CN104051449A - Optical distance sensing device and assembly method thereof - Google Patents
Optical distance sensing device and assembly method thereof Download PDFInfo
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Abstract
Description
技术领域technical field
本发明系有关于一种光学距离感测装置及其组装方法,尤其是与将多个经半导体封装的晶片再进行板级组装的光学距离感测装置及其组装方法相关。The present invention relates to an optical distance sensing device and an assembly method thereof, in particular to an optical distance sensing device and an assembly method thereof for board-level assembly of a plurality of semiconductor-packaged chips.
背景技术Background technique
光电装置的应用相当广泛,其中光学感测在许多自动化机械、产业机械、半导体设备、工具机等,是不可缺少的角色的一,举例来说,接近感测(proximity sensing)透过两个光学元件,一个发光元件,如发光二极体(LED)及一个感光元件,以感光元件撷取与处理来自发光元件的光讯号来达成侦测物体是否存在,以便让控制器了解目前机构的有无、物体的位置或通过数量等。详细地说,发光元件,如:红外线发光二极体发射一束红外线讯号,在侦测范围内若有物体接近,部份红外线讯号射至物体时,则会进行反射,此时感光元件,如:红外线感光元件即可侦测到反射的红外线讯号。透过讯号调节、类比数位转换及其他处理制程后,微处理器或微控制器可应用数位化讯号进行后续处理。Optoelectronic devices are widely used, among which optical sensing plays an indispensable role in many automated machinery, industrial machinery, semiconductor equipment, machine tools, etc. For example, proximity sensing (proximity sensing) passes through two optical Components, a light-emitting element, such as a light-emitting diode (LED) and a photosensitive element, use the photosensitive element to capture and process the light signal from the light-emitting element to detect whether an object exists, so that the controller can understand the presence or absence of the current mechanism , the position of the object or the number of passages, etc. In detail, a light-emitting element, such as an infrared light-emitting diode, emits a beam of infrared signals. If an object approaches within the detection range, part of the infrared signal will be reflected when it hits the object. At this time, the photosensitive element, such as : The infrared sensor can detect the reflected infrared signal. After signal conditioning, analog-to-digital conversion, and other processing processes, a microprocessor or microcontroller can apply the digitized signal for subsequent processing.
在此提出目前常见的几种组装结构。首先,如图1所示,传统的光学距离感测装置1是由一发光单元40及一感光单元50组成。与一般电子晶片相似的,发光元件42与感光元件52从晶圆上切割为晶粒之后,亦需要经由半导体封装制程装载于基板41、51上以增加其机械性强度、藉由金线制程以金线44、54建构出电源连接关系及讯号输出/输入连接通道、并将发光元件42与感光元件52密封于透明物质43、53中而维持其与水气、空气的阻隔性,如此以形成发光单元40及感光单元50。之后,再经板级组装将发光单元40及感光单元50装设于印刷电路板10上、以焊接物质41、51与印刷电路板10电性连接,而构成光学距离感测装置1。然而,由于发光单元40及感光单元50之间并未有任何遮蔽元件,发光单元40所发出来的光讯号在无需通过穿射出保护盖30、经物体20反射回感光单元50的路径(以实线箭头表示),就可从侧向直接射入感光单元50或在保护盖30上以大角度反射进入感光单元50(以虚线箭头表示)。如此会因误读或背景杂讯过大,造成误判有物体靠近,并不是可靠的设计。Several common assembly structures are proposed here. Firstly, as shown in FIG. 1 , the traditional optical distance sensing device 1 is composed of a light emitting unit 40 and a photosensitive unit 50 . Similar to general electronic chips, after the light-emitting element 42 and the photosensitive element 52 are cut into chips from the wafer, they also need to be mounted on the substrates 41 and 51 through the semiconductor packaging process to increase their mechanical strength. The gold wires 44, 54 construct the power connection relationship and the signal output/input connection channel, and seal the light-emitting element 42 and the photosensitive element 52 in the transparent substance 43, 53 to maintain their barrier properties from water vapor and air, so as to form The light emitting unit 40 and the photosensitive unit 50 . Afterwards, the light-emitting unit 40 and the photosensitive unit 50 are installed on the printed circuit board 10 through board-level assembly, and electrically connected to the printed circuit board 10 by soldering substances 41 and 51 to form the optical distance sensing device 1 . However, since there is no shielding element between the light-emitting unit 40 and the photosensitive unit 50, the light signal emitted by the light-emitting unit 40 does not need to pass through the path of the protective cover 30 and reflected back to the photosensitive unit 50 by the object 20 (in order to realize Indicated by line arrows), it can directly enter the photosensitive unit 50 from the side or reflect at a large angle on the protective cover 30 and enter the photosensitive unit 50 (indicated by dashed arrows). This will cause misjudgment of objects approaching due to misreading or excessive background noise, which is not a reliable design.
