[go: up one dir, main page]

CN104004586B - A kind of method of subcritical fluid extraction lipid and device thereof - Google Patents

A kind of method of subcritical fluid extraction lipid and device thereof Download PDF

Info

Publication number
CN104004586B
CN104004586B CN201410196608.6A CN201410196608A CN104004586B CN 104004586 B CN104004586 B CN 104004586B CN 201410196608 A CN201410196608 A CN 201410196608A CN 104004586 B CN104004586 B CN 104004586B
Authority
CN
China
Prior art keywords
tank
extraction
interface
solenoid valve
electromagnetic valve
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201410196608.6A
Other languages
Chinese (zh)
Other versions
CN104004586A (en
Inventor
黄凤洪
万楚筠
李文林
钮琰星
邓乾春
郑明明
周琦
郑畅
胡双喜
张明
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Oil Crops Research Institute of Chinese Academy of Agriculture Sciences
Original Assignee
Oil Crops Research Institute of Chinese Academy of Agriculture Sciences
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Oil Crops Research Institute of Chinese Academy of Agriculture Sciences filed Critical Oil Crops Research Institute of Chinese Academy of Agriculture Sciences
Priority to CN201410196608.6A priority Critical patent/CN104004586B/en
Publication of CN104004586A publication Critical patent/CN104004586A/en
Application granted granted Critical
Publication of CN104004586B publication Critical patent/CN104004586B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Landscapes

  • Extraction Or Liquid Replacement (AREA)

Abstract

本发明涉及一种脂质萃取的新方法及其装置。一种亚临界流体萃取脂质的方法,其特征在于包括如下步骤:1)一种亚临界流体萃取脂质的装置的准备;2)待萃取物料的预处理;3)物料的亚临界流体萃取;4)脂质混合物的浓缩;5)脂质分离和脱溶;6)物料重复萃取和脱溶。该方法及装置可显著提高溶剂回收率,以及萃取率。

The invention relates to a new method and device for lipid extraction. A method for subcritical fluid extraction of lipids, characterized in that it comprises the following steps: 1) preparation of a device for subcritical fluid extraction of lipids; 2) pretreatment of materials to be extracted; 3) subcritical fluid extraction of materials ; 4) concentration of lipid mixture; 5) lipid separation and precipitation; 6) repeated extraction and precipitation of materials. The method and device can significantly improve the solvent recovery rate and extraction rate.

Description

一种亚临界流体萃取脂质的方法及其装置A method and device for subcritical fluid extraction of lipids

技术领域technical field

本发明涉及一种脂质萃取的新方法及其装置,具体涉及一种利用亚临界低沸点烷烃及其衍生物萃取脂质的方法,以及实现该方法的装置。The invention relates to a new method and device for lipid extraction, in particular to a method for extracting lipids using subcritical low-boiling alkanes and derivatives thereof, and a device for realizing the method.

背景技术Background technique

油脂的制取方法主要有压榨法和浸出法。压榨法取油是借助机械外力的作用,将油脂从油料中挤压出来的取油方法。传统的压榨制油工艺,为尽可能压榨出油,一般先将油料轧胚、120℃左右蒸炒后压榨,即所谓的热榨工艺,不仅消耗大量电力和蒸汽,而且导致毛油色泽深、酸值和非水化磷脂含量高,油脂氧化严重;同时油料饼粕蛋白质变性严重且利用率低,导致资源利用不合理。针对上述问题的一种改良工艺,即冷榨制油工艺,其显著特点是能减少加工物料的高温处理,得到高品质的油脂和饼粕蛋白,提高加工产品价值,同时降低加工能耗和成本。但是油料的低温压榨工艺同热榨工艺相比,油脂提取率相对较低,一般饼中残油在8%~16%,为了充分提取油脂,还需采用浸出法提取残油。然而,现阶段浸出法提油使用的溶剂主要为“六号溶剂”,其主要成分为正已烷,为使油脂和脱脂粕溶剂残留达标,工艺的脱溶温度高达110℃,使饼粕中蛋白品质劣变和热敏性营养素损失。超临界CO2萃取是一项新兴的油脂提取技术,它具有:CO2作为溶剂无毒、无味、不可燃,产品无有机溶剂残留;萃取条件较为温和,能最大限度地保留天然有效成分等优点。然而,为了达到较高的油脂萃取效率,超临界CO2萃取压力一般需要高于30MPa,对设备要求高,且难于实现连续化生产,设备投资大、运行能耗高。The main methods of oil extraction are pressing method and leaching method. Extracting oil by pressing is a method of extracting oil by squeezing the oil out of the oil plant with the help of external mechanical force. In the traditional pressing oil production process, in order to squeeze out the oil as much as possible, the oil is generally flaked first, steamed and fried at about 120°C, and then pressed. The acid value and non-hydratable phospholipid content are high, and the oil oxidation is serious; at the same time, the oil cake protein denaturation is serious and the utilization rate is low, resulting in unreasonable resource utilization. An improved process for the above problems, that is, the cold pressing oil production process, its remarkable feature is that it can reduce the high-temperature treatment of processed materials, obtain high-quality oil and cake protein, increase the value of processed products, and reduce processing energy consumption and costs at the same time . However, compared with the hot pressing process, the low-temperature pressing process of oil plants has a relatively low oil extraction rate. Generally, the residual oil in the cake is 8% to 16%. In order to fully extract the oil, it is necessary to use the leaching method to extract the residual oil. However, at the present stage, the solvent used for oil extraction by leaching is mainly "No. 6 solvent", and its main component is n-hexane. Deterioration of protein quality and loss of heat-sensitive nutrients. Supercritical CO 2 extraction is a new oil extraction technology, it has: CO 2 as a solvent is non-toxic, odorless, non-flammable, and the product has no organic solvent residue; the extraction conditions are relatively mild, and the natural active ingredients can be retained to the greatest extent, etc. . However, in order to achieve higher oil extraction efficiency, the supercritical CO 2 extraction pressure generally needs to be higher than 30MPa, which requires high equipment, and it is difficult to achieve continuous production, which requires large equipment investment and high energy consumption.

由于现阶段超临界萃取技术存在的种种问题,难以应用于规模化生产,因此探寻绿色、低耗和高效的油脂萃取新工艺技术,成为近年来油脂提取领域的研究热点。亚临界萃取技术作为一种潜在的、可替代超临界萃取技术的方案,在国内外科研工作者的努力下取得了不少研究进展。申请号为200910034263.3的发明专利公开了一种“天然产物有效成分的亚临界流体萃取装置与方法”,该装置由萃取罐、蒸发罐、冷凝器、溶剂罐、超声发生装置、压缩机和真空泵等部件组成,该方法可根据萃取对象不同,选择不同的亚临界萃取介质(乙烷、丙烷、丁烷、异丁烷和二甲醚等),并将亚临界流体萃取技术与超声提取技术相结合,提高萃取率、缩短提取时间。然而,该发明所采用的萃取增强方式是超声辅助,工业化实现困难;溶剂回收完全采用真空泵与压缩机相结合的方式,溶剂回收过程存在相变,能耗高,时间长,效率低。Due to the various problems existing in supercritical extraction technology at this stage, it is difficult to apply it to large-scale production. Therefore, exploring new green, low-consumption and high-efficiency oil extraction technology has become a research hotspot in the field of oil extraction in recent years. As a potential alternative to supercritical extraction technology, subcritical extraction technology has made a lot of research progress with the efforts of domestic and foreign researchers. The invention patent with application number 200910034263.3 discloses a "subcritical fluid extraction device and method for natural product active ingredients", which consists of extraction tank, evaporation tank, condenser, solvent tank, ultrasonic generator, compressor and vacuum pump, etc. This method can select different subcritical extraction media (ethane, propane, butane, isobutane and dimethyl ether, etc.) according to different extraction objects, and combine subcritical fluid extraction technology with ultrasonic extraction technology , improve the extraction rate and shorten the extraction time. However, the extraction enhancement method used in this invention is ultrasonic-assisted, which is difficult to achieve industrialization; the solvent recovery is completely combined with a vacuum pump and a compressor, and there is a phase change in the solvent recovery process, which leads to high energy consumption, long time and low efficiency.

发明内容Contents of the invention

针对现有亚临界萃取技术存在的不足,本发明的目的在于提供一种亚临界流体萃取脂质的方法及其装置,该方法及装置可显著提高溶剂回收率,以及萃取率。In view of the deficiencies in the existing subcritical extraction technology, the purpose of the present invention is to provide a method and device for subcritical fluid extraction of lipids, which can significantly improve the solvent recovery rate and extraction rate.

为实现上述目的,本发明所采取的技术方案是,一种亚临界流体萃取脂质的方法,其特征在于包括如下步骤:In order to achieve the above object, the technical solution adopted by the present invention is a method for subcritical fluid extraction of lipids, which is characterized in that it comprises the following steps:

1)一种亚临界流体萃取脂质的装置的准备:一种亚临界流体萃取脂质的装置,包括溶剂罐1、调节计量罐2、萃取罐3、气体贮罐4、脱溶罐5、膜组件6、缓冲罐7、第一压缩机8、真空泵9、第二压缩机10、热交换器11、溶剂泵12;溶剂罐1的顶部和底部分别设有接口;调节计量罐2的顶部、底部和左侧壁上部分别设有接口,调节计量罐2的右侧壁设有液位计;1) Preparation of a device for subcritical fluid extraction of lipids: a device for subcritical fluid extraction of lipids, including solvent tank 1, regulating metering tank 2, extraction tank 3, gas storage tank 4, desolvation tank 5, Membrane module 6, buffer tank 7, first compressor 8, vacuum pump 9, second compressor 10, heat exchanger 11, solvent pump 12; the top and bottom of solvent tank 1 are provided with interfaces respectively; the top of metering tank 2 is adjusted , the bottom and the upper part of the left side wall are respectively provided with interfaces, and the right side wall of the regulating metering tank 2 is provided with a liquid level gauge;

所述的溶剂罐1的底部接口经管道和第二电磁阀14与调节计量罐2顶部接口相连;调节计量罐2左侧壁的接口经管道和第十二电磁阀24与膜组件6的侧壁的透过液出口相连,调节计量罐2左侧壁的接口和第十二电磁阀24间的管道设有压力变送器,调节计量罐2底部的接口通过管道依次经第三电磁阀15和第四电磁阀16与萃取罐3的下接口3-14相连;萃取罐3顶部的上接口3-4通过管道依次经第五电磁阀17、第一压缩机8出气口、第一压缩机8进气口和第六电磁阀18与气体贮罐4相连,萃取罐3顶部的上接口3-4与第五电磁阀17之间管道上设有压力变送器和一支路依次与第七电磁阀19、第一压缩机8进气口、第一压缩机8出气口、第八电磁阀20和气体贮罐4相连,第六电磁阀18与气体贮罐4之间管道上设有压力变送器;第三电磁阀15与第四电磁阀16之间的管道设有二条支路,第一条支路与第九电磁阀21的一端相连,第二条支路与第十三电磁阀25的一端相连,第九电磁阀21的另一端经管道与脱溶罐5的顶盖5-1上的右接口5-3相连,第十三电磁阀25的另一端经管道与真空泵9的进气口相连;脱溶罐5的顶盖5-1上的左接口5-4经管道和第十一电磁阀23与膜组件6顶部的浓缩液出口相连;The bottom interface of the solvent tank 1 is connected to the top interface of the regulating metering tank 2 through the pipeline and the second solenoid valve 14; The permeate outlet of the wall is connected, and the pipeline between the interface on the left side wall of the adjustment metering tank 2 and the twelfth electromagnetic valve 24 is provided with a pressure transmitter, and the interface at the bottom of the adjustment metering tank 2 passes through the pipeline in turn through the third electromagnetic valve 15 The fourth electromagnetic valve 16 is connected to the lower interface 3-14 of the extraction tank 3; the upper interface 3-4 on the top of the extraction tank 3 passes through the pipeline sequentially through the fifth electromagnetic valve 17, the gas outlet of the first compressor 8, and the first compressor 8 The air inlet and the sixth solenoid valve 18 are connected to the gas storage tank 4, and the pipeline between the upper interface 3-4 on the top of the extraction tank 3 and the fifth solenoid valve 17 is provided with a pressure transmitter and a branch that is connected with the first solenoid valve in turn. Seven solenoid valves 19, the first compressor 8 air inlets, the first compressor 8 gas outlets, the eighth solenoid valve 20 are connected to the gas storage tank 4, and the pipeline between the sixth solenoid valve 18 and the gas storage tank 4 is provided with Pressure transmitter; the pipeline between the third solenoid valve 15 and the fourth solenoid valve 16 is provided with two branches, the first branch is connected with one end of the ninth solenoid valve 21, the second branch is connected with the thirteenth solenoid valve One end of the electromagnetic valve 25 is connected, the other end of the ninth electromagnetic valve 21 is connected with the right interface 5-3 on the top cover 5-1 of the precipitation tank 5 through a pipeline, and the other end of the thirteenth electromagnetic valve 25 is connected with the vacuum pump through a pipeline. 9 is connected to the air inlet; the left interface 5-4 on the top cover 5-1 of the desolventizing tank 5 is connected to the concentrated solution outlet on the top of the membrane module 6 through the pipeline and the eleventh solenoid valve 23;

膜组件6底部的溶剂进口通过管道依次经溶剂泵12和第十电磁阀22后与脱溶罐5底部的出口5-9相连,出口5-9与第十电磁阀22之间管道接一支管与第十九电磁阀31的一端相连,阀门31的另一端与第二管接口B相连;真空泵9的出气口经管道和第十五电磁阀27与缓冲罐7的左侧壁的接口相连,真空泵9的出气口与第十五电磁阀27之间的管道设有一支路与第十四电磁阀26的一端相连,第十四电磁阀26的另一端连有第三管接口C;The solvent inlet at the bottom of the membrane module 6 is connected to the outlet 5-9 at the bottom of the desolvation tank 5 through the pipeline through the solvent pump 12 and the tenth solenoid valve 22 in sequence, and a pipe is connected between the outlet 5-9 and the tenth solenoid valve 22 It is connected to one end of the nineteenth electromagnetic valve 31, and the other end of the valve 31 is connected to the second pipe interface B; the gas outlet of the vacuum pump 9 is connected to the interface on the left side wall of the buffer tank 7 through the pipeline and the fifteenth electromagnetic valve 27, The pipeline between the air outlet of the vacuum pump 9 and the fifteenth solenoid valve 27 is provided with a branch connected to one end of the fourteenth solenoid valve 26, and the other end of the fourteenth solenoid valve 26 is connected to a third pipe interface C;

缓冲罐7的顶部的接口经管道和第十六电磁阀28与第四电磁阀16和第十三电磁阀25之间的管道(第二条支路)相连,缓冲罐7底部的接口经管道和第十七电磁阀29与第四管接口D相连,缓冲罐7右侧壁的接口通过管道依次经第二压缩机10、热交换器11和第十八电磁阀30与溶剂罐1顶部的接口相连;溶剂罐1顶部的接口与第十八电磁阀30之间管路设有压力变送器和一支路管与第一电磁阀13的一端相连,第一电磁阀13的另一端与第一管接口A相连;The interface on the top of the buffer tank 7 is connected to each other through the pipeline (the second branch) between the sixteenth electromagnetic valve 28 and the fourth electromagnetic valve 16 and the thirteenth electromagnetic valve 25, and the interface at the bottom of the buffer tank 7 is connected through the pipeline. The seventeenth electromagnetic valve 29 is connected to the fourth pipe interface D, and the interface on the right side wall of the buffer tank 7 passes through the second compressor 10, the heat exchanger 11, the eighteenth electromagnetic valve 30 and the top of the solvent tank 1 sequentially through the pipeline. The interface is connected; the pipeline between the interface on the top of the solvent tank 1 and the eighteenth solenoid valve 30 is provided with a pressure transmitter and a branch pipe is connected with one end of the first solenoid valve 13, and the other end of the first solenoid valve 13 is connected with the other end of the first solenoid valve 13. The first pipe interface A is connected;

2)待萃取物料的预处理:将待萃取物料除杂后,经轧胚制成片,经称量后装入料仓中暂存;启动真空泵9将萃取罐3中的空气抽尽,使真空度达到-0.09MPa(绝对压力0.01MPa)以下,料仓中的物料经进料电磁阀3-10进入萃取罐3中;2) Pretreatment of the material to be extracted: After removing impurities from the material to be extracted, it is rolled into flakes, weighed and loaded into the silo for temporary storage; start the vacuum pump 9 to exhaust the air in the extraction tank 3, so that The vacuum degree reaches below -0.09MPa (absolute pressure 0.01MPa), and the material in the feed bin enters the extraction tank 3 through the feeding solenoid valve 3-10;

3)物料的亚临界流体萃取:将溶剂罐1中贮存的亚临界流体经调节计量罐2计量后注入萃取罐3中,设置料溶比为1g﹕2~8mL,然后将气体贮罐4中的气体充入萃取罐3中,使萃取罐3的压力达到1.5~10MPa导致亚临界流体膨胀以增强萃取效果,使萃取罐3内的温度为10~70℃,萃取时间为5~60min/次;萃取过程中,物料中的脂质不断溶解到亚临界流体中,形成萃取混合液;萃取过程完成后,将气体回收到气体贮罐4中,直到萃取罐3的压力下降到1.0~3.0MPa;3) Subcritical fluid extraction of materials: the subcritical fluid stored in the solvent tank 1 is metered by the adjustment metering tank 2 and then injected into the extraction tank 3. The gas is filled into the extraction tank 3, so that the pressure of the extraction tank 3 reaches 1.5-10 MPa to cause the expansion of the subcritical fluid to enhance the extraction effect, so that the temperature in the extraction tank 3 is 10-70 ° C, and the extraction time is 5-60 min/time ; During the extraction process, the lipids in the material are continuously dissolved into the subcritical fluid to form an extraction mixture; after the extraction process is completed, the gas is recycled to the gas storage tank 4 until the pressure of the extraction tank 3 drops to 1.0-3.0 MPa ;

