CN104009304B - Terminal structure - Google Patents
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- CN104009304B CN104009304B CN201310062334.7A CN201310062334A CN104009304B CN 104009304 B CN104009304 B CN 104009304B CN 201310062334 A CN201310062334 A CN 201310062334A CN 104009304 B CN104009304 B CN 104009304B
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Abstract
Description
技术领域technical field
本发明关于一种端子结构。The present invention relates to a terminal structure.
背景技术Background technique
随着电子产业的发展,马达的应用在现在人的生活中随处可见,而在马达的结构中,导线(例如漆包线)与电路板的电性连接需要通过一个端子结构以达成,其中导线在导电材(例如铜线)的外围通常包覆有一层绝缘漆材,以保护导电材免于受到空气中水分或其他因素的影响而损坏,在此种情况下,导线若要通过端子结构与电路板电性连接,势必要将导线外围所包覆的绝缘漆材剥除。With the development of the electronics industry, the application of motors can be seen everywhere in people's lives. In the structure of the motor, the electrical connection between the wire (such as enameled wire) and the circuit board needs to be achieved through a terminal structure, in which the wire is conducting The periphery of the material (such as copper wire) is usually covered with a layer of insulating varnish to protect the conductive material from being damaged by moisture in the air or other factors. In this case, if the wire passes through the terminal structure and the circuit board For electrical connection, it is necessary to strip off the insulating varnish covering the periphery of the wire.
然而,一般导线的绝缘漆材具有高耐热,难以借由焊锡沾破,而需要使用治具将之刮除,但成本较高,现行作法是通过将导线与端子结构结合时的摩擦力,直接将导线的绝缘漆材刮除,并同时使两者电性连接,但现行作法,其所能刮除的面积较小,一旦裸露的导电材氧化,便会造成接触不良的问题。因此,如何提供一种端子结构,可在与导线结合时,将导线表面的绝缘漆材刮除,特别是,具有较大的刮除的面积,已成为重要的课题之一。However, the insulating varnish material of the general wire has high heat resistance, and it is difficult to be broken by soldering. It needs to be scraped off with a jig, but the cost is high. The current method is to use the friction force when the wire is combined with the terminal structure. Directly scrape off the insulating varnish material of the wire, and at the same time make the two electrically connected, but the current practice, the area that can be scraped off is small, once the exposed conductive material is oxidized, it will cause the problem of poor contact. Therefore, how to provide a terminal structure that can scrape off the insulating varnish on the surface of the wire when it is combined with the wire, especially, has a larger scraping area has become one of the important issues.
发明内容Contents of the invention
本发明的目的是提出一种端子结构,以解决现有技术存在的问题。The purpose of the present invention is to propose a terminal structure to solve the problems existing in the prior art.
为达上述目的,依据本发明的一种端子结构包括一基座、一连接部、一夹持部以及一第一刮除部。连接部与基座连接,连接部为一U型结构,且其包括一第一端及一第二端。夹持部包括一第一夹板及一第二夹板,第一夹板连接连接部的第一端,第二夹板连接连接部的第二端,且第一夹板的一表面与第二夹板的一表面之间形成有一狭缝。第一刮除部与第一夹板的一边及连接部的第一端连接,且第一刮除部具有一第一斜边,第一斜边由第一夹板的顶边向第一端倾斜。To achieve the above purpose, a terminal structure according to the present invention includes a base, a connecting portion, a clamping portion and a first scraping portion. The connection part is connected with the base, and the connection part is a U-shaped structure, and it includes a first end and a second end. The clamping portion includes a first splint and a second splint, the first splint is connected to the first end of the connecting portion, the second splint is connected to the second end of the connecting portion, and a surface of the first splint is connected to a surface of the second splint A slit is formed between them. The first scraping portion is connected to one side of the first clamping plate and the first end of the connecting portion, and the first scraping portion has a first bevel, and the first beveling side is inclined from the top edge of the first clamping plate to the first end.
