CN101651263B - Wire-to-board connector - Google Patents
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Abstract
本发明提供了一种线对板连接器,包括数个线端端子及一个塑胶体。各该线端端子分别具有至少一个带细缝的薄型导线卡板、至少一个向外侧延伸的凸点部及一个接触部;该塑胶体,具有相对的第一表面及第二表面,该塑胶体的第一表面设有数条用以固定容纳各该线端端子的槽道,各该槽道侧壁上设有至少一条从顶面向各该槽道底部延伸的滑槽,各该滑槽之间的距离与各该凸点部的距离相等,各该槽道的一端具有一个开口,另一端具有一个穿孔。借助将各该线端端子的凸点部对位于各该滑槽,并向下按压而将各该线端端子铆合于各该槽道中,各该接触部穿过各穿孔。以上结构设计,无论在安装线端端子及实际接线作业中,无需专用设备,作业过程灵活,使产品更小型化。
The invention provides a wire-to-board connector, which includes several wire-end terminals and a plastic body. Each of the wire end terminals has at least one thin wire clip with slits, at least one protruding point portion extending outward, and a contact portion; the plastic body has opposite first and second surfaces, and the plastic body The first surface of the first surface is provided with several grooves for fixedly accommodating each of the wire end terminals, and at least one chute extending from the top surface to the bottom of each of the chute is provided on the side wall of each of the chute, between each of the chute The distance between them is equal to the distance between each of the protrusions, and each of the grooves has an opening at one end and a through hole at the other end. Each wire end terminal is riveted in each groove channel by aligning the protruding point portion of each wire end terminal on each of the slide slots and pressing down, and each contact portion passes through each through hole. The above structural design, no matter in the installation of the line terminal or the actual wiring operation, no special equipment is needed, the operation process is flexible, and the product is more miniaturized.
Description
技术领域technical field
本发明有关一种线对板连接器,尤其是指一种无需专用的设备或工具即可轻易完成将线路与连接器完成连接的连接器。The present invention relates to a wire-to-board connector, in particular to a connector that can easily complete the connection between the wire and the connector without special equipment or tools.
背景技术Background technique
线对板连接器用于各类民用移动通讯设备及各类个人终端设备(如手机、笔记本电脑、GPS、MP3/MP4、数码相机、手持式游戏机等),是实现此类设备内部各功能性器件与主机板之间信号或电源连接或传递,最终完成功能性器件性能的实现。如手机中话筒与主机板的连接、振动马达与主板机的连接、电脑中冷却风扇与主机板的连接、状态指示灯与主机板的连接、手机(或MP3/MP4等)带线电池与主机板的连接等等。一般情况下,线对板连接器包括一对相互配用的部分,即线端连接器(连有导线,与具体的电子器件相接)及板端连接器(一般焊接在主机板上),只有相同型号的连接器,其线端与板端才能相互配用。线端连接器与对应线材(即电线)的连接,常规设计的线端连接器包含数个线端端子及用以固定该些线端端子的塑胶体,该数个线端端子并排且朝同一方向插设于塑胶主体的对接面上,借助该数个线端端子与外部线路相连接。一般连接步骤是在线端端子插入塑胶前,就预先要将线材与线端端子借助专用的设备或工具连在一起。如图1所示,为现有的线端连接器的线端端子9,其为一个具有打线槽的金属片,依序从接线端设有一对前端夹板91,一对后端夹板92,两侧的弹片93,框口94。于实际使用时,借助专用设备先把线材7头部的胶皮剥去,露出适当长度的金属丝7’,再将剥去胶皮的线材7置于端子的打线槽中,再借助专用的夹线机构夹合该对前端夹板91,后端夹板92,使该对后端夹板92用于压紧材线7剥去胶皮露出的金属丝7’,使后端夹板用于夹紧线材7的胶皮,以防止线材7脱落。其中,当线端端子9的接线端与线材7连接好后,从线端塑胶体的后部一排孔中装入,以组成线端连接器9’;与所述线端连接器9’相配合的板端连接器8’一般是具有一个长方体的塑胶体,该塑胶体设有一个用以容纳该线端连接器9’的凹部,将线端连接器9置入板端连接器的凹部配合好后,板端端子8伸入线端端子9头部的框口94中,并与线端端子9的弹片93接触,由于两侧弹片93之间的间距略小于板端端子8的直径,因此,弹片93与板端端子8达到紧密接触,从而实现电连接。线端连接器9’与板端连接器8配合视图,从此图2中可以清楚了解线端端子9与板端端子8连接的状态,同时可以清楚传统线对板的结构特点。Wire-to-board connectors are used in all kinds of civil mobile communication equipment and various personal terminal equipment (such as mobile phones, notebook computers, GPS, MP3/MP4, digital cameras, handheld game consoles, etc.), and are used to realize the internal functions of such equipment. The signal or power connection or transmission between the device and the main board finally completes the realization of the performance of the functional device. Such as the connection between the microphone in the mobile phone and the main board, the connection between the vibration motor and the main board, the connection between the cooling fan in the computer and the main board, the