4)脂质混合物的浓缩:启动真空泵9将脱溶罐5和膜组件6中的空气抽尽,使真空度达到-0.09MPa(绝对压力0.01MPa);萃取混合液经萃取罐3中下过滤板3-8过滤后,经第四电磁阀16、第九电磁阀21进入脱溶罐5中;启动溶剂泵12,将萃取混合液泵入膜组件6中进行超滤,调节第十一电磁阀23的开合程度,从而控制膜组件6的溶剂进口处的液体压力为0.8~2.6MPa,萃取混合液中的溶剂透过膜进入调节计量罐2中被回收重复利用,脂质被膜截留,循环浓缩直到脱溶罐5中萃取混合液浓度上升为60%~90%(g/g);4) Concentration of the lipid mixture: Start the vacuum pump 9 to exhaust the air in the desolvation tank 5 and the membrane module 6, so that the vacuum degree reaches -0.09MPa (absolute pressure 0.01MPa); the extraction mixture is filtered through the middle and bottom of the extraction tank 3 After the plate 3-8 is filtered, it enters the desolvation tank 5 through the fourth electromagnetic valve 16 and the ninth electromagnetic valve 21; the solvent pump 12 is started to pump the extraction mixture into the membrane module 6 for ultrafiltration, and the eleventh electromagnetic valve is adjusted. The degree of opening and closing of the valve 23, thereby controlling the liquid pressure at the solvent inlet of the membrane module 6 to be 0.8-2.6 MPa, the solvent in the extraction mixture passes through the membrane and enters the regulating metering tank 2 to be recycled and reused, and the lipid is trapped by the membrane. Circulating and concentrating until the concentration of the extraction mixture in the precipitation tank 5 rises to 60% to 90% (g/g);

5)脂质分离和脱溶:萃取混合液缩完成后,使脱溶罐5温度为20~80℃,开启磁力搅拌转速为50~600r/min,开启真空泵9和第二压缩机10将脱溶罐5中的浓缩的萃取混合液进行减压蒸发直至脱溶罐5的压力降到-0.09MPa(绝对压力0.01MPa)以下并持续5min以上,蒸发的溶剂在第二压缩机10中被压缩液化,经热交换器11冷却后,回到溶剂罐1进行循环利用;脱溶后的脂质萃取物经第十九电磁阀31和第二管接口B排出;5) Lipid separation and precipitation: After the extraction mixture shrinks, the temperature of the precipitation tank 5 is 20-80° C., the magnetic stirring speed is turned on at 50-600 r/min, and the vacuum pump 9 and the second compressor 10 are turned on to remove the lipid. The concentrated extraction mixture in the solvent tank 5 is evaporated under reduced pressure until the pressure of the desolvation tank 5 drops below -0.09MPa (absolute pressure 0.01MPa) and lasts for more than 5min, and the evaporated solvent is compressed in the second compressor 10 Liquefied, after being cooled by the heat exchanger 11, return to the solvent tank 1 for recycling; the lipid extract after precipitation is discharged through the nineteenth electromagnetic valve 31 and the second pipe interface B;

6)物料重复萃取和脱溶:如一次萃取不完全,可以重复步骤3)、4)、5)进行1~3次的重复萃取;多次萃取过程结束后,开启真空泵9和第二压缩机10对萃取罐3中物料的残留溶剂进行减压蒸发直至萃取罐3的压力降到-0.09MPa(绝对压力0.01MPa)以下并持续5min以上,蒸发的溶剂在第二压缩机10中被压缩液化,经热交换器11冷却后,回到溶剂罐1进行循环利用;脱溶后的物料经出料电磁阀3-11被吸出萃取罐3。6) Repeated extraction and precipitation of materials: if one extraction is not complete, repeat steps 3), 4), and 5) for 1 to 3 repeated extractions; after multiple extractions, turn on the vacuum pump 9 and the second compressor 10 Evaporate under reduced pressure the residual solvent of the material in the extraction tank 3 until the pressure of the extraction tank 3 drops below -0.09MPa (absolute pressure 0.01MPa) and last for more than 5min, and the evaporated solvent is compressed and liquefied in the second compressor 10 After being cooled by the heat exchanger 11, it returns to the solvent tank 1 for recycling; the precipitated material is sucked out of the extraction tank 3 through the discharge solenoid valve 3-11.

按上述方案,气体贮罐4中用于增强萃取效果的气体为CO2According to the above scheme, the gas used to enhance the extraction effect in the gas storage tank 4 is CO 2 .

按上述方案,膜组件6所填装的膜为陶瓷膜,其截留分子量为3kDa~12kDa。According to the above scheme, the membrane filled in the membrane module 6 is a ceramic membrane with a molecular weight cut-off of 3kDa-12kDa.

按上述方案,真空泵9采用隔膜真空泵,第一压缩机8和第二压缩机10采用隔膜压缩机。According to the above scheme, the vacuum pump 9 is a diaphragm vacuum pump, and the first compressor 8 and the second compressor 10 are diaphragm compressors.

按上述方案,亚临界流体为C2~C4低沸点烷烃及其衍生物:乙烷、丙烷、丁烷、异丁烷、R134a(四氟乙烷)中的任意一种或二种或二种以上按任意配比的混合物。According to the above scheme, the subcritical fluid is C 2 ~C 4 low-boiling alkanes and their derivatives: any one or two or two of ethane, propane, butane, isobutane, R134a (tetrafluoroethane) A mixture of the above in any proportion.

按上述方案,所述的待萃取物料为油菜籽、大豆、花生、芝麻、火麻仁、油茶籽、胡麻、核桃仁的籽粒或是压榨饼。According to the above scheme, the material to be extracted is rapeseed, soybean, peanut, sesame, hemp seed, camellia oleifera seed, flax, walnut kernel or pressed cake.

实现上述方法的一种亚临界流体萃取脂质的装置,其特征在于包括溶剂罐1、调节计量罐2、萃取罐3、气体贮罐4、脱溶罐5、膜组件6、缓冲罐7、第一压缩机8、真空泵9、第二压缩机10、热交换器11、溶剂泵12;溶剂罐1的顶部和底部分别设有接口;调节计量罐2的顶部、底部和左侧壁上部分别设有接口,调节计量罐2的右侧壁设有液位计;A subcritical fluid extraction lipid device for realizing the above method is characterized in that it includes a solvent tank 1, a regulating metering tank 2, an extraction tank 3, a gas storage tank 4, a precipitation tank 5, a membrane module 6, a buffer tank 7, First compressor 8, vacuum pump 9, second compressor 10, heat exchanger 11, solvent pump 12; The top and bottom of solvent tank 1 are respectively provided with interface; There is an interface, and the right side wall of the adjustment measuring tank 2 is provided with a liquid level gauge;

所述的溶剂罐1的底部接口经管道和第二电磁阀14与调节计量罐2顶部接口相连;调节计量罐2左侧壁的接口经管道和第十二电磁阀24与膜组件6的侧壁的透过液出口相连,调节计量罐2左侧壁的接口和第十二电磁阀24间的管道设有压力变送器,调节计量罐2底部的接口通过管道依次经第三电磁阀15和第四电磁阀16与萃取罐3的下接口3-14相连;萃取罐3顶部的上接口3-4通过管道依次经第五电磁阀17、第一压缩机8出气口、第一压缩机8进气口和第六电磁阀18与气体贮罐4相连,萃取罐3顶部的上接口3-4与第五电磁阀17之间管道上设有压力变送器和一支路依次与第七电磁阀19、第一压缩机8进气口、第一压缩机8出气口、第八电磁阀20和气体贮罐4相连,第六电磁阀18与气体贮罐4之间管道上设有压力变送器;第三电磁阀15与第四电磁阀16之间的管道设有二条支路,第一条支路与第九电磁阀21的一端相连,第二条支路与第十三电磁阀25的一端相连,第九电磁阀21的另一端经管道与脱溶罐5的顶盖5-1上的右接口5-3相连,第十三电磁阀25的另一端经管道与真空泵9的进气口相连;脱溶罐5的顶盖5-1上的左接口5-4经管道和第十一电磁阀23与膜组件6顶部的浓缩液出口相连;The bottom interface of the solvent tank 1 is connected to the top interface of the regulating metering tank 2 through the pipeline and the second electromagnetic valve 14; The permeate outlet of the wall is connected, and the pipeline between the interface on the left side wall of the adjustment metering tank 2 and the twelfth electromagnetic valve 24 is provided with a pressure transmitter, and the interface at the bottom of the adjustment metering tank 2 passes through the pipeline in turn through the third electromagnetic valve 15 The fourth electromagnetic valve 16 is connected to the lower interface 3-14 of the extraction tank 3; the upper interface 3-4 on the top of the extraction tank 3 passes through the pipeline sequentially through the fifth electromagnetic valve 17, the gas outlet of the first compressor 8, and the first compressor 8 The air inlet and the sixth solenoid valve 18 are connected to the gas storage tank 4, and the pipeline between the upper interface 3-4 on the top of the extraction tank 3 and the fifth solenoid valve 17 is provided with a pressure transmitter and a branch that is connected with the first solenoid valve in turn. Seven solenoid valves 19, the first compressor 8 air inlets, the first compressor 8 gas outlets, the eighth solenoid valve 20 are connected to the gas storage tank 4, and the pipeline between the sixth solenoid valve 18 and the gas storage tank 4 is provided with Pressure transmitter; the pipeline between the third solenoid valve 15 and the fourth solenoid valve 16 is provided with two branches, the first branch is connected with one end of the ninth solenoid valve 21, the second branch is connected with the thirteenth solenoid valve One end of the electromagnetic valve 25 is connected, the other end of the ninth electromagnetic valve 21 is connected with the right interface 5-3 on the top cover 5-1 of the precipitation tank 5 through a pipeline, and the other end of the thirteenth electromagnetic valve 25 is connected with the vacuum pump through a pipeline. 9 is connected to the air inlet; the left interface 5-4 on the top cover 5-1 of the desolventizing tank 5 is connected to the concentrated solution outlet on the top of the membrane module 6 through the pipeline and the eleventh solenoid valve 23;

膜组件6底部的溶剂进口通过管道依次经溶剂泵12和第十电磁阀22后与脱溶罐5底部的出口5-9相连,出口5-9与第十电磁阀22之间管道接一支管与第十九电磁阀31的一端相连,阀门31的另一端与第二管接口B相连;真空泵9的出气口经管道和第十五电磁阀27与缓冲罐7的左侧壁的接口相连,真空泵9的出气口与第十五电磁阀27之间的管道设有一支路与第十四电磁阀26的一端相连,第十四电磁阀26的另一端连有第三管接口C;The solvent inlet at the bottom of the membrane module 6 is connected to the outlet 5-9 at the bottom of the desolvation tank 5 through the pipeline through the solvent pump 12 and the tenth solenoid valve 22 in sequence, and a pipe is connected between the outlet 5-9 and the tenth solenoid valve 22 It is connected to one end of the nineteenth electromagnetic valve 31, and the other end of the valve 31 is connected to the second pipe interface B; the gas outlet of the vacuum pump 9 is connected to the interface on the left side wall of the buffer tank 7 through the pipeline and the fifteenth electromagnetic valve 27, The pipeline between the air outlet of the vacuum pump 9 and the fifteenth solenoid valve 27 is provided with a branch connected to one end of the fourteenth solenoid valve 26, and the other end of the fourteenth solenoid valve 26 is connected to a third pipe interface C;

缓冲罐7的顶部的接口经管道和第十六电磁阀28与第四电磁阀16和第十三电磁阀25之间的管道相连,缓冲罐7底部的接口经管道和第十七电磁阀29与第四管接口D相连,缓冲罐7右侧壁的接口通过管道依次经第二压缩机10、热交换器11和第十八电磁阀30与溶剂罐1顶部的接口相连;溶剂罐1顶部的接口与第十八电磁阀30之间管路设有压力变送器和一支路管与第一电磁阀13的一端相连,第一电磁阀13的另一端与第一管接口A相连。The interface on the top of the buffer tank 7 is connected to the pipeline between the sixteenth electromagnetic valve 28 and the fourth electromagnetic valve 16 and the thirteenth electromagnetic valve 25 through the pipeline, and the interface at the bottom of the buffer tank 7 is connected to the seventeenth electromagnetic valve 29 through the pipeline. It is connected with the fourth pipe interface D, and the interface on the right side wall of the buffer tank 7 is connected to the interface on the top of the solvent tank 1 through the pipeline through the second compressor 10, the heat exchanger 11 and the eighteenth solenoid valve 30 in turn; the top of the solvent tank 1 The pipeline between the interface of the valve and the eighteenth solenoid valve 30 is provided with a pressure transmitter and a branch pipe connected to one end of the first solenoid valve 13, and the other end of the first solenoid valve 13 is connected to the first pipe interface A.

按上述方案,萃取罐3包括顶盖3-1、筒体3-2和底盖3-3,顶盖3-1的顶部外侧中央设有上接口3-4,顶盖3-1经法兰与筒体3-2上端相连,筒体3-2的内部上端设有上过滤板3-5,靠近上过滤板3-5的左下侧的筒体3-2外壁上设有进料管3-6,筒体3-2的内部下端设有斜置的下过滤板3-8,靠近下过滤板3-8右上侧的筒体3-2上设有出料管3-9,进料管3-6和出料管3-9之间的筒体3-2外侧覆盖有水循环夹套3-7,筒体3-2的左外侧靠近水循环夹套3-7处设有温度传感器,进料管3-6经法兰与进料电磁阀3-10相连,出料管3-9经法兰与出料电磁阀3-11相连,筒体3-2的下端经法兰与底盖3-3相连,底盖3-3的底部中央外侧设下接口3-14。According to the above scheme, the extraction tank 3 includes a top cover 3-1, a cylinder body 3-2 and a bottom cover 3-3, and the top outer center of the top cover 3-1 is provided with an upper interface 3-4, and the top cover 3-1 is obtained by the method. The blue is connected to the upper end of the cylinder body 3-2, the inner upper end of the cylinder body 3-2 is provided with an upper filter plate 3-5, and the outer wall of the cylinder body 3-2 near the lower left side of the upper filter plate 3-5 is provided with a feed pipe 3-6, the inner lower end of the cylinder 3-2 is provided with an inclined lower filter plate 3-8, and the cylinder 3-2 near the upper right side of the lower filter plate 3-8 is provided with a discharge pipe 3-9, The outside of the cylinder 3-2 between the material pipe 3-6 and the discharge pipe 3-9 is covered with a water circulation jacket 3-7, and a temperature sensor is provided on the left side of the cylinder 3-2 near the water circulation jacket 3-7 , the feed pipe 3-6 is connected to the feed solenoid valve 3-10 through the flange, the discharge pipe 3-9 is connected to the discharge solenoid valve 3-11 through the flange, and the lower end of the cylinder 3-2 is connected to the flange through the flange. The bottom cover 3-3 is connected to each other, and an interface 3-14 is set outside the center of the bottom of the bottom cover 3-3.

按上述方案,脱溶罐5包括顶盖5-1和罐体5-2,顶盖5-1的外侧分别设右接口5-3和左接口5-4,顶盖5-1的中央外侧设有磁力传动组件5-5,顶盖5-1的中央内侧设有与磁力传动组件5-5相配套的搅拌杆5-6,搅拌杆5-6上间隔设有“U型”搅拌叶5-7,顶盖5-1经法兰与罐体5-2上开口相连,罐体5-2的外侧壁覆盖有水循环夹套5-8,罐体5-2的底部外侧设有出口5-9,罐体5-2的底部设有温度传感器。According to the above scheme, the desolvation tank 5 includes a top cover 5-1 and a tank body 5-2, the outer side of the top cover 5-1 is respectively provided with a right interface 5-3 and a left interface 5-4, and the central outer side of the top cover 5-1 A magnetic transmission assembly 5-5 is provided, and a stirring rod 5-6 matched with the magnetic transmission assembly 5-5 is arranged on the inner side of the center of the top cover 5-1, and "U-shaped" stirring blades are arranged at intervals on the stirring rod 5-6 5-7, the top cover 5-1 is connected to the upper opening of the tank body 5-2 through the flange, the outer wall of the tank body 5-2 is covered with a water circulation jacket 5-8, and the bottom outside of the tank body 5-2 is provided with an outlet 5-9, the bottom of the tank body 5-2 is provided with a temperature sensor.

按上述方案,膜组件6由上封头、下封头、外筒体和超滤膜组成,上封头、下封头与外筒体两端分别经法兰连接,超滤膜位于上封头、下封头和外筒体构成的空间内部,上封头上设有浓缩液出口,下封头上设有溶液进口,外筒体的侧壁左下部设有透过液出口。According to the above scheme, the membrane module 6 is composed of an upper head, a lower head, an outer cylinder and an ultrafiltration membrane. Inside the space formed by the head, the lower head and the outer cylinder, the upper head is provided with a concentrated solution outlet, the lower head is provided with a solution inlet, and the lower left side wall of the outer cylinder is provided with a permeate outlet.

按上述方案,缓冲罐7由上封头和罐体组成,上封头和罐体经法兰连接,上封头的外侧中央设有接口,罐体的左右侧壁和底部中央分别设有接口,上封头的外侧设有压力变送器。According to the above scheme, the buffer tank 7 is composed of an upper head and a tank body, the upper head and the tank body are connected by flanges, the outer center of the upper head is provided with an interface, and the left and right side walls and the center of the bottom of the tank body are respectively provided with interfaces , There is a pressure transmitter on the outside of the upper head.

本发明的有益效果是:The beneficial effects of the present invention are:

1)本发明在亚临界流体萃取过程中充入一定压力的CO2气体(CO2气体的压力为1.5~10MPa),使亚临界流体体积膨胀,形成CO2膨胀亚临界液体,粘度和表面张力降低,溶解度增强(高溶剂强度),可显著降低亚临界流体(溶剂)使用量和增加亚临界流体萃取速率。1) In the present invention, a certain pressure of CO2 gas (the pressure of CO2 gas is 1.5-10MPa) is charged in the subcritical fluid extraction process, so that the volume of the subcritical fluid is expanded to form a CO2 expanded subcritical liquid, and the viscosity and surface tension Reduced, enhanced solubility (high solvent strength), can significantly reduce subcritical fluid (solvent) usage and increase subcritical fluid extraction rate.