为了改善前述图1的缺点,目前常见的作法是在印刷电路板10与保护盖30之间装设一遮光橡胶60,如图2显示的光学距离感测装置2及图3显示的光学距离感测装置3。图2与图3的差异仅在于图2的发光单元40及感光单元50是直接装设在印刷电路板10上,图3的发光单元40及感光单元50是装设在一软性印刷电路板13上,软性印刷电路板13再透过一连接单元14以装设在印刷电路板10上。然而,无论是图2或图3的架构,遮光橡胶60都是在发光单元40及感光单元50之间及其外侧直接与印刷电路板10与保护盖30连接,以防止光讯号从发光单元40及感光单元50之间通过而射入感光单元50或以大角度在保护盖30上反射而进入感光单元50。可是由于遮光橡胶60的组立制程只能以人工进行,无法与目前的工业机器整合,而面临到组装不易、耗费时间与成本过高的问题。In order to improve the above-mentioned shortcoming of Fig. 1, the common practice at present is to install a light-shielding rubber 60 between the printed circuit board 10 and the protective cover 30, the optical distance sensing device 2 shown in Fig. 2 and the optical distance sensing device shown in Fig. 3 Measuring device 3. The difference between Fig. 2 and Fig. 3 is only that the light-emitting unit 40 and photosensitive unit 50 in Fig. 2 are directly mounted on the printed circuit board 10, while the light-emitting unit 40 and photosensitive unit 50 in Fig. 3 are mounted on a flexible printed circuit board 13 , the flexible printed circuit board 13 is installed on the printed circuit board 10 through a connection unit 14 . However, regardless of the structure shown in FIG. 2 or FIG. 3 , the light-shielding rubber 60 is directly connected to the printed circuit board 10 and the protective cover 30 between the light-emitting unit 40 and the photosensitive unit 50 and outside, so as to prevent light signals from passing through the light-emitting unit 40 and the photosensitive unit 50 to enter the photosensitive unit 50 or reflect on the protective cover 30 at a large angle to enter the photosensitive unit 50 . However, since the assembling process of the light-shielding rubber 60 can only be done manually, it cannot be integrated with the current industrial machines, and faces the problems of difficult assembly, time-consuming and high cost.
因此,业界又提出可改善前述问题的架构,如图4显示的光学距离感测装置4,将一发光元件72及一感光元件73以多晶式半导体封装的方式,装设于基板71上。与单晶式半导体封装类似地,在此亦藉由金线制程以金线74建构出电源连接关系及讯号输出/输入连接通道,之后将发光元件72与感光元件72密封于透明物质77中而维持其与水气、空气的阻隔性。然而,在金线制程之后,这里的光学距离感测装置4更装设一遮光盖75与基板71直接连接。遮光盖75上形成两个开口76,使得发光元件72发出的光讯号可从一开口76射出并从另一开口76进入感光元件73,遮光盖75可遮蔽从发光元件72及感光元件73之间或外侧来的光讯号。之后,以表面粘着技术(Surface mount technology)将多晶式光学距离感测单元70装设于印刷电路板10上,透过焊接材料17与印刷电路板10电性连接。Therefore, the industry has proposed a structure that can improve the aforementioned problems. The optical distance sensing device 4 shown in FIG. Similar to the single crystal semiconductor package, the power supply connection relationship and the signal output/input connection channel are also constructed with gold wire 74 through the gold wire manufacturing process, and then the light emitting element 72 and the photosensitive element 72 are sealed in a transparent substance 77 Maintain its barrier properties with water vapor and air. However, after the gold wire process, the optical distance sensing device 4 here is further equipped with a light-shielding cover 75 to be directly connected to the substrate 71 . Two openings 76 are formed on the light-shielding cover 75, so that the light signal sent by the light-emitting element 72 can be emitted from one opening 76 and enter the photosensitive element 73 from the other opening 76. Light signal from outside. Afterwards, the polycrystalline optical distance sensing unit 70 is installed on the printed circuit board 10 by surface mount technology, and is electrically connected to the printed circuit board 10 through the solder material 17 .
若是要将从保护盖30上反射的光讯号亦一同遮蔽,吾人需改以图5显示的光学距离感测装置5架构进行组装。图5与图4相较,乃是在遮光盖75上多增加一遮光橡胶61。但是可想而知,如此仍会因遮光橡胶60的组立制程只能以人工进行,无法与目前的工业机器整合,而面临到组装不易、耗费时间与成本过高的问题。If the light signal reflected from the protective cover 30 is also to be shielded, we need to change to the structure of the optical distance sensing device 5 shown in FIG. 5 for assembly. Comparing Fig. 5 with Fig. 4, a light-shielding rubber 61 is added on the light-shielding cover 75 more. However, it is conceivable that the assembling process of the light-shielding rubber 60 can only be done manually and cannot be integrated with the current industrial machines, thus facing the problems of difficult assembly, time-consuming and high cost.
