CN104074764A - rotary compressor - Google Patents
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- CN104074764A CN104074764A CN201410117515.XA CN201410117515A CN104074764A CN 104074764 A CN104074764 A CN 104074764A CN 201410117515 A CN201410117515 A CN 201410117515A CN 104074764 A CN104074764 A CN 104074764A
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- 230000007246 mechanism Effects 0.000 claims abstract description 15
- 239000003507 refrigerant Substances 0.000 claims description 15
- 238000007906 compression Methods 0.000 abstract description 22
- 230000006835 compression Effects 0.000 abstract description 18
- 239000002826 coolant Substances 0.000 abstract 1
- 238000003466 welding Methods 0.000 description 15
- 238000010586 diagram Methods 0.000 description 12
- 230000007423 decrease Effects 0.000 description 10
- 238000007789 sealing Methods 0.000 description 6
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- 238000005192 partition Methods 0.000 description 4
- 238000004378 air conditioning Methods 0.000 description 3
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- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
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- 238000005057 refrigeration Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本发明涉及空气调节机或冰箱等的制冷空调装置的制冷循环所使用的进行制冷剂气体的压缩的旋转压缩机。The present invention relates to a rotary compressor for compressing refrigerant gas used in a refrigerating cycle of a refrigerating and air-conditioning apparatus such as an air conditioner or a refrigerator.
背景技术Background technique
以往,在空气调节机或冰箱等的制冷空调装置中,使用了具有多个气缸的旋转压缩机。而且,在旋转压缩机的吸入侧连接有存储制冷剂的储积器,来自储积器的制冷剂通过设置了与气缸相同数量的各吸入管被吸入各气缸的吸入端口。储积器具有固定了容器和各吸入管的结构,储积器的各吸入管的端部被连接在设置于旋转压缩机的密闭容器的表面上的各连接部。Conventionally, in refrigerating and air-conditioning apparatuses such as air conditioners and refrigerators, rotary compressors having a plurality of cylinders are used. Furthermore, an accumulator storing refrigerant is connected to the suction side of the rotary compressor, and the refrigerant from the accumulator is sucked into the suction port of each cylinder through each suction pipe provided with the same number as the cylinders. The accumulator has a structure in which the container and the respective suction pipes are fixed, and the ends of the respective suction pipes of the accumulator are connected to respective connection portions provided on the surface of the airtight container of the rotary compressor.
而且,在这种旋转压缩机中,当各吸入管相互接近时,也就是说,设置在密闭容器中的各连接部彼此的间隔接近时,导致焊接作业性的降低,从而谋求不妨碍焊接作业性的构造。因此,提出了一种旋转压缩机,在密闭容器中,使相互设置在不同高度位置的各连接部沿密闭容器的周向错开,由此,与在周向上采用相同位置的情况相比,能够扩大连接部彼此的间隔(例如,参照专利文献1)。在该旋转压缩机中,通过扩大连接部彼此的间隔,能够扩大各吸入管彼此的间隔,改善焊接作业性。Moreover, in such a rotary compressor, when the suction pipes are close to each other, that is, when the intervals between the connecting parts provided in the airtight container are close, the welding workability will be reduced, so as not to hinder the welding work. sexual structure. Therefore, a rotary compressor has been proposed in which, in an airtight container, the connecting parts arranged at different height positions are shifted along the circumferential direction of the airtight container, thereby, compared with the case of adopting the same position in the circumferential direction, the The distance between the connection parts is increased (for example, refer to Patent Document 1). In this rotary compressor, by increasing the distance between the connecting parts, the distance between the respective suction pipes can be widened, and the welding workability can be improved.
另外,作为改善焊接作业性的其他技术,存在通过连结管连接各气缸的吸入端口和各吸入管的旋转压缩机(例如,参照专利文献2)。在假设不使用连结管的情况下,将各吸入管插入密闭容器的各连接部,还需要连接到更里侧的各气缸的各吸入端口。但是,当使用连结管时,能够相应地缩短吸入管自身的长度,从而与将各吸入管直接插入到密闭容器的里侧并连接到各气缸的各吸入端口的情况相比,能够提高焊接作业性。In addition, as another technique for improving welding workability, there is a rotary compressor in which the suction port of each cylinder is connected to each suction pipe through a connecting pipe (for example, refer to Patent Document 2). Assuming that the connection pipe is not used, the suction pipes are inserted into the connection portions of the airtight container and connected to the suction ports of the further cylinders. However, when connecting pipes are used, the length of the suction pipe itself can be correspondingly shortened, so that the welding work can be improved compared with the case where each suction pipe is directly inserted into the inner side of the airtight container and connected to each suction port of each cylinder. sex.
【现有技术文献】[Prior Art Literature]
【专利文献】【Patent Literature】
【专利文献1】日本特开平9-079161号公报(第3页,图1~图3)[Patent Document 1] Japanese Patent Application Laid-Open No. 9-079161 (page 3, Figures 1 to 3)
【专利文献2】日本特开2003-214370号公报(第4页,图1)[Patent Document 2] Japanese Patent Laid-Open No. 2003-214370 (page 4, Fig. 1)
由于上述专利文献1记载的旋转压缩机使设置在密闭容器中的各连接部的位置沿周向错开,所以各吸入管彼此从平面上观察不是重合的位置,而相互错开。由此,每当将各吸入管连接到各气缸的各吸入端口,相对于密闭容器从相互不同的方向倾斜地插入密闭容器的连接部。各吸入管如上所述地被固定在储积器的容器,从而存在如下的问题:一边保持容器一边从倾斜方向同时将各吸入管插入密闭容器的连接部的作业是困难的。In the rotary compressor described in Patent Document 1, the positions of the connection parts provided in the airtight container are shifted in the circumferential direction, so the suction pipes are shifted from each other rather than overlapping positions when viewed from a plane. Accordingly, each time each suction pipe is connected to each suction port of each cylinder, the connecting portion of the airtight container is inserted obliquely from different directions with respect to the airtight container. The suction pipes are fixed to the container of the accumulator as described above, so there is a problem that it is difficult to simultaneously insert the suction pipes into the connecting portion of the airtight container from an oblique direction while holding the container.
另外,专利文献1记载的旋转压缩机不使用专利文献2那样的连结管,而是将吸入管直接连接到吸入端口的结构,从而这点也成为导致作业性的降低的主要原因。In addition, the rotary compressor described in Patent Document 1 does not use a connecting pipe as in Patent Document 2, but has a structure in which a suction pipe is directly connected to a suction port, and this also becomes a factor of lowering workability.
为改善这样的作业性降低,考虑增大密闭容器的各连接部的孔径及吸入端口径而容易地将各吸入管插入各连接部及各吸入端口的方法。但是,该情况下,各吸入管和各连接部的间隙、及各吸入管和各吸入端口的间隙变大,从而会新发生焊接不良、密封不良的问题。In order to improve such a decrease in workability, it is conceivable to increase the hole diameter and suction port diameter of each connection part of the airtight container to easily insert each suction pipe into each connection part and each suction port. However, in this case, the gaps between the suction pipes and the connection parts, and the gaps between the suction pipes and the suction ports become large, and problems such as welding failure and sealing failure newly arise.
顺便提及,在具有多个气缸的旋转压缩机中,自由旋转地支承曲轴的主轴承和副轴承从上下夹着多个气缸地被配置。该主轴承及副轴承成为压缩气体负荷的支承点,随着主轴承和副轴承的间隔变长,曲轴变得容易挠曲。换言之,随着各气缸的轴向间隔变长,曲轴变得容易挠曲。Incidentally, in a rotary compressor having a plurality of cylinders, a main bearing and a sub-bearing which rotatably support a crankshaft are arranged so as to sandwich the plurality of cylinders from above and below. The main bearing and the sub-bearing serve as support points for the compressed gas load, and as the distance between the main bearing and the sub-bearing becomes longer, the crankshaft tends to deflect. In other words, as the axial distance between the cylinders becomes longer, the crankshaft becomes more likely to deflect.
