CN104001521A - Carbon-supported PtCu alloy catalyst with controllable atomic concentration gradient and preparation method thereof - Google Patents
Carbon-supported PtCu alloy catalyst with controllable atomic concentration gradient and preparation method thereof Download PDFInfo
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Abstract
本发明公开一种原子浓度梯度可控的炭载PtCu合金催化剂及其制备方法,属于水电解-有机物电催化还原耦合技术领域;本发明所述催化剂以石墨纤维布为炭质载体,在真空中用离子束溅射置于移动靶台上的Pt、Cu拼接靶,其中保持靶台移动方向垂直于拼接靶上Pt与Cu的接缝线,拼接靶上被溅射出的Pt、Cu粒子沉积在经离子束辅助清洗的炭质载体单面上形成薄膜,再经真空热处理获得原子浓度梯度可控的炭载PtCu合金催化剂;催化剂的Pt含量为0.075~0.121mg/cm2;调节靶台移动速度可直接调控催化剂中Pt的原子浓度梯度,稳定的移动速度可使Pt原子浓度从薄膜底层到表面呈均一梯度变化;本催化剂具有低Pt含量、较好电化学活性,制备简单等优点。The invention discloses a carbon-supported PtCu alloy catalyst with controllable atomic concentration gradient and a preparation method thereof, belonging to the technical field of water electrolysis-organic electrocatalytic reduction coupling; The Pt and Cu splicing targets placed on the moving target stage are sputtered with ion beams, and the moving direction of the target stage is kept perpendicular to the seam line between Pt and Cu on the splicing target, and the sputtered Pt and Cu particles on the sputtering target are deposited on the A thin film is formed on one side of the carbon carrier cleaned by ion beams, and then a carbon-supported PtCu alloy catalyst with a controllable atomic concentration gradient is obtained through vacuum heat treatment; the Pt content of the catalyst is 0.075-0.121mg/cm 2 ; the moving speed of the target stage is adjusted The atomic concentration gradient of Pt in the catalyst can be directly regulated, and the stable moving speed can make the atomic concentration of Pt change in a uniform gradient from the bottom layer of the film to the surface; the catalyst has the advantages of low Pt content, good electrochemical activity, and simple preparation.
Description
技术领域 technical field
本发明涉及一种原子浓度梯度可控的炭载PtCu合金催化剂及其制备方法,属于水电解-有机物电催化还原耦合技术领域。 The invention relates to a carbon-supported PtCu alloy catalyst with controllable atomic concentration gradient and a preparation method thereof, belonging to the technical field of water electrolysis-organic electrocatalytic reduction coupling.
背景技术 Background technique
有机物加氢反应是食品、化工、能源等生产领域的重要过程,其与电解水结合制氢有可能成为未来主要的制氢方式,利用水电解-有机物电催化还原耦合过程实现有机物加氢过程具有反应条件温和,无需额外提供氢源的特点。由于其为强酸腐蚀反应环境,因此电极只能采用炭质材料的载体及负载其上的贵金属Pt和Au,其中Pt具有未充满的空d轨道而表现出优良的催化活性和稳定性,将其负载在炭质载体表面形成炭载Pt催化剂,获得了较高的电极反应电流密度而得到广泛应用。 The hydrogenation reaction of organic matter is an important process in the production fields of food, chemical industry, energy, etc., and its combination with electrolysis of water may become the main method of hydrogen production in the future. The reaction conditions are mild, and there is no need to provide additional hydrogen sources. Because it is a strong acid corrosion reaction environment, the electrode can only be used as a carbonaceous material carrier and noble metals Pt and Au loaded on it. Among them, Pt has an unfilled empty d orbital and shows excellent catalytic activity and stability. The carbon-supported Pt catalyst is supported on the surface of the carbon carrier to obtain a high electrode reaction current density and is widely used.
由于我国铂族金属资源匮乏,目前在Pt中掺杂过渡金属形成Pt合金已成为炭载Pt基催化剂的发展趋势,Pt基催化剂的研究焦点相应集中在提高催化活性和降低Pt含量方面。而过渡金属Cu原子的外层构型为3d 104s 1,由于4s和3d电子的能量接近,与Pt化合时均可能成键,因此Cu原子存在不稳定的变价空间,使其不仅可以作为助剂参与催化反应,也可以作为掺杂元素以改变活性组分Pt的颗粒分布,使Pt晶粒排列更紧密,电子云密度增加,并能减少结合氧原子所需的能垒。 Due to the scarcity of platinum group metal resources in my country, doping transition metals in Pt to form Pt alloys has become the development trend of carbon-supported Pt-based catalysts. The research focus of Pt-based catalysts is accordingly focused on improving catalytic activity and reducing Pt content. The transition metal Cu atom has an outer layer configuration of 3 d 10 4 s 1 . Since the energies of 4 s and 3 d electrons are close, they may form bonds when combined with Pt. Therefore, there is an unstable valence space for the Cu atom, making it Not only can it be used as an auxiliary agent to participate in the catalytic reaction, but it can also be used as a doping element to change the particle distribution of the active component Pt, so that the Pt crystal grains are arranged more tightly, the electron cloud density is increased, and the energy barrier required to bind oxygen atoms can be reduced.
虽然PtCu合金催化剂能降低电极的Pt含量,提高催化活性,但在催化剂反应选择性以及稳定性等方面还有待提高。炭载PtCu合金催化剂由于具有独特的催化性能而用于水电解-有机物电催化还原耦合反应过程,原因为催化活性主要取决于催化主相的浓度及择优取向,其一,在费米能级附近,以Pt为主相的催化剂能带宽度较小,Pt(111)晶面拥有比其他取向更高的态密度而具有最优的催化性能,其二为催化剂表面Pt浓度改变导致薄膜缺陷,有利于实现催化活性的原位控制。 Although the PtCu alloy catalyst can reduce the Pt content of the electrode and improve the catalytic activity, it still needs to be improved in terms of catalyst reaction selectivity and stability. Carbon-supported PtCu alloy catalysts are used in the coupling reaction process of water electrolysis-organic electrocatalytic reduction due to their unique catalytic properties. The reason is that the catalytic activity mainly depends on the concentration and preferred orientation of the catalytic main phase. First, it is near the Fermi level , the catalyst with Pt as the main phase has a smaller energy band width, and the Pt(111) crystal plane has a higher density of states than other orientations and has the best catalytic performance. The second is that the change of the Pt concentration on the catalyst surface leads to film defects. Facilitate in-situ control of catalytic activity.
经对现有原子浓度梯度调控技术的文献检索发现,美国专利US4399058将VIB族和VIII族金属盐与氨水混合,加氨水调节至某一PH值,加热制得金属溶液,再将金属溶液饱和浸渍于载体上,加以干燥、焙烧制得载体催化剂的方法,其缺点是活性金属组分在载体上分布较均勻,原子浓度梯度不明显且难以控制;欧洲专利EP0204314采用分步的多次浸渍、水洗、干燥、焙烧法担载金属组分,使载体催化剂内部的金属组分浓度高于表面的金属组分浓度而存在不均勻分布,相应延长了催化剂的使用寿命,由于其制备过程复杂,成本大幅提高;中国专利CN99113273.4采用不饱和喷浸法制备不均匀活性金属组分的载体催化剂,降低了催化剂的制造成本但缺点是活性金属组分分布梯度性差,不易控制活性金属组分在催化剂颗粒中的梯度分布;中国专利CN200910086745.3及CN200910086740.0均采用逐步加浓的金属溶液饱和浸渍载体或金属浸渍液浓度从低到高顺序浸渍载体的方法,然后经多次干燥、焙烧处理获得活性金属组分和/或酸性助剂浓度呈梯度增加分布的载体催化剂,具有较好活性和稳定性,但催化剂颗粒中活性金属组分浓度分布呈现多台阶形式。目前,关于活性金属组分浓度呈均一梯度变化的载体催化剂及其制备方法的报道较少。 According to the literature search of the existing atomic concentration gradient control technology, it is found that the US patent US4399058 mixes VIB and VIII metal salts with ammonia water, adjusts to a certain pH value by adding ammonia water, heats the metal solution, and then saturates and impregnates the metal solution On the carrier, the method of drying and roasting to obtain the carrier catalyst has the disadvantage that the active metal component is distributed more uniformly on the carrier, and the atomic concentration gradient is not obvious and difficult to control; European patent EP0204314 adopts step-by-step multiple impregnation and water washing , drying, and roasting methods to support the metal components, so that the concentration of the metal components inside the carrier catalyst is higher than that on the surface and there is an uneven distribution, which prolongs the service life of the catalyst accordingly. Due to its complicated preparation process, the cost is large Improve; Chinese patent CN99113273.4 adopts the unsaturated spray-dipping method to prepare the carrier catalyst of inhomogeneous active metal components, which reduces the manufacturing cost of the catalyst but the disadvantage is that the distribution gradient of the active metal components is poor, and it is difficult to control the active metal components in the catalyst particles. Gradient distribution in the medium; Chinese patents CN200910086745.3 and CN200910086740.0 both adopt the method of impregnating the carrier with gradually concentrated metal solution saturation or impregnating the carrier in sequence from low to high concentration of the metal impregnating solution, and then obtain activity through multiple drying and roasting treatments. The supported catalyst whose concentration of the metal component and/or the acidic additive is distributed in a gradient increase has better activity and stability, but the distribution of the concentration of the active metal component in the catalyst particles presents a multi-step form. At present, there are few reports on supported catalysts with uniform gradient changes in the concentration of active metal components and their preparation methods.