因此,如何在进行光学距离感测装置组装时,同时顾及光学特性、成本及制作复杂度实乃亟需研究的课题。Therefore, how to take into account the optical characteristics, cost and manufacturing complexity when assembling the optical distance sensing device is an urgent research topic.
发明内容Contents of the invention
本发明的一目的系在提供一种光学距离感测装置及其组装方法,透过在半导体封装时即装设于感光单元中的不透明上盖,遮蔽光杂讯以维持良好的讯号品质。An object of the present invention is to provide an optical distance sensing device and its assembly method, through the opaque upper cover installed in the photosensitive unit during semiconductor packaging, to shield optical noise and maintain good signal quality.
本发明的另一目的系在提供一种光学距离感测装置及其组装方法,以可与目前工业机器配合的不透明上盖进行半导体封装,简化组装制程并降低制程成本。Another object of the present invention is to provide an optical distance sensing device and its assembly method, which can be used for semiconductor packaging with an opaque upper cover compatible with current industrial machines, thereby simplifying the assembly process and reducing the process cost.
依据本发明,提供一种光学距离感测装置及其组装方法,光学距离感测装置包括:一第一基板,其上装配一发光单元及一感光单元旁设于发光单元,发光单元及感光单元皆与该第一基板电性连接,发光单元包括一第二基板及一发光元件与第二基板电性连接,感光单元包括一第三基板、一不透明上盖及一感光元件与第三基板电性连接,不透明上盖系与第三基板连接以设置于感光元件上方,其中并形成有一开口对应感光元件,其中发光元件发出的一光讯号可经开口射入至感光元件,然而在感光单元旁侧的方向的光讯号系被不透明上盖遮蔽。According to the present invention, an optical distance sensing device and an assembly method thereof are provided. The optical distance sensing device includes: a first substrate on which a light emitting unit and a photosensitive unit are arranged next to the light emitting unit, the light emitting unit and the photosensitive unit They are all electrically connected to the first substrate, the light-emitting unit includes a second substrate and a light-emitting element is electrically connected to the second substrate, and the photosensitive unit includes a third substrate, an opaque upper cover, and a photosensitive element electrically connected to the third substrate. Sexual connection, the opaque upper cover is connected with the third substrate to be arranged above the photosensitive element, and an opening is formed corresponding to the photosensitive element, wherein a light signal emitted by the light emitting element can enter the photosensitive element through the opening, but beside the photosensitive unit The light signal in the side direction is blocked by the opaque cover.
依据本发明,提供一种光学距离感测装置组装方法,包括下列步骤:(A)在一第二基板上装配一发光元件与第二基板电性连接以形成一发光单元;(B)在一第三基板上装配一感光元件与第三基板电性连接,且将一不透明上盖设置于感光元件上方以形成一感光单元,不透明上盖中形成有一开口对应感光元件;及(C)在一第一基板上装配发光单元及感光单元旁设于发光单元,并将发光单元及感光单元与第一基板电性连接,使发光元件发出的一光讯号可经开口射入至感光元件,然而在感光单元旁侧的方向的光讯号系被不透明上盖遮蔽。According to the present invention, a method for assembling an optical distance sensing device is provided, comprising the following steps: (A) assembling a light-emitting element on a second substrate and electrically connecting the second substrate to form a light-emitting unit; (B) A photosensitive element is installed on the third substrate to be electrically connected to the third substrate, and an opaque upper cover is arranged above the photosensitive element to form a photosensitive unit, and an opening corresponding to the photosensitive element is formed in the opaque upper cover; and (C) in a The light-emitting unit and the photosensitive unit are installed on the first substrate and arranged next to the light-emitting unit, and the light-emitting unit and the photosensitive unit are electrically connected to the first substrate, so that a light signal emitted by the light-emitting element can enter the photosensitive element through the opening. The light signal in the direction beside the photosensitive unit is blocked by the opaque upper cover.
前述发光单元及感光单元较佳是经半导体封装的结构,在半导体封装制程中,更佳以一透明物质密封发光元件及感光元件,以阻隔水气与空气。透明物质的配方并无限制,其可为单一成分的化合物或多种化合物以若干比例混合而成的混合物,如:塑胶、硬化剂、催化剂、环氧树脂(epoxy)、透明胶混合的混合物。透明物质的成形亦可藉由模塑(molding)工艺及/或其他成形工艺形成,在此无须限制。The aforementioned light-emitting unit and photosensitive unit are preferably semiconductor-packaged structures. During the semiconductor packaging process, it is more preferable to seal the light-emitting element and the photosensitive element with a transparent material to block moisture and air. The formulation of the transparent substance is not limited, and it can be a compound of a single component or a mixture of multiple compounds mixed in certain proportions, such as a mixture of plastic, hardener, catalyst, epoxy, and transparent glue. The shape of the transparent substance can also be formed by a molding process and/or other forming processes, and there is no limitation here.
