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CN104059539B - A kind of high-efficiency diamond polishing agent and preparation method thereof - Google Patents

A kind of high-efficiency diamond polishing agent and preparation method thereof Download PDF

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Publication number
CN104059539B
CN104059539B CN201410244503.3A CN201410244503A CN104059539B CN 104059539 B CN104059539 B CN 104059539B CN 201410244503 A CN201410244503 A CN 201410244503A CN 104059539 B CN104059539 B CN 104059539B
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diadust
polishing
superfinishing
agent
diamond
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CN104059539A (en
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陈建明
胡斌斌
陈永康
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Wuhan Sanling new material limited liability company
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Wuhan Three Clever Scientific And Technological Industry Limited-Liability Co
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Abstract

The invention discloses a kind of high-efficiency diamond polishing agent, it is prepared from by the raw material of following percentage by weight: superfinishing diadust 5-20%, tetraethoxysilane 10-20%, solvent 20-30%, strong acid 0.2-0.8%, surfactant 10-30%, wetting agent 10-25%, dispersant 5-15%, PH conditioning agent 0.1-5%.The present invention is by carrying out surface modification treatment with tetraethoxysilane to diadust, and make the surface of diadust form coated with silica layer, during polishing, coating layer can play cushioning effect to the diadust of internal layer; And by carrying out repeatedly the technique of broken shaping and improvement surface modification to diadust, make the pattern of diadust octahedra closer to waiting, obtained polishing agent not only has good polishing effect to the contour hard metal material of high-carbon steel, and to Cr 2o 3, pottery, jade, the hard brittle material such as quartz also have good polishing effect, can avoid the damage to polishing material surface completely, do not produce cut during polishing, stain, particle surface remain.