当曲轴4的挠曲变大时,曲轴相对于主轴承或副轴承的倾斜变大,发生由单侧接触导致的轴承可靠性的降低。为防止这样的曲轴的挠曲,增大轴径来提高刚性即可。但是,当增大曲轴的轴径时,轴滑动损失与之相应地增大,带来压缩机的效率降低。因此,在具有多个气缸的旋转压缩机中,谋求能够缩小各气缸的轴向间隔的构造。When the deflection of the crankshaft 4 increases, the inclination of the crankshaft with respect to the main bearing or the sub bearing increases, and a decrease in bearing reliability due to one-sided contact occurs. In order to prevent such bending of the crankshaft, it is sufficient to increase the rigidity by increasing the shaft diameter. However, when the shaft diameter of the crankshaft is increased, the shaft sliding loss increases accordingly, leading to a reduction in the efficiency of the compressor. Therefore, in a rotary compressor having a plurality of cylinders, a structure capable of reducing the axial distance between the cylinders is required.
但是,为缩小各气缸的轴向间隔,就要缩小密闭容器的各连接部的间隔,从而当考虑到各吸入管向各气缸的吸入端口焊接的作业性时,缩小各气缸的轴向间隔存在极限。But, in order to reduce the axial interval of each cylinder, it is necessary to reduce the interval of each connecting part of the airtight container, so when considering the workability of welding each suction pipe to the suction port of each cylinder, it is necessary to reduce the axial interval of each cylinder. limit.
发明内容Contents of the invention
本发明是为解决上述课题而研发的,其目的是获得高效率的旋转压缩机,能够不妨碍密闭容器和吸入管的焊接作业性地减小各气缸的轴向间隔。The present invention was developed to solve the above-mentioned problems, and an object of the present invention is to obtain a high-efficiency rotary compressor capable of reducing the axial distance of each cylinder without interfering with the welding workability of the airtight container and the suction pipe.
本发明的旋转压缩机在密闭容器内具有电动机和通过电动机经由曲轴被驱动的压缩机构,对于设置在压缩机构中的多个气缸分别独立地连接制冷剂气体的吸入管,其中,多个气缸分别具有圆筒状的气缸室,从气缸室沿径向贯穿形成有吸入端口,该旋转压缩机具有连结吸入端口和吸入管的连结管,连结管具有吸入端口侧连结部和吸入管侧连结部,对于与多个气缸中的至少2个相邻的气缸连接的2个连结管中每个,吸入端口侧连结部的中心轴与吸入管侧连结部的中心轴相比向相互接近的方向偏心。The rotary compressor of the present invention has a motor and a compression mechanism driven by the motor via a crankshaft in an airtight container, and suction pipes for refrigerant gas are independently connected to a plurality of cylinders provided in the compression mechanism, wherein the plurality of cylinders are respectively It has a cylindrical cylinder chamber, and a suction port is formed radially through the cylinder chamber. The rotary compressor has a connecting pipe connecting the suction port and the suction pipe. The connecting pipe has a suction port side connection part and a suction pipe side connection part, For each of the two connection pipes connected to at least two adjacent cylinders among the plurality of cylinders, the central axis of the suction port side connection part is eccentric to the direction closer to each other than the central axis of the suction pipe side connection part.
根据本发明,能够获得高效率的旋转压缩机,能够不妨碍密闭容器和吸入管的焊接作业性地减小各气缸的轴向间隔。According to the present invention, a high-efficiency rotary compressor can be obtained, and the axial distance between the cylinders can be reduced without hindering the workability of welding the airtight container and the suction pipe.
附图说明Description of drawings
图1是本发明的实施方式1的旋转压缩机100的纵剖视图。Fig. 1 is a longitudinal sectional view of a rotary compressor 100 according to Embodiment 1 of the present invention.
图2是图1的压缩机构3的放大图。FIG. 2 is an enlarged view of the compression mechanism 3 of FIG. 1 .
图3是图1的第一气缸8的横剖视图。FIG. 3 is a cross-sectional view of the first cylinder 8 of FIG. 1 .
图4是本发明的实施方式1的旋转压缩机100和以往方式的比较图。Fig. 4 is a comparison diagram between the rotary compressor 100 according to Embodiment 1 of the present invention and a conventional one.
图5是表示本发明的实施方式1的旋转压缩机100的吸入端口50的截面形状的图。Fig. 5 is a diagram showing a cross-sectional shape of the suction port 50 of the rotary compressor 100 according to Embodiment 1 of the present invention.
图6是图1的连结管60的流路截面形状的说明图,是集中了从正面观察的剖视图、从左侧观察的剖视图、从右侧观察的剖视图的图。FIG. 6 is an explanatory view of the cross-sectional shape of the flow path of the connection pipe 60 in FIG. 1 , and is a view that combines a front sectional view, a left side sectional view, and a right sectional view.
图7是图1的连结管60的流路截面形状的变形例的说明图,是集中了从正面观察的剖视图、从左侧观察的剖视图、从右侧观察的剖视图的图。FIG. 7 is an explanatory diagram of a modification example of the cross-sectional shape of the flow path of the connecting pipe 60 in FIG. 1 , and is a diagram that includes a cross-sectional view viewed from the front, a cross-sectional view viewed from the left side, and a cross-sectional view viewed from the right side.
图8是沿图3的B-B线的放大剖视图。Fig. 8 is an enlarged sectional view taken along line B-B of Fig. 3 .
图9是吸入管侧连结部60b为圆形、且吸入端口侧连结部60a为非圆形形状,使吸入管侧连结部60b的流路截面积与吸入端口侧连结部60a的流路截面积相同的连结管60A的说明图,是集中了从正面观察的剖视图、表示从左侧观察的流路截面形状的图、表示从右侧观察的流路截面形状的图的图。9 shows that the suction pipe side connection part 60b is circular and the suction port side connection part 60a is a non-circular shape. The explanatory drawing of the same connecting pipe 60A is a cross-sectional view viewed from the front, a view showing the cross-sectional shape of the flow path viewed from the left, and a view showing the cross-sectional shape of the flow path viewed from the right.
图10是本发明的实施方式1的旋转压缩机100的第一气缸8的横剖视图,是由吸入端口缘50b及排出端口缘70a决定的压缩工序角度θ的说明图。10 is a cross-sectional view of the first cylinder 8 of the rotary compressor 100 according to Embodiment 1 of the present invention, and is an explanatory view of the compression process angle θ determined by the suction port edge 50b and the discharge port edge 70a.
图11是本发明的实施方式2的旋转压缩机的关键部位剖视图。Fig. 11 is a sectional view of essential parts of a rotary compressor according to Embodiment 2 of the present invention.
图12是作为比较例使连结管60的吸入端口侧连结部60a的截面形状为实施方式1那样的没有凸形状的长孔,是表示将该连结管60压入截面形状为长孔的吸入端口50时的连结管60的内部应力的方向的示意图。FIG. 12 is a comparison example in which the cross-sectional shape of the suction port-side connecting portion 60a of the connecting pipe 60 is a long hole without a convex shape as in Embodiment 1, and shows that the connecting pipe 60 is pressed into the suction port whose cross-sectional shape is a long hole. A schematic diagram of the direction of the internal stress of the connecting pipe 60 at 50.
图13是表示通过图12的内部应力使连结管60变形的状态的示意图。FIG. 13 is a schematic diagram showing a state in which the connecting pipe 60 is deformed by the internal stress in FIG. 12 .
附图标记的说明Explanation of reference signs
1密闭容器,1a主体部,1b上盘容器,1d连接部,1e连接部,2电动机,2a定子,2b转子,3压缩机构,4曲轴,4a主轴部,4b副轴部,4c偏心轴部,4d偏心轴部,4e中间轴部,5中间隔板,5a第一叶片,6主轴承,7副轴承,8第一气缸,8a内周,8b叶片槽,9第二气缸,11a第一活塞,11b第二活塞,11c外周,25压缩机排出管,26玻璃端子,27引线,30第一气缸室,30a吸入室,30b压缩室,31第二气缸室,40储积器,41容器,42流入管,43吸入管,44吸入管,50吸入端口,50b吸入端口缘,51吸入端口,60连结管,60A连结管,60a吸入端口侧连结部,60b吸入管侧连结部,60c长边部,60d弯曲部,60e凸形状,61连结管,61a吸入端口侧连结部,61b吸入管侧连结部,70排出端口,70a排出端口缘,100旋转压缩机。1 airtight container, 1a main body part, 1b upper plate container, 1d connection part, 1e connection part, 2 electric motor, 2a stator, 2b rotor, 3 compression mechanism, 4 crankshaft, 4a main shaft part, 4b counter shaft part, 4c eccentric shaft part , 4d eccentric shaft part, 4e intermediate shaft part, 5 middle partition, 5a first blade, 6 main bearing, 7 auxiliary bearing, 8 first cylinder, 8a inner periphery, 8b blade groove, 9 second cylinder, 11a first Piston, 11b second piston, 11c outer periphery, 25 compressor discharge pipe, 26 glass terminal, 27 lead wire, 30 first cylinder chamber, 30a suction chamber, 30b compression chamber, 31 second cylinder chamber, 40 accumulator, 41 container, 42 Inlet pipe, 43 Suction pipe, 44 Suction pipe, 50 Suction port, 50b Suction port edge, 51 Suction port, 60 Connection pipe, 60A Connection pipe, 60a Suction port side connection, 60b Suction pipe side connection, 60c Long side 60d curved part, 60e convex shape, 61 connecting pipe, 61a suction port side connecting part, 61b suction pipe side connecting part, 70 discharge port, 70a discharge port edge, 100 rotary compressor.