前述第二及第三基板乃是半导体封装层级使用的基板,第一基板乃是板级组装层级使用的基板。第一、第二及第三基板可保护设置其上的元件并放大电极尺寸,在此并未限定其种类,举例来说,可为球格阵列(Ball GridArray)基板、导线架(leadframe)、铜箔基板、树脂基板、印刷电路板基板、软性印刷电路板基板、或其他种类的基板,因此可依据设置其上的发光单元、感光单元的接脚规格或半导体基板的规格选用特定种类的基板。The aforementioned second and third substrates are substrates used at the semiconductor packaging level, and the first substrate is used at the board-level assembly level. The first, second and third substrates can protect the components arranged thereon and enlarge the electrode size, and the types thereof are not limited here, for example, they can be ball grid array (Ball GridArray) substrate, lead frame (leadframe), Copper foil substrate, resin substrate, printed circuit board substrate, flexible printed circuit board substrate, or other types of substrates. Therefore, specific types can be selected according to the pin specifications of the light-emitting unit and photosensitive unit or the specifications of the semiconductor substrate. substrate.
前述不透明上盖的材质并无限制,可由任何可阻隔光线的不透明材质制作,举例来说,可选用树脂、尼龙、塑胶、金属、液晶聚合物(Liquid crystalpolyester)、或其他不透明材料制作,较佳是耐高温的材质制作的黑色不透明上盖,本发明并无限定。举例来说,尼龙可选用PA6T、PA9T、PA66、PPA、HTN、PA46等,树脂可选用聚苯硫醚(PPS)树脂,塑胶可选用PEK、PEEK、TPI等。其次,不透明上盖可选择性地包括其他细部结构,比如说额外形成一前板及至少一侧壁与前板连接,前板可部分遮蔽感光单元的上表面,以阻隔部分自保护盖上反射的光讯号,侧壁可在感光单元的外侧经一粘着物质与第三基板连接,以阻隔环境光源自外侧方向干扰感光元件。类似地,前述粘着物质的配方亦无限制,然而较佳为环氧树脂。不透明上盖可为模塑制成、射出成形制成或其他工艺制成,在此无须限制。The material of the opaque upper cover is not limited, and can be made of any opaque material that can block light, for example, resin, nylon, plastic, metal, liquid crystal polymer (Liquid crystalpolyester), or other opaque materials can be used, preferably It is a black opaque upper cover made of high temperature resistant material, which is not limited in the present invention. For example, PA6T, PA9T, PA66, PPA, HTN, PA46, etc. can be used for nylon, polyphenylene sulfide (PPS) resin can be used for resin, and PEK, PEEK, TPI, etc. can be used for plastic. Secondly, the opaque upper cover can optionally include other detailed structures, such as an additional front plate and at least one side wall connected to the front plate, the front plate can partially cover the upper surface of the photosensitive unit, so as to block part of the reflection from the protective cover The side wall can be connected with the third substrate through an adhesive substance on the outside of the photosensitive unit, so as to prevent the ambient light source from interfering with the photosensitive element from the outside direction. Similarly, the formulation of the aforementioned adhesive substance is not limited, but epoxy resin is preferred. The opaque cover can be made by molding, injection molding or other techniques, without limitation.
是故,本发明系以与半导体封装制程配合的不透明上盖遮蔽光杂讯,提高从接近物体反射进入感光元件的光讯号成分,以提升光学距离感测装置读取光讯号的品质,并同时简化光学距离感测装置的组装制程和降低制程成本。Therefore, the present invention uses an opaque upper cover that cooperates with the semiconductor packaging process to shield optical noise, improve the optical signal components reflected from close objects into the photosensitive element, so as to improve the quality of optical signals read by the optical distance sensing device, and at the same time The assembly process of the optical distance sensing device is simplified and the process cost is reduced.
附图说明Description of drawings
图1显示传统的一光学距离感测装置的一剖面结构示意图。FIG. 1 shows a schematic cross-sectional structure diagram of a conventional optical distance sensing device.
图2显示传统的另一光学距离感测装置的一剖面结构示意图。FIG. 2 shows a schematic cross-sectional structure diagram of another conventional optical distance sensing device.
图3显示传统的另一光学距离感测装置的一剖面结构示意图。FIG. 3 shows a schematic cross-sectional structure diagram of another conventional optical distance sensing device.