发明内容 Contents of the invention
针对现有技术的上述缺陷,本发明要解决现有活性金属组分不均匀分布的Pt基合金载体催化剂制备方法中存在的活性金属组分浓度梯度均匀性差、制备过程繁杂、反应时间过长、去除中间反应物困难、贵金属损失大等问题。 In view of the above-mentioned defects of the prior art, the present invention will solve the problem of poor uniformity of the active metal component concentration gradient, complicated preparation process, long reaction time, There are problems such as difficulty in removing intermediate reactants and large loss of precious metals.
本发明的目的在于提供一种原子浓度梯度可控的炭载PtCu合金催化剂,所述催化剂为以石墨纤维布为炭质载体,Pt、Cu粒子直接负载在石墨纤维布单面上形成薄膜催化剂,薄膜催化剂厚度为30~50nm;催化剂中Pt含量为0.075~0.121mg/cm2,Cu含量为0.019~0.074mg/cm2。 The object of the present invention is to provide a carbon-supported PtCu alloy catalyst with a controllable atomic concentration gradient. The catalyst is to use graphite fiber cloth as a carbon carrier, and Pt and Cu particles are directly loaded on a single surface of the graphite fiber cloth to form a thin film catalyst. The thickness of the thin film catalyst is 30-50nm; the content of Pt in the catalyst is 0.075-0.121 mg/cm 2 , and the content of Cu is 0.019-0.074 mg/cm 2 .
本发明所述的原子浓度梯度可控的炭载PtCu合金催化剂中,所述催化剂中活性组分Pt和Cu的原子浓度从薄膜底层到表面呈均一梯度变化,其中Pt的原子浓度为26.85~90.42at.%,Cu的原子浓度为9.58~73.15at.%,活性组分Pt和Cu的原子浓度梯度直接由靶台移动速度调控,在靶台移动范围内,稳定的移动靶台速度使Pt和Cu的原子浓度从薄膜底层到表面呈均一梯度变化。 In the carbon-supported PtCu alloy catalyst with controllable atomic concentration gradient according to the present invention, the atomic concentrations of the active components Pt and Cu in the catalyst show a uniform gradient change from the bottom layer of the film to the surface, wherein the atomic concentration of Pt is 26.85-90.42 % , the atomic concentration of Cu is 9.58-73.15 at. %, the atomic concentration gradient of the active components Pt and Cu is directly regulated by the moving speed of the target stage, within the moving range of the target stage, the stable moving speed of the target stage makes Pt and Cu The atomic concentration of Cu changes in a uniform gradient from the bottom layer to the surface of the film.
本发明所述的原子浓度梯度可控的炭载PtCu合金催化剂,其特征在于:所述石墨纤维布是平纹丙睛石墨纤维布,且面密度0.20~0.35g/cm2。 The carbon-supported PtCu alloy catalyst with controllable atomic concentration gradient according to the present invention is characterized in that: the graphite fiber cloth is plain acrylonitrile graphite fiber cloth, and the surface density is 0.20-0.35 g/cm 2 .
本发明的另一目的在于提供所述的原子浓度梯度可控的炭载PtCu合金催化剂的制备方法,具体包括以下步骤: Another object of the present invention is to provide the preparation method of the carbon-supported PtCu alloy catalyst with controllable atomic concentration gradient, which specifically includes the following steps:
(1)将石墨纤维布置于7×10-3~9×10-3Pa的真空中,控制离子束辅助清洗源的屏级电压为0.6~0.8kV、束流为65~75mA,并通入6.5~7.5sccm流量的高纯Ar,其中Ar的纯度≥99.999%,对石墨纤维布表面进行离子束辅助清洗5~7min后即得到预处理的石墨纤维布; (1) Arrange the graphite fibers in a vacuum of 7×10 -3 ~ 9×10 -3 Pa, control the screen level voltage of the ion beam assisted cleaning source to 0.6 ~ 0.8kV, the beam current to 65 ~ 75mA, and feed High-purity Ar with a flow rate of 6.5-7.5 sccm, wherein the purity of Ar is ≥99.999%, and ion beam-assisted cleaning is performed on the surface of the graphite fiber cloth for 5-7 minutes to obtain the pretreated graphite fiber cloth;
(2)将步骤(1)所得的预处理石墨纤维布置于7×10-3~9×10-3Pa的真空中,控制离子束溅射源的屏级电压为3.3~3.6kV、束流为70~90mA,并通入7.5~8.5sccm流量的高纯Ar,其中Ar的纯度≥99.999%,引出的Ar离子束轰击放置在移动靶台上的Pt、Cu拼接靶;然后保持靶台移动方向垂直于拼接靶上Pt与Cu的接缝线,调节靶台移动速度为5~10mm/min,使Pt和Cu的原子浓度从薄膜底层到表面呈均一梯度变化,Pt、Cu拼接靶溅射出的Pt、Cu粒子沉积在石墨纤维布单面上形成催化剂薄膜,离子束溅射时间为5~10min,催化剂薄膜厚度值为30~50nm; (2) Arrange the pretreated graphite fiber obtained in step (1) in a vacuum of 7×10 -3 ~ 9×10 -3 Pa, control the screen level voltage of the ion beam sputtering source to 3.3 ~ 3.6kV, the beam current 70-90mA, and feed high-purity Ar with a flow rate of 7.5-8.5sccm, where the purity of Ar is ≥99.999%, and the extracted Ar ion beam bombards the Pt and Cu splicing targets placed on the moving target platform; then keep the target platform moving The direction is perpendicular to the seam line of Pt and Cu on the splicing target, and the moving speed of the target stage is adjusted to 5-10 mm/min, so that the atomic concentration of Pt and Cu changes in a uniform gradient from the bottom layer to the surface of the film, and the Pt and Cu splicing targets sputter out The Pt and Cu particles are deposited on the single surface of the graphite fiber cloth to form a catalyst film, the ion beam sputtering time is 5-10min, and the thickness of the catalyst film is 30-50nm;
(3)将步骤(2)所得炭载催化剂薄膜置于7×10-3~9×10-3Pa的真空中,加热到350~450℃并保温1.0~2.0h,经自然冷却至室温后即得到原子浓度梯度可控的炭载PtCu合金催化剂。 (3) Place the carbon-supported catalyst thin film obtained in step (2) in a vacuum of 7×10 -3 to 9×10 -3 Pa, heat to 350-450°C and keep it warm for 1.0-2.0h, and cool to room temperature naturally That is, a carbon-supported PtCu alloy catalyst with controllable atomic concentration gradient is obtained.
本发明步骤(2)中所述的Pt、Cu拼接靶,是由一块Pt靶和一块Cu靶拼接后形成正方形形状的溅射靶材,Pt及Cu的纯度均≥99.95%。 The Pt and Cu splicing target described in the step (2) of the present invention is a sputtering target in a square shape formed by splicing a Pt target and a Cu target, and the purity of both Pt and Cu is ≥99.95%.
本发明所制备的原子浓度梯度可控的炭载PtCu合金催化剂在水电解-有机物电催化还原耦合技术领域具有重要的应用意义;通过X射线衍射(XRD)、含刻蚀减薄功能的X射线光电子能谱(XPS)、电感耦合等离子体发射光谱法(ICP-AES)、循环伏安法(CV)和线性扫描伏安法(LSV)等检测手段,表征原子浓度梯度可控的炭载PtCu合金催化剂的物相结构、薄膜底层至表面的Pt的原子浓度、活性金属Pt含量、电化学活性比表面积和催化剂活性。 The carbon-supported PtCu alloy catalyst with controllable atomic concentration gradient prepared by the present invention has important application significance in the field of water electrolysis-organic electrocatalytic reduction coupling technology; through X-ray diffraction (XRD), X-rays with etching thinning function Photoelectron spectroscopy (XPS), inductively coupled plasma emission spectrometry (ICP-AES), cyclic voltammetry (CV) and linear sweep voltammetry (LSV) were used to characterize carbon-supported PtCu with controllable atomic concentration gradient. The phase structure of the alloy catalyst, the atomic concentration of Pt from the bottom layer to the surface of the film, the content of active metal Pt, the specific surface area of electrochemical activity and the catalyst activity.