具体实施方式Detailed ways
实施方式1Embodiment 1
图1是本发明的实施方式1的旋转压缩机100的纵剖视图。图2是图1的压缩机构3的放大图。图3是图1的第一气缸8的横剖视图。附图示出了具有2个气缸的二气缸的旋转压缩机,但本发明的旋转压缩机不限于二气缸的结构,也可以采用多气缸的结构。Fig. 1 is a longitudinal sectional view of a rotary compressor 100 according to Embodiment 1 of the present invention. FIG. 2 is an enlarged view of the compression mechanism 3 of FIG. 1 . FIG. 3 is a cross-sectional view of the first cylinder 8 of FIG. 1 . The drawings show a two-cylinder rotary compressor with two cylinders, but the rotary compressor of the present invention is not limited to a two-cylinder structure, and may also adopt a multi-cylinder structure.
旋转压缩机100是在密闭容器1内具有电动机2和通过电动机2经由曲轴4被驱动的压缩机构3。The rotary compressor 100 includes a motor 2 and a compression mechanism 3 driven by the motor 2 via a crankshaft 4 in a sealed container 1 .
密闭容器1具有通过焊接使上盘容器1b和主体部1a成为一体的结构。在密闭容器1的底部,存储有对压缩机构3的滑动部进行润滑的冷冻机油(未图示)。另外,在密闭容器1的上部,压缩机排出管25与密闭容器1的内部空间连通地设置。另外,在密闭容器1的主体部1a上焊接有分别独立地与后述的储积器40的吸入管43、44连接的连接部1d、1e。The airtight container 1 has a structure in which the upper container 1b and the main body 1a are integrated by welding. Refrigerator oil (not shown) for lubricating the sliding portion of the compression mechanism 3 is stored in the bottom of the airtight container 1 . In addition, on the upper portion of the airtight container 1 , a compressor discharge pipe 25 is provided so as to communicate with the inner space of the airtight container 1 . In addition, connection portions 1d and 1e respectively independently connected to suction pipes 43 and 44 of the accumulator 40 described later are welded to the main body portion 1a of the airtight container 1 .
电动机2通过变频控制等例如使转速可变,并具有定子2a和转子2b。电动机2通常是转子2b使用永磁铁的无刷DC电机。但是,还有使用感应电动机的情况。定子2a形成为大致圆筒形状,外周部通过例如热嵌装等被固定在密闭容器1。The motor 2 is variable in rotation speed by, for example, frequency conversion control, and has a stator 2a and a rotor 2b. The motor 2 is usually a brushless DC motor using permanent magnets for the rotor 2b. However, there are also cases where induction motors are used. The stator 2a is formed in a substantially cylindrical shape, and its outer peripheral portion is fixed to the airtight container 1 by, for example, thermal fitting.
定子2a具有缠绕线圈而成的结构,从外部电源(未图示)经由玻璃端子26及引线27将电力供给到定子2a。转子2b呈大致圆筒形状,与定子2a的内周面隔开规定的间隔被配置在定子2a的内周部。在该转子2b上固定有曲轴4,电动机2和压缩机构3成为经由曲轴4被连接的结构。也就是说,电动机2旋转,由此,旋转动力经由曲轴4被传递到压缩机构3。The stator 2 a has a structure in which a coil is wound, and electric power is supplied to the stator 2 a from an external power source (not shown) through glass terminals 26 and lead wires 27 . The rotor 2b has a substantially cylindrical shape, and is disposed on the inner peripheral portion of the stator 2a at a predetermined interval from the inner peripheral surface of the stator 2a. A crankshaft 4 is fixed to the rotor 2 b , and the electric motor 2 and the compression mechanism 3 are connected via the crankshaft 4 . That is, the electric motor 2 rotates, whereby rotational power is transmitted to the compression mechanism 3 via the crankshaft 4 .
如图2所示,曲轴4由以下部件构成:构成了曲轴4的上部的主轴部4a;构成了曲轴4的下部的副轴部4b;形成在这些主轴部4a和副轴部4b之间的偏心轴部4c、4d及中间轴部4e。这里,偏心轴部4c的中心轴从主轴部4a及副轴部4b的中心轴以规定距离偏心,偏心轴部4c被配置在后述的第一气缸8的第一气缸室30内。另外,偏心轴部4d的中心轴从主轴部4a及副轴部4b的中心轴以规定距离偏心,偏心轴部4d被配置在后述的第二气缸9的第二气缸室31内。As shown in FIG. 2, the crankshaft 4 is composed of the following parts: a main shaft portion 4a constituting the upper portion of the crankshaft 4; a sub shaft portion 4b constituting a lower portion of the crank shaft 4; The eccentric shaft parts 4c, 4d and the intermediate shaft part 4e. Here, the central axis of the eccentric shaft portion 4c is eccentric by a predetermined distance from the central axes of the main shaft portion 4a and the sub shaft portion 4b, and the eccentric shaft portion 4c is arranged in the first cylinder chamber 30 of the first cylinder 8 described later. The central axis of the eccentric shaft portion 4d is eccentric by a predetermined distance from the central axes of the main shaft portion 4a and the sub shaft portion 4b, and the eccentric shaft portion 4d is arranged in the second cylinder chamber 31 of the second cylinder 9 described later.
另外,偏心轴部4c和偏心轴部4d以相位错开180度的方式被设置。这些偏心轴部4c和偏心轴部4d通过中间轴部4e被连接。此外,中间轴部4e被配置在后述的中间隔板5的通孔内。像这样构成的曲轴4的主轴部4a自由旋转地被主轴承6支承,副轴部4b自由旋转地被副轴承7支承。也就是说,曲轴4成为在第一气缸室30及第二气缸室31内,偏心轴部4c、4d偏心旋转运动的结构。In addition, the eccentric shaft portion 4c and the eccentric shaft portion 4d are provided with a phase shift of 180 degrees. The eccentric shaft portion 4c and the eccentric shaft portion 4d are connected by the intermediate shaft portion 4e. In addition, the intermediate shaft portion 4e is disposed in a through hole of the intermediate partition plate 5 described later. In the crankshaft 4 configured in this way, the main shaft portion 4 a is rotatably supported by the main bearing 6 , and the sub shaft portion 4 b is rotatably supported by the sub bearing 7 . That is, the crankshaft 4 has a structure in which the eccentric shaft portions 4 c and 4 d rotate eccentrically in the first cylinder chamber 30 and the second cylinder chamber 31 .
压缩机构3具有主轴部4a侧的第一气缸8和副轴部4b侧的第二气缸9,并被配置在电动机2的下方。该压缩机构3从上侧朝向下侧依次层叠主轴承6、第一气缸8、第二气缸9及副轴承7地构成。The compression mechanism 3 has a first air cylinder 8 on the main shaft portion 4 a side and a second air cylinder 9 on the sub shaft portion 4 b side, and is disposed below the electric motor 2 . The compression mechanism 3 is configured by stacking a main bearing 6 , a first cylinder 8 , a second cylinder 9 , and a sub-bearing 7 sequentially from the upper side toward the lower side.
第一气缸8是沿上下方向贯穿形成有与曲轴4(更详细来说,主轴部4a及副轴部4b)大致同心的大致圆筒状的通孔的平板部件。该通孔的一个端部(在图1中是上侧端部)被截面大致T字形的主轴承6的凸缘部封闭,另一个端部(在图1中是下侧端部)被中间隔板5封闭,成为第一气缸室30。The first cylinder 8 is a flat plate member in which a substantially cylindrical through hole substantially concentric with the crankshaft 4 (more specifically, the main shaft portion 4 a and the sub shaft portion 4 b ) is formed penetrating in the vertical direction. One end of the through hole (the upper end in FIG. 1 ) is closed by the flange of the main bearing 6 having a substantially T-shaped cross section, and the other end (the lower end in FIG. 1 ) is closed by a The partition plate 5 is closed to form the first cylinder chamber 30 .