2)CO2对亚临界流体(溶剂)的稀释作用以及提供的厌氧环境和阻燃特性,对于一些易燃的亚临界流体(乙烷、丙烷、丁烷等)来说大大增强了生产的安全,降低溶剂的易燃危险。2) The diluting effect of CO2 on the subcritical fluid (solvent) and the anaerobic environment and flame retardancy provided greatly enhance the production efficiency for some flammable subcritical fluids (ethane, propane, butane, etc.) Safe, reducing the flammability hazard of solvents.

3)本发明在回收萃取混合液中溶剂时,先采用膜组件(超滤膜)浓缩萃取混合液,从而无相变回收大部分亚临界流体(溶剂),再采用减压蒸发,压缩液化的方式回收剩余部分溶剂,大大降低能耗,提高溶剂回收效率。3) When the present invention reclaims the solvent in the extraction mixed liquid, the membrane module (ultrafiltration membrane) is used to concentrate the extracted mixed liquid first, so that most of the subcritical fluid (solvent) is recovered without phase change, and then evaporated under reduced pressure to compress the liquefied The remaining part of the solvent is recovered by means of a method, which greatly reduces energy consumption and improves the efficiency of solvent recovery.

附图说明Description of drawings

图1为本发明的工艺流程图。Fig. 1 is a process flow diagram of the present invention.

图2为本发明一种亚临界流体萃取脂质的装置中萃取罐的结构示意图。Fig. 2 is a structural schematic diagram of an extraction tank in a subcritical fluid extraction device of the present invention.

图3为本发明一种亚临界流体萃取脂质的装置中脱溶罐的结构示意图。Fig. 3 is a schematic structural diagram of a desolvation tank in a subcritical fluid extraction device of the present invention.

图中:A-第一管接口,B-第二管接口,C-第三管接口,D-第四管接口;1-溶剂罐,2-调节计量罐,3-萃取罐,4-气体贮罐,5-脱溶罐,6-膜组件,7-缓冲罐,8-第一压缩机,9-真空泵,10-第二压缩机,11-热交换器,12-溶剂泵,13-第一电磁阀、14-第二电磁阀、15-第三电磁阀、16-第四电磁阀、17-第五电磁阀、18-第六电磁阀、19-第七电磁阀、20-第八电磁阀、21-第九电磁阀、22-第十电磁阀、23-第十一电磁阀、24-第十二电磁阀、25-第十三电磁阀、26-第十四电磁阀、27-第十五电磁阀、28-第十六电磁阀、29-第十七电磁阀、30-第十八电磁阀、31-第十九电磁阀;In the figure: A-the first pipe interface, B-the second pipe interface, C-the third pipe interface, D-the fourth pipe interface; 1-solvent tank, 2-adjusting metering tank, 3-extraction tank, 4-gas Storage tank, 5-desolvation tank, 6-membrane module, 7-buffer tank, 8-first compressor, 9-vacuum pump, 10-second compressor, 11-heat exchanger, 12-solvent pump, 13- The first solenoid valve, 14-the second solenoid valve, 15-the third solenoid valve, 16-the fourth solenoid valve, 17-the fifth solenoid valve, 18-the sixth solenoid valve, 19-the seventh solenoid valve, 20-the first solenoid valve Eight solenoid valves, 21-ninth solenoid valve, 22-tenth solenoid valve, 23-eleventh solenoid valve, 24-twelfth solenoid valve, 25-thirteenth solenoid valve, 26-fourteenth solenoid valve, 27-fifteenth solenoid valve, 28-sixteenth solenoid valve, 29-seventeenth solenoid valve, 30-eighteenth solenoid valve, 31-nineteenth solenoid valve;

3-1—顶盖,3-2—筒体,3-3—底盖,3-4—上接口,3-5—上过滤板,3-6—进料管,3-7—水循环夹套,3-8—下过滤板,3-9—出料管,3-10—进料电磁阀,3-11—出料电磁阀,3-12—第一阀门清洁喷头、3-13—第二阀门清洁喷头,3-14—下接口;3-1—top cover, 3-2—cylinder, 3-3—bottom cover, 3-4—upper interface, 3-5—upper filter plate, 3-6—feeding pipe, 3-7—water circulation clamp Set, 3-8—lower filter plate, 3-9—discharge pipe, 3-10—feed solenoid valve, 3-11—discharge solenoid valve, 3-12—first valve cleaning nozzle, 3-13— The second valve cleans the nozzle, 3-14—the lower interface;

5-1—顶盖,5-2—罐体,5-3—右接口,5-4—左接口,5-5—磁力传动组件,5-6—搅拌杆,5-7—搅拌叶,5-8—水循环夹套,5-9—出口。5-1—top cover, 5-2—tank body, 5-3—right interface, 5-4—left interface, 5-5—magnetic drive assembly, 5-6—stirring rod, 5-7—stirring blade, 5-8—water circulation jacket, 5-9—exit.

具体实施方式detailed description

下面结合附图来描述本发明的优选方案;它包含在本发明保护的范围之内,但不限制本发明。The preferred solution of the present invention is described below in conjunction with the accompanying drawings; it is included in the protection scope of the present invention, but does not limit the present invention.

如图1-3所示,一种亚临界流体萃取脂质的方法,包括如下步骤:As shown in Figure 1-3, a kind of method for subcritical fluid extraction lipid, comprises the steps:

1)一种亚临界流体萃取脂质的装置的准备:一种亚临界流体萃取脂质的装置,包括溶剂罐1、调节计量罐2、萃取罐3、气体贮罐4、脱溶罐5、膜组件6、缓冲罐7、第一压缩机8、真空泵9、第二压缩机10、热交换器11、溶剂泵12和中央电控单元;溶剂罐1的顶部和底部中央分别设有接口;调节计量罐2的顶部、底部中央和左侧壁上部分别设有接口(图1的左边为左),调节计量罐2的右侧壁设有液位计;1) Preparation of a device for subcritical fluid extraction of lipids: a device for subcritical fluid extraction of lipids, including solvent tank 1, regulating metering tank 2, extraction tank 3, gas storage tank 4, desolvation tank 5, Membrane module 6, buffer tank 7, first compressor 8, vacuum pump 9, second compressor 10, heat exchanger 11, solvent pump 12 and central electronic control unit; the top and bottom centers of solvent tank 1 are provided with interfaces respectively; The top, the center of the bottom, and the upper part of the left side wall of the regulating metering tank 2 are respectively provided with interfaces (the left side of Fig. 1 is left), and the right side wall of the regulating metering tank 2 is provided with a liquid level gauge;

萃取罐3包括顶盖3-1、筒体3-2和底盖3-3,顶盖3-1的顶部外侧中央设有上接口3-4,顶盖3-1经法兰与筒体3-2上端相连,筒体3-2的内部上端设有上过滤板3-5,靠近上过滤板3-5的左下侧的筒体3-2外壁上设有进料管3-6,筒体3-2的内部下端设有斜置(左侧高,右侧低)的下过滤板3-8,靠近下过滤板3-8右上侧的筒体3-2上设有出料管3-9,进料管3-6和出料管3-9之间的筒体3-2外侧覆盖有水循环夹套3-7,筒体3-2的左外侧靠近水循环夹套3-7处设有温度传感器,进料管3-6经法兰与进料电磁阀3-10相连,出料管3-9经法兰与出料电磁阀3-11相连,进料电磁阀3-10的管壁上设有上、下两个阀门清洁喷头3-12,出料电磁阀3-11管壁上设有上、下两个阀门清洁喷头3-13(用于在阀门闭合前喷出高压空气将留存在阀门密封面上的物料清理出去,保证阀门的高压气密性),筒体3-2的下端经法兰与底盖3-3相连,底盖3-3的底部中央外侧设下接口3-14;The extraction tank 3 includes a top cover 3-1, a cylinder body 3-2 and a bottom cover 3-3. The top outer center of the top cover 3-1 is provided with an upper interface 3-4, and the top cover 3-1 is connected to the cylinder body through a flange. The upper ends of the 3-2 are connected, and the inner upper end of the cylinder 3-2 is provided with an upper filter plate 3-5, and the outer wall of the cylinder 3-2 near the lower left side of the upper filter plate 3-5 is provided with a feed pipe 3-6, The inner lower end of the cylinder 3-2 is provided with a lower filter plate 3-8 inclined (higher on the left side and lower on the right side), and a discharge pipe is provided on the cylinder 3-2 near the upper right side of the lower filter plate 3-8 3-9, the outside of the cylinder 3-2 between the feed pipe 3-6 and the discharge pipe 3-9 is covered with a water circulation jacket 3-7, and the left outside of the cylinder 3-2 is close to the water circulation jacket 3-7 There is a temperature sensor, the feed pipe 3-6 is connected to the feed solenoid valve 3-10 through the flange, the discharge pipe 3-9 is connected to the discharge solenoid valve 3-11 through the flange, and the feed solenoid valve 3- The pipe wall of 10 is provided with upper and lower two valve cleaning nozzles 3-12, and the discharge electromagnetic valve 3-11 pipe wall is provided with upper and lower valve cleaning nozzles 3-13 (for spraying before the valve is closed). The high-pressure air will clear out the material remaining on the sealing surface of the valve to ensure the high-pressure airtightness of the valve), the lower end of the cylinder 3-2 is connected with the bottom cover 3-3 through the flange, and the bottom center of the bottom cover 3-3 Interface 3-14 is set on the outside;

脱溶罐5包括顶盖5-1和罐体5-2,顶盖5-1的外侧分别设右接口5-3和左接口5-4,顶盖5-1的中央外侧设有磁力传动组件5-5,顶盖5-1的中央内侧设有与磁力传动组件5-5相配套的搅拌杆5-6,搅拌杆5-6上间隔设有“U型”搅拌叶5-7,顶盖5-1经法兰与罐体5-2上开口相连,罐体5-2的外侧壁覆盖有水循环夹套5-8,罐体5-2的底部中央外侧设有出口5-9,罐体5-2的底部设有温度传感器;The desolvation tank 5 includes a top cover 5-1 and a tank body 5-2, the outer side of the top cover 5-1 is provided with a right interface 5-3 and a left interface 5-4 respectively, and the central outer side of the top cover 5-1 is provided with a magnetic drive Component 5-5, the central inner side of the top cover 5-1 is provided with a stirring rod 5-6 matched with the magnetic drive component 5-5, and the stirring rod 5-6 is provided with "U-shaped" stirring blades 5-7 at intervals, The top cover 5-1 is connected to the upper opening of the tank body 5-2 through the flange, the outer wall of the tank body 5-2 is covered with a water circulation jacket 5-8, and the bottom central outer side of the tank body 5-2 is provided with an outlet 5-9 , the bottom of the tank body 5-2 is provided with a temperature sensor;

膜组件6由上封头、下封头、外筒体和超滤膜组成,上封头、下封头与外筒体两端分别经法兰连接,超滤膜位于上封头、下封头和外筒体构成的空间内部,上封头上设有浓缩液出口,下封头上设有溶液进口,外筒体的侧壁左下部设有透过液出口;Membrane module 6 is composed of upper head, lower head, outer cylinder and ultrafiltration membrane. The upper head, lower head and the two ends of the outer cylinder are respectively connected by flanges. Inside the space formed by the head and the outer cylinder, the upper head is provided with a concentrated liquid outlet, the lower head is provided with a solution inlet, and the lower left part of the side wall of the outer cylinder is provided with a permeate outlet;

缓冲罐7由上封头和罐体组成,上封头和罐体经法兰连接,上封头的外侧中央设有接口,罐体的左右侧壁(两侧壁)和底部中央分别设有接口,上封头的外侧设有压力变送器;The buffer tank 7 is composed of an upper head and a tank body, the upper head and the tank body are connected by flanges, the outer center of the upper head is provided with an interface, and the left and right side walls (both side walls) and the center of the bottom of the tank body are respectively provided with Interface, the outer side of the upper head is provided with a pressure transmitter;

所述的溶剂罐1的底部接口(底部的接口)经管道和第二电磁阀14与调节计量罐2顶部接口(顶部的接口)相连;调节计量罐2左侧壁的接口经管道和第十二电磁阀24与膜组件6的侧壁的透过液出口相连,调节计量罐2左侧壁的接口和第十二电磁阀24间的管道设有压力变送器,调节计量罐2底部中央的接口通过管道依次经第三电磁阀15和第四电磁阀16与萃取罐3的底盖3-3上的下接口(底部接口)3-14相连;萃取罐3顶部的上接口3-4通过管道依次经第五电磁阀17、第一压缩机8出气口、第一压缩机8进气口和第六电磁阀18与气体贮罐4相连,萃取罐3顶部的上接口3-4与第五电磁阀17之间管道上设有压力变送器和一支路依次与第七电磁阀19、第一压缩机8进气口、第一压缩机8出气口、第八电磁阀20和气体贮罐4相连,第六电磁阀18与气体贮罐4之间管道上设有压力变送器;第三电磁阀15与第四电磁阀16之间的管道设有二条支路,第一条支路与第九电磁阀21的一端相连,第二条支路与第十三电磁阀25的一端相连,第九电磁阀21的另一端经管道与脱溶罐5的顶盖5-1上的右接口5-3相连,第十三电磁阀25的另一端经管道与真空泵9的进气口相连;脱溶罐5的顶盖5-1上的左接口5-4经管道和第十一电磁阀23与膜组件6顶部(上封头上)的浓缩液出口相连;The bottom port (bottom port) of the solvent tank 1 is connected to the top port (top port) of the regulating metering tank 2 through the pipeline and the second electromagnetic valve 14; The second solenoid valve 24 is connected to the permeate outlet of the side wall of the membrane module 6, and the pipeline between the interface on the left side wall of the adjustment metering tank 2 and the twelfth solenoid valve 24 is provided with a pressure transmitter, and the center of the bottom of the metering tank 2 is adjusted. The interface of the extraction tank 3 is connected to the lower interface (bottom interface) 3-14 on the bottom cover 3-3 of the extraction tank 3 through the third electromagnetic valve 15 and the fourth electromagnetic valve 16 successively through the pipeline; Through the pipeline, the fifth solenoid valve 17, the gas outlet of the first compressor 8, the air inlet of the first compressor 8 and the sixth solenoid valve 18 are connected to the gas storage tank 4 successively, and the upper interface 3-4 on the top of the extraction tank 3 is connected with the gas storage tank 4. The pipeline between the fifth electromagnetic valve 17 is provided with a pressure transmitter and a branch which are connected successively with the seventh electromagnetic valve 19, the air inlet of the first compressor 8, the air outlet of the first compressor 8, the eighth electromagnetic valve 20 and The gas storage tank 4 is connected, and the pipeline between the sixth electromagnetic valve 18 and the gas storage tank 4 is provided with a pressure transmitter; the pipeline between the third electromagnetic valve 15 and the fourth electromagnetic valve 16 is provided with two branches, the first One branch is connected with one end of the ninth solenoid valve 21, the second branch is connected with one end of the thirteenth solenoid valve 25, and the other end of the ninth solenoid valve 21 is connected with the top cover 5-1 of the precipitation tank 5 through the pipeline. The right interface 5-3 on the top is connected, and the other end of the thirteenth solenoid valve 25 is connected to the air inlet of the vacuum pump 9 through a pipeline; the left interface 5-4 on the top cover 5-1 of the precipitation tank 5 is connected to the first 11. Solenoid valve 23 is connected with the concentrated solution outlet at the top of membrane module 6 (on the upper head);

膜组件6底部(下封头上)的溶剂进口通过管道依次经溶剂泵12和第十电磁阀22后与脱溶罐5底部的出口5-9相连,出口5-9与第十电磁阀22之间管道接一支管与第十九电磁阀31的一端相连,阀门31的另一端与第二管接口B相连;真空泵9的出气口经管道和第十五电磁阀27与缓冲罐7的左侧壁的接口相连,真空泵9的出气口与第十五电磁阀27之间的管道设有一支路与第十四电磁阀26的一端相连,第十四电磁阀26的另一端连有第三管接口C;The solvent inlet at the bottom of the membrane module 6 (on the lower head) is connected to the outlet 5-9 at the bottom of the precipitation tank 5 through the pipeline through the solvent pump 12 and the tenth electromagnetic valve 22 in sequence, and the outlet 5-9 is connected to the tenth electromagnetic valve 22 A pipe between the pipes is connected to one end of the nineteenth electromagnetic valve 31, and the other end of the valve 31 is connected to the second pipe interface B; The interface of the side wall is connected, and the pipeline between the air outlet of the vacuum pump 9 and the fifteenth solenoid valve 27 is provided with a branch and connected with one end of the fourteenth solenoid valve 26, and the other end of the fourteenth solenoid valve 26 is connected with a third pipe interface C;

缓冲罐7的顶部(上封头上)的接口经管道和第十六电磁阀28与第四电磁阀16和第十三电磁阀25之间的管道(第二条支路)相连,缓冲罐7底部的接口经管道和第十七电磁阀29与第四管接口D相连,缓冲罐7右侧壁的接口通过管道依次经第二压缩机10、热交换器11(用于溶剂压缩的放热过程与脱溶过程减压蒸发所需吸热过程通过循环水进行热交换)和第十八电磁阀30与溶剂罐1顶部的接口相连;溶剂罐1顶部的接口与第十八电磁阀30之间管路设有压力变送器和一支路管与第一电磁阀13的一端相连,第一电磁阀13的另一端与第一管接口A相连;The interface on the top of the buffer tank 7 (on the upper head) is connected to the pipeline (second branch) between the sixteenth electromagnetic valve 28 and the fourth electromagnetic valve 16 and the thirteenth electromagnetic valve 25 through the pipeline, and the buffer tank The interface at the bottom of 7 is connected to the fourth pipe interface D through the pipeline and the seventeenth electromagnetic valve 29, and the interface on the right side wall of the buffer tank 7 passes through the pipeline in turn through the second compressor 10, heat exchanger 11 (for solvent compression) The endothermic process required for decompression and evaporation of the thermal process and the precipitating process is carried out heat exchange through circulating water) and the eighteenth electromagnetic valve 30 is connected with the interface on the top of the solvent tank 1; the interface on the top of the solvent tank 1 is connected with the eighteenth electromagnetic valve 30 The intermediate pipeline is provided with a pressure transmitter and a branch pipe connected to one end of the first solenoid valve 13, and the other end of the first solenoid valve 13 is connected to the first pipe interface A;