connection between the status indicator and the main board, the battery of the mobile phone (or MP3/MP4, etc.) board connections, etc. In general, a wire-to-board connector includes a pair of mutually matching parts, that is, a wire-end connector (connected with a wire and connected to a specific electronic device) and a board-end connector (usually soldered on the motherboard). Only connectors of the same type can be compatible with each other. The connection between the wire-end connector and the corresponding wire (that is, the wire). The conventionally designed wire-end connector includes several wire-end terminals and a plastic body for fixing the wire-end terminals. The wire-end terminals are arranged side by side and face the same The direction is inserted on the butt joint surface of the plastic main body, and is connected with the external circuit by means of the several wire end terminals. The general connection procedure is to connect the wire and the wire terminal with special equipment or tools in advance before the wire terminal is inserted into the plastic. As shown in Figure 1, it is the
上述现有连接器的好处在于,线端端子9与线材7利用前后端夹板91,92夹紧,且后端夹板92夹合在露出的金属丝7’上,使结构可靠,接触面积大,接触较好;与之配合的板端端子8为简单的直型结构,一般为0.5X0.5mm及0.64X0.64mm两种规格,结构简单可靠,适用性广泛。The advantage of the above existing connector is that the
但是,由于上述连接器的线端端子9结构较为复杂,在连线作业时多次需要专门的设备作业,组装过程长,效率难以提升,且组装时必须先将线材7与线端端子9连接,使其实际应用起来,不够方便灵活,尤其是在更换时尤其如此,而且由于需要设计几对夹板结构,线端端子进一步小型化就很困难,例如若将各线端端子的间距做成小于1.25毫米,就显得尤为困难了。However, due to the complex structure of the
发明内容Contents of the invention
本发明的目的在于一种线对板连接器,该线对板连接器具有结构简单,连线作业方便,且在组装过程中省去专门设备或工具的优点。The object of the present invention is a wire-to-board connector, which has the advantages of simple structure, convenient wiring operation, and no special equipment or tools in the assembly process.
本发明的另一目的在于提供一种线对板连接器,其具有组装过程简单、灵活、能提高生产效率、且可使连接器整体体积可进一步小型化的优点。Another object of the present invention is to provide a wire-to-board connector, which has the advantages of simple and flexible assembly process, improved production efficiency, and further miniaturization of the overall volume of the connector.
为了解决上述技术问题,本发明的线端连接主要包括数个线端端子及一个塑胶体构成。各该线端端子分别依序设有接线端、固定部及位于末端的接触部;该接线端为至少一个带有细缝的薄型导线卡板,该细缝的开口向上;该固定部为至少一个向外侧延伸的凸点部;一个塑胶体,具有相对的第一表面及第二表面,该塑胶体的第一表面设有数条用以固定容纳各该线端端子的槽道,各该槽道侧壁上设有至少一条从顶面向各该槽道底部延伸的滑槽,各该滑槽之间的距离与各该凸点部的距离相等,各该槽道的一端具有一个开口,另一端具有一个穿孔;各该线端端子借助各该线端端子的凸点部卡掣于各该滑槽而铆合于各该槽道中,各该接触部穿过各该穿孔。In order to solve the above technical problems, the wire terminal connection of the present invention mainly includes several wire terminal terminals and a plastic body. Each of the wire end terminals is respectively provided with a terminal, a fixed part and a contact part at the end in sequence; the terminal is at least one thin wire clip with a slit, and the opening of the slit is upward; the fixed part is at least A protruding point extending outward; a plastic body with opposite first and second surfaces, the first surface of the plastic body is provided with several grooves for fixing and accommodating each of the wire end terminals, each of the grooves At least one chute extending from the top surface to the bottom of each channel is provided on the side wall of the channel, the distance between each chute is equal to the distance between each convex point, one end of each channel has an opening, and the other One end has a through hole; each of the wire-end terminals is clamped in each of the slide grooves by means of the protrusions of each of the wire-end terminals to be riveted in each of the grooves, and each of the contact parts passes through each of the through-holes.