采用XRD鉴定催化剂物相结构,在排除石墨纤维布的极强特征衍射峰的影响后,即将衍射图谱的≤2θ控制在30°~90°范围内,测试结果表明该催化剂为含活性金属的薄膜,物相为Pt(111)、Cu(111)、PtCu(111)及PtCu3(111);采用在线刻蚀功能减薄催化剂薄膜,结合XPS可以直观表征催化剂薄膜底层至表面的Pt的原子浓度的变化,测试结果表明Pt的原子浓度直接调控范围为26.85~90.42at.%,Cu的原子浓度直接调控范围为9.58~73.15at.%,且Pt、Cu的原子浓度从薄膜底层到表面呈均一梯度逐渐增大或减小;采用ICP-AES定量测试催化剂中活性金属Pt、Cu的含量,测试结果表明所得催化剂的石墨纤维布上Pt含量为0.075~0.121mg/cm2,Cu含量为0.019~0.074mg/cm2。 XRD was used to identify the phase structure of the catalyst. After excluding the influence of the extremely strong characteristic diffraction peaks of graphite fiber cloth, the ≤2 θ of the diffraction pattern was controlled within the range of 30° to 90°. The test results showed that the catalyst contained active metals. Thin film, the phases are Pt(111), Cu(111), PtCu(111) and PtCu 3 (111); use the online etching function to thin the catalyst film, and combine XPS to visually characterize the Pt atoms from the bottom layer to the surface of the catalyst film The test results show that the direct control range of the atomic concentration of Pt is 26.85-90.42 at. %, the direct control range of the atomic concentration of Cu is 9.58-73.15 at. %, and the atomic concentration of Pt and Cu is from the bottom layer to the surface of the film. The uniform gradient gradually increases or decreases; ICP-AES is used to quantitatively test the content of active metals Pt and Cu in the catalyst. The test results show that the content of Pt on the graphite fiber cloth of the obtained catalyst is 0.075-0.121 mg/cm 2 , and the content of Cu is 0.019 ~0.074 mg/cm 2 .
CV的测试方法为:采用三电极单密封电解池体系进行催化剂的电化学活性比表面积和催化活性的测试,其中,三电极单密封电解池体系的参比电极为饱和甘汞电极、对电极为铂片电极;将内孔直径Ф=30mm的聚四氟乙烯环状垫片压在所制备的纳米孔结构的炭载PtCu合金催化剂表面上,石墨纤维布上无PtCu合金催化剂的另一面压在Ф=40mm的玻碳电极上,再旋紧内孔直径Ф=40mm的聚四氟乙烯螺旋紧固盖,将聚四氟乙烯螺旋紧固盖、聚四氟乙烯环状垫片、炭载PtCu合金催化剂与玻碳电极紧压而构成工作电极,通过聚四氟乙烯环状垫片的内孔直径可以精确计算出工作电极的反应面积为706.5mm2;CV测试过程中所用电解液为浓度为0.50mol/L的H2SO4溶液,三电极单密封电解池体系配有进气管和出气管、检测仪器为CHI660D电化学工作站。 The test method of CV is: use the three-electrode single-sealed electrolytic cell system to test the electrochemical activity specific surface area and catalytic activity of the catalyst, wherein, the reference electrode of the three-electrode single-sealed electrolytic cell system is a saturated calomel electrode, and the counter electrode is Platinum sheet electrode; the polytetrafluoroethylene ring gasket with inner hole diameter Ф=30mm is pressed on the surface of the prepared carbon-supported PtCu alloy catalyst with nanoporous structure, and the other side of the graphite fiber cloth without PtCu alloy catalyst is pressed on On the glassy carbon electrode with Ф=40mm, tighten the PTFE screw fastening cover with inner hole diameter Ф=40mm, and put the PTFE screw fastening cover, PTFE ring gasket, carbon-loaded PtCu The alloy catalyst and the glassy carbon electrode are tightly pressed to form the working electrode, and the reaction area of the working electrode can be accurately calculated through the diameter of the inner hole of the polytetrafluoroethylene ring gasket to be 706.5mm 2 ; the electrolyte used in the CV test process has a concentration of 0.50mol/L H 2 SO 4 solution, the three-electrode single-sealed electrolytic cell system is equipped with an inlet pipe and an outlet pipe, and the detection instrument is CHI660D electrochemical workstation.
在进行CV测试前,需对玻碳电极和铂片电极进行预处理,去除玻碳电极和铂片电极表面的氧化物、油渍和吸附物,以提高电极灵敏度和稳定性,预处理方法:将玻碳电极和铂片电极先依次用1#~7#金相砂纸逐级抛光;再依次用1.0及0.3μm的Al2O3浆在麂皮上抛光至镜面,每次抛光后移入超声水浴中清洗3min;再依次采用浓度为1.0mol/L的HNO3溶液、去离子水和分析纯乙醇分别进行3min的超声清洗;最后玻碳电极和铂片电极在浓度为0.5mol/L的H2SO4溶液中采用CV法进行活化,扫描范围为-1.5~1.5V,反复扫描直至达到稳定的循环伏安图为止。 Before the CV test, the glassy carbon electrode and the platinum sheet electrode need to be pretreated to remove oxides, oil stains and adsorbates on the surface of the glassy carbon electrode and the platinum sheet electrode to improve the sensitivity and stability of the electrode. The pretreatment method: The glassy carbon electrode and the platinum sheet electrode are firstly polished step by step with 1#~7# metallographic sandpaper; then polished to the mirror surface on the suede with 1.0 and 0.3μm Al 2 O 3 slurry in turn, and moved into an ultrasonic water bath after each polishing Cleaning in medium for 3min; followed by ultrasonic cleaning with 1.0mol/L HNO 3 solution, deionized water and analytical pure ethanol for 3min respectively; finally the glassy carbon electrode and platinum sheet electrode were cleaned in 0.5mol/L H2 The CV method is used for activation in SO 4 solution, the scanning range is -1.5 ~ 1.5V, and the scanning is repeated until a stable cyclic voltammogram is reached.
在进行CV测试前,还需在电解液中通入15min的流量为1.0L/min的高纯N2,其中N2的纯度≥99.99%,以除去电解液中的溶解氧;CV扫描范围是-0.3~1.2V(相对饱和甘汞电极),电位扫描速率为50mV/s;在CV曲线中,-0.2V附近的峰为氢的氧化脱附峰,该峰的积分面积直接反映表面活性反应位数量,其大小代表参与氧化反应电量的多少;根据催化剂的CV曲线中氢的氧化脱附峰的积分面积,可以得出单位质量Pt的电化学活性比表面积,见公式(1): Before the CV test, high-purity N 2 with a flow rate of 1.0L/min needs to be passed into the electrolyte for 15 minutes, where the purity of N 2 is ≥99.99%, to remove dissolved oxygen in the electrolyte; the CV scanning range is -0.3~1.2V (relative to saturated calomel electrode), the potential scanning rate is 50mV/s; in the CV curve, the peak near -0.2V is the oxidation desorption peak of hydrogen, and the integral area of this peak directly reflects the surface activity reaction The number of bits, its size represents the amount of electricity involved in the oxidation reaction; according to the integrated area of the hydrogen oxidation desorption peak in the CV curve of the catalyst, the specific surface area of electrochemical activity per unit mass of Pt can be obtained, see formula (1):
(1) (1)
式中:ESA为单位质量Pt的电化学活性比表面积,S为氢的氧化脱附峰积分面积,m为1cm2工作电极上的Pt含量,ν为扫描速率,C为Pt对氢的单位吸附电容(0.21mC/cm2)。 In the formula: ESA is the specific surface area of electrochemical activity per unit mass of Pt, S is the integrated area of the oxidation-desorption peak of hydrogen, m is the Pt content on the 1cm2 working electrode, ν is the scan rate, C is the unit adsorption of Pt to hydrogen Capacitance (0.21mC/cm 2 ).
LSV的测试方法为:测试装置及流程均与CV法的相同,不同之处是在工作电极和对电极之间施加线性电位,即电位与时间为线性关系,测量并获得的工作电极的电流随电极电位变化的曲线,即LSV曲线,可以直观地表征催化剂作为阴极的析氢催化活性;LSV扫描范围取阴极区中未重合区-0.40~-0.28V(相对饱和甘汞电极)的LSV曲线,电位扫描速率为50mV/s;根据LSV数据及公式(2)求算出工作电极的交换电流密度,即过电位处于0时工作电极的反应速度,可以定量描述工作电极传输氧化还原反应电流的能力,交换电流密度越大则催化剂活性越高。 The test method of LSV is as follows: the test device and process are the same as the CV method, the difference is that a linear potential is applied between the working electrode and the counter electrode, that is, the relationship between the potential and time is linear, and the measured and obtained current of the working electrode varies with The curve of the electrode potential change, that is, the LSV curve, can intuitively characterize the hydrogen evolution catalytic activity of the catalyst as the cathode; the LSV scanning range takes the LSV curve of -0.40~-0.28V (relative to the saturated calomel electrode) in the non-overlapping area of the cathode area, and the potential The scan rate is 50mV/s; the exchange current density of the working electrode is calculated according to the LSV data and formula (2), that is, the reaction speed of the working electrode when the overpotential is at 0, which can quantitatively describe the ability of the working electrode to transmit the redox reaction current. The higher the current density, the higher the catalyst activity.
定义: definition:
根据对数换底公式变换得到: Transform according to the logarithmic bottom conversion formula:
(2) (2)
式中:z为电荷数;F为法拉第常数;R为气体常数;T为电极反应温度;K为常数;△E为超电势;i 0为交换电流密度。 In the formula: z is the charge number; F is the Faraday constant; R is the gas constant; T is the electrode reaction temperature; K is a constant; △ E is the overpotential; i 0 is the exchange current density.