在上述第一气缸8的第一气缸室30内设置有第一活塞11a。该第一活塞11a形成为环状,并自由滑动地设置在曲轴4的偏心轴部4c。另外,在第一气缸8中,形成有与第一气缸室30连通并沿第一气缸室30的径向延伸的叶片槽8b(参照图3)。而且,在该叶片槽8b中自由滑动地设置有第一叶片5a。第一叶片5a的前端部与第一活塞11a的外周部抵接,由此,第一气缸室30被分隔成吸入室30a和压缩室30b。A first piston 11 a is provided in the first cylinder chamber 30 of the first cylinder 8 . The first piston 11 a is formed in an annular shape, and is slidably provided on the eccentric shaft portion 4 c of the crankshaft 4 . In addition, in the first cylinder 8 , a vane groove 8 b communicating with the first cylinder chamber 30 and extending in the radial direction of the first cylinder chamber 30 is formed (see FIG. 3 ). Furthermore, the first vane 5a is slidably provided in the vane groove 8b. The front-end|tip part of the 1st vane 5a contacts the outer peripheral part of the 1st piston 11a, As a result, the 1st cylinder chamber 30 is partitioned into the suction chamber 30a and the compression chamber 30b.
另外,在第一气缸8中,用于将制冷循环的低压流体吸入第一气缸室30的吸入室30a的吸入端口50沿径向穿设。In addition, in the first cylinder 8, a suction port 50 for sucking the low-pressure fluid of the refrigerating cycle into the suction chamber 30a of the first cylinder chamber 30 is pierced in the radial direction.
第二气缸9也是沿上下方向贯穿形成有与曲轴4(更详细来说,主轴部4a及副轴部4b)大致同心的大致圆筒状的通孔的平板部件。该通孔的一个端部(在图1中是上侧端部)被中间隔板5封闭,另一个端部(在图1中是下侧端部)被截面大致T字形的副轴承7的凸缘部封闭,成为第二气缸室31。The second cylinder 9 is also a flat plate member through which a substantially cylindrical through hole substantially concentric with the crankshaft 4 (more specifically, the main shaft portion 4 a and the sub shaft portion 4 b ) is formed penetrating in the vertical direction. One end of the through hole (the upper end in FIG. 1 ) is closed by the intermediate partition plate 5 , and the other end (the lower end in FIG. 1 ) is closed by the sub-bearing 7 with a substantially T-shaped cross section. The flange portion is closed to form the second cylinder chamber 31 .
在第二气缸9的第二气缸室31内设置有第二活塞11b。该第二活塞11b形成为环状,自由滑动地设置在曲轴4的偏心轴部4d。另外,在第二气缸9中,形成有与第二气缸室31连通的沿第二气缸室31的径向延伸的叶片槽(未图示)。而且,在该叶片槽(未图示)中自由滑动地设置有第二叶片(未图示)。第二叶片(未图示)的前端部与第二活塞11b的外周部抵接,由此,第二气缸室31与第一气缸室30同样地被分隔成吸入室和压缩室。A second piston 11 b is provided in the second cylinder chamber 31 of the second cylinder 9 . The second piston 11b is formed in an annular shape, and is slidably provided on the eccentric shaft portion 4d of the crankshaft 4 . In addition, a vane groove (not shown) extending in the radial direction of the second cylinder chamber 31 communicating with the second cylinder chamber 31 is formed in the second cylinder 9 . Furthermore, a second vane (not shown) is slidably provided in the vane groove (not shown). The tip end portion of the second vane (not shown) contacts the outer peripheral portion of the second piston 11 b, whereby the second cylinder chamber 31 is partitioned into a suction chamber and a compression chamber similarly to the first cylinder chamber 30 .
另外,在第二气缸9中,用于将制冷循环的低压流体吸入第二气缸室31的吸入室的吸入端口51沿径向穿设。In addition, in the second cylinder 9, a suction port 51 for sucking the low-pressure fluid of the refrigerating cycle into the suction chamber of the second cylinder chamber 31 is pierced in the radial direction.
在这些第一气缸8及第二气缸9中,连接有用于使气体状制冷剂流入第一气缸室30及第二气缸室31的储积器40。储积器40详细来说具有:容器41,存储从构成制冷循环的蒸发器流出的低压的制冷剂;流入管42,将低压制冷剂从蒸发器导入容器41;和吸入管43、44。吸入管43用于将存储在容器41的制冷剂中的气体状制冷剂导入第一气缸8的第一气缸室30,并通过连结管60与第一气缸8的吸入端口50连接。另外,吸入管44用于将存储在容器41的制冷剂中的气体状制冷剂导入第二气缸9的第二气缸室31,并通过连结管61与第二气缸9的吸入端口51连接。To the first cylinder 8 and the second cylinder 9 , an accumulator 40 for allowing gaseous refrigerant to flow into the first cylinder chamber 30 and the second cylinder chamber 31 is connected. Specifically, the accumulator 40 has a container 41 for storing low-pressure refrigerant flowing from an evaporator constituting a refrigeration cycle; an inflow pipe 42 for introducing the low-pressure refrigerant from the evaporator into the container 41 ; and suction pipes 43 and 44 . The suction pipe 43 introduces gaseous refrigerant stored in the container 41 into the first cylinder chamber 30 of the first cylinder 8 , and is connected to the suction port 50 of the first cylinder 8 through a connection pipe 60 . In addition, the suction pipe 44 is used to introduce gaseous refrigerant stored in the container 41 into the second cylinder chamber 31 of the second cylinder 9 , and is connected to the suction port 51 of the second cylinder 9 through the connection pipe 61 .
连结管60、61具有:吸入端口50、51侧的吸入端口侧连结部60a、61a;和吸入管43、44侧的吸入管侧连结部60b、61b,吸入端口侧连结部60a、61a被压入吸入端口50、51侧。吸入管侧连结部60b、61b向密闭容器1外突出并位于设置在密闭容器1上的连接部1d、1e内。而且,吸入管43、44的端部被插入该吸入管侧连结部60b、61b,吸入管侧连结部60b、61b、密闭容器1的连接部1d、1e(参照图1)及吸入管43、44通过焊接被连接。此外,当然,吸入端口侧连结部60a、61a和吸入管侧连结部60b、61b各自的长度能够任意地设定。The connecting pipes 60, 61 have: the suction port side connection parts 60a, 61a on the suction port 50, 51 side; into the suction port 50, 51 side. The suction pipe side connection parts 60b, 61b protrude outside the airtight container 1 and are located in the connection parts 1d, 1e provided on the airtight container 1 . And the ends of the suction pipes 43, 44 are inserted into the suction pipe side connection parts 60b, 61b, the suction pipe side connection parts 60b, 61b, the connection parts 1d, 1e (see FIG. 1 ) of the airtight container 1 and the suction pipes 43, 44 is connected by welding. In addition, of course, the respective lengths of the suction port side connection parts 60a, 61a and the suction pipe side connection parts 60b, 61b can be set arbitrarily.
密闭容器1的连接部1d、1e为在连结管60、61的插入时不发生干涉,相对于沿密闭容器1的上下方向延伸的中心线垂直且朝向密闭容器1的中心地被安装在密闭容器1。另外,虽然密闭容器1的连接部1d、1e的高度位置不同,但形成在从平面观察时重合的位置。此外,连结管60、61和吸入端口50、51的连结也可以通过压入进行,也可以使用密封部件。The connection parts 1d and 1e of the airtight container 1 are installed in the airtight container so as not to interfere with the insertion of the connecting pipes 60 and 61, and are perpendicular to the center line extending in the vertical direction of the airtight container 1 and toward the center of the airtight container 1. 1. In addition, although the height positions of the connection parts 1d and 1e of the airtight container 1 are different, they are formed at overlapping positions when viewed from a plane. In addition, the connection between the connection pipes 60, 61 and the suction ports 50, 51 may be performed by press fitting, or a sealing member may be used.