图4显示传统的另一光学距离感测装置的一剖面结构示意图。FIG. 4 shows a schematic cross-sectional structure diagram of another conventional optical distance sensing device.
图5显示传统的另一光学距离感测装置的一剖面结构示意图。FIG. 5 shows a schematic cross-sectional structure diagram of another conventional optical distance sensing device.
图6显示依据本发明的一实施例的一光学距离感测装置的一剖面结构示意图。FIG. 6 shows a schematic cross-sectional structure diagram of an optical distance sensing device according to an embodiment of the present invention.
具体实施方式Detailed ways
为进一步说明各实施例,本发明乃提供有图式。此些图式乃为本发明揭露内容的一部分,其主要系用以说明实施例,并可配合说明书的相关描述来解释实施例的运作原理。配合参考这些内容,本领域具有通常知识者应能理解其他可能的实施方式以及本发明的优点。图中的元件并未按比例绘制,而类似的元件符号通常用来表示类似的元件。To further illustrate various embodiments, the present invention provides drawings. These drawings are part of the disclosure content of the present invention, which are mainly used to illustrate the embodiments, and can be used in conjunction with the relevant descriptions in the manual to explain the operating principles of the embodiments. With reference to these contents, those skilled in the art should understand other possible implementations and advantages of the present invention. Components in the drawings are not drawn to scale, and similar component symbols are generally used to denote similar components.
首先请参考图6,其显示依据本发明的一实施例的光学距离感测装置的一剖面结构示意图,在此使用包括一个发光单元40及一个感光单元57的光学距离感测装置6为例,然本发明并不限于此,亦可为其他包括一个以上发光单元40或感光单元57的组合的态样。如图中所示,光学距离感测装置6包括一第一基板18、一发光单元40、一感光单元57及一保护盖30。发光单元40及感光单元57较佳是先经半导体封装的结构,再于板级组装制程中,透过焊接材料11、12装设于第一基板18上。在此,发光单元40示例性地包括一第二基板41、一发光元件42、一透明物质43及若干金线44;感光单元57包括一第三基板51、一感光元件52、若干金线54、一透明物质55及一不透明上盖56。First please refer to FIG. 6 , which shows a schematic cross-sectional structure of an optical distance sensing device according to an embodiment of the present invention. Here, an optical distance sensing device 6 including a light emitting unit 40 and a photosensitive unit 57 is used as an example. However, the present invention is not limited thereto, and other combinations including more than one light emitting unit 40 or photosensitive unit 57 may also be possible. As shown in the figure, the optical distance sensing device 6 includes a first substrate 18 , a light emitting unit 40 , a photosensitive unit 57 and a protective cover 30 . The light emitting unit 40 and the photosensitive unit 57 are preferably semiconductor-packaged first, and then installed on the first substrate 18 through the soldering materials 11 and 12 in the board-level assembly process. Here, the light-emitting unit 40 illustratively includes a second substrate 41, a light-emitting element 42, a transparent substance 43, and several gold wires 44; the photosensitive unit 57 includes a third substrate 51, a photosensitive element 52, and several gold wires 54 , a transparent substance 55 and an opaque upper cover 56 .
发光单元40的半导体封装制程首先是在第二基板41上装配发光元件42,须注意的是,在此并未限定第二基板41的种类,举例来说,可为球格阵列(Ball Grid Array)基板、导线架(leadframe)、铜箔基板、树脂基板、印刷电路板基板或其他种类的基板,可依据设置其上的发光元件42的接脚规格选用特定种类的基板。第二基板41可保护设置其上的发光元件42并放大发光元件42的电极。第二基板41上装配发光元件42的制程步骤亦无限定,端视第二基板41的种类,在此第二基板41举例为导线架,发光元件42举例为自晶圆切割下来的一红外线发光二极体晶片。发光元件42可先经由固晶制程固定于第二基板41上,接着,再进行金线(wire bounding)制程透过金线(bonding wire)44将发光元件42与第二基板41上的输出入电极(图中未示)电性连接,以达成发光元件42与第二基板41上的导体媒介,如:接脚、接球、或其他形式的导体媒介的电性连接关系。The semiconductor packaging process of the light-emitting unit 40 is first to assemble the light-emitting element 42 on the second substrate 41. It should be noted that the type of the second substrate 41 is not limited here. For example, it can be a Ball Grid Array (Ball Grid Array) ) substrates, leadframes, copper foil substrates, resin substrates, printed circuit board substrates or other types of substrates, specific types of substrates can be selected according to the pin specifications of the light emitting elements 42 disposed thereon. The second substrate 41 can protect the light emitting element 42 disposed thereon and enlarge the electrodes of the light emitting element 42 . The process steps of assembling the light-emitting element 42 on the second substrate 41 are not limited, depending on the type of the second substrate 41. Here, the second substrate 41 is, for example, a lead frame, and the light-emitting element 42 is, for example, an infrared light emitting device cut from a wafer. Diode chips. The light-emitting element 42 can be first fixed on the second substrate 41 through a die-bonding process, and then a gold wire (wire bounding) process is performed to connect the light-emitting element 42 and the output on the second substrate 41 through the gold wire (bonding wire) 44. The electrodes (not shown in the figure) are electrically connected to achieve the electrical connection between the light-emitting element 42 and the conductor medium on the second substrate 41 , such as pins, balls, or other forms of conductor medium.
