from plastic molding chamber, obtain resin diamond blank.
2. the preparation method of a kind of resin diamond according to claim 1, is characterized in that: the degree of depth of described die cavity is for being 2.0-5.0mm; The inserting column height of described mould kind is 1.0-3.0mm.
3. a preparation method for resin diamond, is characterized in that comprising the following steps successively:
One, prepare master mold:
1. the brilliant part with diamond profile is provided, and the axial cross section of brilliant part is isosceles trapezoid or isosceles triangle;
2. according to brilliant part, prepare mould kind, mould kind adopts zircon or quartz glass as raw material, the mould kind head consistent with the shape of brilliant part is processed in one end of mould kind, columniform inserting column is processed at the middle part of mould kind, and the other end of mould kind is processed into the cylindrical positioning head that diameter is greater than inserting column diameter;
3. a plurality of described mould kinds are inserted in the die cavity of a counterdie, in die cavity, offer and coordinate a plurality of jacks of pegging graft with the inserting column of mould kind; The mould kind head of described mould kind is inserted into from counterdie along jack in die cavity, and on the described counterdie outer bottom relative with die cavity, the position of corresponding each jack end forms the positioning recess that holds described positioning head; Described die cavity integral body is rectangular, and the length of die cavity and width are all between 20cm-100cm;
Two, prepare mould of plastics:
The patrix of counterdie and a writing board shape coordinating with counterdie is installed on injection machine, installs by the fixing disk of counterdie of magnetic force on injection machine, disk holds out against mould kind on counterdie; Use thermoplastic plastic injecting to form mould of plastics;
Three, the moulding of resin diamond:
1. AB glue is poured in the plastic molding chamber by the moulding of mould kind on mould of plastics, used scraper plate to strike off along mould of plastics surface, make AB glue concordant with mould of plastics surface;
2. the mould of plastics integral body with AB glue is put into drying in oven and solidified, bake out temperature is 110 ℃, and drying time is 50min;
3. the AB blob of viscose of curing molding is taken out from plastic molding chamber, obtain resin diamond blank.
4. the preparation method of a kind of resin diamond according to claim 3, is characterized in that: the height of described positioning head, lower than the degree of depth of positioning recess, fills up colloid to concordant with counterdie outer bottom in positioning recess.
CN201410338392.2A 2014-07-16 2014-07-16 The manufacture method of resin diamond Expired - Fee Related CN104149233B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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CN104149233B CN104149233B (en) 2016-08-24

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106515040A (en) * 2016-11-03 2017-03-22 潘建斌 Tempered acrylic hot-fixed rhinestone
CN108772998A (en) * 2018-05-28 2018-11-09 许林峰 A kind of colorant match ashtray making particular manufacturing craft
CN109382974A (en) * 2017-08-11 2019-02-26 吴义龙 Internally-inlaid prism injection mold
CN110918823A (en) * 2019-11-14 2020-03-27 江苏彩虹永能新能源有限公司 A lead bending tool for welding of photovoltaic module junction box

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006320672A (en) * 2005-05-16 2006-11-30 Fu Sheng Industrial Co Ltd Method for manufacturing golf club head and wax pattern therefor
CN201515759U (en) * 2009-09-04 2010-06-30 赵肃强 Artificial gem processing technique template
CN102173016A (en) * 2011-01-28 2011-09-07 黄章林 Method for manufacturing resin diamond
US8424585B2 (en) * 2011-01-21 2013-04-23 James Avery Craftsman, Inc. Method and apparatus for creating a pattern
CN103552176A (en) * 2013-09-30 2014-02-05 优利康达(天津)科技有限公司 Forming die for glass fiber reinforced plastic product

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006320672A (en) * 2005-05-16 2006-11-30 Fu Sheng Industrial Co Ltd Method for manufacturing golf club head and wax pattern therefor
CN201515759U (en) * 2009-09-04 2010-06-30 赵肃强 Artificial gem processing technique template
US8424585B2 (en) * 2011-01-21 2013-04-23 James Avery Craftsman, Inc. Method and apparatus for creating a pattern
CN102173016A (en) * 2011-01-28 2011-09-07 黄章林 Method for manufacturing resin diamond
CN103552176A (en) * 2013-09-30 2014-02-05 优利康达(天津)科技有限公司 Forming die for glass fiber reinforced plastic product

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106515040A (en) * 2016-11-03 2017-03-22 潘建斌 Tempered acrylic hot-fixed rhinestone
CN109382974A (en) * 2017-08-11 2019-02-26 吴义龙 Internally-inlaid prism injection mold
CN108772998A (en) * 2018-05-28 2018-11-09 许林峰 A kind of colorant match ashtray making particular manufacturing craft
CN110918823A (en) * 2019-11-14 2020-03-27 江苏彩虹永能新能源有限公司 A lead bending tool for welding of photovoltaic module junction box

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