另外,吸入管43、44和吸入端口50、51的连接采用连结管60、61,从而与将吸入管43、44直接与吸入端口50、51连结的形状相比,能够缩短吸入管43、44的长度。通过这些结构,将吸入管43、44连接到连结管60、61的吸入管侧连结部60b、61b时的作业性提高。由此,不用如以往那样地增大吸入管43、44和连结管60、61的吸入管侧连结部60b、61b的间隙,能够成为最小限度,能够抑制焊接不良或密封不良的发生。In addition, the connecting pipes 60 and 61 are used to connect the suction pipes 43 and 44 to the suction ports 50 and 51, so that the suction pipes 43 and 44 can be shortened compared to the shape in which the suction pipes 43 and 44 are directly connected to the suction ports 50 and 51. length. With these structures, the workability at the time of connecting the suction pipes 43, 44 to the suction pipe side connection portions 60b, 61b of the connection pipes 60, 61 is improved. Therefore, the clearance between the suction pipes 43 , 44 and the suction pipe side connection portions 60 b , 61 b of the connection pipes 60 , 61 can be minimized without enlarging conventionally, and occurrence of poor welding or sealing failure can be suppressed.
图4是本发明的实施方式1的旋转压缩机100和以往方式的比较图。图4(a)是本实施方式,图4(b)是以往例。Fig. 4 is a comparison diagram between the rotary compressor 100 according to Embodiment 1 of the present invention and a conventional one. FIG. 4( a ) is the present embodiment, and FIG. 4( b ) is a conventional example.
密闭容器1的连接部1d和连接部1e的距离以不阻碍焊接作业性或不受焊接应变的影响的方式以规定的间隔L1设定。关于这点,本实施方式和以往例都相同。The distance between the connection portion 1d and the connection portion 1e of the airtight container 1 is set at a predetermined interval L1 so as not to hinder welding workability or be affected by welding strain. In this point, this embodiment is the same as the conventional example.
而且,以往的连结管600、601如图4(b)的点划线所示,吸入端口50、51侧的中心轴和吸入管43、44侧的中心轴是同轴的。相对于此,本实施方式1的连结管60、61如图4(a)的点划线所示,吸入端口侧连结部60a、61a的中心轴和吸入管侧连结部60b、61b的中心轴偏心。更详细来说,吸入端口侧连结部60a、61a的中心轴与吸入管侧连结部60b、61b的中心轴相比向相互接近的方向侧偏心。另外,吸入管侧连结部60b、61b彼此的间隔与吸入端口侧连结部60a、61a彼此的间隔相同。Furthermore, in the conventional connecting pipes 600 and 601 , the central axis on the side of the suction ports 50 and 51 and the central axis on the side of the suction pipes 43 and 44 are coaxial as shown by the dotted line in FIG. 4( b ). On the other hand, in the connecting pipes 60 and 61 according to the first embodiment, as shown by the dotted line in FIG. eccentric. More specifically, the central axes of the suction port side connection parts 60a and 61a are eccentric to the direction side closer to each other than the central axes of the suction pipe side connection parts 60b and 61b. In addition, the distance between the suction pipe side connection parts 60b and 61b is the same as the distance between the suction port side connection parts 60a and 61a.
由此,确保各连接部1d、1e之间的规定的间隔L1,并且在该例中能够以减小L2的量地设定第一气缸8和第二气缸9之间的轴向间隔。通过减小第一气缸8和第二气缸9之间的轴向间隔,成为压缩气体负荷的支承点的主轴承6和副轴承7的间隔变短,能够抑制由压缩气体负荷产生的曲轴4的挠曲。Thereby, the predetermined distance L1 between each connection part 1d, 1e is ensured, and in this example, the axial distance between the 1st cylinder 8 and the 2nd cylinder 9 can be set by reducing L2. By reducing the axial distance between the first cylinder 8 and the second cylinder 9, the distance between the main bearing 6 and the sub-bearing 7, which are the support points of the compressed gas load, becomes shorter, and the crankshaft 4 caused by the compressed gas load can be suppressed. flex.
与像这样能够抑制曲轴4的挠曲的程度相应地,还能够进行轴径的缩小这样的使曲轴4的刚性降低的设计变更,能够实现由轴滑动损失的减少产生的压缩机高效率化。此外,这里,吸入管侧连结部60b、61b彼此的间隔与吸入端口侧连结部60a、61a彼此的间隔相同,但也不一定必须相同,只要吸入管侧连结部60b、61b彼此的间隔等于或大于吸入端口侧连结部60a、61a彼此的间隔即可。另外,当然,偏心量能够任意地设定。According to the extent to which deflection of the crankshaft 4 can be suppressed in this way, design changes such as reducing the rigidity of the crankshaft 4 such as reducing the shaft diameter can also be performed, and high efficiency of the compressor by reducing shaft sliding loss can be realized. In addition, here, the distance between the suction pipe side connection parts 60b, 61b is the same as the distance between the suction port side connection parts 60a, 61a, but it does not necessarily have to be the same, as long as the distance between the suction pipe side connection parts 60b, 61b is equal to or It only needs to be larger than the distance between the suction port side connection parts 60a and 61a. In addition, of course, the amount of eccentricity can be set arbitrarily.
顺便提及,第一气缸8的吸入端口50及第二气缸9的吸入端口51各自的流路截面积是在制冷剂被吸入第一气缸室30的吸入室30a及第二气缸室31的吸入室时,被设定成不产生吸入压损的面积。不产生吸入压损的流路截面积根据压缩机的循环流量或使用的制冷剂特性而不同。因此,一般来说,在旋转压缩机中,存在吸入端口50、51的流路截面积不同的多种压缩机。Incidentally, the respective flow path cross-sectional areas of the suction port 50 of the first cylinder 8 and the suction port 51 of the second cylinder 9 are when the refrigerant is sucked into the suction chamber 30 a of the first cylinder chamber 30 and the suction port 31 of the second cylinder chamber 31 . When the chamber is used, it is set to an area that does not cause suction pressure loss. The cross-sectional area of the flow path that does not cause suction pressure loss varies depending on the circulating flow rate of the compressor or the characteristics of the refrigerant used. Therefore, in general, among rotary compressors, there are various types of compressors in which the flow passage cross-sectional areas of the suction ports 50 and 51 are different.
而且,从不增大使制冷剂吸入旋转压缩机100时的吸入压损的观点出发,储积器40的吸入管43、44需要等于或大于吸入端口50、51的流路截面积的流路截面积。由此,一般来说,与吸入端口50、51的流路截面积不同的多种压缩机相匹配地,也准备吸入管43、44的流路截面积不同的多种储积器40。因此,构成制冷空调装置时,需要与使用的旋转压缩机的种类相应地选择储积器40,存在导致零件管理繁琐的不良情况。Furthermore, from the viewpoint of not increasing the suction pressure loss when sucking the refrigerant into the rotary compressor 100, the suction pipes 43, 44 of the accumulator 40 need to have a flow path cross-sectional area equal to or larger than the flow path cross-sectional area of the suction ports 50, 51. . Therefore, in general, several types of accumulators 40 having different flow path cross-sectional areas of suction pipes 43 and 44 are also prepared corresponding to various types of compressors having different flow path cross-sectional areas of suction ports 50 and 51 . Therefore, when configuring the refrigerating and air-conditioning apparatus, it is necessary to select the accumulator 40 according to the type of the rotary compressor to be used, which has a disadvantage that component management is complicated.
由此,只要无论吸入端口50、51的流路截面积都能够使用通用的储积器,就能够获得消除零件管理的繁琐等优点。这里,考虑使用图4(b)的以往的连结管600、601,对于管径比图4所示的储积器40大的吸入管43、44的储积器40使零件统一的情况。图4(b)的以往的连结管600、601如上所述地,吸入端口侧连结部60a、61a的中心轴和吸入管侧连结部60b、61b的中心轴是同轴的。由此,确保各连接部1d、1e之间的规定的间隔L1,并且,若要连接管径大的吸入管43、44时,必须扩大第一气缸8和第二气缸9之间的轴向间隔。因此,在以往结构中,不扩大轴向间隔地实现储积器40的统一化是困难的。Therefore, if a general-purpose accumulator can be used regardless of the flow path cross-sectional area of the suction ports 50 and 51 , advantages such as elimination of cumbersome parts management can be obtained. Here, consider the case where parts are unified for the accumulator 40 of the suction pipes 43 and 44 having larger pipe diameters than the accumulator 40 shown in FIG. 4 using the conventional connection pipes 600 and 601 shown in FIG. 4( b ). As mentioned above, in the conventional connecting pipes 600 and 601 of FIG. 4( b ), the central axes of the suction port side connecting parts 60 a and 61 a and the central axes of the suction pipe side connecting parts 60 b and 61 b are coaxial. Thus, a predetermined interval L1 between the connection parts 1d and 1e is ensured, and when connecting the suction pipes 43 and 44 with large pipe diameters, the axial direction between the first cylinder 8 and the second cylinder 9 must be enlarged. interval. Therefore, in the conventional structure, it is difficult to unify the accumulators 40 without increasing the distance between them in the axial direction.