Description

A kind of high-efficiency diamond polishing agent and preparation method thereof
Technical field
The present invention relates to a kind of high-efficiency diamond polishing agent and preparation method thereof.
Background technology
Diamond Mohs' hardness is 10, and its hardness is far away higher than other materials.Diamond is widely used in high speed, high efficient grinding and the field such as precision, superfine grinding as a kind of superhard material, diadust is except for except the material processing field such as cutting tool, also more and more universal in the application of grinding and polishing technical field, be characterized in that grinding speed is fast, the mass defects such as cut, stain, particle surface be residual that can prevent polished surface from producing in polishing process, have the characteristics such as corrosion-free, cost is low, environment-protecting asepsis simultaneously.
CN102391789A discloses a kind of nano diamond polishing liquid, this polishing fluid can be used for the polishing of the soft materials such as glass, solve the agglomeration traits of Nano diamond, its stable suspersion in water can be made, but this invention does not solve the quality problems of polishing well, this invention can not be used for the polishing of the soft material such as the contour hard metal material of high-carbon steel and pottery in addition, and the scope of application is very narrow.
CN1940003A discloses a kind of water-based diamond polishing liquid, and this polishing agent can stable suspersion not sedimentation, but does not still solve quality of finish problem well.
CN103525314A discloses a kind of high-efficiency diamond lubrication polishing fluid, and this polishing fluid is with silicon carbide micro-powder, alumina powder, chromium oxide micro mist for grinding aid, and obtained polishing agent is mainly used in the polishing of metal metallographic specimen, and this polishing agent is to Cr 2o 3, pottery, jade, the material such as quartz lithofacies analysis polishing effect still not good enough.
Summary of the invention
The object of the invention is for above-mentioned defect, there is provided one can not only stable suspersion, and the polishing of various metallographic and petrofacies product can be applicable to, and quality of finish is good, cut, stain is not had after polishing, the high-efficiency diamond polishing agent of particle surface noresidue, the present invention also provides the preparation method of this polishing agent.
Above-mentioned purpose is achieved through the following technical solutions:
A kind of high-efficiency diamond polishing agent, it is prepared from by the raw material of following percentage by weight:
The granularity of described superfinishing diadust is 0.5-40 μm;
Described solvent is water or ethanol or ethanol water;
Described surfactant is one or more in sodium metasilicate, NPE, AEO, when for time multiple, can adopt arbitrary proportion;
Described wetting agent is one or more in stearic acid, acetone, benzinum, when for time multiple, can adopt arbitrary proportion;
Described dispersant is one or more in polymine, glycerine, polyvinyl alcohol, polyethylene glycol, lauryl sodium sulfate, when for time multiple, can adopt arbitrary proportion.
Preferably, described superfinishing diadust is prepared from by the following method:
1) select single-crystal diamond to be raw material, utilize spray formula airflow milling broken;
2) the Buddha's warrior attendant building stones after fragmentation are put into electromagnetic ball grinding machine broken again, chemical cleaning method and rinsing classification will be carried out after the diamond micro mist reshaping after fragmentation;
3) diadust that classification is good is put into microwave drying oven dry, obtain the superfinishing diadust that particle diameter is 0.5-40 μm.
A kind of method preparing described high-efficiency diamond polishing agent, comprise the following steps: by described solvent, strong acid and superfinishing diadust are inserted in continuous powdery surface modification machine in proportion, after mixing, be heated to 50-70 DEG C of mix and blend, then gently tetraethoxysilane was added drop-wise in mixed solution in 1-3 hour while stirring, be warmed up to 60-80 DEG C to continue to stir 10-60 minute, then 30-50 DEG C is cooled to, add surfactant in proportion again, wetting agent, dispersant, with PH conditioning agent, pH value is adjusted to 6-8, be ultrasonic emulsification 5-30 minute under the condition of 20-50KHz in frequency by above-mentioned mixed liquor after stirring, obtain.
Preferably, described preparation method comprises the following steps: by described solvent, strong acid and superfinishing diadust are inserted in continuous powdery surface modification machine in proportion, after mixing, be heated to 60 DEG C of mix and blends, then gently tetraethoxysilane was added drop-wise in mixed solution in 2 hours while stirring, be warmed up to 80 DEG C and continue stirring 30 minutes, then 40 DEG C are cooled to, add surfactant in proportion again, wetting agent, dispersant, with PH conditioning agent, pH value is adjusted to 7, be ultrasonic emulsification 20 minutes under the condition of 28KHz in frequency by above-mentioned mixed liquor after stirring, obtain.
Further preferably, the particle diameter of described superfinishing diadust is 28 μm.Not only polishing effect is better but also production cost is lower to adopt this particle diameter.
Further preferably, described strong acid is hydrochloric acid.
The invention has the beneficial effects as follows:
1) the present invention is by carrying out surface modification treatment with tetraethoxysilane to diadust, and make the surface of diadust form coated with silica layer, the principle of surface modification is:
First, there is hydrolysis in a solvent in tetraethoxysilane Si (OEt) 4:
The surface that the silicon dioxide generated is adsorbed in superfinishing diadust under the effect of high temperature grinding, stirring forms coating layer.
During polishing, coating layer can play cushioning effect to the diadust of internal layer; And by carrying out repeatedly the technique of broken shaping and improvement surface modification to diadust, make the pattern of diadust octahedra closer to waiting.Obtained polishing agent not only has good polishing effect to the contour hard metal material of high-carbon steel, and to Cr 2o 3, pottery, jade, the hard brittle material such as quartz also have good polishing effect, can avoid the damage to polishing material surface completely, do not produce cut during polishing, stain, particle surface remain.
2) the present invention is by improving pattern, the density of diadust cladding, and regulate the charged situation of powder surface by dispersant, increase intergranular electrostatic attraction effect, make its dispersion of polishing agent still can keep good stability at higher concentrations, and be not subject to the impact of pH value and salinity, not easily condense.
3) the present invention is when carrying out grinding and polishing to metal and nonmetallic materials, can obtain higher polishing speed.There is corrosion-free, the characteristic such as cost is low, environment-protecting asepsis.
Accompanying drawing explanation
Fig. 1 is that the present invention is to Cr 2o 3lithofacies analysis design sketch after material finish.