本发明的有益技术效果在于:各该线端端子在安装于塑胶体上时,只需将各该线端端子的凸点部对位于各槽道上的滑槽,从塑胶体上方垂直向下按压各线端端子至槽道底部,即可铆合固定该些线端端子。本发明利用端子与塑胶长度方向的空间,将配合的方向从纵向变为垂直方向,而实现可靠的配合,而在进行连线作业时,由于线端端子设有至少一个具细缝的薄型导线卡板,当线材从细缝处被强行压入后,线材外被的绝缘层(即电线的胶皮)被端子的卡板切破,卡板与线材的导体部分(即线芯)接触而实现可靠的连接,同时,由于细缝的上部是空的,故线材此处的胶皮并未被切破,即线材上的胶皮实质上还是相连的,借此能够起到防止线材从纵向脱落的可能。因此,本发明的优点在于:The beneficial technical effects of the present invention are: when each of the wire-end terminals is installed on the plastic body, it is only necessary to press the convex part of each of the wire-end terminals to the chute on each groove and press vertically downward from above the plastic body When each wire end terminal reaches the bottom of the channel, the wire end terminals can be riveted and fixed. The present invention utilizes the space between the terminal and the length direction of the plastic to change the mating direction from the longitudinal direction to the vertical direction, thereby achieving reliable mating. When performing wiring operations, since the wire end terminal is provided with at least one thin wire with a slit Clamp, when the wire is forcibly pressed in from the slit, the insulating layer of the wire (that is, the rubber of the wire) is cut by the clamp of the terminal, and the clamp is in contact with the conductor part of the wire (that is, the core). Reliable connection, at the same time, because the upper part of the slit is empty, the rubber on the wire is not cut, that is, the rubber on the wire is still connected in essence, thereby preventing the possibility of the wire from falling off in the longitudinal direction . Therefore, the advantage of the present invention is:
1.此设计方式大大方便客户使用的灵活性,可以在同样线对板连接器的基础上按不同要求做出不同的产品。1. This design method greatly facilitates the flexibility of customer use, and can make different products according to different requirements on the basis of the same wire-to-board connector.
2.在连线作业时不需要昂贵复杂的专用设备。2. There is no need for expensive and complicated special equipment in the connection operation.
3.线端端子的安装方便,铆合作业动作简单,只需向下将端子压入塑胶即可。3. The wire terminal is easy to install, and the riveting operation is simple, just press the terminal down into the plastic.
4.利用端子与塑胶长度方向的空间,将配合的方向从纵向变为垂直方向,使连接器整体体积更加小型化。4. Utilize the space in the length direction of the terminal and the plastic to change the mating direction from the vertical direction to the vertical direction, making the overall size of the connector more miniaturized.
附图说明Description of drawings
图1现有线对板连接器的线端端子结构图。FIG. 1 is a structure diagram of a wire-end terminal of an existing wire-to-board connector.
图2现有线对板连接器的分解结构图。Fig. 2 is an exploded structure diagram of an existing wire-to-board connector.
图3本发明的线对板连接器的线端端子结构图。Fig. 3 is a structural diagram of the wire-end terminal of the wire-to-board connector of the present invention.
图4本发明的线端连接器塑胶体结构图。Fig. 4 is a structural diagram of the plastic body of the wire-end connector of the present invention.
图5本发明的线端连接器接线示意图。Fig. 5 is a schematic diagram of wiring of the wire-end connector of the present invention.
图6本发明的线端连接器塑胶体第二表面示意图。FIG. 6 is a schematic diagram of the second surface of the plastic body of the cable end connector of the present invention.
图7本发明的线端连接器与板端连接器配合示意图。FIG. 7 is a schematic diagram of cooperation between the wire end connector and the board end connector of the present invention.
符号标记说明:Description of symbols:
9’线端连接器 9线端端子 91前端夹板 92后端夹板9’
93弹片 94框口 8’板端连接器 8板端端子93
7线材 7’金属 10线端连接器 1线端端子7 wire rod 7
2塑胶体 111导线卡板 112细缝 141凸点部
20第一表面 21槽道 211开口 212滑槽20 first surface 21 channel 211 opening 212 chute
22穿孔 5导线 2111止退结构 122夹型弹片22
1221窄缝 20’第二表面 24导槽 25导槽开口1221 narrow slot 20'
40板端连接器 41板端端子接触区40 board end connector 41 board end terminal contact area
具体实施方式Detailed ways
为了使本发明的线对板连接器的结构特征、优点能更加清楚地被了解,以下结合附图,详细予以说明。In order to make the structural features and advantages of the wire-to-board connector of the present invention more clearly understood, it will be described in detail below with reference to the accompanying drawings.