在一实施例中,更包括一第一支撑部连接第一夹板,以及一第二支撑部连接第二夹板,并向远离第一支撑部的方向延伸。In one embodiment, it further includes a first support portion connected to the first splint, and a second support portion connected to the second splint and extending away from the first support portion.
在一实施例中,更包括一第二刮除部与第一夹板的另一边及连接部的第一端连接,且第二刮除部具有一第二斜边,第二斜边由第一夹板的顶边向第一端倾斜。In one embodiment, it further includes a second scraping portion connected to the other side of the first splint and the first end of the connecting portion, and the second scraping portion has a second bevel, and the second bevel is formed by the first The top edge of the splint slopes toward the first end.
在一实施例中,更包括一第二刮除部与第二夹板的一边及连接部的第二端连接,且第二刮除部具有一第二斜边,第二斜边由第二夹板的顶边向第二端倾斜。In one embodiment, it further includes a second scraping part connected to one side of the second splint and the second end of the connecting part, and the second scraping part has a second bevel, and the second bevel is formed by the second splint. The top edge slopes toward the second end.
在一实施例中,第一刮除部与第二刮除部相对。In one embodiment, the first scraping portion is opposite to the second scraping portion.
在一实施例中,更包括一第三刮除部与第一夹板的另一边及连接部的第一端连接,且第三刮除部具有一第三斜边,第三斜边由第一夹板的顶边向第一端倾斜。In one embodiment, it further includes a third scraping portion connected to the other side of the first splint and the first end of the connecting portion, and the third scraping portion has a third bevel, and the third bevel is formed by the first The top edge of the splint slopes toward the first end.
在一实施例中,更包括一第四刮除部与第二夹板的另一边及连接部的第二端连接,且第四刮除部具有一第四斜边,第四斜边由第二夹板的顶边向第二端倾斜。In one embodiment, it further includes a fourth scraping portion connected to the other side of the second splint and the second end of the connecting portion, and the fourth scraping portion has a fourth bevel, and the fourth bevel is formed by the second The top edge of the splint slopes toward the second end.
在一实施例中,更包括一容置部设置于连接部的底端的内侧。In one embodiment, it further includes an accommodating portion disposed inside the bottom end of the connecting portion.
在一实施例中,第一斜边具有粗糙的微结构。In one embodiment, the first bevel has a rough microstructure.
在一实施例中,第一斜边为锯齿状或平滑状。In one embodiment, the first bevel is jagged or smooth.
本发明的端子结构借由第一刮除部的配合,可在与导线结合时,将导线表面的绝缘漆材刮除。With the cooperation of the first scraping part, the terminal structure of the present invention can scrape off the insulating varnish on the surface of the wire when it is combined with the wire.
附图说明Description of drawings
图1为本发明较佳实施例的一种端子结构的示意图;FIG. 1 is a schematic diagram of a terminal structure of a preferred embodiment of the present invention;
图2为端子结构与导线结合的示意图;Fig. 2 is a schematic diagram of terminal structure and wire combination;
图3为本发明另一较佳实施例的一种端子结构的示意图;以及Fig. 3 is a schematic diagram of a terminal structure of another preferred embodiment of the present invention; and
图4为本发明另一较佳实施例的一种端子结构的示意图。FIG. 4 is a schematic diagram of a terminal structure of another preferred embodiment of the present invention.