所述的中央电控单元由工控计算机、设备控制数据采集系统组成,可对整个装置的阀门开闭,设备启停,物料称量和输送,压力、温度、液位、转速和时间工艺参数进行远程自动控制,从而实现整个萃取过程的自动化运行;The central electronic control unit is composed of an industrial control computer and an equipment control data acquisition system, which can control the valve opening and closing of the entire device, equipment start and stop, material weighing and delivery, pressure, temperature, liquid level, speed and time process parameters. Remote automatic control, so as to realize the automatic operation of the whole extraction process;

2)待萃取物料的预处理:将待萃取物料除杂(去石、去铁和去除其它杂质)后,经轧胚制成薄片,经称量后装入料仓中暂存;启动真空泵9将萃取罐3中的空气抽尽,使真空度达到-0.09MPa(绝对压力0.01MPa)以下,料仓中的物料经进料电磁阀3-10进入萃取罐3中(闭合进料电磁阀3-10前先通过阀门清洁喷头3-12中喷出的高压空气对阀门密封面上的物料进行清理,然后闭合进料电磁阀3-10和其它相关阀门,将与真空泵9相连通的第四电磁阀16、第十三电磁阀25和第十四电磁阀26打开);2) Pretreatment of the material to be extracted: After removing impurities (removing stone, iron and other impurities), the material to be extracted is made into thin slices, weighed and put into the silo for temporary storage; start the vacuum pump 9 Evacuate the air in the extraction tank 3 to make the vacuum reach below -0.09MPa (absolute pressure 0.01MPa), and the material in the feed bin enters the extraction tank 3 through the feed solenoid valve 3-10 (close the feed solenoid valve 3 Before -10, the material on the sealing surface of the valve is cleaned by the high-pressure air sprayed from the valve cleaning nozzle 3-12, and then the feeding electromagnetic valve 3-10 and other related valves are closed, and the fourth valve connected with the vacuum pump 9 Electromagnetic valve 16, the thirteenth electromagnetic valve 25 and the fourteenth electromagnetic valve 26 are opened);

3)物料的亚临界流体萃取:将溶剂罐1中贮存的亚临界流体(液态溶剂)经调节计量罐2计量后注入萃取罐3中,设置料溶比(质量/体积比)为1g﹕2~8mL,然后将气体贮罐4中的气体(经第六电磁阀18、第一压缩机8的进气口、第一压缩机8的出气口和第五电磁阀17)充入萃取罐3中,使萃取罐3的压力达到1.5~10MPa导致亚临界流体膨胀以增强萃取效果,控制水循环夹套3-7水温使萃取罐3内的温度为10~70℃,萃取时间为5~60min/次;萃取过程中,物料中的脂质不断溶解到亚临界流体中,形成萃取混合液;萃取过程完成后,通过第一压缩机8将气体回收(经第七电磁阀19、第一压缩机8的进气口、第一压缩机8的出气口和第八电磁阀20)到气体贮罐4中,直到萃取罐3的压力下降到1.0~3.0MPa;3) Subcritical fluid extraction of materials: the subcritical fluid (liquid solvent) stored in the solvent tank 1 is injected into the extraction tank 3 after being measured by the metering tank 2, and the material-solvent ratio (mass/volume ratio) is set to 1g:2 ~8mL, then the gas in the gas storage tank 4 (through the sixth solenoid valve 18, the inlet of the first compressor 8, the gas outlet of the first compressor 8 and the fifth solenoid valve 17) is filled into the extraction tank 3 In the process, make the pressure of the extraction tank 3 reach 1.5-10MPa to cause the subcritical fluid to expand to enhance the extraction effect, control the water temperature of the water circulation jacket 3-7 to make the temperature in the extraction tank 3 10-70°C, and the extraction time is 5-60min/ time; during the extraction process, the lipid in the material is continuously dissolved in the subcritical fluid to form an extraction mixed solution; after the extraction process is completed, the gas is reclaimed by the first compressor 8 (through the seventh electromagnetic valve 19, the first compressor 8, the gas outlet of the first compressor 8 and the eighth electromagnetic valve 20) into the gas storage tank 4, until the pressure of the extraction tank 3 drops to 1.0~3.0MPa;

4)脂质混合物的浓缩:启动真空泵9(开启第九电磁阀21、第十三电磁阀25和第十四电磁阀26)将脱溶罐5和膜组件6中的空气抽尽,使真空度达到-0.09MPa(绝对压力0.01MPa);萃取混合液(脂质与亚临界流体的混合液)经萃取罐3中下过滤板3-8过滤后,经第四电磁阀16、第九电磁阀21进入脱溶罐5中;启动溶剂泵12,将萃取混合液泵入膜组件6中进行超滤,调节第十一电磁阀23的开合程度,从而控制膜组件6的溶剂进口处的液体压力为0.8~2.6MPa,萃取混合液中的溶剂(亚临界流体)透过膜进入调节计量罐2中被回收重复利用,大分子脂质被膜截留,循环浓缩直到脱溶罐5中萃取混合液浓度上升为60%~90%[(g/g)×100%];4) Concentration of the lipid mixture: start the vacuum pump 9 (open the ninth solenoid valve 21, the thirteenth solenoid valve 25 and the fourteenth solenoid valve 26) to exhaust the air in the precipitating tank 5 and the membrane module 6 to make the vacuum pressure reaches -0.09MPa (absolute pressure 0.01MPa); the extraction mixed solution (the mixed solution of lipid and subcritical fluid) is filtered through the middle and lower filter plate 3-8 of the extraction tank 3, and then passed through the fourth electromagnetic valve 16, the ninth electromagnetic valve The valve 21 enters the desolvation tank 5; the solvent pump 12 is started to pump the extraction mixture into the membrane module 6 for ultrafiltration, and the degree of opening and closing of the eleventh solenoid valve 23 is adjusted to control the solvent inlet of the membrane module 6. The liquid pressure is 0.8-2.6MPa. The solvent (subcritical fluid) in the extraction mixture passes through the membrane and enters the regulating metering tank 2 to be recycled and reused. The macromolecular lipids are trapped by the membrane and concentrated in a cycle until the extraction and mixing in the desolventization tank 5 Liquid concentration increased to 60% ~ 90% [(g/g) × 100%];

5)脂质分离和脱溶:萃取混合液缩完成后,控制水循环夹套5-8水温使脱溶罐5温度为20~80℃,开启磁力搅拌转速为50~600r/min(磁力搅拌器,搅拌杆的转速为50~600r/min),开启真空泵9(关闭第十四电磁阀26,开启第十五电磁阀27)和第二压缩机10将脱溶罐5中的浓缩的萃取混合液进行减压蒸发直至脱溶罐5的压力降到-0.09MPa(绝对压力0.01MPa)以下并持续5min以上,蒸发的溶剂(即亚临界流体)在第二压缩机10中被压缩液化,经热交换器11冷却后,回到溶剂罐1进行循环利用;脱溶后的脂质萃取物经第十九电磁阀31和第二管接口B排出;5) Lipid separation and precipitation: After the extraction mixture shrinks, control the water temperature of the water circulation jacket 5-8 so that the temperature of the precipitation tank 5 is 20-80°C, and the magnetic stirring speed is 50-600r/min (magnetic stirrer , the rotating speed of stirring bar is 50~600r/min), open vacuum pump 9 (close the 14th solenoid valve 26, open the 15th solenoid valve 27) and the second compressor 10 will the concentrated extraction in the precipitation tank 5 mix The liquid is evaporated under reduced pressure until the pressure of the desolvation tank 5 drops below -0.09MPa (absolute pressure 0.01MPa) and lasts for more than 5min. The evaporated solvent (i.e. subcritical fluid) is compressed and liquefied in the second compressor 10. After the heat exchanger 11 is cooled, return to the solvent tank 1 for recycling; the lipid extract after precipitation is discharged through the nineteenth electromagnetic valve 31 and the second pipe interface B;

6)物料重复萃取和脱溶:如一次萃取不完全,可以重复步骤3)、4)、5)进行1~3次的重复萃取;多次萃取过程结束后,开启真空泵9(关闭第十四电磁阀26,开启第十五电磁阀27)和第二压缩机10对萃取罐3中物料的残留溶剂进行减压蒸发直至萃取罐3的压力降到-0.09MPa(绝对压力0.01MPa)以下并持续5min以上,蒸发的溶剂在第二压缩机10中被压缩液化,经热交换器11冷却后,回到溶剂罐1进行循环利用;脱溶后的物料(即脂质被萃取后的剩余物)经出料电磁阀3-11被吸出萃取罐3。6) Repeated extraction and precipitation of materials: if one extraction is not complete, repeat steps 3), 4), and 5) for 1 to 3 repeated extractions; after multiple extractions, turn on the vacuum pump 9 (turn off the fourteenth Solenoid valve 26, open the 15th solenoid valve 27) and second compressor 10 carry out decompression evaporation to the residual solvent of material in extraction tank 3 until the pressure of extraction tank 3 drops below-0.09MPa (absolute pressure 0.01MPa) and Continue more than 5min, the evaporated solvent is compressed and liquefied in the second compressor 10, and after being cooled by the heat exchanger 11, returns to the solvent tank 1 for recycling; the material after the precipitation (i.e. the residue after the lipid is extracted ) is sucked out of the extraction tank 3 through the discharge solenoid valve 3-11.

按上述方案,气体贮罐4中用于增强萃取效果的气体为CO2According to the above scheme, the gas used to enhance the extraction effect in the gas storage tank 4 is CO 2 .

按上述方案,膜组件6所填装的膜为陶瓷膜,其截留分子量为3kDa~12kDa。According to the above scheme, the membrane filled in the membrane module 6 is a ceramic membrane with a molecular weight cut-off of 3kDa-12kDa.

按上述方案,真空泵9采用隔膜真空泵,第一压缩机8和第二压缩机10采用隔膜压缩机。According to the above scheme, the vacuum pump 9 is a diaphragm vacuum pump, and the first compressor 8 and the second compressor 10 are diaphragm compressors.

按上述方案,亚临界流体(溶剂)为C2~C4低沸点烷烃及其衍生物:乙烷、丙烷、丁烷、异丁烷、R134a(四氟乙烷)中的任意一种或二种或二种以上按任意配比的混合物。According to the above scheme, the subcritical fluid (solvent) is C 2 ~C 4 low-boiling alkanes and their derivatives: any one or both of ethane, propane, butane, isobutane, R134a (tetrafluoroethane) A mixture of one or more than two kinds in any proportion.

按上述方案,所述的待萃取物料为油菜籽、大豆、花生、芝麻、火麻仁、油茶籽、胡麻、核桃仁的籽粒或是压榨饼。According to the above scheme, the material to be extracted is rapeseed, soybean, peanut, sesame, hemp seed, camellia oleifera seed, flax, walnut kernel or pressed cake.

实施例1:CO2辅助亚临界丁烷从油菜籽中萃取油脂Example 1: CO assisted subcritical butane extraction of oil from rapeseed

1)一种亚临界流体萃取脂质的装置的准备:同上;1) Preparation of a device for subcritical fluid extraction of lipids: same as above;

2)待萃取物料的预处理:将油菜籽除杂(去石、去铁和去除其它杂质)后,经轧胚制成薄片(胚片厚度为0.5mm),经称量100kg轧胚后的油菜籽装入料仓中暂存;启动真空泵9将萃取罐3中的空气抽尽,使真空度达到-0.09MPa(绝对压力0.01MPa)以下;料仓中的物料经进料电磁阀3-10进入萃取罐3中(闭合进料电磁阀3-10前先通过阀门清洁喷头3-12中喷出的高压空气对阀门密封面上的物料进行清理,然后闭合进料电磁阀3-10和其它相关阀门,将与真空泵9相连通的第四电磁阀16、第十三电磁阀25和第十四电磁阀26打开)。2) Pretreatment of the material to be extracted: After the rapeseed is removed of impurities (removing stones, iron and other impurities), it is rolled into thin slices (thickness of the embryo sheet is 0.5mm), and 100kg of the embryo after weighing is weighed. Put the rapeseed into the silo for temporary storage; start the vacuum pump 9 to exhaust the air in the extraction tank 3, so that the vacuum degree reaches below -0.09MPa (absolute pressure 0.01MPa); the material in the silo passes through the feeding electromagnetic valve 3- 10 enters the extraction tank 3 (before closing the feed electromagnetic valve 3-10, the high-pressure air ejected from the valve cleaning nozzle 3-12 cleans the material on the valve sealing surface, and then closes the feed electromagnetic valve 3-10 and Other relevant valves, the fourth electromagnetic valve 16, the thirteenth electromagnetic valve 25 and the fourteenth electromagnetic valve 26 that are communicated with the vacuum pump 9 are opened).

3)物料的亚临界流体萃取:将溶剂罐1中贮存的丁烷(亚临界流体)经调节计量罐2计量后注入萃取罐3中,设置料溶比(质量/体积比)为1g﹕3mL,然后将气体贮罐4中的CO2气体(经第六电磁阀18、第一压缩机8的进气口、第一压缩机8的出气口和第五电磁阀17)充入萃取罐3中,使萃取罐3的压力达到7MPa导致亚临界流体膨胀以增强萃取效果(CO2气体的压力为7MPa,),控制水循环夹套3-7水温使萃取罐3温度为40℃,萃取时间为20min/次;萃取过程中,物料中的脂质不断溶解到亚临界流体中,形成萃取混合液;萃取过程完成后,通过第一压缩机8将气体回收(经第七电磁阀19、第一压缩机8的进气口、第一压缩机8的出气口和第八电磁阀20)到气体贮罐4中,直到萃取罐3的压力下降到1.2MPa。3) Subcritical fluid extraction of materials: the butane (subcritical fluid) stored in the solvent tank 1 is metered by the metering tank 2 and injected into the extraction tank 3, and the material-solvent ratio (mass/volume ratio) is set to 1g: 3mL , then the CO in the gas storage tank 4 Gas (through the sixth solenoid valve 18, the inlet of the first compressor 8, the gas outlet of the first compressor 8 and the fifth solenoid valve 17) is filled into the extraction tank 3 In, make the pressure of extraction tank 3 reach 7MPa and cause the expansion of subcritical fluid to enhance the extraction effect (the pressure of CO 2 gas is 7MPa,), control the water temperature of water circulation jacket 3-7 so that the temperature of extraction tank 3 is 40 ℃, and the extraction time is 20min/time; during the extraction process, the lipid in the material is continuously dissolved in the subcritical fluid to form an extraction mixed solution; after the extraction process is completed, the gas is recovered by the first compressor 8 (through the seventh electromagnetic valve 19, the first The air inlet of compressor 8, the air outlet of first compressor 8 and the eighth electromagnetic valve 20) are in the gas storage tank 4, until the pressure of extraction tank 3 drops to 1.2MPa.

4)脂质混合物的浓缩:启动真空泵9(开启第九电磁阀21、第十三电磁阀25和第十四电磁阀26)将脱溶罐5和膜组件6中的空气抽尽,使真空度达到-0.09MPa(绝对压力0.01MPa);萃取混合液(脂质与亚临界流体的混合液)经萃取罐3中下过滤板3-8过滤后,经第四电磁阀16、第九电磁阀21进入脱溶罐5中;启动溶剂泵12,将萃取混合液泵入膜组件6中进行超滤,调节第十一电磁阀23的开合程度,从而控制膜组件6溶剂进口液体压力为1.6MPa,萃取混合液中的溶剂透过膜进入调节计量罐2中被回收重复利用,大分子脂质被膜截留,循环浓缩直到脱溶罐5中萃取混合液浓度上升为70%(g/g)。4) Concentration of the lipid mixture: start the vacuum pump 9 (open the ninth solenoid valve 21, the thirteenth solenoid valve 25 and the fourteenth solenoid valve 26) to exhaust the air in the precipitating tank 5 and the membrane module 6 to make the vacuum pressure reaches -0.09MPa (absolute pressure 0.01MPa); the extraction mixed solution (the mixed solution of lipid and subcritical fluid) is filtered through the middle and lower filter plate 3-8 of the extraction tank 3, and then passed through the fourth electromagnetic valve 16, the ninth electromagnetic valve The valve 21 enters the desolvation tank 5; the solvent pump 12 is started to pump the extraction mixture into the membrane module 6 for ultrafiltration, and the degree of opening and closing of the eleventh solenoid valve 23 is adjusted to control the pressure of the solvent inlet liquid of the membrane module 6 as 1.6MPa, the solvent in the extraction mixture permeates the membrane and enters the adjustment metering tank 2 to be recycled and reused, the macromolecular lipids are intercepted by the membrane, and the concentration of the extraction mixture in the desolventization tank 5 rises to 70% (g/g ).

5)脂质分离和脱溶:萃取混合液缩完成后,控制水循环夹套5-8水温使脱溶罐5温度为60℃,开启磁力搅拌转速为200r/min,开启真空泵9(关闭第十四电磁阀26,开启第十五电磁阀27)和第二压缩机10将脱溶罐5中的浓缩萃取混合液进行减压蒸发直至脱溶罐5的压力降到-0.09MPa(绝对压力0.01MPa)以下并持续5min以上,蒸发的溶剂在第二压缩机10中被压缩液化,经热交换器11冷却后,回到溶剂罐1进行循环利用;脱溶后的菜籽油经第十九电磁阀31和第二管接口B排出。5) Lipid separation and precipitation: After the extraction mixture shrinks, control the water temperature of the water circulation jacket 5-8 so that the temperature of the precipitation tank 5 is 60°C, turn on the magnetic stirring speed to 200r/min, turn on the vacuum pump 9 (close the tenth Four electromagnetic valves 26, open the fifteenth electromagnetic valve 27) and the second compressor 10 carry out decompression and evaporation of the concentrated extraction mixed solution in the desolvation tank 5 until the pressure of the desolvation tank 5 drops to -0.09MPa (absolute pressure 0.01 MPa) and continue for more than 5min, the evaporated solvent is compressed and liquefied in the second compressor 10, and after being cooled by the heat exchanger 11, it returns to the solvent tank 1 for recycling; The solenoid valve 31 and the second pipe port B are discharged.