接着,以模塑制程将发光元件42密封于透明物质43中。透明物质4的配方并无限制,其可为单一成分的化合物或多种化合物以若干比例混合而成的混合物,如:塑胶、硬化剂、催化剂、环氧树脂、透明胶混合的混合物。发光元件42经密封后可阻隔水气等会影响发光元件42正常操作的物质。Next, the light emitting element 42 is sealed in the transparent substance 43 by a molding process. The formulation of the transparent substance 4 is not limited, and it can be a compound of a single component or a mixture of multiple compounds mixed in certain proportions, such as: a mixture of plastic, hardener, catalyst, epoxy resin, and transparent glue. After being sealed, the light-emitting element 42 can block moisture and other substances that will affect the normal operation of the light-emitting element 42 .
感光单元57的半导体封装制程主要是在第三基板51上装配感光元件52与第三基板51电性连接,且将不透明上盖56设置于感光元件52上方以形成一感光单元57,不透明上盖56中形成有一开口563对应感光元件52。详细地说,可有几种变化:第一种是在感光单元57的半导体封装制程进行固晶与金线制程之后,再进行模塑制程将感光单元57密封于透明物质55中,接着于第三基板51上经一粘着物质(图中未示)将不透明上盖56与第三基板51连接,使不透明上盖56设置于感光单元57上,以遮蔽光杂讯。第二种是在感光单元57的半导体封装制程进行固晶与金线制程之后,先于第三基板51上经一粘着物质(图中未示)将不透明上盖56与第三基板51连接,使不透明上盖56设置于感光单元57上,以遮蔽光杂讯,再将感光单元57密封于如透明胶等透明物质55中。第三种是在感光单元57的半导体封装制程进行固晶与金线制程之后,先将感光单元57密封于如透明胶等透明物质55中,再经由模塑制成形成不透明上盖56设置于感光单元57上,以遮蔽光杂讯。第四种是在感光单元57的半导体封装制程进行固晶与金线制程之后,先以第一道模塑制程形成透明物质55将感光单元57密封于透明物质55中,再经由第二道模塑制程形成不透明上盖56设置于感光单元57上,以遮蔽光杂讯。前述第一种与第四种半导体封装制程都可以再于模塑步骤时,于透明物质55中形成可调变光线的结构,如可聚光的透镜结构、或其他类型的结构。The semiconductor packaging process of the photosensitive unit 57 is mainly to assemble the photosensitive element 52 on the third substrate 51 to be electrically connected to the third substrate 51, and to arrange the opaque upper cover 56 above the photosensitive element 52 to form a photosensitive unit 57. The opaque upper cover An opening 563 is formed in 56 corresponding to the photosensitive element 52 . In detail, there are several variations: the first is to carry out the molding process to seal the photosensitive unit 57 in the transparent substance 55 after the semiconductor packaging process of the photosensitive unit 57 is carried out with the solid crystal and the gold wire process, and then in the second The opaque upper cover 56 is connected to the third substrate 51 through an adhesive substance (not shown) on the third substrate 51, so that the opaque upper cover 56 is disposed on the photosensitive unit 57 to shield light noise. The second is to connect the opaque upper cover 56 to the third substrate 51 via an adhesive substance (not shown) on the third substrate 51 after the semiconductor packaging process of the photosensitive unit 57 carries out the die-bonding and gold wire processes. The opaque upper cover 56 is arranged on the photosensitive unit 57 to shield light noise, and then the photosensitive unit 57 is sealed in a transparent substance 55 such as transparent glue. The third method is to seal the photosensitive unit 57 in a transparent substance 55 such as transparent glue after the semiconductor packaging process of the photosensitive unit 57 is carried out with the crystal bonding and gold wire process, and then the opaque upper cover 56 is formed by molding and placed on the on the photosensitive unit 57 to shield light noise. The fourth is to form a transparent substance 55 in the first molding process after the semiconductor packaging process of the photosensitive unit 57 is carried out with the die bonding and gold wire process, and then seal the photosensitive unit 57 in the transparent substance 55, and then pass through the second molding process. The opaque upper cover 56 formed by plastic process is disposed on the photosensitive unit 57 to shield light noise. Both the aforementioned first and fourth semiconductor encapsulation processes can form light-tunable structures in the transparent substance 55 during the molding step, such as light-concentrating lens structures or other types of structures.