与此相对,在本实施方式1中,通过使用吸入端口侧连结部60a、61a的中心轴和吸入管侧连结部60b、61b的中心轴偏心的连结管60、61,能够对于可确保必要流路面积的管径大的储积器使零件统一。也就是说,在图4中,对于管径比图示的储积器40更大的吸入管43、44的储积器40使零件统一的情况下,只要使用吸入管侧连结部60b、61b的直径更大的连结管60、61即可。通过使用该连结管60、61,能够在确保各连接部1d、1e之间的规定的间隔L1的状态下,另外,在使第一气缸8和第二气缸9的间隔在图4(a)的位置缩小的状态下,使用管径大的储积器40。由此,能够享受零件制造成本的量化的优点、消除零件管理的繁琐等,实现生产率的提高。On the other hand, in the first embodiment, by using the connecting pipes 60 and 61 in which the central axes of the suction port side connecting parts 60a and 61a and the central axes of the suction pipe side connecting parts 60b and 61b are eccentric, it is possible to ensure the necessary flow. The accumulator with the large pipe diameter of the road area unifies the parts. That is to say, in FIG. 4 , when the accumulator 40 of the suction pipes 43 and 44 having a pipe diameter larger than that of the illustrated accumulator 40 is unified, only the diameters of the suction pipe side connecting parts 60 b and 61 b are used. Larger connecting pipes 60, 61 are sufficient. By using the connecting pipes 60, 61, it is possible to ensure the predetermined interval L1 between the respective connection parts 1d, 1e, and to make the interval between the first air cylinder 8 and the second air cylinder 9 as shown in Fig. 4(a). In a state where the position of the tube is narrowed, the accumulator 40 with a large pipe diameter is used. Thereby, it is possible to enjoy the advantages of quantification of parts manufacturing costs, eliminate cumbersome parts management, etc., and improve productivity.
以下,关于连结管60、61的截面形状进行讨论。此外,连结管60、61的截面形状与吸入端口50的截面形状相匹配地被决定,因此,首先,关于吸入端口50的截面形状进行说明。Hereinafter, the cross-sectional shape of the connecting pipes 60 and 61 will be discussed. In addition, since the cross-sectional shape of the connecting pipes 60 and 61 is determined in accordance with the cross-sectional shape of the suction port 50, first, the cross-sectional shape of the suction port 50 will be described.
图5是表示本发明的实施方式1的旋转压缩机100的吸入端口50的截面形状的图。Fig. 5 is a diagram showing a cross-sectional shape of the suction port 50 of the rotary compressor 100 according to Embodiment 1 of the present invention.
吸入端口50的截面形状采用旋转方向尺寸D比曲轴4的轴向尺寸H1大的非圆形截面形状。因此,与流路截面积相同的圆形截面形状相比,能够减小轴向尺寸H1。The cross-sectional shape of the suction port 50 is a non-circular cross-sectional shape in which the dimension D in the rotational direction is larger than the axial dimension H1 of the crankshaft 4 . Therefore, compared with a circular cross-sectional shape having the same flow path cross-sectional area, the axial dimension H1 can be reduced.
像这样,吸入端口50采用非圆形形状,成为H1<D,由此,能够较小地设定第一气缸8的轴向高度H。此外,这里,关于吸入端口50进行了说明,但吸入端口51也是同样的。In this way, the suction port 50 adopts a non-circular shape so that H1<D, whereby the height H in the axial direction of the first cylinder 8 can be set small. In addition, here, the suction port 50 has been described, but the same applies to the suction port 51 .
图6是图1的连结管60的流路截面形状的说明图,(a)是横剖视图,(b)是吸入端口侧连结部60a的纵剖视图,(c)是吸入管侧连结部60b的纵剖视图。这里,示出了连结管60,但连结管61这一侧也是同样的构造。6 is an explanatory diagram of the cross-sectional shape of the flow path of the connecting pipe 60 in FIG. 1 , (a) is a transverse sectional view, (b) is a longitudinal sectional view of the suction port side connecting portion 60 a , and (c) is a cross-sectional view of the suction pipe side connecting portion 60 b. Longitudinal view. Here, the connection pipe 60 is shown, but the connection pipe 61 side also has the same structure.
如图6所示,吸入端口侧连结部60a的流路截面与吸入端口50同样地构成为非圆形形状,吸入管侧连结部60b的流路截面采用圆形。此外,吸入管43一般是圆形,从而吸入管侧连结部60b的流路截面形状也采用圆形。但是,当考虑吸入压损时,吸入端口侧连结部60a是非圆形形状的情况下,如图7所示,吸入管侧连结部60b也优选采用非圆形形状。像这样,吸入端口侧连结部60a和吸入管侧连结部60b各自的流路截面形状能够任意地组合圆形和非圆形的截面形状。As shown in FIG. 6 , the flow path cross section of the suction port side connecting portion 60 a is formed in a non-circular shape similarly to the suction port 50 , and the flow path cross section of the suction pipe side connecting portion 60 b is circular. In addition, since the suction pipe 43 is generally circular, the cross-sectional shape of the flow path of the suction pipe side connecting portion 60b is also circular. However, in consideration of the suction pressure loss, when the suction port side connecting portion 60a has a non-circular shape, as shown in FIG. 7, the suction pipe side connecting portion 60b is also preferably non-circular. In this way, the cross-sectional shapes of the flow passages of the suction port side connecting portion 60 a and the suction pipe side connecting portion 60 b can be arbitrarily combined with circular and non-circular cross-sectional shapes.
而且,这里,吸入端口侧连结部60a的流路截面形状作为非圆形形状的一例采用长孔。但是,非圆形形状不限于如图6、7所示地相对的一边成为相互平行的直线这样的长孔,还包括相对的一边不是完全的直线而为曲线的形状。另外,非圆形形状是相对的一边由多个弯曲部排列而成为直线状的形状,还包括椭圆形状。In addition, here, a long hole is used as an example of a non-circular shape as the flow path cross-sectional shape of the suction port side connecting portion 60a. However, the non-circular shape is not limited to the elongated hole in which opposing sides are straight lines parallel to each other as shown in FIGS. In addition, the non-circular shape is a shape in which a plurality of curved portions are arranged on opposite sides to form a straight line, and an elliptical shape is also included.
图8是沿图3的B-B线的放大剖视图。Fig. 8 is an enlarged sectional view taken along line B-B of Fig. 3 .
如图8所示,在第一气缸8的内周8a和第一活塞11a的外周11c之间,为避免相互的接触,需要设置空隙W。由空隙W和第一气缸8的轴向高度H之积求出的面积S的泄漏表面成为连通压缩室30b和吸入室30a的泄漏流路,公知成为压缩机效率降低的原因。由此,通过较小地设定第一气缸8的轴向高度H,泄漏表面的面积S减小,能够提高压缩机效率。As shown in FIG. 8, a gap W needs to be provided between the inner periphery 8a of the first cylinder 8 and the outer periphery 11c of the first piston 11a to avoid mutual contact. The leakage surface of the area S obtained from the product of the clearance W and the axial height H of the first cylinder 8 serves as a leakage flow path communicating the compression chamber 30b and the suction chamber 30a, and is known to cause a decrease in compressor efficiency. Thus, by setting the axial height H of the first cylinder 8 small, the area S of the leakage surface is reduced, and the compressor efficiency can be improved.
另外,通过减小第一气缸8及第二气缸9的轴向高度H,能够减少作用于曲轴4的偏心轴部4c或偏心轴部4d的压缩气体负荷。而且,通过降低第一气缸8、第二气缸9的轴向高度H,还能够缩短成为压缩气体负荷的支承点的主轴承6和副轴承7之间的距离。因此,能够抑制由压缩气体负荷产生的曲轴4的挠曲,能够实现进一步的压缩机高效率化。In addition, by reducing the axial height H of the first cylinder 8 and the second cylinder 9, the compressed gas load acting on the eccentric shaft portion 4c or 4d of the crankshaft 4 can be reduced. Furthermore, by reducing the height H in the axial direction of the first cylinder 8 and the second cylinder 9, the distance between the main bearing 6 and the sub-bearing 7 serving as a support point for the compressed gas load can also be shortened. Therefore, deflection of the crankshaft 4 due to the compressed gas load can be suppressed, and further efficiency improvement of the compressor can be achieved.