如图3所示,本发明的线对板连接器包含一个线端连接器10,由数个线端端子1及一个塑胶体2所构成。各线端端子1分别具有一接线端、一固定部及一接触部。接线端设是线端端子1与导线形成可靠导通连接的部位,其计为薄型导线卡板111,该导线卡板111中间形成细缝112,细缝112的上部为开口,由于形成导线卡板111的金属片很薄,且细缝112间距很小,当从细缝112上方向下按压导线线材时,细缝112能够很容易地将线材外部的胶皮割破,该接线端的该薄型导线卡板可多个,本实施例以两个为例。固定部为各线端端子1与塑胶体2形成稳固结合的部分,其设计为分布于线端端子1两侧的凸点部141。在本实施例中,该凸点部141为线端端子的底板向外延伸而形成的圆弧形凸点。As shown in FIG. 3 , the wire-to-board connector of the present invention includes a wire-
塑胶体2为整体略成一个塑胶方块,具有第一表面20及第二表面20’,其在一个第一表面20上设有数用以容纳以及固定各该线端端子1的槽道21,各槽道21的宽度略等于或小于线端端子1宽度,而其长度大于线端端子1的长度,且各槽道21具有开口211,以便使导线从该开口伸出。各槽道21的侧壁设有数个从顶端至槽道21底部的滑槽212。槽道21的另一端设有穿孔22以用于线端端子1的接触部12在与配套的板端端子通过该穿孔22实现连接。而各滑槽212之间的距离设置与线端端子1的各凸点部141之间的距离设置相对应,且滑槽212的宽度以刚好可容纳各凸点部141为较佳,各滑槽212的顶端可形成一定的弧形倒角,以便凸点部141在对齐及被用力向下按压时,可减少碰撞而便于作业。在各该线端端子1安装固定时,接线端11端朝向槽道21的开口211,并将各该端子的凸点部141对准塑胶体2上的滑槽212,从槽道21的正上方,用力向下方按压,则各凸点部141沿着滑槽212滑到槽道21的底部,且被卡在滑槽212中,从而使整个线端端子1被固定好。The
请参照图4,借助上述借助,将各线端端子1与塑胶体2组合后即构成本发明的线端连接器10。在实际连接作业中,将导线5从导线卡板111的上方被强行压入细缝112后,导线5外被的绝缘层(即电线的胶皮)被细缝112切破,导线卡板111与线材的导体部分(即线芯)接触而实现可靠的连接。同时,由于导线卡板111上细缝112的上部是空的,故此导线此处的上部胶皮并未被切破,即胶皮仍然部分连接,从而起到防止线材从纵向脱落的可能。Please refer to FIG. 4 , with the help of the above, the
其中,导线卡板111的数量可依照实际需要设置。例如,仅设置一个卡板,以进一步减小线端端子1本身的长度,或设置三个卡板,以进一步增加导线连接的牢固度,有时为了适应电连接时,需要传输较大的电流,也可以适当增加个卡板,以增大线端端子1与导线线芯的接触面。Wherein, the number of
凸点部141的数量及几何形状也可依需要设置,例如多个方形的凸点或多个三角形凸点等,而塑胶体上滑槽212的数量及横截面形状也可以依需要与凸点部141相对应地设置,而且,其中凸点部141的设置位置并不限于线端端子1的底板外侧,也可以设置于线端端子1的其他部位,如也可以将凸点部141设置于导线卡板的外侧。还可将一个导线卡板111的外侧宽度做成略大于槽道21的宽度,同时也在槽道21的侧壁上开设用于容置该些导线卡板111的数个滑槽,进一步地限制和固定各线端端子1。The number and geometric shape of the
进一步地,可在塑胶体2的开口211处设置止退结构2111,在本实施例中,该止退结构2111为设置于两侧壁上,且靠近顶面的凸块,从而可防止导线从垂直方向脱落,以进一步保证与导线5与线端端子1的可靠连接。此外,该止退结构2111也可由开口211的宽度从下至上逐渐缩小而形成。Further, an
上述各线端端子1的接触部为通过塑胶体的穿孔22与板端端子形成可靠的导通连接的部位。线端端子的接触部结构可以采取现有技术中的各种结构,例如,可以采取背景技术中的两侧弹性片和框口的结构。The contact portions of the above-mentioned wire end terminals 1 are the parts that form a reliable conduction connection with the board end terminals through the through
请再参照图3所示,本发明为了进一步简化现有连接器的构造及进一步小型化的目的,本发明的线端连接器10的各线端端子1的接触部特别地设计为一对有一定窄缝1221的夹型弹片122,其夹型弹片122的上端有一定的外张角,以方便与之配套使用的板端端子配合时的导入。夹型弹片122为与导线卡板111相反的方向垂直弯折,使夹型弹片122的上端与导线卡板111的上端形成较大的垂直距离。Please refer to Fig. 3 again, in order to further simplify the structure of the existing connector and further miniaturize the purpose of the present invention, the contact portion of each wire end terminal 1 of the