其中,附图标记说明如下:Wherein, the reference signs are explained as follows:
1、1a、1b:端子结构1, 1a, 1b: Terminal structure
11:基座11: Pedestal
12:连接部12: Connecting part
121:第一端121: first end
122:第二端122: second end
13:夹持部13: clamping part
131:第一夹板131: First splint
132:第二夹板132: Second splint
14:第一刮除部14: The first scraping part
141:第一斜边141: first hypotenuse
15:第二刮除部15: Second scraping part
151:第二斜边151: second hypotenuse
16:第三刮除部16: The third scraping part
161:第三斜边161: third hypotenuse
17:第四刮除部17: The fourth scraper
171:第四斜边171: fourth hypotenuse
18:容置部18: Accommodating Department
191:第一支撑部191: First support part
192:第二支撑部192: Second support part
2:导线2: Wire
21a:被刮除部21a: Scratched part
具体实施方式detailed description
以下将参照相关附图,说明依本发明较佳实施例的一种端子结构,其中相同的元件将以相同的参照符号加以说明。需要特别注意的是,附图仅为示意而已,并非代表实际尺寸及比例,实施上,尺寸及比例皆可依据需要,而有不同的设计。A terminal structure according to a preferred embodiment of the present invention will be described below with reference to related drawings, wherein the same elements will be described with the same reference symbols. It should be noted that the drawings are only for illustration and do not represent actual dimensions and proportions. In practice, the dimensions and proportions can be designed in different ways according to needs.
请参照图1所示,其为本发明较佳实施例的一种端子结构1的示意图。在实施上,端子结构1可与一电路板(图未绘示)以及一条或多条导线2搭配应用,其中导线2可为聚酯漆包线(polyester enamelled wire,PEW),其表面包覆有一层绝缘漆材,以保护其内部的导电材免于受到损坏。端子结构1可用以电性连接电路板以及导线2,换句话说,端子结构1作为电路板以及导线2相互电性连接的桥梁,而可应用于例如马达、风扇等电子装置,但需要注意的是,本发明并不限于此。Please refer to FIG. 1 , which is a schematic diagram of a terminal structure 1 according to a preferred embodiment of the present invention. In practice, the terminal structure 1 can be used in conjunction with a circuit board (not shown in the figure) and one or more wires 2, wherein the wire 2 can be a polyester enamelled wire (PEW), the surface of which is covered with a layer Insulating varnish to protect the conductive material inside from damage. The terminal structure 1 can be used to electrically connect the circuit board and the wire 2. In other words, the terminal structure 1 serves as a bridge for the electrical connection between the circuit board and the wire 2, and can be applied to electronic devices such as motors, fans, etc., but attention should be paid Yes, the present invention is not limited thereto.
如图1所示,端子结构1包括一基座11、一连接部12、一夹持部13以及一第一刮除部14。As shown in FIG. 1 , the terminal structure 1 includes a base 11 , a connecting portion 12 , a clamping portion 13 and a first scraping portion 14 .
基座11可用以与电路板电性连接,故其材质为导电材料,例如包括铜、铁、或其合金等。除此之外,基座1亦可作为将端子结构1固定于其所应用的装置(例如马达),故虽然在本实施例中,基座11的形状是以一平板状结构为例,但在不同实施例中,可以依据实际的需要或设计的考量(例如马达的壳体的结构、风扇的外框的结构等)进行设计,本发明并不以此为限。The base 11 can be used for electrical connection with the circuit board, so its material is conductive material, such as copper, iron, or alloys thereof. In addition, the base 1 can also be used as a device (such as a motor) for fixing the terminal structure 1 to it, so although in this embodiment, the shape of the base 11 is a flat plate structure as an example, but In different embodiments, the design may be based on actual needs or design considerations (such as the structure of the motor casing, the structure of the outer frame of the fan, etc.), and the present invention is not limited thereto.
连接部12是与基座11连接,其材质可与基座11相同。连接部12可为一U型结构,且其包括一第一端121以及一第二端122,第一端以及第二端是分别位于U型结构的两个顶点。The connecting portion 12 is connected to the base 11 and its material can be the same as that of the base 11 . The connecting part 12 can be a U-shaped structure, and it includes a first end 121 and a second end 122 , and the first end and the second end are respectively located at two vertices of the U-shaped structure.