以下,关于吸入端口侧连结部60a的流路截面形状采用非圆形形状(轴向尺寸比旋转方向尺寸小的非圆形形状)的情况下,吸入管侧连结部60b所要求的条件进行说明。The conditions required for the suction pipe side connection part 60b in the case where the flow path cross-sectional shape of the suction port side connection part 60a is a non-circular shape (a non-circular shape whose axial dimension is smaller than the rotational direction dimension) will be described below. .
图9是使吸入管侧连结部60b为圆形、使吸入端口侧连结部60a为非圆形形状、且使吸入管侧连结部60b的流路截面积和吸入端口侧连结部60a的流路截面积相同的连结管60A的说明图,(a)是横剖视图,(b)是吸入端口侧连结部60a的纵剖视图,(c)是吸入管侧连结部60b的纵剖视图。9 shows that the suction pipe side connecting portion 60b is circular, the suction port side connecting portion 60a is non-circular, and the flow path cross-sectional area of the suction pipe side connecting portion 60b and the flow path of the suction port side connecting portion 60a Explanatory views of the connecting pipe 60A having the same cross-sectional area, (a) is a transverse sectional view, (b) is a longitudinal sectional view of the suction port side connecting portion 60a, and (c) is a longitudinal sectional view of the suction pipe side connecting portion 60b.
相同的流路截面积Sa由非圆形形状构成的情况和由圆形形状构成的情况下,径向尺寸如图9所示地由非圆形形状构成的情况这一方更长(D1>D0)。像这样,使吸入管侧连结部60b为圆形、使吸入端口侧连结部60a为旋转方向长的非圆形形状并以相同的流路面积相连的连结管60A的情况下,必须具有缩径部,不能避免由制冷剂气体的流路阻力产生的吸入压损。使吸入管侧连结部60b的流路截面形状为圆形的状态下,为避免吸入压损,需要使吸入管侧连结部60b的直径等于或大于吸入端口侧连结部60a的旋转方向尺寸D1。这与使吸入端口侧连结部60a的流路截面形状为非圆形形状(轴向尺寸比旋转方向尺寸小的非圆形形状)的情况下、吸入管侧连结部60b所要求的条件相当。When the same channel cross-sectional area Sa is composed of a non-circular shape and a case of a circular shape, the radial dimension is longer when it is composed of a non-circular shape as shown in FIG. 9 (D1>D0 ). In this way, in the case of connecting the connecting pipe 60A with the same flow path area by making the suction pipe side connection part 60b circular and the suction port side connection part 60a a non-circular shape long in the rotation direction, it is necessary to have a reduced diameter. part, the suction pressure loss caused by the flow resistance of the refrigerant gas cannot be avoided. When the cross-sectional shape of the flow path of the suction pipe side connecting portion 60b is circular, in order to avoid suction pressure loss, the diameter of the suction pipe side connecting portion 60b needs to be equal to or larger than the rotational dimension D1 of the suction port side connecting portion 60a. This corresponds to the condition required for the suction pipe side connecting portion 60b when the flow path cross-sectional shape of the suction port side connecting portion 60a is a non-circular shape (a non-circular shape in which the axial dimension is smaller than the rotational direction dimension).
像这样,要减小第一气缸8的轴向高度H,使吸入端口侧连结部60a的流路截面形状成为轴向尺寸短的非圆形形状的情况下,需要增大吸入管43的管径。这里,在图4(b)所示的以往构造中,如上所述地增大吸入管43、44的管径时,需要扩大第一气缸8和第二气缸9之间的轴向间隔。也就是说,即使能够减小第一气缸8及第二气缸9各自的轴向高度H,也必须扩大第一气缸8和第二气缸9之间的轴向间隔,其结果,不能获得曲轴4的挠曲抑制效果。In this way, in order to reduce the axial height H of the first cylinder 8 and make the cross-sectional shape of the flow path of the suction port side connecting portion 60a a non-circular shape with a short axial dimension, it is necessary to increase the size of the suction pipe 43 . path. Here, in the conventional structure shown in FIG. 4( b ), when the pipe diameters of the suction pipes 43 and 44 are increased as described above, it is necessary to increase the axial distance between the first cylinder 8 and the second cylinder 9 . That is, even if the respective axial heights H of the first cylinder 8 and the second cylinder 9 can be reduced, the axial distance between the first cylinder 8 and the second cylinder 9 must be enlarged, and as a result, the crankshaft 4 cannot be obtained. deflection suppression effect.
与此相对,使用了本实施方式1的连结管60、61的情况下,当增大吸入管43、44的管径时,不需要扩大第一气缸8和第二气缸9之间的轴向间隔。由此,能够同时实现减小第一气缸8及第二气缸9各自的轴向高度H、以及缩小第一气缸8和第二气缸9之间的轴向间隔。On the other hand, when the connecting pipes 60 and 61 of the first embodiment are used, when the pipe diameters of the suction pipes 43 and 44 are increased, it is not necessary to enlarge the axial direction between the first cylinder 8 and the second cylinder 9 . interval. Accordingly, it is possible to reduce the respective axial heights H of the first cylinder 8 and the second cylinder 9 and to reduce the axial distance between the first cylinder 8 and the second cylinder 9 at the same time.
以下,关于吸入端口侧连结部60a的流路截面形状对旋转压缩机100的压缩动作带来的影响进行讨论,并关于吸入端口侧连结部60a的流路截面形状的作为非圆形形状的优选的形状进行讨论。In the following, the influence of the cross-sectional shape of the flow path of the suction port side connecting portion 60a on the compression operation of the rotary compressor 100 will be discussed, and the preferred non-circular shape of the flow path cross-sectional shape of the suction port side connecting portion 60a will be discussed. shape is discussed.
图10是本发明的实施方式1的旋转压缩机100的第一气缸8的横剖视图,是由吸入端口缘50b及排出端口缘70a决定的压缩工序角度θ的说明图。10 is a cross-sectional view of the first cylinder 8 of the rotary compressor 100 according to Embodiment 1 of the present invention, and is an explanatory view of the compression process angle θ determined by the suction port edge 50b and the discharge port edge 70a.
当吸入端口50的旋转方向尺寸变大时,如图10所示,由吸入端口缘50b(Y点,第一叶片5a的相反侧缘部)和排出端口70的排出端口缘70a(Z点,第一叶片5a的相反侧缘部)决定的压缩工序角度θ减小,排除容积减小。When the size of the suction port 50 in the rotational direction becomes larger, as shown in FIG. The compression process angle θ determined by the opposite side edge portion of the first vane 5a decreases, and the excluded volume decreases.
这里,对吸入端口50的流路截面形状采用长圆的情况和采用椭圆的情况进行比较。在长圆和椭圆下使流路截面积相同时,椭圆这一方的吸入端口50的旋转方向尺寸比长圆大。由此,压缩工序角度θ减小,排除容积减小。因此,在吸入端口50的流路截面形状采用非圆形形状的情况下,长圆比椭圆更优选。Here, a comparison is made between the case where an oblong cross-sectional shape of the flow path of the suction port 50 is used and the case where an ellipse is used. When the cross-sectional area of the flow path is the same under the oblong circle and the ellipse, the rotation direction dimension of the suction port 50 on the side of the ellipse is larger than that of the oblong circle. As a result, the compression process angle θ decreases, and the excluded volume decreases. Therefore, when the cross-sectional shape of the flow path of the suction port 50 is non-circular, an oval is more preferable than an ellipse.
如上所述,在本实施方式1中,连结管60、61的吸入端口侧连结部60a、61a的中心轴与吸入管侧连结部60b、61b的中心轴相比向相互接近的方向偏心。由此,能够不妨碍与密闭容器1进行焊接的作业性地减小第一气缸8和第二气缸9之间的轴向间隔。因此,能够抑制曲轴4的挠曲,能够不降低曲轴4的可靠性地缩小轴径,能够得到高效率的旋转压缩机。As described above, in Embodiment 1, the central axes of the suction port side connection parts 60a and 61a of the connection pipes 60 and 61 are eccentric to the directions closer to each other than the central axes of the suction pipe side connection parts 60b and 61b. Accordingly, the axial distance between the first air cylinder 8 and the second air cylinder 9 can be reduced without hindering the workability of welding with the airtight container 1 . Therefore, the deflection of the crankshaft 4 can be suppressed, the shaft diameter can be reduced without reducing the reliability of the crankshaft 4, and a high-efficiency rotary compressor can be obtained.