6)物料重复萃取和脱溶:重复步骤3)、4)、5)共进行2次的重复萃取;多次萃取过程结束后,开启真空泵9(关闭第十四电磁阀26,开启第十五电磁阀27)和第二压缩机10对萃取罐3中物料的残留溶剂进行减压蒸发直至萃取罐3的压力降到-0.09MPa(绝对压力0.01MPa)以下并持续5min以上,蒸发的溶剂在第二压缩机10中被压缩液化,经热交换器11冷却后,回到溶剂罐1进行循环利用;脱溶后的菜籽粕经出料电磁阀3-11被吸出萃取罐3。经检测,菜籽油中含残溶0.6ppm(说明该方法及装置可显著提高溶剂回收率),菜籽粕中残油0.8%(说明该方法及装置可显著提高萃取率),粕中残溶150ppm(说明该方法及装置可显著提高溶剂回收率)。6) Repeated extraction and precipitation of the material: Repeat steps 3), 4), and 5) to perform repeated extraction twice; after the multiple extraction processes, turn on the vacuum pump 9 (close the fourteenth electromagnetic valve 26, open the fifteenth Solenoid valve 27) and second compressor 10 carry out decompression evaporation to the residual solvent of material in extraction tank 3 until the pressure of extraction tank 3 drops below-0.09MPa (absolute pressure 0.01MPa) and continue more than 5min, the solvent of evaporation is in Compressed and liquefied in the second compressor 10, cooled by the heat exchanger 11, and then returned to the solvent tank 1 for recycling; the precipitated rapeseed meal is sucked out of the extraction tank 3 through the discharge solenoid valve 3-11. After testing, rapeseed oil contains 0.6ppm of residual solvent (illustrating that the method and device can significantly improve the solvent recovery rate), 0.8% of residual oil in rapeseed meal (illustrating that the method and device can significantly improve the extraction rate), and residual Solvent 150ppm (illustrates that this method and device can significantly improve solvent recovery rate).

实施例2:CO2辅助亚临界R134a从大豆中萃取磷脂Example 2: CO 2 Assisted Subcritical R134a Extraction of Phospholipids from Soybeans

1)一种亚临界流体萃取脂质的装置的准备:同上;1) Preparation of a device for subcritical fluid extraction of lipids: same as above;

2)待萃取物料的预处理:将大豆除杂(去石、去铁和去除其它杂质)后,经轧胚制成薄片(胚片厚度为0.4mm),经称量100kg轧胚后的大豆装入料仓中暂存;启动真空泵9将萃取罐3中的空气抽尽,使真空度达到-0.09MPa(绝对压力0.01MPa)以下;料仓中的物料经进料电磁阀3-10进入萃取罐3中(闭合进料电磁阀3-10前先通过阀门清洁喷头3-12中喷出的高压空气对阀门密封面上的物料进行清理,然后闭合进料电磁阀3-10和其它相关阀门,将与真空泵9相连通的第四电磁阀16、第十三电磁阀25和第十四电磁阀26打开)。2) Pretreatment of the material to be extracted: After removing impurities from the soybeans (removing stones, removing iron and other impurities), they are made into thin slices by flaking (thickness of the embryo sheet is 0.4mm), and 100kg of soybeans after flaking are weighed. Put it into the silo for temporary storage; start the vacuum pump 9 to exhaust the air in the extraction tank 3, so that the vacuum degree reaches below -0.09MPa (absolute pressure 0.01MPa); the material in the silo enters through the feed solenoid valve 3-10 In the extraction tank 3 (before closing the feed solenoid valve 3-10, the high-pressure air ejected from the valve cleaning nozzle 3-12 is used to clean the material on the valve sealing surface, and then close the feed solenoid valve 3-10 and other related valve, the fourth electromagnetic valve 16, the thirteenth electromagnetic valve 25 and the fourteenth electromagnetic valve 26 that are communicated with the vacuum pump 9 are opened).

3)物料的亚临界流体萃取:将溶剂罐1中贮存的四氟乙烷(R134a)经调节计量罐2计量后注入萃取罐3中,设置料溶比(质量/体积比)为1g﹕5mL,然后将气体贮罐4中的CO2气体(经第六电磁阀18、第一压缩机8的进气口、第一压缩机8的出气口和第五电磁阀17)充入萃取罐3中,使萃取罐3的压力达到6MPa导致亚临界流体膨胀以增强萃取效果,控制水循环夹套3-7水温使萃取罐3温度为30℃,萃取时间为30min/次;萃取过程中,物料中的脂质不断溶解到亚临界流体中,形成萃取混合液;萃取过程完成后,通过第一压缩机8将气体回收(经第七电磁阀19、第一压缩机8的进气口、第一压缩机8的出气口和第八电磁阀20)到气体贮罐4中,直到萃取罐3的压力下降到1.8MPa。3) Subcritical fluid extraction of materials: The tetrafluoroethane (R134a) stored in the solvent tank 1 is metered into the extraction tank 3 after adjusting the metering tank 2, and the material-solvent ratio (mass/volume ratio) is set to 1g: 5mL , then the CO in the gas storage tank 4 Gas (through the sixth solenoid valve 18, the inlet of the first compressor 8, the gas outlet of the first compressor 8 and the fifth solenoid valve 17) is filled into the extraction tank 3 In the process, make the pressure of the extraction tank 3 reach 6MPa to cause subcritical fluid expansion to enhance the extraction effect, control the water temperature of the water circulation jacket 3-7 so that the temperature of the extraction tank 3 is 30°C, and the extraction time is 30min/time; during the extraction process, in the material Lipids in the subcritical fluid are continuously dissolved into the subcritical fluid to form an extraction mixture; after the extraction process is completed, the gas is recovered by the first compressor 8 (through the seventh electromagnetic valve 19, the air inlet of the first compressor 8, the first The gas outlet of compressor 8 and the eighth electromagnetic valve 20) are in the gas storage tank 4, until the pressure of extraction tank 3 drops to 1.8MPa.

4)脂质混合物的浓缩:启动真空泵9(开启第九电磁阀21、第十三电磁阀25和第十四电磁阀26)将脱溶罐5和膜组件6中的空气抽尽,使真空度达到-0.09MPa(绝对压力0.01MPa);萃取混合液(脂质与亚临界流体的混合液)经萃取罐3中下过滤板3-8过滤后,经第四电磁阀16、第九电磁阀21进入脱溶罐5中;启动溶剂泵12,将萃取混合液泵入膜组件6中进行超滤,调节第十一电磁阀23的开合程度,从而控制膜组件6溶剂进口液体压力为2.0MPa,萃取混合液中的溶剂透过膜进入调节计量罐2中被回收重复利用,大分子脂质被膜截留,循环浓缩直到脱溶罐5中萃取混合液浓度上升为60%(g/g)。4) Concentration of the lipid mixture: start the vacuum pump 9 (open the ninth solenoid valve 21, the thirteenth solenoid valve 25 and the fourteenth solenoid valve 26) to exhaust the air in the precipitating tank 5 and the membrane module 6 to make the vacuum pressure reaches -0.09MPa (absolute pressure 0.01MPa); the extraction mixed solution (the mixed solution of lipid and subcritical fluid) is filtered through the middle and lower filter plate 3-8 of the extraction tank 3, and then passed through the fourth electromagnetic valve 16, the ninth electromagnetic valve The valve 21 enters the desolvation tank 5; the solvent pump 12 is started to pump the extraction mixture into the membrane module 6 for ultrafiltration, and the degree of opening and closing of the eleventh solenoid valve 23 is adjusted to control the pressure of the solvent inlet liquid of the membrane module 6 as 2.0MPa, the solvent in the extraction mixture permeates the membrane and enters the regulating metering tank 2 to be recycled and reused, the macromolecular lipids are intercepted by the membrane, and the concentration of the extraction mixture in the desolventization tank 5 rises to 60% (g/g ).

5)脂质分离和脱溶:萃取混合液缩完成后,控制水循环夹套5-8水温使脱溶罐5温度为60℃,开启磁力搅拌转速为230r/min,开启真空泵9(关闭第十四电磁阀26,开启第十五电磁阀27)和第二压缩机10将脱溶罐5中的浓缩萃取混合液进行减压蒸发直至脱溶罐5的压力降到-0.09MPa(绝对压力0.01MPa)以下并持续5min以上,蒸发的溶剂在第二压缩机10中被压缩液化,经热交换器11冷却后,回到溶剂罐1进行循环利用;脱溶后的大豆磷脂经第十九电磁阀31和第二管接口B排出。5) Lipid separation and precipitation: After the extraction mixture shrinks, control the water temperature of the water circulation jacket 5-8 so that the temperature of the precipitation tank 5 is 60°C, turn on the magnetic stirring speed to 230r/min, turn on the vacuum pump 9 (close the tenth Four electromagnetic valves 26, open the fifteenth electromagnetic valve 27) and the second compressor 10 carry out decompression and evaporation of the concentrated extraction mixed solution in the desolvation tank 5 until the pressure of the desolvation tank 5 drops to -0.09MPa (absolute pressure 0.01 MPa) and continue for more than 5min, the evaporated solvent is compressed and liquefied in the second compressor 10, and after being cooled by the heat exchanger 11, returns to the solvent tank 1 for recycling; Valve 31 and the second pipe connection B discharge.

6)物料重复萃取和脱溶:共进行1次萃取;萃取过程结束后,开启真空泵9(关闭第十四电磁阀26,开启第十五电磁阀27)和第二压缩机10对萃取罐3中物料的残留溶剂进行减压蒸发直至萃取罐3的压力降到-0.09MPa(绝对压力0.01MPa)以下并持续5min以上,蒸发的溶剂在第二压缩机10中被压缩液化,经热交换器11冷却后,回到溶剂罐1进行循环利用;脱溶后的大豆粕经出料电磁阀3-11被吸出萃取罐3。经检测,大豆磷脂提取率为90%(说明该方法及装置可显著提高萃取率),含残溶0.7ppm(说明该方法及装置可显著提高溶剂回收率),大豆粕中残溶180ppm(说明该方法及装置可显著提高溶剂回收率)。6) Repeated extraction and precipitation of materials: a total of 1 extraction; after the extraction process, turn on the vacuum pump 9 (close the fourteenth solenoid valve 26, open the fifteenth solenoid valve 27) and the second compressor 10 to the extraction tank 3 The residual solvent of the material in the medium is evaporated under reduced pressure until the pressure of the extraction tank 3 drops below -0.09MPa (absolute pressure 0.01MPa) and lasts for more than 5min. The evaporated solvent is compressed and liquefied in the second compressor 10, and passed through the heat exchanger. 11 After cooling, return to the solvent tank 1 for recycling; the desolvated soybean meal is sucked out of the extraction tank 3 through the discharge solenoid valve 3-11. After testing, the extraction rate of soybean lecithin is 90% (illustrating that the method and device can significantly improve the extraction rate), containing 0.7ppm of residual solvent (illustrating that the method and device can significantly improve the solvent recovery rate), and 180ppm of residual solvent in soybean meal (illustrating The method and device can significantly improve the solvent recovery rate).

实施例3:CO2辅助亚临界丙烷从火麻仁中萃取火麻油Example 3: CO assisted subcritical propane to extract hemp oil from hemp seeds

1)一种亚临界流体萃取脂质的装置的准备:同上;1) Preparation of a device for subcritical fluid extraction of lipids: same as above;

2)待萃取物料的预处理:将火麻仁除杂(去石、去铁和去除其它杂质)后,经轧胚制成薄片(胚片厚度为0.5mm),经称量100kg轧胚后的火麻仁装入料仓中暂存;启动真空泵9将萃取罐3中的空气抽尽,使真空度达到-0.09MPa(绝对压力0.01MPa)以下;料仓中的物料经进料电磁阀3-10进入萃取罐3中(闭合进料电磁阀3-10前先通过阀门清洁喷头3-12中喷出的高压空气对阀门密封面上的物料进行清理,然后闭合进料电磁阀3-10和其它相关阀门,将与真空泵9相连通的第四电磁阀16、第十三电磁阀25和第十四电磁阀26打开)。2) Pretreatment of the material to be extracted: After removing impurities (stone, iron and other impurities) from the hemp seed, it is made into thin slices (the thickness of the embryo sheet is 0.5mm) by flaking, and weighed 100kg after flaking The hemp seed packed into the silo is temporarily stored; Start the vacuum pump 9 to exhaust the air in the extraction tank 3, so that the vacuum degree reaches below -0.09MPa (absolute pressure 0.01MPa); the material in the silo passes through the feed solenoid valve 3-10 into the extraction tank 3 (before closing the feed solenoid valve 3-10, the high-pressure air sprayed from the valve cleaning nozzle 3-12 is used to clean the material on the valve sealing surface, and then the feed solenoid valve 3-10 is closed. 10 and other relevant valves, the fourth electromagnetic valve 16, the thirteenth electromagnetic valve 25 and the fourteenth electromagnetic valve 26 that are communicated with the vacuum pump 9 are opened).

3)物料的亚临界流体萃取:将溶剂罐1中贮存的丙烷(亚临界流体)经调节计量罐2计量后注入萃取罐3中,设置料溶比(质量/体积比)为1g﹕4mL,然后将气体贮罐4中的CO2气体(经第六电磁阀18、第一压缩机8的进气口、第一压缩机8的出气口和第五电磁阀17)充入萃取罐3中,使萃取罐3的压力达到5MPa导致亚临界流体膨胀以增强萃取效果,控制水循环夹套3-7水温使萃取罐3温度为25℃,萃取时间为25min/次;萃取过程中,物料中的脂质不断溶解到亚临界流体中,形成萃取混合液;萃取过程完成后,通过第一压缩机8将气体回收(经第七电磁阀19、第一压缩机8的进气口、第一压缩机8的出气口和第八电磁阀20)到气体贮罐4中,直到萃取罐3的压力下降到1.6MPa。3) Subcritical fluid extraction of materials: the propane (subcritical fluid) stored in the solvent tank 1 is metered by the metering tank 2 and injected into the extraction tank 3, and the material-solvent ratio (mass/volume ratio) is set to 1g: 4mL, Then the CO in the gas storage tank 4 gas (through the inlet of the sixth solenoid valve 18, the first compressor 8, the gas outlet of the first compressor 8 and the fifth solenoid valve 17) is charged in the extraction tank 3 , make the pressure of extraction tank 3 reach 5MPa and cause the subcritical fluid to expand to enhance the extraction effect, control the water temperature of water circulation jacket 3-7 to make the temperature of extraction tank 3 be 25 ° C, and the extraction time is 25min/time; during the extraction process, the The lipid is continuously dissolved in the subcritical fluid to form an extraction mixture; after the extraction process is completed, the gas is recovered by the first compressor 8 (through the seventh electromagnetic valve 19, the air inlet of the first compressor 8, the first compression The gas outlet of machine 8 and the eighth electromagnetic valve 20) in gas storage tank 4, drop to 1.6MPa until the pressure of extraction tank 3.

4)脂质混合物的浓缩:启动真空泵9(开启第九电磁阀21、第十三电磁阀25和第十四电磁阀26)将脱溶罐5和膜组件6中的空气抽尽,使真空度达到-0.09MPa(绝对压力0.01MPa);萃取混合液(脂质与亚临界流体的混合液)经萃取罐3中下过滤板3-8过滤后,经第四电磁阀16、第九电磁阀21进入脱溶罐5中;启动溶剂泵12,将萃取混合液泵入膜组件6中进行超滤,调节第十一电磁阀23的开合程度,从而控制膜组件6溶剂进口液体压力为2.0MPa,萃取混合液中的溶剂透过膜进入调节计量罐2中被回收重复利用,大分子脂质被膜截留,循环浓缩直到脱溶罐5中萃取混合液浓度上升为80%(g/g)。4) Concentration of the lipid mixture: start the vacuum pump 9 (open the ninth solenoid valve 21, the thirteenth solenoid valve 25 and the fourteenth solenoid valve 26) to exhaust the air in the precipitating tank 5 and the membrane module 6 to make the vacuum pressure reaches -0.09MPa (absolute pressure 0.01MPa); the extraction mixed solution (the mixed solution of lipid and subcritical fluid) is filtered through the middle and lower filter plate 3-8 of the extraction tank 3, and then passed through the fourth electromagnetic valve 16, the ninth electromagnetic valve The valve 21 enters the desolvation tank 5; the solvent pump 12 is started to pump the extraction mixture into the membrane module 6 for ultrafiltration, and the degree of opening and closing of the eleventh solenoid valve 23 is adjusted to control the pressure of the solvent inlet liquid of the membrane module 6 as 2.0MPa, the solvent in the extraction mixture permeates the membrane and enters the adjustment metering tank 2 to be recycled and reused. The macromolecular lipids are intercepted by the membrane, and the concentration of the extraction mixture in the desolventization tank 5 rises to 80% (g/g ).

5)脂质分离和脱溶:萃取混合液缩完成后,控制水循环夹套5-8水温使脱溶罐5温度为50℃,开启磁力搅拌转速为180r/min,开启真空泵9(关闭第十四电磁阀26,开启第十五电磁阀27)和第二压缩机10将脱溶罐5中的浓缩萃取混合液进行减压蒸发直至脱溶罐5的压力降到-0.09MPa(绝对压力0.01MPa)以下并持续5min以上,蒸发的溶剂在第二压缩机10中被压缩液化,经热交换器11冷却后,回到溶剂罐1进行循环利用;脱溶后的火麻仁油经第十九电磁阀31和第二管接口B排出。5) Lipid separation and precipitation: After the extraction mixture shrinks, control the water temperature of the water circulation jacket 5-8 so that the temperature of the precipitation tank 5 is 50°C, turn on the magnetic stirring speed to 180r/min, turn on the vacuum pump 9 (close the tenth Four electromagnetic valves 26, open the fifteenth electromagnetic valve 27) and the second compressor 10 carry out decompression and evaporation of the concentrated extraction mixed solution in the desolvation tank 5 until the pressure of the desolvation tank 5 drops to -0.09MPa (absolute pressure 0.01 MPa) and continue for more than 5min, the evaporated solvent is compressed and liquefied in the second compressor 10, and after being cooled by the heat exchanger 11, returns to the solvent tank 1 for recycling; Nine solenoid valve 31 and the second pipe interface B discharge.