夹持部13是包括一第一夹板131及一第二夹板132。在本实施例中,第一夹板131是连接连接部12的第一端121,而第二夹板132是连接连接部12的第二端122,且第一夹板131的一表面与第二夹板132的一表面之间形成有一狭缝133。具体来说,第一夹板131是由连接部12的第一端121沿U型开口方向延伸所形成,而第二夹板132则是由连接部12的第二端122沿U型开口方向延伸所形成。狭缝133可用以夹持导线2,故实施上,狭缝133的宽度小于导线2的直径为佳,举例来说,当导线2的直径为0.9毫米~1毫米,狭缝的宽度可为0.4毫米~0.6毫米。另外,需要注意的是,第一夹板131与第二夹板132的形状在实施上可不相同,本发明并不予以限定。The clamping portion 13 includes a first clamping plate 131 and a second clamping plate 132 . In this embodiment, the first clamping plate 131 is connected to the first end 121 of the connecting portion 12, and the second clamping plate 132 is connected to the second end 122 of the connecting portion 12, and a surface of the first clamping plate 131 is connected to the second clamping plate 132. A slit 133 is formed between one surface of the . Specifically, the first clamping plate 131 is formed by extending the first end 121 of the connecting portion 12 along the direction of the U-shaped opening, and the second clamping plate 132 is formed by extending the second end 122 of the connecting portion 12 along the direction of the U-shaped opening. form. The slit 133 can be used to clamp the wire 2, so in practice, the width of the slit 133 is better than the diameter of the wire 2. For example, when the diameter of the wire 2 is 0.9 mm to 1 mm, the width of the slit can be 0.4 mm. mm ~ 0.6 mm. In addition, it should be noted that the shapes of the first splint 131 and the second splint 132 may be different in implementation, and the present invention is not limited thereto.
第一刮除部14与第一夹板131的一边以及连接部12的第一端121连接,且第一刮除部14具有一第一斜边141,第一斜边由第一夹板131的顶边向第一端121倾斜,更具体而言是向远离第一夹板131的方向倾斜。第一刮除部14的功用在于,当借由外力将导线2压入狭缝133时,第一斜边141会将与其接触到的导线2表面所包覆的绝缘漆材刮除,使得导线2内部的导电材裸露,而可与端子结构1电性连接,进而达到与电路板电性连接的目的。更进一步来说,第一斜边141可具有粗糙的微结构(例如毛边),以增加第一斜边141与导线2摩擦时的阻力,进而增加第一斜边141刮除导线2的绝缘漆材的能力。另外,基于增加导线2设置时的方便性,第二夹板2的高度可大于第一夹板的高度,但本发明并不以此为限。The first scraping part 14 is connected to one side of the first clamping plate 131 and the first end 121 of the connecting part 12, and the first scraping part 14 has a first bevel 141, and the first bevel is formed by the top of the first clamping plate 131. The side is inclined toward the first end 121 , more specifically, in a direction away from the first clamping plate 131 . The function of the first scraping part 14 is that when the wire 2 is pressed into the slit 133 by an external force, the first bevel 141 will scrape off the insulating varnish covered on the surface of the wire 2 in contact with it, so that the wire The conductive material inside 2 is exposed, and can be electrically connected with the terminal structure 1, thereby achieving the purpose of electrically connecting with the circuit board. Furthermore, the first bevel 141 may have a rough microstructure (such as burr), so as to increase the resistance when the first bevel 141 rubs against the wire 2 , thereby increasing the insulating varnish of the wire 2 scraped by the first bevel 141 material capacity. In addition, the height of the second splint 2 may be greater than that of the first splint to increase the convenience of setting the wire 2 , but the present invention is not limited thereto.
在实施上,夹持部13以及第一刮除部14的材质皆选用与基座11相同材质的材料,例如铜、铁或其合金等,因其具有延展性,不易因外力造成永久形变而失去夹持或刮除的功效,当然,若有特殊考量,亦可采用其他同时兼具良好导电性及延展性的材质,本发明并不予以限定。In practice, the material of the clamping portion 13 and the first scraping portion 14 is selected from the same material as that of the base 11, such as copper, iron or alloys thereof, because of its ductility, it is not easy to cause permanent deformation due to external force. Lose the effect of clamping or scraping, of course, if there are special considerations, other materials with good electrical conductivity and ductility can also be used, which is not limited by the present invention.