本发明的有益效果和优点是: Beneficial effect and advantage of the present invention are:
(1)本发明采用常规离子束溅射、双向移动靶台及Pt、Cu拼接靶以及真空热处理方法,直接在石墨纤维布上制备原子浓度梯度可控的炭载PtCu合金催化剂; (1) The present invention adopts conventional ion beam sputtering, two-way moving target stage and Pt, Cu splicing target and vacuum heat treatment method to directly prepare carbon-supported PtCu alloy catalyst with controllable atomic concentration gradient on graphite fiber cloth;
(2)本发明运用两步法,即先制备炭载催化剂薄膜,通过靶台移动速度及离子束溅射时间调控薄膜底层至表面的Pt的原子浓度,再将其进行真空热处理后,经自然冷却至室温,从而制成原子浓度梯度可控的炭载PtCu合金催化剂,且该催化剂可以作为电极直接用于水电解-有机物电催化还原耦合过程; (2) The present invention uses a two-step method, that is, first prepares a carbon-supported catalyst film, and regulates the atomic concentration of Pt from the bottom layer of the film to the surface through the moving speed of the target stage and the time of ion beam sputtering, and then heat-treats it in a vacuum. Cooling to room temperature to make a carbon-supported PtCu alloy catalyst with controllable atomic concentration gradient, and the catalyst can be directly used as an electrode for the coupling process of water electrolysis-organic electrocatalytic reduction;
(3)本发明是在经离子束溅射辅助清洗后的石墨纤维布清洁活化表面上直接无污染地沉积活性金属组分,增强了催化剂活性金属与石墨纤维布的结合强度,提高了催化剂的稳定性,同时,从薄膜底层到表面活性金属原子浓度呈均一梯度变化的膜层结构大幅度提高了催化剂的ESA值从而增强其电催化活性; (3) The present invention directly deposits active metal components on the clean and activated surface of graphite fiber cloth cleaned by ion beam sputtering, which enhances the bonding strength of catalyst active metals and graphite fiber cloth, and improves the catalytic performance of the catalyst. Stability, at the same time, the film layer structure with a uniform gradient change in the concentration of active metal atoms from the bottom layer of the film to the surface greatly improves the ESA value of the catalyst to enhance its electrocatalytic activity;
(4)本发明具有短制备流程、低成本、无中间反应物污染等特点,制备的原子浓度梯度可控的炭载PtCu合金催化剂,具有低Pt含量、较好电化学活性等优点,将促进水电解-有机物电催化还原耦合技术的发展。 (4) The present invention has the characteristics of short preparation process, low cost, and no intermediate reactant pollution. The prepared carbon-supported PtCu alloy catalyst with controllable atomic concentration gradient has the advantages of low Pt content and good electrochemical activity, which will promote Development of water electrolysis-organic electrocatalytic reduction coupling technology.
附图说明 Description of drawings
图1是靶台移动方向与拼接靶上Pt与Cu的接缝线示意图; Figure 1 is a schematic diagram of the moving direction of the target stage and the seam line of Pt and Cu on the splicing target;
图2是实施例3及实施例5制备的原子浓度梯度可控的炭载PtCu合金催化剂中,原催化剂薄膜厚度为1S,其中S的取值范围为30~50nm,经在线刻蚀减薄至原薄膜厚度的0.33处(0.33S)、0.66处(0.66S)以及薄膜与石墨纤维布的界面处(0S),根据0S、0.33S、0.66S和薄膜表面(1S)的Pt的原子浓度值连线所形成的梯度叠加图; Fig. 2 is the carbon-supported PtCu alloy catalyst with controllable atomic concentration gradient prepared in Example 3 and Example 5. The thickness of the procatalyst film is 1 S , and the value of S is in the range of 30 to 50 nm, which is thinned by online etching. To 0.33 (0.33 S ), 0.66 (0.66 S ) of the original film thickness and the interface between the film and graphite fiber cloth (0 S ), according to the Pt at 0 S , 0.33 S , 0.66 S and the film surface (1 S Gradient overlay diagram formed by connecting the atomic concentration values of ;
图3是对比实施例制备的活性金属原子浓度均匀的炭载PtCu合金催化剂以及实施例1、实施例3和实施例5制备的原子浓度梯度可控的炭载PtCu合金催化剂的XRD叠加图谱(30°≤2θ≤90°),其中a、b、c和d分别代表对比实施例、实施例1、实施例3和实施例5的XRD图谱; Fig. 3 is the XRD overlay pattern (30) of the carbon-supported PtCu alloy catalyst with uniform active metal atomic concentration prepared in comparative example and the carbon-supported PtCu alloy catalyst with controllable atomic concentration gradient prepared in Example 1, Example 3 and Example 5 ° ≤2θ≤90 °), wherein a, b, c and d represent the XRD patterns of Comparative Example, Example 1, Example 3 and Example 5 respectively;
图4是对比实施例制备的活性金属原子浓度均匀的炭载PtCu合金催化剂以及实施例1、实施例3、实施例4和实施例5制备的原子浓度梯度可控的炭载PtCu合金催化剂的CV曲线对比图,其中a、b、c、d和e分别代表对比实施例、实施例1、实施例3、实施例4和实施例5的CV曲线; Fig. 4 is the CV of the carbon-supported PtCu alloy catalyst with uniform active metal atomic concentration prepared in comparative example and the carbon-supported PtCu alloy catalyst with controllable atomic concentration gradient prepared in Example 1, Example 3, Example 4 and Example 5 Curve comparison diagram, wherein a, b, c, d and e represent the CV curve of comparative example, embodiment 1, embodiment 3, embodiment 4 and embodiment 5 respectively;
图5是对比实施例制备的活性金属原子浓度均匀的炭载PtCu合金催化剂以及实施例1、实施例2、实施例3和实施例5制备的原子浓度梯度可控的炭载PtCu合金催化剂的阴极区LSV曲线对比图,其中a、b、c、d和e分别代表对比实施例、实施例1、实施例3、实施例4和实施例5的阴极区LSV曲线。 Fig. 5 is the cathode of the carbon-supported PtCu alloy catalyst with uniform active metal atomic concentration prepared in comparative example and the carbon-supported PtCu alloy catalyst with controllable atomic concentration gradient prepared in Example 1, Example 2, Example 3 and Example 5 Area LSV curve comparison diagram, wherein a, b, c, d and e represent the cathode area LSV curves of Comparative Example, Example 1, Example 3, Example 4 and Example 5, respectively.
具体实施方式 Detailed ways
下面结合附图和具体实施方式对本发明作进一步详细说明,但本发明的保护范围并不限于所述内容。 The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments, but the protection scope of the present invention is not limited to the content described.
对比实施例 comparative example
本对比实施例所述催化剂为活性金属组分负载在石墨纤维布单面上形成活性金属原子浓度均匀的炭载PtCu合金催化剂,所述催化剂的制备方法,具体包括如下步骤: The catalyst described in this comparative example is that the active metal component is supported on a single face of graphite fiber cloth to form a carbon-supported PtCu alloy catalyst with uniform active metal atomic concentration, and the preparation method of the catalyst specifically includes the following steps:
A.将尺寸为80×80mm2、面密度为0.20g/cm2的石墨纤维布置于8×10-3Pa的真空中,控制离子束辅助清洗源的屏级电压为0.7kV、束流为705mA,并通入7.0sccm流量的高纯Ar,其中Ar的纯度≥99.999%,对石墨纤维布表面进行离子束辅助清洗6min后即得到预处理的石墨纤维布; A. Arrange graphite fibers with a size of 80×80mm 2 and a surface density of 0.20g/cm 2 in a vacuum of 8×10 -3 Pa, control the screen level voltage of the ion beam-assisted cleaning source to 0.7kV, and the beam current to 705mA, And pass into the high-purity Ar of 7.0sccm flow rate, wherein the purity of Ar is more than or equal to 99.999%, carry out ion beam assisted cleaning to the graphite fiber cloth surface after 6min and obtain the pretreated graphite fiber cloth;
B.将步骤A所得的预处理石墨纤维布置于8×10-3Pa的真空中,控制离子束溅射源的屏级电压为3.5kV、束流为80mA,并通入8.0sccm流量的高纯Ar,其中Ar的纯度≥99.999%,引出的Ar离子束轰击放置在移动靶台上的Pt、Cu拼接靶,其中Pt靶及Cu靶各为一块,均为平面矩形形状,拼接后形成平面正方形形状的溅射靶材,Pt及Cu的纯度均≥99.95%;然后保持靶台不作移动,Pt、Cu拼接靶被溅射出的Pt、Cu粒子沉积在石墨纤维布单面上形成催化剂薄膜,控制离子束溅射时间为10min,结合膜厚在线检测仪的膜厚显示值,催化剂薄膜厚度值控制在48nm; B. Arrange the pretreated graphite fiber obtained in step A in a vacuum of 8×10 -3 Pa, control the screen level voltage of the ion beam sputtering source to 3.5kV, the beam current to 80mA, and pass high-purity Ar at a flow rate of 8.0sccm , where the purity of Ar is ≥99.999%, and the extracted Ar ion beam bombards the spliced Pt and Cu targets placed on the moving target platform, where the Pt target and the Cu target are each a piece, both of which are in the shape of a plane rectangle, and form a plane square shape after splicing The sputtering target material, the purity of Pt and Cu are both ≥ 99.95%; then keep the target stage without moving, the Pt and Cu particles sputtered out of the Pt and Cu splicing target are deposited on the single surface of the graphite fiber cloth to form a catalyst film to control the ion The beam sputtering time is 10min, combined with the film thickness display value of the film thickness online detector, the catalyst film thickness value is controlled at 48nm;
C.将步骤B所得炭载催化剂薄膜置于8×10-3Pa的真空中,加热到400℃并保温1.0h,经自然冷却至室温后即得到活性金属原子浓度均匀的炭载PtCu合金催化剂。 C. The carbon-supported catalyst film obtained in step B was placed in a vacuum of 8×10 -3 Pa, heated to 400°C and kept for 1.0h, and then naturally cooled to room temperature to obtain a carbon-supported PtCu alloy catalyst with uniform concentration of active metal atoms.