6)物料重复萃取和脱溶:重复步骤3)、4)、5)共进行3次的重复萃取;萃取过程结束后,开启真空泵9(关闭第十四电磁阀26,开启第十五电磁阀27)和第二压缩机10对萃取罐3中物料的残留溶剂进行减压蒸发直至萃取罐3的压力降到-0.09MPa(绝对压力0.01MPa)以下并持续5min以上,蒸发的溶剂在第二压缩机10中被压缩液化,经热交换器11冷却后,回到溶剂罐1进行循环利用;脱溶后的火麻仁粕经出料电磁阀3-11被吸出萃取罐3。经检测,火麻仁油含残溶0.3ppm(说明该方法及装置可显著提高溶剂回收率),火麻仁粕中残油0.3%(说明该方法及装置可显著提高萃取率),残溶100ppm(说明该方法及装置可显著提高溶剂回收率)。6) Repeated extraction and precipitation of the material: Repeat steps 3), 4), and 5) for a total of 3 repeated extractions; after the extraction process ends, turn on the vacuum pump 9 (close the fourteenth solenoid valve 26, open the fifteenth solenoid valve 27) and the second compressor 10 carry out decompression evaporation to the residual solvent of the material in the extraction tank 3 until the pressure of the extraction tank 3 drops below -0.09MPa (absolute pressure 0.01MPa) and continue for more than 5min, the evaporated solvent is in the second Compressed and liquefied in the compressor 10, cooled by the heat exchanger 11, and then returned to the solvent tank 1 for recycling; the precipitated hemp seed meal is sucked out of the extraction tank 3 through the discharge solenoid valve 3-11. After testing, the hemp seed oil contains 0.3ppm of residual solvent (illustrating that the method and device can significantly improve the solvent recovery rate), 0.3% of residual oil in the hemp seed meal (illustrating that the method and device can significantly improve the extraction rate), and the residual solvent 100ppm (illustrating that the method and device can significantly improve the solvent recovery rate).

实施例4:CO2辅助亚临界异丁烷从油茶籽中萃取油脂Example 4: CO2 -assisted subcritical isobutane extraction of oil from camellia oleifera seeds

1)一种亚临界流体萃取脂质的装置的准备:同上;1) Preparation of a device for subcritical fluid extraction of lipids: same as above;

2)待萃取物料的预处理:将油茶籽除杂(去石、去铁和去除其它杂质),脱壳后经轧胚制成薄片(胚片厚度为0.4mm),经称量100kg轧胚后的油茶籽装入料仓中暂存;启动真空泵9将萃取罐3中的空气抽尽,使真空度达到-0.09MPa(绝对压力0.01MPa)以下,料仓中的物料经进料电磁阀3-10进入萃取罐3中(闭合进料电磁阀3-10前先通过阀门清洁喷头3-12中喷出的高压空气对阀门密封面上的物料进行清理,然后闭合进料电磁阀3-10和其它相关阀门,将与真空泵9相连通的第四电磁阀16、第十三电磁阀25和第十四电磁阀26打开);2) Pretreatment of the material to be extracted: remove the impurities of camellia oleifera seeds (remove stones, iron and other impurities), shell them and make thin slices (the thickness of the embryo slices is 0.4mm), and weigh 100kg to squeegee The last camellia seed is loaded into the feed bin for temporary storage; the vacuum pump 9 is started to exhaust the air in the extraction tank 3, so that the vacuum reaches below -0.09MPa (absolute pressure 0.01MPa), and the material in the feed bin passes through the feed electromagnetic valve 3-10 into the extraction tank 3 (before closing the feed solenoid valve 3-10, the high-pressure air sprayed from the valve cleaning nozzle 3-12 is used to clean the material on the valve sealing surface, and then the feed solenoid valve 3-10 is closed. 10 and other relevant valves, the fourth electromagnetic valve 16, the thirteenth electromagnetic valve 25 and the fourteenth electromagnetic valve 26 that are communicated with the vacuum pump 9 are opened);

3)物料的亚临界流体萃取:将溶剂罐1中贮存的亚临界流体(异丁烷)经调节计量罐2计量后注入萃取罐3中,设置料溶比(质量/体积比)为1g﹕2mL,然后将气体贮罐4中的气体(经第六电磁阀18、第一压缩机8的进气口、第一压缩机8的出气口和第五电磁阀17)充入萃取罐3中,使萃取罐3的压力达到1.5MPa导致亚临界流体膨胀以增强萃取效果,控制水循环夹套3-7水温使萃取罐3内的温度为10℃,萃取时间为5min/次;萃取过程中,物料中的脂质不断溶解到亚临界流体中,形成萃取混合液;萃取过程完成后,通过第一压缩机8将气体回收(经第七电磁阀19、第一压缩机8的进气口、第一压缩机8的出气口和第八电磁阀20)到气体贮罐4中,直到萃取罐3的压力下降到1.0MPa;3) Subcritical fluid extraction of materials: the subcritical fluid (isobutane) stored in the solvent tank 1 is injected into the extraction tank 3 after being measured by the metering tank 2, and the material-solvent ratio (mass/volume ratio) is set to 1g: 2mL, then the gas in the gas storage tank 4 (through the sixth solenoid valve 18, the inlet of the first compressor 8, the gas outlet of the first compressor 8 and the fifth solenoid valve 17) is charged in the extraction tank 3 , making the pressure of the extraction tank 3 reach 1.5MPa to cause subcritical fluid expansion to enhance the extraction effect, control the water temperature of the water circulation jacket 3-7 so that the temperature in the extraction tank 3 is 10°C, and the extraction time is 5min/time; during the extraction process, The lipid in the material is continuously dissolved in the subcritical fluid to form an extraction mixed solution; after the extraction process is completed, the gas is recovered by the first compressor 8 (through the seventh electromagnetic valve 19, the air inlet of the first compressor 8, The gas outlet of the first compressor 8 and the eighth electromagnetic valve 20) in the gas storage tank 4, until the pressure of the extraction tank 3 drops to 1.0MPa;

4)脂质混合物的浓缩:启动真空泵9(开启第九电磁阀21、第十三电磁阀25和第十四电磁阀26)将脱溶罐5和膜组件6中的空气抽尽,使真空度达到-0.09MPa(绝对压力0.01MPa);萃取混合液(脂质与亚临界流体的混合液)经萃取罐3中下过滤板3-8过滤后,经第四电磁阀16、第九电磁阀21进入脱溶罐5中;启动溶剂泵12,将萃取混合液泵入膜组件6中进行超滤,调节第十一电磁阀23的开合程度,从而控制膜组件6的溶剂进口处的液体压力为0.8MPa,萃取混合液中的溶剂(亚临界流体)透过膜进入调节计量罐2中被回收重复利用,大分子脂质被膜截留,循环浓缩直到脱溶罐5中萃取混合液浓度上升为60%[(g/g)×100%];4) Concentration of the lipid mixture: start the vacuum pump 9 (open the ninth solenoid valve 21, the thirteenth solenoid valve 25 and the fourteenth solenoid valve 26) to exhaust the air in the precipitating tank 5 and the membrane module 6 to make the vacuum pressure reaches -0.09MPa (absolute pressure 0.01MPa); the extraction mixed solution (the mixed solution of lipid and subcritical fluid) is filtered through the middle and lower filter plate 3-8 of the extraction tank 3, and then passed through the fourth electromagnetic valve 16, the ninth electromagnetic valve The valve 21 enters the desolvation tank 5; the solvent pump 12 is started to pump the extraction mixture into the membrane module 6 for ultrafiltration, and the degree of opening and closing of the eleventh solenoid valve 23 is adjusted to control the solvent inlet of the membrane module 6. The liquid pressure is 0.8MPa, and the solvent (subcritical fluid) in the extraction mixture passes through the membrane and enters the regulating metering tank 2 to be recycled and reused. The macromolecular lipids are intercepted by the membrane and concentrated in a cycle until the concentration of the extraction mixture in the desolventization tank 5 Rise to 60% [(g/g) × 100%];

5)脂质分离和脱溶:萃取混合液缩完成后,控制水循环夹套5-8水温使脱溶罐5温度为20℃,开启磁力搅拌转速为50r/min(磁力搅拌器,搅拌杆的转速为50r/min),开启真空泵9(关闭第十四电磁阀26,开启第十五电磁阀27)和第二压缩机10将脱溶罐5中的浓缩的萃取混合液进行减压蒸发直至脱溶罐5的压力降到-0.09MPa(绝对压力0.01MPa)以下并持续5min以上,蒸发的溶剂(亚临界流体)在第二压缩机10中被压缩液化,经热交换器11冷却后,回到溶剂罐1进行循环利用;脱溶后的油茶籽油(脂质萃取物)经第十九电磁阀31和第二管接口B排出;5) Lipid separation and precipitation: After the extraction mixture shrinks, control the water temperature of the water circulation jacket 5-8 so that the temperature of the precipitation tank 5 is 20 ° C, and the magnetic stirring speed is 50 r/min (magnetic stirrer, stirring rod) Rotating speed is 50r/min), open vacuum pump 9 (close the 14th solenoid valve 26, open the 15th solenoid valve 27) and the second compressor 10 carry out decompression evaporation to the concentrated extraction mixture in the desolvation tank 5 until The pressure of the desolvation tank 5 drops below -0.09MPa (absolute pressure 0.01MPa) and lasts for more than 5 minutes, and the evaporated solvent (subcritical fluid) is compressed and liquefied in the second compressor 10, and after being cooled by the heat exchanger 11, Get back to solvent tank 1 and recycle; Camellia oleifera seed oil (lipid extract) after the precipitation is discharged through the nineteenth solenoid valve 31 and the second pipe interface B;

6)物料重复萃取和脱溶:重复步骤3)、4)、5)进行1次的重复萃取;萃取过程结束后,开启真空泵9(关闭第十四电磁阀26,开启第十五电磁阀27)和第二压缩机10对萃取罐3中物料的残留溶剂进行减压蒸发直至萃取罐3的压力降到-0.09MPa(绝对压力0.01MPa)以下并持续5min以上,蒸发的溶剂在第二压缩机10中被压缩液化,经热交换器11冷却后,回到溶剂罐1进行循环利用;脱溶后的茶籽粕经出料电磁阀3-11被吸出萃取罐3。经检测,油茶籽油中含残溶0.6ppm(说明该方法及装置可显著提高溶剂回收率),茶籽粕中残油8.7%(说明该方法及装置可显著提高萃取率),粕中残溶175ppm(说明该方法及装置可显著提高溶剂回收率)。6) Repeated extraction and precipitation of materials: Repeat steps 3), 4), and 5) to perform repeated extraction once; after the extraction process is over, turn on the vacuum pump 9 (close the fourteenth solenoid valve 26, open the fifteenth solenoid valve 27 ) and the second compressor 10 decompress and evaporate the residual solvent of the material in the extraction tank 3 until the pressure of the extraction tank 3 drops below -0.09MPa (absolute pressure 0.01MPa) and continue for more than 5min. Compressed and liquefied in the machine 10, cooled by the heat exchanger 11, and then returned to the solvent tank 1 for recycling; the tea seed meal after precipitation is sucked out of the extraction tank 3 through the discharge solenoid valve 3-11. After testing, the Camellia oleifera seed oil contains 0.6ppm of residual solvent (illustrating that the method and device can significantly improve the solvent recovery rate), 8.7% of residual oil in the tea seed meal (illustrating that the method and device can significantly improve the extraction rate), and the residue in the meal Solvent 175ppm (illustrates that this method and device can significantly improve solvent recovery rate).

实施例5:CO2辅助亚临界异丁烷从胡麻籽中萃取油脂Example 5: CO assisted subcritical isobutane extraction of oil from flax seeds

1)一种亚临界流体萃取脂质的装置的准备:同上;1) Preparation of a device for subcritical fluid extraction of lipids: same as above;

2)待萃取物料的预处理:将胡麻籽除杂(去石、去铁和去除其它杂质)后,经轧胚制成薄片(胚片厚度为0.6mm),经称量100kg轧胚后的胡麻籽装入料仓中暂存;启动真空泵9将萃取罐3中的空气抽尽,使真空度达到-0.09MPa(绝对压力0.01MPa)以下,料仓中的物料经进料电磁阀3-10进入萃取罐3中(闭合进料电磁阀3-10前先通过阀门清洁喷头3-12中喷出的高压空气对阀门密封面上的物料进行清理,然后闭合进料电磁阀3-10和其它相关阀门,将与真空泵9相连通的第四电磁阀16、第十三电磁阀25和第十四电磁阀26打开);2) Pretreatment of the material to be extracted: After removing impurities (stone, iron and other impurities) from the flax seeds, they are rolled into thin slices (the thickness of the flakes is 0.6mm), and 100kg of flax after weighing is weighed. Flax seeds are loaded into the silo for temporary storage; start the vacuum pump 9 to exhaust the air in the extraction tank 3, so that the vacuum degree reaches below -0.09MPa (absolute pressure 0.01MPa), and the material in the silo passes through the feed solenoid valve 3- 10 enters the extraction tank 3 (before closing the feed electromagnetic valve 3-10, the high-pressure air ejected from the valve cleaning nozzle 3-12 cleans the material on the valve sealing surface, and then closes the feed electromagnetic valve 3-10 and Other relevant valves, the fourth electromagnetic valve 16, the thirteenth electromagnetic valve 25 and the fourteenth electromagnetic valve 26 that are communicated with the vacuum pump 9 are opened);

3)物料的亚临界流体萃取:将溶剂罐1中贮存的亚临界流体(异丁烷)经调节计量罐2计量后注入萃取罐3中,设置料溶比(质量/体积比)为1g﹕8mL,然后将气体贮罐4中的气体(经第六电磁阀18、第一压缩机8的进气口、第一压缩机8的出气口和第五电磁阀17)充入萃取罐3中,使萃取罐3的压力达到10MPa导致亚临界流体膨胀以增强萃取效果,控制水循环夹套3-7水温使萃取罐3内的温度为70℃,萃取时间为60min/次;萃取过程中,物料中的脂质不断溶解到亚临界流体中,形成萃取混合液;萃取过程完成后,通过第一压缩机8将气体回收(经第七电磁阀19、第一压缩机8的进气口、第一压缩机8的出气口和第八电磁阀20)到气体贮罐4中,直到萃取罐3的压力下降到3.0MPa;3) Subcritical fluid extraction of materials: the subcritical fluid (isobutane) stored in the solvent tank 1 is injected into the extraction tank 3 after being measured by the metering tank 2, and the material-solvent ratio (mass/volume ratio) is set to 1g: 8mL, then the gas in the gas storage tank 4 (through the sixth solenoid valve 18, the inlet of the first compressor 8, the gas outlet of the first compressor 8 and the fifth solenoid valve 17) is charged in the extraction tank 3 , making the pressure of the extraction tank 3 reach 10MPa to cause subcritical fluid expansion to enhance the extraction effect, control the water temperature of the water circulation jacket 3-7 to make the temperature in the extraction tank 3 70°C, and the extraction time is 60min/time; during the extraction process, the material Lipids in the liquid continuously dissolve into the subcritical fluid to form an extraction mixture; after the extraction process is completed, the gas is recovered by the first compressor 8 (through the seventh solenoid valve 19, the air inlet of the first compressor 8, the second The gas outlet of a compressor 8 and the eighth electromagnetic valve 20) in the gas storage tank 4, until the pressure of the extraction tank 3 drops to 3.0MPa;

4)脂质混合物的浓缩:启动真空泵9(开启第九电磁阀21、第十三电磁阀25和第十四电磁阀26)将脱溶罐5和膜组件6中的空气抽尽,使真空度达到-0.09MPa(绝对压力0.01MPa);萃取混合液(脂质与亚临界流体的混合液)经萃取罐3中下过滤板3-8过滤后,经第四电磁阀16、第九电磁阀21进入脱溶罐5中;启动溶剂泵12,将萃取混合液泵入膜组件6中进行超滤,调节第十一电磁阀23的开合程度,从而控制膜组件6的溶剂进口处的液体压力为2.6MPa,萃取混合液中的溶剂(亚临界流体)透过膜进入调节计量罐2中被回收重复利用,大分子脂质被膜截留,循环浓缩直到脱溶罐5中萃取混合液浓度上升为90%[(g/g)×100%];4) Concentration of the lipid mixture: start the vacuum pump 9 (open the ninth solenoid valve 21, the thirteenth solenoid valve 25 and the fourteenth solenoid valve 26) to exhaust the air in the precipitating tank 5 and the membrane module 6 to make the vacuum pressure reaches -0.09MPa (absolute pressure 0.01MPa); the extraction mixed solution (the mixed solution of lipid and subcritical fluid) is filtered through the middle and lower filter plate 3-8 of the extraction tank 3, and then passed through the fourth electromagnetic valve 16, the ninth electromagnetic valve The valve 21 enters the desolvation tank 5; the solvent pump 12 is started to pump the extraction mixture into the membrane module 6 for ultrafiltration, and the degree of opening and closing of the eleventh solenoid valve 23 is adjusted to control the solvent inlet of the membrane module 6. The liquid pressure is 2.6MPa. The solvent (subcritical fluid) in the extraction mixture passes through the membrane and enters the regulating metering tank 2 to be recycled and reused. The macromolecular lipids are trapped by the membrane and concentrated in a cycle until the concentration of the extraction mixture in the desolventization tank 5 Rise to 90% [(g/g) × 100%];