请参照图6及图7所示,夹型弹片122从塑胶体2的穿孔22穿出,并到达塑胶体2的第二表面20’,在塑胶体2的第二表面20’设有数个导槽24,各导槽通过该露出的夹型弹片122的中心,且略宽于该窄缝1221,并向两端各延伸一段距离,使导槽24的背向线端端子接线端11的一侧具有开口25。与本发明的线端连接器10配套使用的板端连接器40的板端端子接触区41设计成一长直扁针形,其头部设计有一定的倒角,其作用与夹型弹片122的外张角一样,方便两者相互配合,不至产生碰撞或干涉。板端端子接触区41的厚度略宽于夹型弹片122之间的该窄缝1221。在与夹型弹片122配合时,板端端子接触区41通过开口25伸入到夹型弹片122之间的窄缝1221,因板端端子接触区41的厚度大于窄缝1221的宽度,故夹型弹片122被向外推开,同时对板端端子接触区41产生一个夹紧力(正向力),从而实现可靠的连接。Please refer to FIG. 6 and FIG. 7, the clip-type
由于本发明的线端连接器10的塑胶体为整体略成方块,且供板端连接器40连接的端面上,各夹型弹片122贯穿该塑胶体2的第二表面20’,因此,板端连接器40的板端端子接触区41必须相应位于板端连接器40端面上偏离中心位置的某一侧才能恰好通过各开口25插入至各夹型弹片122之间的窄缝1221,而实现与线端连接器10的电连接。从而,使板端连接器40与线端连接器10配合时起定位及防呆作用Since the plastic body of the wire-
以上设计的优点为:The advantages of the above design are:
可在尺寸较小的条件下实现与常规设计(较大尺寸的连接器)相同的连接效果,且导通的可靠性高;由于线端及板端端子尺寸都较常规型连接器的小,故其接触阻抗也较小,有利于用于对损耗要求更严格的产品中。The same connection effect as the conventional design (larger size connector) can be achieved under the condition of smaller size, and the reliability of conduction is high; since the size of the wire end and the board end terminal are smaller than that of the conventional connector, Therefore, its contact resistance is also small, which is beneficial for products with stricter loss requirements.
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JP5890217B2 (en) * | 2012-03-28 | 2016-03-22 | 日本圧着端子製造株式会社 | Electrical connector |
CN104009304B (en) * | 2013-02-27 | 2017-02-08 | 台达电子工业股份有限公司 | Terminal structure |
JP5816825B2 (en) * | 2013-05-09 | 2015-11-18 | パナソニックIpマネジメント株式会社 | CONNECTION TERMINAL, CONNECTION DEVICE, MANUFACTURING METHOD FOR THE CONNECTION DEVICE, ELECTRIC MOTOR USING THE CONNECTION DEVICE, COMPRESSOR USING THIS MOTOR, AND BLOWER USING THIS MOTOR |
CN111585074A (en) * | 2020-05-07 | 2020-08-25 | 深圳市长盈精密技术股份有限公司 | Plug terminal and line pair board plug |
CN111585075A (en) * | 2020-05-07 | 2020-08-25 | 深圳市长盈精密技术股份有限公司 | Wire-to-board socket and wire-to-board connector assembly |
CN115111855A (en) * | 2022-06-10 | 2022-09-27 | 合肥华凌股份有限公司 | Air duct assembly, box liner assembly and refrigeration equipment |
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Effective date of registration: 20151023 Address after: 215300 Kunshan Province, Jiangsu City Development Zone, a large access road No. 1575, No. Patentee after: YITENG ELECTRONIC SCIENCE & TECHNOLOGY (KUNSHAN) CO.,LTD. Address before: 215300, No. 2555, Yu Lu, Yongfeng Town, Yushan Town, Kunshan, Jiangsu Patentee before: Kunshan JXT Precision Electronics Technical Co.,Ltd. |
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