将制备的活性金属原子浓度均匀的炭载PtCu合金催化剂剪裁成40×40mm2的试样共四个,分别采用XRD、CV和LSV、XPS以及ICP-AES,分别进行物相结构、电化学活性比表面积和催化剂活性、催化剂表面的Pt的原子浓度表征以及催化剂中Pt含量的定量测试。 The prepared carbon-supported PtCu alloy catalyst with uniform active metal atomic concentration was cut into four samples of 40×40mm 2 , and XRD, CV and LSV, XPS and ICP-AES were used to investigate the phase structure and electrochemical activity respectively. The specific surface area and catalyst activity, the atomic concentration characterization of Pt on the catalyst surface, and the quantitative test of the Pt content in the catalyst.
结果:本对比实施例得到的炭载PtCu合金薄膜催化剂厚度为48nm;存在PtCu3(111)及Cu(111)物相;ESA值为21.7723m2/g;i 0 值为3.320mA/cm2;催化剂表面的Pt的原子浓度为57.31at.%,Cu的原子浓度为42.69at.%;Pt含量为0.138mg/cm2,Cu含量为0.043mg/cm2。 Result: The thickness of the carbon-supported PtCu alloy film catalyst obtained in this comparative example is 48nm; there are PtCu 3 (111) and Cu (111) phases; the ESA value is 21.7723m 2 /g; the i 0 value is 3.320mA/cm 2 ; The atomic concentration of Pt on the surface of the catalyst is 57.31 at. %, and the atomic concentration of Cu is 42.69 at. %; the content of Pt is 0.138 mg/cm 2 , and the content of Cu is 0.043 mg/cm 2 .
实施例1 Example 1
本实施例所述催化剂为以石墨纤维布为炭质载体,Pt、Cu粒子直接负载在石墨纤维布单面上形成薄膜催化剂,活性组分Pt和Cu的原子浓度梯度直接由靶台移动速度调控,在靶台移动速度范围内,稳定的移动靶台速度使Pt和Cu的原子浓度从薄膜底层到表面呈均一梯度变化。 The catalyst described in this example uses graphite fiber cloth as a carbonaceous carrier, and Pt and Cu particles are directly loaded on a single surface of the graphite fiber cloth to form a thin film catalyst. The atomic concentration gradient of the active components Pt and Cu is directly regulated by the moving speed of the target stage , within the moving speed range of the target stage, the stable moving target stage speed makes the atomic concentration of Pt and Cu change in a uniform gradient from the bottom layer to the surface of the film.
本实施例所述催化剂为活性金属组分负载在石墨纤维布单面上得到原子浓度梯度可控的炭载PtCu合金催化剂,所述催化剂的制备方法,具体包括如下步骤: The catalyst described in this embodiment is a carbon-supported PtCu alloy catalyst with a controllable atomic concentration gradient obtained by loading an active metal component on a single surface of a graphite fiber cloth. The preparation method of the catalyst specifically includes the following steps:
A.将尺寸为80×80mm2、面密度为0.20g/cm2的石墨纤维布置于9×10-3Pa的真空中,控制离子束辅助清洗源的屏级电压为0.6kV、束流为65mA,并通入6.5sccm流量的高纯Ar,其中Ar的纯度≥99.999%,对石墨纤维布表面进行离子束辅助清洗5min后即得到预处理的石墨纤维布; A. Arrange graphite fibers with a size of 80×80mm 2 and a surface density of 0.20g/cm 2 in a vacuum of 9×10 -3 Pa, control the screen level voltage of the ion beam-assisted cleaning source to 0.6kV, and the beam current to 65mA, And pass into the high-purity Ar of 6.5 sccm flow rate, wherein the purity of Ar is more than or equal to 99.999%, carry out ion beam assisted cleaning to the graphite fiber cloth surface after 5min and obtain the pretreated graphite fiber cloth;
B.将步骤A所得的预处理石墨纤维布置于9×10-3Pa的真空中,控制离子束溅射源的屏级电压为3.3kV、束流为70mA,并通入7.5sccm流量的高纯Ar,其中Ar的纯度≥99.999%,引出的Ar离子束轰击放置在移动靶台上的Pt、Cu拼接靶,其中Pt靶及Cu靶各为一块,拼接后形成平面正方形形状的溅射靶材,Pt及Cu的纯度均≥99.95%;然后保持靶台移动方向垂直于拼接靶上Pt与Cu的接缝线,离子束入射方向垂直于靶台移动方向并与拼接靶上Pt与Cu的接缝线夹角为45°,调节靶台移动速度为10mm/min,Pt、Cu拼接靶被溅射出的Pt、Cu粒子沉积在石墨纤维布单面上形成催化剂薄膜,控制离子束溅射时间为5min,结合膜厚在线检测仪的膜厚显示值,催化剂薄膜厚度值控制在30nm,如图1所示; B. Arrange the pretreated graphite fiber obtained in step A in a vacuum of 9×10 -3 Pa, control the screen level voltage of the ion beam sputtering source to 3.3kV, the beam current to 70mA, and pass high-purity Ar at a flow rate of 7.5sccm , wherein the purity of Ar is ≥99.999%, and the extracted Ar ion beam bombards the Pt and Cu splicing targets placed on the moving target platform, wherein the Pt target and the Cu target are each a piece, and after splicing, a planar square sputtering target is formed. The purity of Pt and Cu are both ≥99.95%; then keep the moving direction of the target stage perpendicular to the seam line of Pt and Cu on the splicing target, and the incident direction of the ion beam is perpendicular to the moving direction of the target stage and the seam of Pt and Cu on the splicing target The angle between the lines is 45°, and the moving speed of the target stage is adjusted to 10mm/min. The Pt and Cu particles sputtered out of the Pt and Cu splicing targets are deposited on the single surface of the graphite fiber cloth to form a catalyst film, and the ion beam sputtering time is controlled to 5min. , combined with the film thickness display value of the film thickness online detector, the catalyst film thickness value is controlled at 30nm, as shown in Figure 1;
C.将步骤B所得炭载催化剂薄膜置于9×10-3Pa的真空中,加热到350℃并保温2.0h,经自然冷却至室温后即得到原子浓度梯度可控的炭载PtCu合金催化剂。 C. The carbon-supported catalyst film obtained in step B was placed in a vacuum of 9×10 -3 Pa, heated to 350°C and kept for 2.0 hours, and cooled to room temperature naturally to obtain a carbon-supported PtCu alloy catalyst with controllable atomic concentration gradient.
将制备的原子浓度梯度可控的炭载PtCu合金催化剂剪裁成40×40mm2的试样共四个,分别采用XRD、CV和LSV、XPS以及ICP-AES,分别进行物相结构、电化学活性比表面积和催化剂活性、催化剂薄膜底层至表面的Pt的原子浓度的变化表征以及催化剂中Pt含量的定量测试。 The prepared carbon-supported PtCu alloy catalyst with controllable atomic concentration gradient was cut into four samples of 40×40mm 2 , and XRD, CV and LSV, XPS and ICP-AES were used to investigate the phase structure and electrochemical activity respectively. Specific surface area and catalyst activity, change characterization of Pt atomic concentration from the bottom layer to the surface of the catalyst film, and quantitative test of Pt content in the catalyst.
结果:本实施例得到的原子浓度梯度可控的炭载PtCu合金薄膜催化剂厚度为30nm;存在PtCu3(111)、PtCu(111)及Pt(111)物相;ESA值为37.6731m2/g;i 0 值为4.104mA/cm2;0S、0.33S、0.66S和1S的Pt的原子浓度分别为20.61at.%、42.23at.%、63.85at.%和85.47at.%;Pt含量为0.078mg/cm2;0S、0.33S、0.66S和1S的Cu的原子浓度分别为79.39at.%、57.77at.%、36.15at.%和14.53at.%;Cu含量为0.055mg/cm2。 Results: The carbon-supported PtCu alloy thin film catalyst with controllable atomic concentration gradient obtained in this example has a thickness of 30nm; there are PtCu 3 (111), PtCu(111) and Pt(111) phases; the ESA value is 37.6731m 2 /g ; The value of i 0 is 4.104mA/cm 2 ; the atomic concentrations of Pt at 0 S , 0.33 S , 0.66 S and 1 S are 20.61 at. %, 42.23 at. %, 63.85 at. % and 85.47 at. %; Pt The content is 0.078mg/cm 2 ; the atomic concentrations of Cu at 0 S , 0.33 S , 0.66 S and 1 S are 79.39 at. %, 57.77 at. %, 36.15 at. % and 14.53 at. %; the Cu content is 0.055 mg/cm 2 .