5)脂质分离和脱溶:萃取混合液缩完成后,控制水循环夹套5-8水温使脱溶罐5温度为80℃,开启磁力搅拌转速为600r/min(磁力搅拌器,搅拌杆的转速为600r/min),开启真空泵9(关闭第十四电磁阀26,开启第十五电磁阀27)和第二压缩机10将脱溶罐5中的浓缩的萃取混合液进行减压蒸发直至脱溶罐5的压力降到-0.09MPa(绝对压力0.01MPa)以下并持续5min以上,蒸发的溶剂(亚临界流体)在第二压缩机10中被压缩液化,经热交换器11冷却后,回到溶剂罐1进行循环利用;脱溶后的胡麻油物经第十九电磁阀31和第二管接口B排出;5) Lipid separation and precipitation: After the extraction mixture shrinks, control the water temperature of the water circulation jacket 5-8 so that the temperature of the precipitation tank 5 is 80°C, and the magnetic stirring speed is 600r/min (magnetic stirrer, stirring rod) Rotating speed is 600r/min), open vacuum pump 9 (close the 14th solenoid valve 26, open the 15th solenoid valve 27) and the second compressor 10 carry out decompression evaporation to the concentrated extraction mixture in the desolvation tank 5 until The pressure of the desolvation tank 5 drops below -0.09MPa (absolute pressure 0.01MPa) and lasts for more than 5 minutes, and the evaporated solvent (subcritical fluid) is compressed and liquefied in the second compressor 10, and after being cooled by the heat exchanger 11, Get back to the solvent tank 1 and recycle; the flax oil after the precipitation is discharged through the nineteenth electromagnetic valve 31 and the second pipe interface B;

6)物料重复萃取和脱溶:重复步骤3)、4)、5)进行3次的重复萃取;多次萃取过程结束后,开启真空泵9(关闭第十四电磁阀26,开启第十五电磁阀27)和第二压缩机10对萃取罐3中物料的残留溶剂进行减压蒸发直至萃取罐3的压力降到-0.09MPa(绝对压力0.01MPa)以下并持续5min以上,蒸发的溶剂在第二压缩机10中被压缩液化,经热交换器11冷却后,回到溶剂罐1进行循环利用;脱溶后的胡麻粕经出料电磁阀3-11被吸出萃取罐3。经检测,胡麻油中含残溶0.4ppm(说明该方法及装置可显著提高溶剂回收率),胡麻粕中残油0.2%(说明该方法及装置可显著提高萃取率),粕中残溶165ppm(说明该方法及装置可显著提高溶剂回收率)。6) Repeated extraction and precipitation of the material: repeat steps 3), 4), and 5) for 3 repeated extractions; after the multiple extraction process ends, turn on the vacuum pump 9 (close the fourteenth electromagnetic valve 26, turn on the fifteenth electromagnetic Valve 27) and the second compressor 10 decompress and evaporate the residual solvent of the material in the extraction tank 3 until the pressure of the extraction tank 3 drops below -0.09MPa (absolute pressure 0.01MPa) and continue for more than 5min. The second compressor 10 is compressed and liquefied, and after cooling by the heat exchanger 11, returns to the solvent tank 1 for recycling; the flax meal after precipitation is sucked out of the extraction tank 3 through the discharge solenoid valve 3-11. After testing, contain residual solvent 0.4ppm (illustrate that this method and device can significantly improve solvent recovery rate) in the flaxseed oil, residual oil 0.2% (illustrate that this method and device can significantly improve extraction rate) in the flaxseed meal, residual solvent 165ppm in the meal ( It shows that the method and device can significantly improve the solvent recovery rate).

Claims (9)

1.一种亚临界流体萃取脂质的方法,其特征在于包括如下步骤:1. A method for subcritical fluid extraction of lipids, characterized in that it may further comprise the steps: 1)一种亚临界流体萃取脂质的装置的准备:一种亚临界流体萃取脂质的装置,包括溶剂罐(1)、调节计量罐(2)、萃取罐(3)、气体贮罐(4)、脱溶罐(5)、膜组件(6)、缓冲罐(7)、第一压缩机(8)、真空泵(9)、第二压缩机(10)、热交换器(11)、溶剂泵(12);溶剂罐(1)的顶部和底部分别设有接口;调节计量罐(2)的顶部、底部和左侧壁上部分别设有接口,调节计量罐(2)的右侧壁设有液位计;1) Preparation of a device for subcritical fluid extraction of lipids: a device for subcritical fluid extraction of lipids, including a solvent tank (1), a regulating metering tank (2), an extraction tank (3), a gas storage tank ( 4), precipitation tank (5), membrane module (6), buffer tank (7), first compressor (8), vacuum pump (9), second compressor (10), heat exchanger (11), Solvent pump (12); the top and the bottom of the solvent tank (1) are respectively provided with interfaces; equipped with level gauges; 所述的溶剂罐(1)的底部接口经管道和第二电磁阀(14)与调节计量罐(2)顶部接口相连;调节计量罐(2)左侧壁的接口经管道和第十二电磁阀(24)与膜组件(6)的侧壁的透过液出口相连,调节计量罐(2)左侧壁的接口和第十二电磁阀(24)间的管道设有压力变送器,调节计量罐(2)底部的接口通过管道依次经第三电磁阀(15)和第四电磁阀(16)与萃取罐(3)的下接口(3-14)相连;萃取罐(3)顶部的上接口(3-4)通过管道依次经第五电磁阀(17)、第一压缩机(8)出气口、第一压缩机(8)进气口和第六电磁阀(18)与气体贮罐(4)相连,萃取罐(3)顶部的上接口(3-4)与第五电磁阀(17)之间管道上设有压力变送器和一支路依次与第七电磁阀(19)、第一压缩机(8)进气口、第一压缩机(8)出气口、第八电磁阀(20)和气体贮罐(4)相连,第六电磁阀(18)与气体贮罐(4)之间管道上设有压力变送器;第三电磁阀(15)与第四电磁阀(16)之间的管道设有二条支路,第一条支路与第九电磁阀(21)的一端相连,第二条支路与第十三电磁阀(25)的一端相连,第九电磁阀(21)的另一端经管道与脱溶罐(5)的顶盖(5-1)上的右接口(5-3)相连,第十三电磁阀(25)的另一端经管道与真空泵(9)的进气口相连;脱溶罐(5)的顶盖(5-1)上的左接口(5-4)经管道和第十一电磁阀(23)与膜组件(6)顶部的浓缩液出口相连;The bottom interface of the solvent tank (1) is connected to the top interface of the regulating metering tank (2) through the pipeline and the second electromagnetic valve (14); The valve (24) is connected to the permeate outlet of the side wall of the membrane module (6), and the pipe between the interface on the left side wall of the regulating metering tank (2) and the twelfth electromagnetic valve (24) is provided with a pressure transmitter. The interface at the bottom of the adjustment metering tank (2) is connected to the lower interface (3-14) of the extraction tank (3) through the pipeline through the third electromagnetic valve (15) and the fourth electromagnetic valve (16); the top of the extraction tank (3) The upper interface (3-4) passes through the pipeline successively through the fifth solenoid valve (17), the gas outlet of the first compressor (8), the air inlet of the first compressor (8) and the sixth solenoid valve (18) and the gas The storage tank (4) is connected, and the pipeline between the upper interface (3-4) on the top of the extraction tank (3) and the fifth electromagnetic valve (17) is provided with a pressure transmitter and a circuit that is connected with the seventh electromagnetic valve ( 19), the air inlet of the first compressor (8), the air outlet of the first compressor (8), the eighth solenoid valve (20) are connected to the gas storage tank (4), and the sixth solenoid valve (18) is connected to the gas storage tank (4). The pipeline between the tanks (4) is provided with a pressure transmitter; the pipeline between the third solenoid valve (15) and the fourth solenoid valve (16) is provided with two branches, the first branch and the ninth solenoid valve One end of (21) is connected, and the second branch is connected with one end of the thirteenth electromagnetic valve (25), and the other end of the ninth electromagnetic valve (21) is through the top cover (5- 1) is connected to the right interface (5-3), and the other end of the thirteenth electromagnetic valve (25) is connected to the air inlet of the vacuum pump (9) through a pipeline; the top cover (5-1) of the precipitation tank (5) ) on the left interface (5-4) is connected with the concentrated solution outlet on the top of the membrane module (6) through the pipeline and the eleventh electromagnetic valve (23); 膜组件(6)底部的溶剂进口通过管道依次经溶剂泵(12)和第十电磁阀(22)后与脱溶罐(5)底部的出口(5-9)相连,出口(5-9)与第十电磁阀(22)之间管道接一支管与第十九电磁阀(31)的一端相连,第十九电磁阀(31)的另一端与第二管接口(B)相连;真空泵(9)的出气口经管道和第十五电磁阀(27)与缓冲罐(7)的左侧壁的接口相连,真空泵(9)的出气口与第十五电磁阀(27)之间的管道设有一支路与第十四电磁阀(26)的一端相连,第十四电磁阀(26)的另一端连有第三管接口(C);The solvent inlet at the bottom of the membrane module (6) is connected to the outlet (5-9) at the bottom of the desolvation tank (5) through the pipeline through the solvent pump (12) and the tenth solenoid valve (22) sequentially, and the outlet (5-9) Connect a pipe between the tenth electromagnetic valve (22) and one end of the nineteenth electromagnetic valve (31), and the other end of the nineteenth electromagnetic valve (31) is connected with the second pipe interface (B); the vacuum pump ( The gas outlet of 9) is connected to the interface on the left side wall of the buffer tank (7) through the pipeline and the fifteenth solenoid valve (27), and the pipeline between the gas outlet of the vacuum pump (9) and the fifteenth solenoid valve (27) There is a branch connected to one end of the fourteenth solenoid valve (26), and the other end of the fourteenth solenoid valve (26) is connected to a third pipe interface (C); 缓冲罐(7)的顶部的接口经管道和第十六电磁阀(28)与第四电磁阀(16)和第十三电磁阀(25)之间的管道相连,缓冲罐(7)底部的接口经管道和第十七电磁阀(29)与第四管接口(D)相连,缓冲罐(7)右侧壁的接口通过管道依次经第二压缩机(10)、热交换器(11)和第十八电磁阀(30)与溶剂罐(1)顶部的接口相连;溶剂罐(1)顶部的接口与第十八电磁阀(30)之间管路设有压力变送器和一支路管与第一电磁阀(13)的一端相连,第一电磁阀(13)的另一端与第一管接口(A)相连;The interface on the top of the buffer tank (7) is connected to the pipeline between the pipeline and the sixteenth electromagnetic valve (28) and the fourth electromagnetic valve (16) and the thirteenth electromagnetic valve (25), and the bottom of the buffer tank (7) The interface is connected to the fourth pipe interface (D) through the pipeline and the seventeenth solenoid valve (29), and the interface on the right side wall of the buffer tank (7) passes through the pipeline in turn through the second compressor (10), heat exchanger (11) and the eighteenth electromagnetic valve (30) are connected to the interface on the top of the solvent tank (1); the pipeline between the interface on the top of the solvent tank (1) and the eighteenth electromagnetic valve (30) is provided with a pressure transmitter and a The pipeline is connected to one end of the first solenoid valve (13), and the other end of the first solenoid valve (13) is connected to the first pipe interface (A); 2)待萃取物料的预处理:将待萃取物料除杂后,经轧胚制成片,经称量后装入料仓中暂存;启动真空泵(9)将萃取罐(3)中的空气抽尽,使真空度达到-0.09MPa以下,料仓中的物料经进料电磁阀(3-10)进入萃取罐(3)中;2) Pretreatment of the material to be extracted: After removing impurities from the material to be extracted, it is rolled into flakes, weighed and put into the silo for temporary storage; start the vacuum pump (9) to remove the air in the extraction tank (3) Pump out to make the vacuum degree below -0.09MPa, and the material in the feed bin enters the extraction tank (3) through the feed solenoid valve (3-10); 3)物料的亚临界流体萃取:将溶剂罐(1)中贮存的亚临界流体经调节计量罐(2)计量后注入萃取罐(3)中,设置料溶比为1g﹕2~8mL,然后将气体贮罐(4)中的气体充入萃取罐(3)中,使萃取罐(3)的压力达到1.5~10MPa导致亚临界流体膨胀以增强萃取效果,使萃取罐(3)内的温度为10~70℃,萃取时间为5~60min/次;萃取过程中,物料中的脂质不断溶解到亚临界流体中,形成萃取混合液;萃取完成后,将气体回收到气体贮罐(4)中,直到萃取罐(3)的压力下降到1.0~3.0MPa;3) Subcritical fluid extraction of materials: the subcritical fluid stored in the solvent tank (1) is metered by the adjustment metering tank (2) and injected into the extraction tank (3), and the material-solvent ratio is set to 1g: 2-8mL, and then Fill the gas in the gas storage tank (4) into the extraction tank (3), make the pressure of the extraction tank (3) reach 1.5-10MPa, cause the subcritical fluid to expand to enhance the extraction effect, and make the temperature in the extraction tank (3) The temperature is 10-70°C, and the extraction time is 5-60min/time; during the extraction process, the lipid in the material is continuously dissolved into the subcritical fluid to form an extraction mixture; after the extraction is completed, the gas is recovered to the gas storage tank (4 ), until the pressure in the extraction tank (3) drops to 1.0-3.0MPa; 4)脂质混合物的浓缩:启动真空泵(9)将脱溶罐(5)和膜组件(6)中的空气抽尽,使真空度达到-0.09MPa;萃取混合液经萃取罐(3)中下过滤板(3-8)过滤后,经第四电磁阀(16)、第九电磁阀(21)进入脱溶罐(5)中;启动溶剂泵(12),将萃取混合液泵入膜组件(6)中进行超滤,调节第十一电磁阀(23)的开合程度,从而控制膜组件(6)的溶剂进口处的液体压力为0.8~2.6MPa,萃取混合液中的溶剂透过膜进入调节计量罐(2)中被回收重复利用,脂质被膜截留,循环浓缩直到脱溶罐(5)中萃取混合液浓度上升为60%~90%g/g;4) Concentration of the lipid mixture: start the vacuum pump (9) to exhaust the air in the desolvation tank (5) and the membrane module (6), so that the vacuum degree reaches -0.09MPa; the extraction mixture is passed through the extraction tank (3) After filtering through the lower filter plate (3-8), it enters the precipitation tank (5) through the fourth solenoid valve (16) and the ninth solenoid valve (21); the solvent pump (12) is started to pump the extraction mixture into the membrane Ultrafiltration is carried out in the module (6), and the degree of opening and closing of the eleventh solenoid valve (23) is adjusted, thereby controlling the liquid pressure at the solvent inlet of the membrane module (6) to be 0.8-2.6 MPa, and the solvent in the extraction mixture is permeable Pass through the membrane and enter the regulating metering tank (2) to be recycled and reused, the lipid is retained by the membrane, and concentrated in circulation until the concentration of the extraction mixture in the desolventizing tank (5) rises to 60% to 90% g/g; 5)脂质分离和脱溶:萃取混合液缩完成后,使脱溶罐(5)温度为20~80℃,开启磁力搅拌转速为50~600r/min,开启真空泵(9)和第二压缩机(10)将脱溶罐(5)中的浓缩的萃取混合液进行减压蒸发直至脱溶罐(5)的压力降到-0.09MPa以下并持续5min以上,蒸发的溶剂在第二压缩机(10)中被压缩液化,经热交换器(11)冷却后,回到溶剂罐(1)进行循环利用;脱溶后的脂质萃取物经第十九电磁阀(31)和第二管接口(B)排出;5) Lipid separation and precipitation: After the extraction mixture shrinks, the temperature of the precipitation tank (5) is 20-80°C, the magnetic stirring speed is turned on at 50-600r/min, the vacuum pump (9) and the second compression are turned on Machine (10) carries out decompression evaporation to the concentrated extraction mixed solution in the desolvation tank (5) until the pressure of the desolventization tank (5) drops below -0.09MPa and lasts more than 5min, and the evaporated solvent is in the second compressor (10) is compressed and liquefied, and after being cooled by the heat exchanger (11), it returns to the solvent tank (1) for recycling; the lipid extract after the precipitating is passed through the nineteenth electromagnetic valve (31) and the second pipe Port (B) discharge; 6)物料重复萃取和脱溶:如一次萃取不完全,可以重复步骤3)、4)、5)进行1~3次的重复萃取;多次萃取过程结束后,开启真空泵(9)和第二压缩机(10)对萃取罐(3)中物料的残留溶剂进行减压蒸发直至萃取罐(3)的压力降到-0.09MPa以下并持续5min以上,蒸发的溶剂在第二压缩机(10)中被压缩液化,经热交换器(11)冷却后,回到溶剂罐(1)进行循环利用;脱溶后的物料经出料电磁阀(3-11)被吸出萃取罐(3)。6) Repeated extraction and precipitation of materials: if one extraction is not complete, repeat steps 3), 4), and 5) for 1 to 3 repeated extractions; after multiple extractions, turn on the vacuum pump (9) and the second Compressor (10) carries out decompression evaporation to the residual solvent of material in extraction tank (3) until the pressure of extraction tank (3) drops below-0.09MPa and lasts more than 5min, the solvent evaporated in the second compressor (10) After being compressed and liquefied in the heat exchanger (11), it is returned to the solvent tank (1) for recycling; the precipitated material is sucked out of the extraction tank (3) through the discharge solenoid valve (3-11). 2.根据权利要求1所述的一种亚临界流体萃取脂质的方法,其特征在于:气体贮罐(4)中用于增强萃取效果的气体为CO22 . The method for extracting lipids with a subcritical fluid according to claim 1 , wherein the gas used to enhance the extraction effect in the gas storage tank ( 4 ) is CO 2 . 3.根据权利要求1所述的一种亚临界流体萃取脂质的方法,其特征在于:膜组件(6)所填装的膜为陶瓷膜,其截留分子量为3kDa~12kDa。3 . The method for extracting lipids with a subcritical fluid according to claim 1 , wherein the membrane packed in the membrane module ( 6 ) is a ceramic membrane with a molecular weight cut-off of 3 kDa˜12 kDa. 4 . 4.根据权利要求1所述的一种亚临界流体萃取脂质的方法,其特征在于:亚临界流体为C2~C4低沸点烷烃及其衍生物。4 . The method for extracting lipids with a subcritical fluid according to claim 1 , wherein the subcritical fluid is C 2 -C 4 low-boiling alkanes and derivatives thereof. 5.根据权利要求1所述的一种亚临界流体萃取脂质的方法,其特征在于:所述的待萃取物料为油菜籽、大豆、花生、芝麻、火麻仁、油茶籽、胡麻、核桃仁的籽粒或是压榨饼。5. the method for a kind of subcritical fluid extraction lipid according to claim 1 is characterized in that: described material to be extracted is rapeseed, soybean, peanut, sesame, hemp seed, camellia oleifera seed, flax, walnut kernels or pressed cakes. 6.实现权利要求1所述方法的一种亚临界流体萃取脂质的装置,其特征在于包括溶剂罐(1)、调节计量罐(2)、萃取罐(3)、气体贮罐(4)、脱溶罐(5)、膜组件(6)、缓冲罐(7)、第一压缩机(8)、真空泵(9)、第二压缩机(10)、热交换器(11)、溶剂泵(12);溶剂罐(1)的顶部和底部分别设有接口;调节计量罐(2)的顶部、底部和左侧壁上部分别设有接口,调节计量罐(2)的右侧壁设有液位计;6. realize the device of a kind of subcritical fluid extraction lipid of the described method of claim 1, it is characterized in that comprising solvent tank (1), regulating metering tank (2), extraction tank (3), gas storage tank (4) , desolvation tank (5), membrane module (6), buffer tank (7), first compressor (8), vacuum pump (9), second compressor (10), heat exchanger (11), solvent pump (12); the top and the bottom of the solvent tank (1) are provided with interface respectively; level gauge; 所述的溶剂罐(1)的底部接口经管道和第二电磁阀(14)与调节计量罐(2)顶部接口相连;调节计量罐(2)左侧壁的接口经管道和第十二电磁阀(24)与膜组件(6)的侧壁的透过液出口相连,调节计量罐(2)左侧壁的接口和第十二电磁阀(24)间的管道设有压力变送器,调节计量罐(2)底部的接口通过管道依次经第三电磁阀(15)和第四电磁阀(16)与萃取罐(3)的下接口(3-14)相连;萃取罐(3)顶部的上接口(3-4)通过管道依次经第五电磁阀(17)、第一压缩机(8)出气口、第一压缩机(8)进气口和第六电磁阀(18)与气体贮罐(4)相连,萃取罐(3)顶部的上接口(3-4)与第五电磁阀(17)之间管道上设有压力变送器和一支路依次与第七电磁阀(19)、第一压缩机(8)进气口、第一压缩机(8)出气口、第八电磁阀(20)和气体贮罐(4)相连,第六电磁阀(18)与气体贮罐(4)之间管道上设有压力变送器;第三电磁阀(15)与第四电磁阀(16)之间的管道设有二条支路,第一条支路与第九电磁阀(21)的一端相连,第二条支路与第十三电磁阀(25)的一端相连,第九电磁阀(21)的另一端经管道与脱溶罐(5)的顶盖(5-1)上的右接口(5-3)相连,第十三电磁阀(25)的另一端经管道与真空泵(9)的进气口相连;脱溶罐(5)的顶盖(5-1)上的左接口(5-4)经管道和第十一电磁阀(23)与膜组件(6)顶部的浓缩液出口相连;The bottom interface of the solvent tank (1) is connected to the top interface of the regulating metering tank (2) through the pipeline and the second electromagnetic valve (14); The valve (24) is connected to the permeate outlet of the side wall of the membrane module (6), and the pipe between the interface on the left side wall of the regulating metering tank (2) and the twelfth electromagnetic valve (24) is provided with a pressure transmitter. The interface at the bottom of the adjustment metering tank (2) is connected to the lower interface (3-14) of the extraction tank (3) through the pipeline through the third electromagnetic valve (15) and the fourth electromagnetic valve (16); the top of the extraction tank (3) The upper interface (3-4) passes through the pipeline successively through the fifth solenoid valve (17), the gas outlet of the first compressor (8), the air inlet of the first compressor (8) and the sixth solenoid valve (18) and the gas The storage tank (4) is connected, and the pipeline between the upper interface (3-4) on the top of the extraction tank (3) and the fifth electromagnetic valve (17) is provided with a pressure transmitter and a circuit that is connected with the seventh electromagnetic valve ( 19), the air inlet of the first compressor (8), the air outlet of the first compressor (8), the eighth solenoid valve (20) are connected to the gas storage tank (4), and the sixth solenoid valve (18) is connected to the gas storage tank (4). The pipeline between the tanks (4) is provided with a pressure transmitter; the pipeline between the third solenoid valve (15) and the fourth solenoid valve (16) is provided with two branches, the first branch and the ninth solenoid valve One end of (21) is connected, and the second branch is connected with one end of the thirteenth electromagnetic valve (25), and the other end of the ninth electromagnetic valve (21) is through the top cover (5- 1) is connected to the right interface (5-3), and the other end of the thirteenth electromagnetic valve (25) is connected to the air inlet of the vacuum pump (9) through a pipeline; the top cover (5-1) of the precipitation tank (5) ) on the left interface (5-4) is connected with the concentrated solution outlet on the top of the membrane module (6) through the pipeline and the eleventh solenoid valve (23); 膜组件(6)底部的溶剂进口通过管道依次经溶剂泵(12)和第十电磁阀(22)后与脱溶罐(5)底部的出口(5-9)相连,出口(5-9)与第十电磁阀(22)之间管道接一支管与第十九电磁阀(31)的一端相连,第十九电磁阀(31)的另一端与第二管接口(B)相连;真空泵(9)的出气口经管道和第十五电磁阀(27)与缓冲罐(7)的左侧壁的接口相连,真空泵(9)的出气口与第十五电磁阀(27)之间的管道设有一支路与第十四电磁阀(26)的一端相连,第十四电磁阀(26)的另一端连有第三管接口(C);The solvent inlet at the bottom of the membrane module (6) is connected to the outlet (5-9) at the bottom of the desolvation tank (5) through the pipeline through the solvent pump (12) and the tenth solenoid valve (22) sequentially, and the outlet (5-9) Connect a pipe between the tenth electromagnetic valve (22) and one end of the nineteenth electromagnetic valve (31), and the other end of the nineteenth electromagnetic valve (31) is connected with the second pipe interface (B); the vacuum pump ( The gas outlet of 9) is connected to the interface on the left side wall of the buffer tank (7) through the pipeline and the fifteenth solenoid valve (27), and the pipeline between the gas outlet of the vacuum pump (9) and the fifteenth solenoid valve (27) There is a branch connected to one end of the fourteenth solenoid valve (26), and the other end of the fourteenth solenoid valve (26) is connected to a third pipe interface (C); 缓冲罐(7)的顶部的接口经管道和第十六电磁阀(28)与第四电磁阀(16)和第十三电磁阀(25)之间的管道相连,缓冲罐(7)底部的接口经管道和第十七电磁阀(29)与第四管接口(D)相连,缓冲罐(7)右侧壁的接口通过管道依次经第二压缩机(10)、热交换器(11)和第十八电磁阀(30)与溶剂罐(1)顶部的接口相连;溶剂罐(1)顶部的接口与第十八电磁阀(30)之间管路设有压力变送器和一支路管与第一电磁阀(13)的一端相连,第一电磁阀(13)的另一端与第一管接口(A)相连;The interface on the top of the buffer tank (7) is connected to the pipeline between the pipeline and the sixteenth electromagnetic valve (28) and the fourth electromagnetic valve (16) and the thirteenth electromagnetic valve (25), and the bottom of the buffer tank (7) The interface is connected to the fourth pipe interface (D) through the pipeline and the seventeenth solenoid valve (29), and the interface on the right side wall of the buffer tank (7) passes through the pipeline in turn through the second compressor (10), heat exchanger (11) and the eighteenth electromagnetic valve (30) are connected to the interface on the top of the solvent tank (1); the pipeline between the interface on the top of the solvent tank (1) and the eighteenth electromagnetic valve (30) is provided with a pressure transmitter and a The pipeline is connected to one end of the first solenoid valve (13), and the other end of the first solenoid valve (13) is connected to the first pipe interface (A); 膜组件(6)由上封头、下封头、外筒体和超滤膜组成,上封头、下封头与外筒体两端分别经法兰连接,超滤膜位于上封头、下封头和外筒体构成的空间内部,上封头上设有浓缩液出口,下封头上设有溶液进口,外筒体的侧壁左下部设有透过液出口。The membrane module (6) is composed of an upper head, a lower head, an outer cylinder and an ultrafiltration membrane. The upper head, the lower head and the two ends of the outer cylinder are respectively connected by flanges. Inside the space formed by the lower head and the outer cylinder, the upper head is provided with a concentrate outlet, the lower head is provided with a solution inlet, and the lower left side wall of the outer cylinder is provided with a permeate outlet. 7.根据权利要求6所述的一种亚临界流体萃取脂质的装置,其特征在于:萃取罐(3)包括顶盖(3-1)、筒体(3-2)和底盖(3-3),顶盖(3-1)的顶部外侧中央设有上接口(3-4),顶盖(3-1)经法兰与筒体(3-2)上端相连,筒体(3-2)的内部上端设有上过滤板(3-5),靠近上过滤板(3-5)的左下侧的筒体(3-2)外壁上设有进料管(3-6),筒体(3-2)的内部下端设有斜置的下过滤板(3-8),靠近下过滤板(3-8)右上侧的筒体(3-2)上设有出料管(3-9),进料管(3-6)和出料管(3-9)之间的筒体(3-2)外侧覆盖有水循环夹套(3-7),筒体(3-2)的左外侧靠近水循环夹套(3-7)处设有温度传感器,进料管(3-6)经法兰与进料电磁阀(3-10)相连,出料管(3-9)经法兰与出料电磁阀(3-11)相连,筒体(3-2)的下端经法兰与底盖(3-3)相连,底盖(3-3)的底部中央外侧设下接口(3-14)。7. the device of a kind of subcritical fluid extraction lipid according to claim 6 is characterized in that: extraction tank (3) comprises top cover (3-1), cylindrical shell (3-2) and bottom cover (3 -3), the top outer center of the top cover (3-1) is provided with an upper interface (3-4), the top cover (3-1) is connected to the upper end of the cylinder (3-2) through the flange, and the cylinder (3-2) -2) The inner upper end is provided with an upper filter plate (3-5), and the outer wall of the cylinder (3-2) on the lower left side of the upper filter plate (3-5) is provided with a feed pipe (3-6), The inner lower end of the cylinder (3-2) is provided with an inclined lower filter plate (3-8), and the cylinder (3-2) on the upper right side of the lower filter plate (3-8) is provided with a discharge pipe ( 3-9), the outside of the cylinder (3-2) between the feed pipe (3-6) and the discharge pipe (3-9) is covered with a water circulation jacket (3-7), the cylinder (3-2 ) is provided with a temperature sensor near the water circulation jacket (3-7), the feed pipe (3-6) is connected to the feed solenoid valve (3-10) through the flange, and the discharge pipe (3-9) It is connected with the discharge solenoid valve (3-11) through the flange, and the lower end of the cylinder (3-2) is connected with the bottom cover (3-3) through the flange, and the bottom center outside of the bottom cover (3-3) is set Interface (3-14). 8.根据权利要求6所述的一种亚临界流体萃取脂质的装置,其特征在于:脱溶罐(5)包括顶盖(5-1)和罐体(5-2),顶盖(5-1)的外侧分别设右接口(5-3)和左接口(5-4),顶盖(5-1)的中央外侧设有磁力传动组件(5-5),顶盖(5-1)的中央内侧设有与磁力传动组件(5-5)相配套的搅拌杆(5-6),搅拌杆(5-6)上间隔设有“U型”搅拌叶(5-7),顶盖(5-1)经法兰与罐体(5-2)上开口相连,罐体(5-2)的外侧壁覆盖有水循环夹套(5-8),罐体(5-2)的底部外侧设有出口(5-9),罐体(5-2)的底部设有温度传感器。8. the device of a kind of subcritical fluid extraction lipid according to claim 6, is characterized in that: desolvation tank (5) comprises top cover (5-1) and tank body (5-2), top cover ( The outer side of 5-1) is provided with right interface (5-3) and left interface (5-4) respectively, and the central outer side of top cover (5-1) is provided with magnetic force transmission assembly (5-5), and top cover (5- 1) A stirring rod (5-6) matching the magnetic drive assembly (5-5) is provided on the inner side of the center, and a "U-shaped" stirring blade (5-7) is arranged at intervals on the stirring rod (5-6). The top cover (5-1) is connected to the upper opening of the tank body (5-2) through the flange, the outer wall of the tank body (5-2) is covered with a water circulation jacket (5-8), and the tank body (5-2) An outlet (5-9) is provided outside the bottom of the tank, and a temperature sensor is provided at the bottom of the tank body (5-2). 9.根据权利要求6所述的一种亚临界流体萃取脂质的装置,其特征在于:缓冲罐(7)由上封头和罐体组成,上封头和罐体经法兰连接,上封头的外侧中央设有接口,罐体的左右侧壁和底部中央分别设有接口,上封头的外侧设有压力变送器。9. The device for extracting lipids by a subcritical fluid according to claim 6, characterized in that: the buffer tank (7) is made up of an upper head and a tank body, the upper head and the tank body are connected by a flange, and the upper The outer center of the head is provided with an interface, the left and right side walls of the tank body and the center of the bottom are respectively provided with an interface, and the outer side of the upper head is provided with a pressure transmitter.
CN201410196608.6A 2014-05-09 2014-05-09 A kind of method of subcritical fluid extraction lipid and device thereof Active CN104004586B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410196608.6A CN104004586B (en) 2014-05-09 2014-05-09 A kind of method of subcritical fluid extraction lipid and device thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410196608.6A CN104004586B (en) 2014-05-09 2014-05-09 A kind of method of subcritical fluid extraction lipid and device thereof