不透明上盖56的材质并无限制,可由任何可阻隔光线的不透明材质制作,举例来说,可选用树脂、尼龙、塑胶、金属、液晶聚合物(Liquid crystalpolyester)、或其他不透明材料制作,较佳是耐高温的材质制作的黑色不透明上盖,本发明并无限定。举例来说,尼龙可选用PA6T、PA9T、PA66、PPA、HTN、PA46等,树脂可选用聚苯硫醚(PPS)树脂,塑胶可选用PEK、PEEK、TPI等。在此,不透明上盖56示例性地包括一侧壁561及一前板562,前板562边缘形成有一开口563对应其下的感光单元57。侧壁561可在感光单元57的外侧经一粘着物质(图中未示)与第三基板51连接,以阻隔环境光源自外侧方向干扰感光元件52,而前板562可部分遮蔽感光单元57的上表面,以阻隔部分自保护盖30上反射的光讯号进入感光单元57。粘着物质的配方并无限制,然而较佳为环氧树脂。不透明上盖56可为模塑制成、射出成形制成或其他工艺制成,在此无须限制。The material of the opaque upper cover 56 is not limited, it can be made of any opaque material that can block light, for example, it can be made of resin, nylon, plastic, metal, liquid crystal polymer (Liquid crystalpolyester), or other opaque materials, preferably It is a black opaque upper cover made of high temperature resistant material, which is not limited in the present invention. For example, PA6T, PA9T, PA66, PPA, HTN, PA46, etc. can be used for nylon, polyphenylene sulfide (PPS) resin can be used for resin, and PEK, PEEK, TPI, etc. can be used for plastic. Here, the opaque upper cover 56 exemplarily includes a side wall 561 and a front plate 562 , and an opening 563 is formed on the edge of the front plate 562 corresponding to the photosensitive unit 57 thereunder. The side wall 561 can be connected to the third substrate 51 through an adhesive substance (not shown) on the outside of the photosensitive unit 57, so as to prevent ambient light from interfering with the photosensitive element 52 from the outside direction, and the front plate 562 can partially cover the photosensitive unit 57. The upper surface is used to block part of the light signal reflected from the protective cover 30 from entering the photosensitive unit 57 . The formulation of the adhesive substance is not limited, but epoxy resin is preferred. The opaque upper cover 56 can be made by molding, injection molding or other processes, without limitation.
须注意的是,本实施例并未限定第三基板51的种类,举例来说,可为球格阵列(Ball Grid Array)基板、导线架(leadframe)、铜箔基板、树脂基板、印刷电路板基板或其他种类的基板,可依据设置其上的感光元件52的接脚规格选用特定种类的基板。之后,进行一板级组装制程,在第一基板18上装配发光单元40及感光单元57旁设于发光单元40,并将发光单元40及感光单元57与第一基板18电性连接,使发光元件40发出的光讯号可经开口563射入至感光元件52,然而在感光单元57旁侧的方向的光讯号系被不透明上盖56遮蔽。在此的板级组装制程先是将发光单元40及感光单元57以焊接材料11、12固定于第一基板18的预留位置上,通常此预留位置已配置相应的接脚点,因此经焊接后,即形成发光单元40、感光单元57与第一基板18之间的电性连接关系。此时,发光单元40及感光单元57透过第一基板40上的导体媒介,如:连接器或其他形式的导体媒介输出/输入电子讯号或电源,以进行发光或感光的操作,使得发光元件42所发出的光讯号经位于一距离范围内的一物体20反射之后,可经开口563射入感光单元57。然而,从发光元件42侧向发出的光讯号及大部分自保护盖30上反射的光讯号(以虚线表示)都会被不透明上盖56遮蔽,而不致被感光单元57侦测到。感光单元57侦测到反射的光讯号时,将光讯号转换电子讯号输出提供给后端元件(图中未示),以确认有物体20接近。It should be noted that the present embodiment does not limit the type of the third substrate 51, for example, it can be a ball grid array (Ball Grid Array) substrate, lead frame (leadframe), copper foil substrate, resin substrate, printed circuit board The substrate or other types of substrates can be selected according to the pin specification of the photosensitive element 52 disposed thereon. Afterwards, a board-level assembly process is carried out to assemble the light-emitting unit 40 and the photosensitive unit 57 on the first substrate 18 to be arranged next to the light-emitting unit 40, and to electrically connect the light-emitting unit 40 and the photosensitive unit 57 to the first substrate 18, so as to emit light. The light signal emitted by the element 40 can enter the photosensitive element 52 through the opening 563 , but the light signal in the side direction of the photosensitive unit 57 is blocked by the opaque upper cover 56 . In the board-level assembly process here, the light-emitting unit 40 and the photosensitive unit 57 are first fixed on the reserved position of the first substrate 18 with soldering materials 11 and 12. Usually, the reserved position has been equipped with corresponding pin points, so after soldering After that, the electrical connection between the light emitting unit 40 , the photosensitive unit 57 and the first substrate 18 is formed. At this time, the light-emitting unit 40 and the photosensitive unit 57 output/input electronic signals or power through the conductive medium on the first substrate 40, such as a connector or other forms of conductive medium, to perform light-emitting or photosensitive operations, so that the light-emitting element After being reflected by an object 20 located within a certain distance range, the light signal emitted by 42 can enter the photosensitive unit 57 through the opening 563 . However, the light signal emitted laterally from the light emitting element 42 and most of the light signal reflected from the protective cover 30 (indicated by a dotted line) will be shielded by the opaque upper cover 56 so as not to be detected by the photosensitive unit 57 . When the photosensitive unit 57 detects the reflected light signal, it converts the light signal into an electronic signal and outputs it to a back-end component (not shown in the figure), so as to confirm that there is an object 20 approaching.