实施例2 Example 2
本实施例所述催化剂为以石墨纤维布为炭质载体,Pt、Cu粒子直接负载在石墨纤维布单面上形成薄膜催化剂,活性组分Pt和Cu的原子浓度梯度直接由靶台移动速度调控,在靶台移动速度范围内,稳定的移动靶台速度使Pt和Cu的原子浓度从薄膜底层到表面呈均一梯度变化。 The catalyst described in this example uses graphite fiber cloth as a carbonaceous carrier, and Pt and Cu particles are directly loaded on a single surface of the graphite fiber cloth to form a thin film catalyst. The atomic concentration gradient of the active components Pt and Cu is directly regulated by the moving speed of the target stage , within the moving speed range of the target stage, the stable moving target stage speed makes the atomic concentration of Pt and Cu change in a uniform gradient from the bottom layer to the surface of the film.
本实施例所述催化剂为活性金属组分负载在石墨纤维布单面上得到原子浓度梯度可控的炭载PtCu合金催化剂,所述催化剂的制备方法,具体包括如下步骤: The catalyst described in this embodiment is a carbon-supported PtCu alloy catalyst with a controllable atomic concentration gradient obtained by loading an active metal component on a single surface of a graphite fiber cloth. The preparation method of the catalyst specifically includes the following steps:
A.将尺寸为80×80mm2、面密度为0.35g/cm2的石墨纤维布置于7×10-3Pa的真空中,控制离子束辅助清洗源的屏级电压为0.8kV、束流为75mA,并通入7.5sccm流量的高纯Ar,其中Ar的纯度≥99.999%,对石墨纤维布表面进行离子束辅助清洗7min后即得到预处理的石墨纤维布; A. Arrange graphite fibers with a size of 80×80mm 2 and a surface density of 0.35g/cm 2 in a vacuum of 7×10 -3 Pa, control the screen level voltage of the ion beam-assisted cleaning source to 0.8kV, and the beam current to 75mA, And pass into the high-purity Ar of 7.5sccm flow rate, wherein the purity of Ar is more than or equal to 99.999%, carry out ion beam auxiliary cleaning to the graphite fiber cloth surface after 7min and obtain the pretreated graphite fiber cloth;
B.将步骤A所得的预处理石墨纤维布置于7×10-3Pa的真空中,控制离子束溅射源的屏级电压为3.6kV、束流为90mA,并通入8.5sccm流量的高纯Ar,其中Ar的纯度≥99.999%,引出的Ar离子束轰击放置在移动靶台上的Pt、Cu拼接靶,其中Pt靶及Cu靶各为一块,均为平面矩形形状,拼接后形成平面正方形形状的溅射靶材,Pt及Cu的纯度均≥99.95%;然后保持靶台移动方向垂直于拼接靶上Pt与Cu的接缝线,离子束入射方向垂直于靶台移动方向并与拼接靶上Pt与Cu的接缝线夹角为45°,调节靶台移动速度为5mm/min,Pt、Cu拼接靶被溅射出的Pt、Cu粒子沉积在石墨纤维布单面上形成催化剂薄膜,控制离子束溅射时间为10min,结合膜厚在线检测仪的膜厚显示值,催化剂薄膜厚度值控制在50nm; B. Arrange the pretreated graphite fiber obtained in step A in a vacuum of 7×10 -3 Pa, control the screen level voltage of the ion beam sputtering source to 3.6kV, the beam current to 90mA, and pass high-purity Ar at a flow rate of 8.5sccm , where the purity of Ar is ≥99.999%, and the extracted Ar ion beam bombards the spliced Pt and Cu targets placed on the moving target platform, where the Pt target and the Cu target are each a piece, both of which are in the shape of a plane rectangle, and form a plane square shape after splicing The sputtering target material, the purity of Pt and Cu are both ≥99.95%; then keep the moving direction of the target stage perpendicular to the seam line of Pt and Cu on the splicing target, and the incident direction of the ion beam is perpendicular to the moving direction of the target stage and aligned with the splicing target. The angle between the seam line between Pt and Cu is 45°, and the moving speed of the target stage is adjusted to 5mm/min. The sputtered Pt and Cu particles of the Pt and Cu splicing targets are deposited on the single surface of the graphite fiber cloth to form a catalyst film to control ions. The beam sputtering time is 10min, combined with the film thickness display value of the film thickness online detector, the catalyst film thickness value is controlled at 50nm;
C.将步骤B所得炭载催化剂薄膜置于7×10-3Pa的真空中,加热到450℃并保温1.0h,经自然冷却至室温后即得到原子浓度梯度可控的炭载PtCu合金催化剂。 C. The carbon-supported catalyst film obtained in step B was placed in a vacuum of 7×10 -3 Pa, heated to 450°C and kept for 1.0 h, and cooled to room temperature naturally to obtain a carbon-supported PtCu alloy catalyst with controllable atomic concentration gradient.
将制备的原子浓度梯度可控的炭载PtCu合金催化剂剪裁成40×40mm2的试样共四个,分别采用XRD、CV和LSV、XPS以及ICP-AES,分别进行物相结构、电化学活性比表面积和催化剂活性、催化剂薄膜底层至表面的Pt的原子浓度的变化表征以及催化剂中Pt含量的定量测试。 The prepared carbon-supported PtCu alloy catalyst with controllable atomic concentration gradient was cut into four samples of 40×40mm 2 , and XRD, CV and LSV, XPS and ICP-AES were used to investigate the phase structure and electrochemical activity respectively. Specific surface area and catalyst activity, change characterization of Pt atomic concentration from the bottom layer to the surface of the catalyst film, and quantitative test of Pt content in the catalyst.
结果:本实施例得到的原子浓度梯度可控的炭载PtCu合金薄膜催化剂厚度为50nm;存在PtCu3(111)、PtCu(111)及Pt(111)物相;ESA值为47.3219m2/g;i 0 值为3.498mA/cm2;0S、0.33S、0.66S和1S的Pt的原子浓度分别为46.81at.%、54.13at.%、61.45at.%和68.78at.%;Pt含量为0.121mg/cm2;0S、0.33S、0.66S和1S的Cu的原子浓度分别为53.19at.%、45.87at.%、38.55at.%和31.22at.%;Cu含量为0.074mg/cm2。 Results: The carbon-supported PtCu alloy thin film catalyst with controllable atomic concentration gradient obtained in this example has a thickness of 50nm; there are PtCu 3 (111), PtCu(111) and Pt(111) phases; the ESA value is 47.3219m 2 /g ; i 0 value is 3.498mA/cm 2 ; the atomic concentrations of Pt at 0 S , 0.33 S , 0.66 S and 1 S are 46.81 at. %, 54.13 at. %, 61.45 at. % and 68.78 at. %; Pt The content is 0.121mg/cm 2 ; the atomic concentrations of Cu at 0 S , 0.33 S , 0.66 S and 1 S are 53.19 at. %, 45.87 at. %, 38.55 at. % and 31.22 at. %; the Cu content is 0.074 mg/cm 2 .
实施例3 Example 3
本实施例所述催化剂为以石墨纤维布为炭质载体,Pt、Cu粒子直接负载在石墨纤维布单面上形成薄膜催化剂,活性组分Pt和Cu的原子浓度梯度直接由靶台移动速度调控,在靶台移动速度范围内,稳定的移动靶台速度使Pt和Cu的原子浓度从薄膜底层到表面呈均一梯度变化。 The catalyst described in this example uses graphite fiber cloth as a carbonaceous carrier, and Pt and Cu particles are directly loaded on a single surface of the graphite fiber cloth to form a thin film catalyst. The atomic concentration gradient of the active components Pt and Cu is directly regulated by the moving speed of the target stage , within the moving speed range of the target stage, the stable moving target stage speed makes the atomic concentration of Pt and Cu change in a uniform gradient from the bottom layer to the surface of the film.