Fig. 2 is that CN1940003A polishing agent is to Cr 2o 3lithofacies analysis design sketch after material finish.
Fig. 3 is that the present invention is to the Metallographic Analysis design sketch after high-carbon steel material polishing.
Fig. 4 is that CN1940003A polishing agent is to the Metallographic Analysis design sketch after high-carbon steel material polishing.
Fig. 5 is the present invention to the lithofacies analysis design sketch after ceramic polished.
Fig. 6 is CN1940003A polishing agent to the lithofacies analysis design sketch after ceramic polished.
Embodiment
Below by specific embodiment, the present invention is described in detail.
Embodiment 1
A kind of high-efficiency diamond polishing agent, it is prepared from by the raw material of following percentage by weight:
The granularity of described superfinishing diadust is 28 μm;
Described solvent to be mass concentration be 20% ethanol water;
Described surfactant is sodium metasilicate and NPE, and its mass ratio is 1: 1;
Described wetting agent is acetone and stearic acid, and its mass ratio is 2: 1;
Described dispersant is glycerine and polymine, and its mass ratio is 2: 1;
Described strong acid is concentrated hydrochloric acid.
Described superfinishing diadust is prepared from through the following step:
1) select single-crystal diamond to be raw material, utilize spray formula airflow milling broken;
2) the Buddha's warrior attendant building stones after fragmentation are put into electromagnetic ball grinding machine broken again, chemical cleaning method and rinsing classification will be carried out after the diamond micro mist reshaping after fragmentation;
3) diadust that classification is good is put into microwave drying oven dry, obtain the superfinishing diadust that particle diameter is 28 μm.
The preparation method of described high-efficiency diamond polishing agent is: take each raw material in proportion, by 20% ethanol water, concentrated hydrochloric acid and superfinishing diadust are inserted in continuous powdery surface modification machine, be heated to 60 DEG C of mix and blends, then gently tetraethoxysilane was added drop-wise in mixed solution in 2 hours while stirring, be warmed up to 80 DEG C and continue stirring 30 minutes, then 40 DEG C are cooled to, add surfactant in proportion again, wetting agent, dispersant, with NaOH, pH value is adjusted to 7, be ultrasonic emulsification 20 minutes under the condition of 28KHz in frequency by above-mentioned mixed liquor after stirring, obtain.
Embodiment 2
A kind of high-efficiency diamond polishing agent, it is prepared from by the raw material of following percentage by weight:
The granularity of described superfinishing diadust is 10 μm;
Described solvent is water;
Described surfactant is NPE;
Described wetting agent is acetone and benzinum, and its mass ratio is 1: 1;
Described dispersant is polyvinyl alcohol;
Described strong acid is concentrated hydrochloric acid.
Described superfinishing diadust is prepared from through the following step:
1) select single-crystal diamond to be raw material, utilize spray formula airflow milling broken;
2) the Buddha's warrior attendant building stones after fragmentation are put into electromagnetic ball grinding machine broken again, chemical cleaning method and rinsing classification will be carried out after the diamond micro mist reshaping after fragmentation;
3) diadust that classification is good is put into microwave drying oven dry, obtain the superfinishing diadust that particle diameter is 10 μm.
The preparation method of described high-efficiency diamond polishing agent is: take each raw material in proportion, by water, concentrated hydrochloric acid and superfinishing diadust are inserted in continuous powdery surface modification machine, be heated to 50 DEG C of mix and blends, then gently tetraethoxysilane was added drop-wise in 1 hour in the mixed solution of superfinishing diadust, be warmed up to 60 DEG C and surface modification treatment is carried out 60 minutes to superfinishing diadust, then 30 DEG C are cooled to, add surfactant again, wetting agent, dispersant, with NaOH, pH value is adjusted to 6, be ultrasonic emulsification 30 minutes under the condition of 20KHz in frequency by above-mentioned mixed liquor after stirring, obtain.
Embodiment 3
A kind of high-efficiency diamond polishing agent, it is prepared from by the raw material of following percentage by weight:
The granularity of described superfinishing diadust is 40 μm;
Described solvent is ethanol;
Described surfactant is AEO;
Described wetting agent is stearic acid and benzinum, and its mass ratio is 9: 1;
Described dispersant is lauryl sodium sulfate and polyethylene glycol, and its mass ratio is 5: 7;
Described strong acid is sulfuric acid.
Described superfinishing diadust is prepared from through the following step:
1) select single-crystal diamond to be raw material, utilize spray formula airflow milling broken;
2) the Buddha's warrior attendant building stones after fragmentation are put into electromagnetic ball grinding machine broken again, chemical cleaning method and rinsing classification will be carried out after the diamond micro mist reshaping after fragmentation;
3) diadust that classification is good is put into microwave drying oven dry, obtain the superfinishing diadust that particle diameter is 40 μm.
The preparation method of described high-efficiency diamond polishing agent is: take each raw material in proportion, by ethanol, sulfuric acid and superfinishing diadust are inserted in continuous powdery surface modification machine, 70 DEG C of mix and blends are heated to after mixing, then gently tetraethoxysilane was added drop-wise in 3 hours in the mixed solution of solvent and superfinishing diadust, be warmed up to 80 DEG C and surface modification treatment is carried out 10 minutes to superfinishing diadust, then 50 DEG C are cooled to, add surfactant again, wetting agent, dispersant, with PH conditioning agent, pH value is adjusted to 8, be ultrasonic emulsification 5 minutes under the condition of 50KHz in frequency by above-mentioned mixed liquor after stirring, obtain.
Embodiment 4
A kind of high-efficiency diamond polishing agent, it is prepared from by the raw material of following percentage by weight:
The granularity of described superfinishing diadust is 0.5 μm;
Described solvent is 90% ethanol water;
Described surfactant is sodium metasilicate, NPE, AEO mixture, and its mass ratio is 3: 1: 2;
Described wetting agent is stearic acid;
Described dispersant is glycerine, polyvinyl alcohol, polyethylene glycol, sodium dodecyl sulfate mixture, and its mass ratio is 8: 4: 1: 1.
Described strong acid is nitric acid.
Embodiment 5 test example
Adopt above-mentioned polishing agent respectively to Cr 2o 3petrofacies material, high-carbon steel metallographic material, ceramic material carry out polishing, and carry out plasma and micro mist interference detection to the material after polishing, the results are shown in Figure 1-Fig. 6.As can be seen from testing result, compared with polishing agent disclosed in CN1940003A, adopt material surface no marking after polishing agent polishing of the present invention, stain, particle surface noresidue, its quality of finish is obviously better than CN1940003A.The polishing effect of embodiment 1 is better than other three embodiments.