请参照图2所示,其为端子结构1与导线2结合的示意图。当导线2被以外力压入狭缝133后,导线2表面所包覆的绝缘漆材部分已被第一刮除部14所刮除,即图2中导线2无网点的部分(即被刮除部21a),实施上,刮除的面积可以依据端子结构1所应用的装置的电流流量的不同,而有不同的设计,本发明并不予以限定。Please refer to FIG. 2 , which is a schematic diagram of the combination of the terminal structure 1 and the wire 2 . After the wire 2 was pressed into the slit 133 by an external force, the insulating varnish part coated on the surface of the wire 2 has been scraped off by the first scraping part 14, that is, the part of the wire 2 without dots in Fig. The scraping part 21 a ), in practice, the scraping area can have different designs according to the current flow of the device to which the terminal structure 1 is applied, which is not limited in the present invention.
请参照图3所示,其为本发明另一较佳实施例的一种端子结构1a的示意图。端子结构1a与端子结构1大致上相同,以下仅对两者不同的部分进行说明,相同的部分则不加以赘述。Please refer to FIG. 3 , which is a schematic diagram of a terminal structure 1 a according to another preferred embodiment of the present invention. The terminal structure 1 a is substantially the same as the terminal structure 1 , and only the different parts will be described below, and the same parts will not be repeated.
端子结构1a更包括一第二刮除部15与第一刮除部14相对。第二刮除结构与第二夹板132的一边及连接部12的第二端122连接,且第二刮除部15具有一第二斜边151,第二斜边151由第二夹板132的顶边向第二端122倾斜。The terminal structure 1 a further includes a second scraping portion 15 opposite to the first scraping portion 14 . The second scraping structure is connected to one side of the second splint 132 and the second end 122 of the connecting portion 12, and the second scraping portion 15 has a second bevel 151, and the second bevel 151 is formed by the top of the second splint 132. The sides slope toward the second end 122 .
相较于端子结构1,端子结构1a具有多面的绝缘漆材刮除能力,也就是说,端子结构1a可刮除导线表面所包覆的绝缘漆材的面积较大,借此使得导线所能流入端子结构1a的电流流量提升。Compared with the terminal structure 1, the terminal structure 1a has a multi-faceted insulating varnish scraping ability, that is to say, the terminal structure 1a can scrape off a larger area of the insulating varnish covered on the surface of the wire, so that the wire can be scraped off. The current flow into the terminal structure 1a increases.
除此之外,基于增加设置导线时的方便性的目的,端子结构1a可进一步包括一第一支撑部191以及一第二支撑部192。第一支撑部191是连接第一夹板131,而第二支撑部192是连接第二夹板132,且第二支撑部192向远离第一支撑部191的方向延伸,借以使得第一支撑部191与第二支撑部192之间可形成一承载区域,以承载导线。在实施上,第一支撑部191亦可同时向远离第二支撑部192的方向延伸,本发明并不予以限定。In addition, for the purpose of increasing the convenience of arranging wires, the terminal structure 1a may further include a first support portion 191 and a second support portion 192 . The first supporting part 191 is connected to the first splint 131, and the second supporting part 192 is connected to the second splint 132, and the second supporting part 192 extends away from the first supporting part 191, so that the first supporting part 191 and A carrying area can be formed between the second supporting parts 192 to carry wires. In practice, the first supporting portion 191 may also extend in a direction away from the second supporting portion 192 at the same time, which is not limited in the present invention.
请参照图4所示,其为本发明另一较佳实施例的一种端子结构1b的示意图。端子结构1b与端子结构1a大致上相同,以下仅对两者不同的部分进行说明,相同的部分则不加以赘述。Please refer to FIG. 4 , which is a schematic diagram of a terminal structure 1b according to another preferred embodiment of the present invention. The terminal structure 1b is substantially the same as the terminal structure 1a, and only the different parts will be described below, and the same parts will not be repeated.
端子结构1b进一步包括一第三刮除部16以及一第四刮除部17。The terminal structure 1 b further includes a third scraping portion 16 and a fourth scraping portion 17 .