本实施例所述催化剂为活性金属组分负载在石墨纤维布单面上得到原子浓度梯度可控的炭载PtCu合金催化剂,所述催化剂的制备方法,具体包括如下步骤: The catalyst described in this embodiment is a carbon-supported PtCu alloy catalyst with a controllable atomic concentration gradient obtained by loading an active metal component on a single surface of a graphite fiber cloth. The preparation method of the catalyst specifically includes the following steps:
A.将尺寸为80×80mm2、面密度为0.20g/cm2的石墨纤维布置于8×10-3Pa的真空中,控制离子束辅助清洗源的屏级电压为0.7kV、束流为70mA,并通入7.0sccm流量的高纯Ar,其中Ar的纯度≥99.999%,对石墨纤维布表面进行离子束辅助清洗6min后即得到预处理的石墨纤维布; A. Arrange graphite fibers with a size of 80×80mm 2 and a surface density of 0.20g/cm 2 in a vacuum of 8×10 -3 Pa, control the screen level voltage of the ion beam-assisted cleaning source to 0.7kV, and the beam current to 70mA, And pass into the high-purity Ar of 7.0sccm flow rate, wherein the purity of Ar is more than or equal to 99.999%, carry out ion beam assisted cleaning to the graphite fiber cloth surface after 6min and obtain the pretreated graphite fiber cloth;
B.将步骤A所得的预处理石墨纤维布置于8×10-3Pa的真空中,控制离子束溅射源的屏级电压为3.5kV、束流为80mA,并通入8.0sccm流量的高纯Ar,其中Ar的纯度≥99.999%,引出的Ar离子束轰击放置在移动靶台上的Pt、Cu拼接靶,其中Pt靶及Cu靶各为一块,均为平面矩形形状,拼接后形成平面正方形形状的溅射靶材,Pt及Cu的纯度均≥99.95%;然后保持靶台移动方向垂直于拼接靶上Pt与Cu的接缝线,离子束入射方向垂直于靶台移动方向并与拼接靶上Pt与Cu的接缝线夹角为45°,调节靶台移动速度为9mm/min,Pt、Cu拼接靶被溅射出的Pt、Cu粒子沉积在石墨纤维布单面上形成催化剂薄膜,控制离子束溅射时间为6min,结合膜厚在线检测仪的膜厚显示值,催化剂薄膜厚度值控制在32nm; B. Arrange the pretreated graphite fiber obtained in step A in a vacuum of 8×10 -3 Pa, control the screen level voltage of the ion beam sputtering source to 3.5kV, the beam current to 80mA, and pass high-purity Ar at a flow rate of 8.0sccm , where the purity of Ar is ≥99.999%, and the extracted Ar ion beam bombards the spliced Pt and Cu targets placed on the moving target platform, where the Pt target and the Cu target are each a piece, both of which are in the shape of a plane rectangle, and form a plane square shape after splicing The sputtering target material, the purity of Pt and Cu are both ≥99.95%; then keep the moving direction of the target stage perpendicular to the seam line of Pt and Cu on the splicing target, and the incident direction of the ion beam is perpendicular to the moving direction of the target stage and aligned with the splicing target. The angle between the seam line between Pt and Cu is 45°, and the moving speed of the target stage is adjusted to 9mm/min. The sputtered Pt and Cu particles of the Pt and Cu splicing targets are deposited on the single surface of the graphite fiber cloth to form a catalyst film to control ions. The beam sputtering time is 6 minutes, combined with the film thickness display value of the film thickness online detector, the catalyst film thickness value is controlled at 32nm;
C.将步骤B所得炭载催化剂薄膜置于8×10-3Pa的真空中,加热到400℃并保温1.0h,经自然冷却至室温后即得到原子浓度梯度可控的炭载PtCu合金催化剂。 C. The carbon-supported catalyst film obtained in step B was placed in a vacuum of 8×10 -3 Pa, heated to 400°C and kept for 1.0h, and cooled to room temperature naturally to obtain a carbon-supported PtCu alloy catalyst with controllable atomic concentration gradient.
将制备的原子浓度梯度可控的炭载PtCu合金催化剂剪裁成40×40mm2的试样共四个,分别采用XRD、CV和LSV、XPS以及ICP-AES,分别进行物相结构、电化学活性比表面积和催化剂活性、催化剂薄膜底层至表面的Pt的原子浓度的变化表征以及催化剂中Pt含量的定量测试。 The prepared carbon-supported PtCu alloy catalyst with controllable atomic concentration gradient was cut into four samples of 40×40mm 2 , and XRD, CV and LSV, XPS and ICP-AES were used to investigate the phase structure and electrochemical activity respectively. Specific surface area and catalyst activity, change characterization of Pt atomic concentration from the bottom layer to the surface of the catalyst film, and quantitative test of Pt content in the catalyst.
结果:本实施例得到的原子浓度梯度可控的炭载PtCu合金薄膜催化剂厚度为32nm;存在PtCu3(111)、PtCu(111)及Pt(111)物相;ESA值为86.0875m2/g;i 0 值为4.218 mA/cm2;0S、0.33S、0.66S和1S的Pt的原子浓度分别为26.85at.%、46.83at.%、66.86at.%和86.84at.%;Pt含量为0.075mg/cm2;0S、0.33S、0.66S和1S的Cu的原子浓度分别为73.15at.%、53.17at.%、33.14at.%和13.16at.%;Cu含量为0.019mg/cm2。 Results: The carbon-supported PtCu alloy thin film catalyst with controllable atomic concentration gradient obtained in this example has a thickness of 32nm; there are PtCu 3 (111), PtCu(111) and Pt(111) phases; the ESA value is 86.0875m 2 /g ; i 0 value is 4.218 mA/cm 2 ; the atomic concentrations of Pt at 0 S , 0.33 S , 0.66 S and 1 S are 26.85 at. %, 46.83 at. %, 66.86 at. % and 86.84 at. %; Pt The content is 0.075mg/cm 2 ; the atomic concentrations of Cu at 0 S , 0.33 S , 0.66 S and 1 S are 73.15 at. %, 53.17 at. %, 33.14 at. % and 13.16 at. %; the Cu content is 0.019 mg/cm 2 .
实施例4 Example 4
本实施例所述催化剂为以石墨纤维布为炭质载体,Pt、Cu粒子直接负载在石墨纤维布单面上形成薄膜催化剂,活性组分Pt和Cu的原子浓度梯度直接由靶台移动速度调控,在靶台移动速度范围内,稳定的移动靶台速度使Pt和Cu的原子浓度从薄膜底层到表面呈均一梯度变化。 The catalyst described in this example uses graphite fiber cloth as a carbonaceous carrier, and Pt and Cu particles are directly loaded on a single surface of the graphite fiber cloth to form a thin film catalyst. The atomic concentration gradient of the active components Pt and Cu is directly regulated by the moving speed of the target stage , within the moving speed range of the target stage, the stable moving target stage speed makes the atomic concentration of Pt and Cu change in a uniform gradient from the bottom layer to the surface of the film.
本实施例所述催化剂为活性金属组分负载在石墨纤维布单面上得到原子浓度梯度可控的炭载PtCu合金催化剂,所述催化剂的制备方法,具体包括如下步骤: The catalyst described in this embodiment is a carbon-supported PtCu alloy catalyst with a controllable atomic concentration gradient obtained by loading an active metal component on a single surface of a graphite fiber cloth. The preparation method of the catalyst specifically includes the following steps:
A.将尺寸为80×80mm2、面密度为0.28g/cm2的石墨纤维布置于7.5×10-3Pa的真空中,控制离子束辅助清洗源的屏级电压为0.6kV、束流为75mA,并通入7.5sccm流量的高纯Ar,其中Ar的纯度≥99.999%,对石墨纤维布表面进行离子束辅助清洗5min后即得到预处理的石墨纤维布; A. Arrange graphite fibers with a size of 80×80mm 2 and a surface density of 0.28g/cm 2 in a vacuum of 7.5×10 -3 Pa, control the screen-level voltage of the ion beam-assisted cleaning source to 0.6kV, and the beam current to 75mA, And pass into the high-purity Ar of 7.5sccm flow rate, wherein the purity of Ar is more than or equal to 99.999%, carry out ion beam assisted cleaning to the graphite fiber cloth surface after 5min and obtain the pretreated graphite fiber cloth;
B.将步骤A所得的预处理石墨纤维布置于8.5×10-3Pa的真空中,控制离子束溅射源的屏级电压为3.3kV、束流为70mA,并通入7.5sccm流量的高纯Ar,其中Ar的纯度≥99.999%,引出的Ar离子束轰击放置在移动靶台上的Pt、Cu拼接靶,其中Pt靶及Cu靶各为一块,均为平面矩形形状,拼接后形成平面正方形形状的溅射靶材,Pt及Cu的纯度均≥99.95%;然后保持靶台移动方向垂直于拼接靶上Pt与Cu的接缝线离子束入射方向垂直于靶台移动方向并与拼接靶上Pt与Cu的接缝线夹角为45°,调节靶台移动速度为6mm/min,Pt、Cu拼接靶被溅射出的Pt、Cu粒子沉积在石墨纤维布单面上形成催化剂薄膜,控制离子束溅射时间为9min,结合膜厚在线检测仪的膜厚显示值,催化剂薄膜厚度值控制在44nm; B. Arrange the pretreated graphite fiber obtained in step A in a vacuum of 8.5×10 -3 Pa, control the screen level voltage of the ion beam sputtering source to 3.3kV, the beam current to 70mA, and pass high-purity Ar at a flow rate of 7.5sccm , where the purity of Ar is ≥99.999%, and the extracted Ar ion beam bombards the spliced Pt and Cu targets placed on the moving target platform, where the Pt target and the Cu target are each a piece, both of which are in the shape of a plane rectangle, and form a plane square shape after splicing The sputtering target material, the purity of Pt and Cu are both ≥99.95%; then keep the moving direction of the target stage perpendicular to the seam line of Pt and Cu on the splicing target. The angle between the seam line and Cu is 45°, and the moving speed of the target stage is adjusted to 6mm/min. The sputtered Pt and Cu particles of the Pt and Cu splicing targets are deposited on the single surface of the graphite fiber cloth to form a catalyst film to control the ion beam. The sputtering time is 9 minutes, combined with the film thickness display value of the film thickness online detector, the thickness of the catalyst film is controlled at 44nm;
C.将步骤B所得炭载催化剂薄膜置于8×10-3Pa的真空中,加热到350℃并保温1.5h,经自然冷却至室温后即得到原子浓度梯度可控的炭载PtCu合金催化剂。 C. The carbon-supported catalyst thin film obtained in step B was placed in a vacuum of 8×10 -3 Pa, heated to 350°C and kept for 1.5h, and cooled to room temperature naturally to obtain a carbon-supported PtCu alloy catalyst with controllable atomic concentration gradient.