Claims (1)

1. a preparation method for high-efficiency diamond polishing agent, is characterized in that comprising the following steps:
Be the ethanol water of 20% by mass concentration, concentrated hydrochloric acid and superfinishing diadust are inserted in continuous powdery surface modification machine in proportion, after mixing, be heated to 60 DEG C of mix and blends, then gently tetraethoxysilane was added drop-wise in mixed solution in 2 hours while stirring, be warmed up to 80 DEG C and continue stirring 30 minutes, then 40 DEG C are cooled to, add sodium metasilicate in proportion again, NPE, wetting agent, dispersant, by pH adjusting agent, pH value is adjusted to 7, be ultrasonic emulsification 20 minutes under the condition of 28KHz in frequency by above-mentioned mixed liquor after stirring, obtain,
The percentage by weight of each raw material is:
The granularity of described superfinishing diadust is 28 μm;
Described wetting agent is acetone and stearic acid, and its mass ratio is 2: 1;
Described dispersant is glycerine and polymine, and its mass ratio is 2: 1;
Described superfinishing diadust is prepared from by the following method:
1) select single-crystal diamond to be raw material, utilize spray formula airflow milling broken;
2) the Buddha's warrior attendant building stones after fragmentation are put into electromagnetic ball grinding machine broken again, chemical cleaning method and rinsing classification will be carried out after the diamond micro mist reshaping after fragmentation;
3) diadust that classification is good is put into microwave drying oven dry, obtain the superfinishing diadust that particle diameter is 28 μm.
CN201410244503.3A 2014-06-04 2014-06-04 A kind of high-efficiency diamond polishing agent and preparation method thereof Active CN104059539B (en)

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CN107304347A (en) * 2016-04-18 2017-10-31 云南民族大学 A kind of method that utilization ultrasonic wave prepares diamond paste
CN106190025A (en) * 2016-06-30 2016-12-07 禹州市远大塑料电器有限责任公司 A kind of crystal face agent for quartz polishing and preparation technology thereof
CN106757041B (en) * 2016-12-16 2019-07-09 安徽宝恒新材料科技有限公司 Polishing fluid is used in a kind of processing of stainless steel
CN107621400A (en) * 2017-08-16 2018-01-23 河南四方达超硬材料股份有限公司 A kind of dispersant for being used to make diadust Shape measure sample
CN114437633A (en) * 2020-11-03 2022-05-06 天津金相检测科技有限公司 Special polishing agent for coal rock and preparation method thereof
CN114426809A (en) * 2022-02-17 2022-05-03 上海映智研磨材料有限公司 Silicon oxide modified nano diamond abrasive particles and preparation method and application thereof
CN115011255B (en) * 2022-06-27 2023-03-17 中国地质大学(北京) High-precision polishing agent of monocrystalline diamond added with nano metal and preparation method thereof
CN116875195B (en) * 2023-07-07 2024-02-27 深圳市朗纳研磨材料有限公司 Monocrystalline diamond polishing solution doped with metal nano particles and preparation method thereof
CN119220222B (en) * 2024-10-08 2025-04-29 东莞市柯林奥半导体材料有限公司 A method for preparing agglomerated diamond
CN119955379A (en) * 2025-03-25 2025-05-09 淮安科博新材料科技有限公司 A preparation process of diamond paint coating

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CN1560161A (en) * 2004-03-01 2005-01-05 长沙矿冶研究院 Water-based nano diamond polishing solution and preparation method thereof
CN102391789A (en) * 2011-08-19 2012-03-28 永州皓志稀土材料有限公司 A kind of preparation method of nano-diamond polishing liquid

Patent Citations (2)

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Publication number Priority date Publication date Assignee Title
CN1560161A (en) * 2004-03-01 2005-01-05 长沙矿冶研究院 Water-based nano diamond polishing solution and preparation method thereof
CN102391789A (en) * 2011-08-19 2012-03-28 永州皓志稀土材料有限公司 A kind of preparation method of nano-diamond polishing liquid

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Address before: 430074 Wuhan East Lake Development Zone, Hubei, Optics Valley Road, No. 1 International Enterprise Center

Patentee before: Wuhan three clever scientific and technological industry limited-liability company