实施方式2Embodiment 2
实施方式2实现了连结管60、61相对于吸入端口50、51的压力密封性的提高。In the second embodiment, the pressure-tightness of the connecting pipes 60 , 61 to the suction ports 50 , 51 is improved.
实施方式2的连结管60、61的吸入端口侧连结部60a、61a侧的截面形状与实施方式1不同,除此以外的部分与实施方式1相同。以下,以实施方式2与实施方式1不同的部分为中心进行说明。此外,用于提高压力密封性的构造在连结管60、61中相同,以下,以连结管60为代表进行说明。The connection pipes 60 , 61 of Embodiment 2 differ from Embodiment 1 in cross-sectional shape on the suction port side connection portions 60 a , 61 a side, and are the same as Embodiment 1 except for that. Hereinafter, the differences between Embodiment 2 and Embodiment 1 will be mainly described. In addition, the structure for improving pressure-tightness is the same in the connection pipes 60 and 61, and below, the connection pipe 60 is demonstrated as a representative.
图11是本发明的实施方式2的旋转压缩机的关键部位剖视图,是表示将图9(a)的连结管60的吸入端口侧连结部61a压入截面形状为长孔的吸入端口50时的连结管60的内部应力的方向的示意图。Fig. 11 is a sectional view of key parts of a rotary compressor according to Embodiment 2 of the present invention, showing when the suction port-side connecting portion 61a of the connecting pipe 60 of Fig. 9(a) is pressed into the suction port 50 whose cross-sectional shape is a long hole. A schematic diagram of the direction of internal stress of the connecting pipe 60 .
连结管60的吸入端口侧连结部60a的截面形状为长孔,并且使长孔的相对的长边部60c成为在连结管60相对于吸入端口50的压入余量的范围内向外侧突出的凸形状60e。通过采用该构造,能够实现连结管60相对于吸入端口50的压力密封性的提高。关于这点,作为比较例,与将连结管60的吸入端口侧连结部60a的截面形状如实施方式1那样地采用没有凸形状的长孔的情况进行比较来进行说明。The cross-sectional shape of the connection part 60 a on the suction port side of the connection pipe 60 is an elongated hole, and the opposite long side part 60 c of the long hole is a protrusion protruding outward within the range of the press-fit margin of the connection pipe 60 relative to the suction port 50 . Shape 60e. By adopting this structure, it is possible to improve the pressure-tightness of the connection pipe 60 with respect to the suction port 50 . In this regard, as a comparative example, the cross-sectional shape of the suction port-side connecting portion 60 a of the connecting pipe 60 will be described in comparison with the case where the cross-sectional shape of the connecting pipe 60 is a long hole without a convex shape as in the first embodiment.
图12是表示作为比较例,连结管60的吸入端口侧连结部60a的截面形状如实施方式1那样地采用没有凸形状的长孔,将该连结管60压入截面形状为长孔的吸入端口50时的连结管60的内部应力的方向的示意图。图13是表示通过图12的内部应力使连结管60变形的状态的示意图。FIG. 12 shows that as a comparative example, the cross-sectional shape of the suction port-side connecting portion 60a of the connecting pipe 60 is a long hole without a convex shape as in Embodiment 1, and the connecting pipe 60 is pressed into the suction port whose cross-sectional shape is a long hole. A schematic diagram of the direction of the internal stress of the connecting pipe 60 at 50. FIG. 13 is a schematic diagram showing a state in which the connecting pipe 60 is deformed by the internal stress in FIG. 12 .
如图12所示,在将截面形状为长孔的连结管60压入长孔的吸入端口50的情况下,由长孔的两端的弯曲部60d产生的内部应力传递到连接两端的弯曲部60d的一对长边部60c。这样的话,如图13所示,长边部60c会如空白箭头所示地向内侧变形。在长边部60c向内侧变形的情况下,连结管60相对于吸入端口50的压入密封性降低。由此,密闭容器1内的高压环境的制冷剂气体会从该变形部分和吸入端口50的间隙流入吸入室30a,导致压缩机效率的降低。As shown in FIG. 12 , when the connecting pipe 60 having a cross-sectional shape of a long hole is pressed into the suction port 50 of the long hole, the internal stress generated by the bent portion 60d at both ends of the long hole is transmitted to the bent portion 60d connecting the two ends. A pair of long side portions 60c. In this case, as shown in FIG. 13 , the long side portion 60c is deformed inward as indicated by a blank arrow. When the long side portion 60c is deformed inward, the press-fit sealing performance of the connection pipe 60 with respect to the suction port 50 is reduced. As a result, refrigerant gas in a high-pressure environment in the airtight container 1 flows into the suction chamber 30a from the gap between the deformed portion and the suction port 50, resulting in a decrease in compressor efficiency.
因此,在本实施方式2中,连结管60的吸入端口侧连结部60a的截面形状采用长孔,并且长孔的相互相对的一对长边部60c采用在连结管60相对于吸入端口50的压入余量的范围内向外侧突出的凸形状60e。通过采用该构造,通过连结管60向吸入端口50的压入,由弯曲部60d产生的内部应力沿使凸形状60e向外侧变形的方向传递。由此,能够长边部60c不向内侧变形地获得改善压入密封性降低的连结管60。Therefore, in Embodiment 2, the cross-sectional shape of the connection part 60 a on the suction port side of the connection pipe 60 is an elongated hole, and a pair of long side parts 60 c of the long hole facing each other are formed in the shape of the connection pipe 60 relative to the suction port 50 . The convex shape 60e protruding outward within the range of the allowance is pressed. By adopting this structure, by press-fitting the connection pipe 60 into the suction port 50, the internal stress generated by the bent portion 60d is transmitted in a direction in which the convex shape 60e is deformed outward. Thereby, it is possible to obtain the connection pipe 60 in which the decrease in press-fit sealing performance is improved without the long side portion 60c being deformed inward.
如上所述,根据本实施方式2,获得与实施方式1同样的作用效果,并且长孔的相对的长边部60c采用在连结管60相对于吸入端口50的压入余量的范围内向外侧突出的凸形状60e。由此,与实施方式1相比,能够获得改善了连结管60相对于吸入端口的压入密封性降低的旋转压缩机100。As described above, according to the second embodiment, the same effect as that of the first embodiment is obtained, and the long hole facing the long side portion 60 c protrudes outward within the range of the press-fit margin of the connection pipe 60 to the suction port 50 . The convex shape 60e. Accordingly, compared with Embodiment 1, it is possible to obtain the rotary compressor 100 in which the decrease in press-fit sealing performance of the connecting pipe 60 with respect to the suction port is improved.
Claims (9)
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JP2013067134A JP6080646B2 (en) | 2013-03-27 | 2013-03-27 | Rotary compressor |
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CN113302400A (en) * | 2019-01-28 | 2021-08-24 | 东芝开利株式会社 | Compressor and refrigeration cycle device |
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JP6080646B2 (en) * | 2013-03-27 | 2017-02-15 | 三菱電機株式会社 | Rotary compressor |
WO2018150494A1 (en) * | 2017-02-15 | 2018-08-23 | 三菱電機株式会社 | Compressor |
CN109209886A (en) * | 2017-07-07 | 2019-01-15 | 上海海立电器有限公司 | A kind of rotor-type compressor |
JP2019183720A (en) | 2018-04-06 | 2019-10-24 | 三菱重工サーマルシステムズ株式会社 | Compressor |
KR102750451B1 (en) * | 2019-09-04 | 2025-01-07 | 삼성전자주식회사 | Rotary compressor and home appliance including the same |
US11248605B1 (en) * | 2020-07-28 | 2022-02-15 | Emerson Climate Technologies, Inc. | Compressor having shell fitting |
CN119573291A (en) * | 2025-02-08 | 2025-03-07 | 浙江省白马湖实验室有限公司 | A flow field conversion mechanism and a refrigerator having the same |
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JP6080646B2 (en) | 2017-02-15 |
CZ2014167A3 (en) | 2015-07-08 |
CN203948296U (en) | 2014-11-19 |
CN104074764B (en) | 2016-08-17 |
JP2014190267A (en) | 2014-10-06 |
CZ306717B6 (en) | 2017-05-24 |
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