Publications (2)

Publication Number Publication Date
CN104004586A CN104004586A (en) 2014-08-27
CN104004586B true CN104004586B (en) 2016-04-06

Family

ID=51365498

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201410196608.6A Active CN104004586B (en) 2014-05-09 2014-05-09 A kind of method of subcritical fluid extraction lipid and device thereof

Country Status (1)

Country Link
CN (1) CN104004586B (en)

Families Citing this family (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104388187A (en) * 2014-10-27 2015-03-04 贵州薏仁集团兴仁薏仁科技有限责任公司 Preparation method for coix seed oil
CN105535111B (en) * 2016-02-16 2019-06-28 山西汉麻生物科技有限公司 Numb medicinal extract of a kind of fire rich in cannabidiol and preparation method thereof
CN105695087B (en) * 2016-03-08 2017-02-22 深圳市华之粹生态科技有限公司 Subcritical fluid extraction device and method
CN105903223A (en) * 2016-05-31 2016-08-31 芜湖杨燕制药有限公司 Medicinal material percolation tank
CN105950279A (en) * 2016-06-12 2016-09-21 中国农业科学院油料作物研究所 Method and system for extracting grease from oil
CN105969529A (en) * 2016-07-26 2016-09-28 天津商业大学 Method for extracting fatty acid in black sesame cake dregs through sub-critical carbon dioxide
CN106477549B (en) * 2016-09-23 2019-04-12 神华集团有限责任公司 The separation system and separation method of mesocarbon microspheres
CN110255547A (en) * 2019-07-27 2019-09-20 侯梦斌 A kind of carbon material peel-off device and technique for intervening microwave energy
CN114797143B (en) * 2022-06-27 2022-10-04 山东恒达生物医药有限公司 Liquid separating device for chloramine preparation extraction process

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101642632B (en) * 2009-09-03 2012-05-30 江苏大学 Subcritical fluid extraction device and method for effective ingredients of natural product
CN202700132U (en) * 2012-03-15 2013-01-30 太仓市凯灵干燥设备厂 Extraction tank and hydrodynamic force type strong-sound-source strengthening subcritical fluid extraction device
CN203315790U (en) * 2013-06-23 2013-12-04 端木凡林 Continuous extraction device of subcritical fluid
CN203938661U (en) * 2014-05-09 2014-11-12 中国农业科学院油料作物研究所 A kind of device of subcritical fluid extraction lipid

Also Published As

Publication number Publication date
CN104004586A (en) 2014-08-27

Similar Documents

Publication Publication Date Title
CN104004586B (en) A kind of method of subcritical fluid extraction lipid and device thereof
CN101642632B (en) Subcritical fluid extraction device and method for effective ingredients of natural product
CN203938661U (en) A kind of device of subcritical fluid extraction lipid
CN103045356B (en) Production method for linseed oil
CN207886739U (en) For the extraction equipment in the preparation process of cannabidiol
CN101812369A (en) Method and device for extracting prickly ash seed oil from prickly ash seeds
CN201578881U (en) Subcritical Fluid Extraction Device for Active Components of Natural Products
CN106993789B (en) A kind of method for extracting high-quality propolis with subcritical multi-component mixed solvent
CN105670781A (en) Method of extracting decapterus maruadsi oil through low-temperature continuous phase transition
CN1679730A (en) A kind of traditional Chinese medicine raw material extraction process and equipment
CN204233815U (en) A kind of subcritical abstraction device
CN102000445B (en) Process for producing pyrethrum through subcritical continuous extraction
CN101691451A (en) A method for preparing edible safe oil-soluble, fat-soluble caramel coloring
CN103540400B (en) Method for separating mixed water-soluble and liposoluble components by virtue of subcritical liquid-liquid extraction technology
CN106520375A (en) Method for extracting galangal oleoresin by use of subcritical double solvents
CN101161807B (en) Method for extraction separating hop extract and hop essential oils from hops
CN109020929A (en) A kind of crude furfuryl alcohol separator and its separating technology
CN104651037A (en) Method for extracting oil and protein in silybum marianum kernels by subcritical fluid
CN104073355A (en) Extraction method of pogostemon cablin essential oil
CN118406527A (en) Plant extract production equipment and process
CN218058933U (en) Plant essential oil extraction equipment
CN102755358A (en) A method for extracting volatile substances from chestnut flowers using supercritical CO2 fluid
CN102093930B (en) Device and method for extracting oil-tea camellia seed oil at low temperature by taking liquefiable gas as solvent
CN210856046U (en) Essential oil refining equipment
CN102618382A (en) A method for extracting barley and rice bran oil using supercritical CO2 technology

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
C14 Grant of patent or utility model
GR01 Patent grant