第三刮除部16是与第一夹板131的另一边及连接部12的第一端121连接,且第三刮除部16具有一第三斜边161,第三斜边161由第一夹板131的顶边向第一端121倾斜。The third scraping part 16 is connected with the other side of the first splint 131 and the first end 121 of the connecting part 12, and the third scraping part 16 has a third bevel 161, and the third bevel 161 is formed by the first splint. The top edge of 131 is inclined toward the first end 121 .
第四刮除部17是与第二夹板132的另一边及连接部12的第二端122连接,且第四刮除部17具有一第四斜边171,第四斜边171由第二夹板132的顶边向第二端122倾斜。The fourth scraping part 17 is connected with the other side of the second splint 132 and the second end 122 of the connecting part 12, and the fourth scraping part 17 has a fourth bevel 171, and the fourth bevel 171 is formed by the second splint. The top edge of 132 slopes toward second end 122 .
另外,在本实施例中,端子结构1b更包括一容置部18,其设置于连接部12的底端内侧,用以容置导线。In addition, in this embodiment, the terminal structure 1b further includes an accommodating portion 18 disposed inside the bottom end of the connecting portion 12 for accommodating the wire.
与端子结构1a相较,端子结构1b更进一步增加其可刮除导线的绝缘漆材的面积,值得一提的是,在实施上,第一刮除部14、第二刮除部15、第三刮除部16以及第四刮除部17,可根据需要进行任意组合,通过前述组合及设计斜边的长度,可以获得所需要的导线的绝缘漆材刮除面积,较佳的,使刮除的面积大于导线的截面积。Compared with the terminal structure 1a, the terminal structure 1b further increases the area of the insulating varnish that can scrape off the wires. It is worth mentioning that in practice, the first scraping part 14, the second scraping part 15, the second scraping part The three scraping parts 16 and the fourth scraping part 17 can be combined arbitrarily according to the needs. Through the aforementioned combination and the length of the designed hypotenuse, the scraping area of the insulating varnish material of the required wire can be obtained. Preferably, the scraping The divided area is larger than the cross-sectional area of the wire.
除此之外,基于增加第一刮除部14的刮除能力的目的,第一斜边可为锯齿状而非如第一斜边141的平滑状,当然,在实施上,锯齿状的斜边设计亦可任意套用于第二斜边151、第三斜边161或第四斜边171,本发明并不予以限定。In addition, based on the purpose of increasing the scraping ability of the first scraping portion 14, the first bevel can be jagged rather than smooth like the first bevel 141. Of course, in practice, the jagged bevel The side design can also be applied to the second beveled side 151 , the third beveled side 161 or the fourth beveled side 171 arbitrarily, which is not limited in the present invention.
综合上述,依据本发明的一种端子结构,借由第一刮除部的配合,可在与导线结合时,将导线表面的绝缘漆材刮除,特别是,与现有相较,本发明可刮除的面积较大,而能使导线与端子结构更有效地电性连结,避免当刮除面积较小时,导线的导电材氧化可能发生的接触不良,另一方面,当导线的导电材与端子结构之间有较大的接触面积,可以有效地提高最大电流流量。To sum up the above, according to a terminal structure of the present invention, with the cooperation of the first scraping part, the insulating varnish on the surface of the wire can be scraped off when it is combined with the wire. In particular, compared with the existing ones, the present invention The area that can be scraped off is larger, so that the wire and the terminal structure can be electrically connected more effectively, and avoid poor contact that may occur when the conductive material of the wire is oxidized when the scraped area is small. On the other hand, when the conductive material of the wire There is a larger contact area with the terminal structure, which can effectively increase the maximum current flow.
以上所述仅为举例性,而非为限制性者。任何未脱离本发明的精神与范畴,而对其进行的等效修改或变更,均应包含于所附的权利要求范围中。The above descriptions are illustrative only, not restrictive. Any equivalent modifications or changes made without departing from the spirit and scope of the present invention shall be included in the scope of the appended claims.
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