须注意的是,第一基板18乃是板级组装层级使用的基板,可保护设置其上的发光单元40及感光单元57并放大电极尺寸,在此并未限定其种类,举例来说,可为印刷电路板基板、软性印刷电路板基板、或其他种类的基板,因此可依据设置其上的第二基板41或第三基板51的规格选用特定种类的基板。It should be noted that the first substrate 18 is a substrate used at the board-level assembly level, which can protect the light-emitting unit 40 and the photosensitive unit 57 disposed thereon and enlarge the electrode size, and its type is not limited here. For example, it can be It is a printed circuit board substrate, a flexible printed circuit board substrate, or other types of substrates, so a specific type of substrate can be selected according to the specifications of the second substrate 41 or the third substrate 51 disposed thereon.
是故,本发明系以与半导体封装制程配合的不透明上盖遮蔽光杂讯,提高从遮蔽物反射进入感光元件的光讯号成分,以提升感光元件读取讯号的品质,并同时简化组装制程和降低制程成本。Therefore, the present invention uses an opaque upper cover that cooperates with the semiconductor packaging process to shield light noise, increase the light signal components reflected from the shield and enter the photosensitive element, so as to improve the quality of the signal read by the photosensitive element, and simultaneously simplify the assembly process and Reduce process cost.
以上叙述依据本发明多个不同实施例,其中各项特征可以单一或不同结合方式实施。因此,本发明实施方式的揭露为阐明本发明原则的具体实施例,应不拘限本发明于所揭示的实施例。进一步言的,先前叙述及其附图仅为本发明示范的用,并不受其限囿。其它元件的变化或组合皆可能,且不悖于本发明的精神与范围。The above description is based on multiple different embodiments of the present invention, wherein each feature can be implemented singly or in different combinations. Therefore, the disclosed embodiments of the present invention are specific examples to illustrate the principle of the present invention, and the present invention should not be limited to the disclosed embodiments. Furthermore, the foregoing descriptions and accompanying drawings are merely exemplary of the present invention and are not intended to limit it. Variations and combinations of other elements are possible without departing from the spirit and scope of the invention.
主要元件符号说明Description of main component symbols
1、2、3、4、5、6 光学距离感测装置1, 2, 3, 4, 5, 6 Optical distance sensing device
10 印刷电路板10 Printed Circuit Board
11、12、15、16、17 焊接材料11, 12, 15, 16, 17 welding materials
13 软性印刷电路板13 Flexible printed circuit board
14 连接单元14 Connection unit
18 第一基板18 The first substrate
20 物体20 objects
30 保护盖30 Protective cover
40 发光单元40 Lighting Units
41 第二基板41 Second substrate
42 发光元件42 Light-emitting components
43 透明物质43 Transparent substances
44 金线44 gold thread
50、57 感光单元50, 57 photosensitive unit
51 第三基板51 The third substrate
52 感光元件52 photosensitive element
53 透明物质53 Transparent substances
54 金线54 gold thread
55 透明物质55 Transparent substances
56 不透明上盖56 opaque cover
60、61 遮光橡胶60, 61 Shading rubber
70 多晶式光学距离感测单元70 Polycrystalline optical distance sensing unit
71 基板71 Substrate
72 发光元件72 Light-emitting components
73 感光元件73 photosensitive element
74 金线74 gold thread
75 遮光盖75 shading cover
76 开口76 opening
77 透明物质77 Transparent substances
561 侧壁561 side wall
562 前板562 front panel
563 开口563 opening
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