将制备的原子浓度梯度可控的炭载PtCu合金催化剂剪裁成40×40mm2的试样共四个,分别采用XRD、CV和LSV、XPS以及ICP-AES,分别进行物相结构、电化学活性比表面积和催化剂活性、催化剂薄膜底层至表面的Pt的原子浓度的变化表征以及催化剂中Pt含量的定量测试。 The prepared carbon-supported PtCu alloy catalyst with controllable atomic concentration gradient was cut into four samples of 40×40mm 2 , and XRD, CV and LSV, XPS and ICP-AES were used to investigate the phase structure and electrochemical activity respectively. Specific surface area and catalyst activity, change characterization of Pt atomic concentration from the bottom layer to the surface of the catalyst film, and quantitative test of Pt content in the catalyst.
结果:本实施例得到的原子浓度梯度可控的炭载PtCu合金薄膜催化剂厚度为44nm;存在PtCu3(111)、PtCu(111)及Pt(111)物相;ESA值为69.3971m2/g;i 0 值为3.635mA/cm2;0S、0.33S、0.66S和1S的Pt的原子浓度分别为41.24at.%、52.44at.%、63.64at.%和74.84at.%;Pt含量为0.119mg/cm2;0S、0.33S、0.66S和1S的Cu的原子浓度分别为58.76at.%、47.56at.%、36.36at.%和25.16at.%;Cu含量为0.031mg/cm2。 Results: The carbon-supported PtCu alloy thin film catalyst with controllable atomic concentration gradient obtained in this example has a thickness of 44nm; there are PtCu 3 (111), PtCu(111) and Pt(111) phases; the ESA value is 69.3971m 2 /g ; i 0 value is 3.635mA/cm 2 ; the atomic concentrations of Pt at 0 S , 0.33 S , 0.66 S and 1 S are 41.24 at. %, 52.44 at. %, 63.64 at. % and 74.84 at. %; Pt The content is 0.119mg/cm 2 ; the atomic concentrations of Cu at 0 S , 0.33 S , 0.66 S and 1 S are 58.76 at. %, 47.56 at. %, 36.36 at. % and 25.16 at. %; the Cu content is 0.031 mg/cm 2 .
实施例5 Example 5
本实施例所述催化剂为以石墨纤维布为炭质载体,Pt、Cu粒子直接负载在石墨纤维布单面上形成薄膜催化剂,活性组分Pt和Cu的原子浓度梯度直接由靶台移动速度调控,在靶台移动速度范围内,稳定的移动靶台速度使Pt和Cu的原子浓度从薄膜底层到表面呈均一梯度变化。 The catalyst described in this example uses graphite fiber cloth as a carbonaceous carrier, and Pt and Cu particles are directly loaded on a single surface of the graphite fiber cloth to form a thin film catalyst. The atomic concentration gradient of the active components Pt and Cu is directly regulated by the moving speed of the target stage , within the moving speed range of the target stage, the stable moving target stage speed makes the atomic concentration of Pt and Cu change in a uniform gradient from the bottom layer to the surface of the film.
本实施例所述催化剂为活性金属组分负载在石墨纤维布单面上得到原子浓度梯度可控的炭载PtCu合金催化剂,所述催化剂的制备方法,具体包括如下步骤: The catalyst described in this embodiment is a carbon-supported PtCu alloy catalyst with a controllable atomic concentration gradient obtained by loading an active metal component on a single surface of a graphite fiber cloth. The preparation method of the catalyst specifically includes the following steps:
A.将尺寸为80×80mm2、面密度为0.20g/cm2的石墨纤维布置于8.5×10-3Pa的真空中,控制离子束辅助清洗源的屏级电压为0.8kV、束流为65mA,并通入7.0sccm流量的高纯Ar,其中Ar的纯度≥99.999%,对石墨纤维布表面进行离子束辅助清洗7min后即得到预处理的石墨纤维布; A. Arrange graphite fibers with a size of 80×80mm 2 and a surface density of 0.20g/cm 2 in a vacuum of 8.5×10 -3 Pa, control the screen-level voltage of the ion beam-assisted cleaning source to 0.8kV, and the beam current to 65mA, And pass into the high-purity Ar of 7.0sccm flow rate, wherein the purity of Ar is more than or equal to 99.999%, carry out ion beam assisted cleaning to the graphite fiber cloth surface and obtain the pretreated graphite fiber cloth after 7min;
B.将步骤A所得的预处理石墨纤维布置于7.5×10-3Pa的真空中,控制离子束溅射源的屏级电压为3.6kV、束流为90mA,并通入8.5sccm流量的高纯Ar,其中Ar的纯度≥99.999%,引出的Ar离子束轰击放置在移动靶台上的Pt、Cu拼接靶,其中Pt靶及Cu靶各为一块,均为平面矩形形状,拼接后形成平面正方形形状的溅射靶材,Pt及Cu的纯度均≥99.95%;然后保持靶台移动方向垂直于拼接靶上Pt与Cu的接缝线,离子束入射方向垂直于靶台移动方向并与拼接靶上Pt与Cu的接缝线夹角为45°,调节靶台移动速度为7mm/min,Pt、Cu拼接靶被溅射出的Pt、Cu粒子沉积在石墨纤维布单面上形成催化剂薄膜,控制离子束溅射时间为8min,结合膜厚在线检测仪的膜厚显示值,催化剂薄膜厚度值控制在41nm; B. Arrange the pretreated graphite fiber obtained in step A in a vacuum of 7.5×10 -3 Pa, control the screen level voltage of the ion beam sputtering source to 3.6kV, the beam current to 90mA, and pass high-purity Ar at a flow rate of 8.5sccm , where the purity of Ar is ≥99.999%, and the extracted Ar ion beam bombards the spliced Pt and Cu targets placed on the moving target platform, where the Pt target and the Cu target are each a piece, both of which are in the shape of a plane rectangle, and form a plane square shape after splicing The sputtering target material, the purity of Pt and Cu are both ≥99.95%; then keep the moving direction of the target stage perpendicular to the seam line of Pt and Cu on the splicing target, and the incident direction of the ion beam is perpendicular to the moving direction of the target stage and aligned with the splicing target. The angle between the seam line between Pt and Cu is 45°, and the moving speed of the target stage is adjusted to 7mm/min. The sputtered Pt and Cu particles of the Pt and Cu splicing targets are deposited on the single surface of the graphite fiber cloth to form a catalyst film to control ions. The beam sputtering time is 8 minutes, combined with the film thickness display value of the film thickness online detector, the catalyst film thickness value is controlled at 41nm;
C.将步骤B所得炭载催化剂薄膜置于7×10-3Pa的真空中,加热到400℃并保温1.5h,经自然冷却至室温后即得到原子浓度梯度可控的炭载PtCu合金催化剂。 C. The carbon-supported catalyst film obtained in step B was placed in a vacuum of 7×10 -3 Pa, heated to 400°C and kept for 1.5 hours, and cooled to room temperature naturally to obtain a carbon-supported PtCu alloy catalyst with controllable atomic concentration gradient.
将制备的原子浓度梯度可控的炭载PtCu合金催化剂剪裁成40×40mm2的试样共四个,分别采用XRD、CV和LSV、XPS以及ICP-AES,分别进行物相结构、电化学活性比表面积和催化剂活性、催化剂薄膜底层至表面的Pt的原子浓度的变化表征以及催化剂中Pt含量的定量测试。 The prepared carbon-supported PtCu alloy catalyst with controllable atomic concentration gradient was cut into four samples of 40×40mm 2 , and XRD, CV and LSV, XPS and ICP-AES were used to investigate the phase structure and electrochemical activity respectively. Specific surface area and catalyst activity, change characterization of Pt atomic concentration from the bottom layer to the surface of the catalyst film, and quantitative test of Pt content in the catalyst.
结果:本实施例得到的原子浓度梯度可控的炭载PtCu合金薄膜催化剂厚度为41nm;存在PtCu3(111)、PtCu(111)及Pt(111)物相;ESA值为42.5129m2/g;i 0 值为3.677mA/cm2;0S、0.33S、0.66S和1S的Pt的原子浓度分别为39.43at.%、56.41at.%、73.39at.%和90.42at.%;Pt含量为0.107mg/cm2;0S、0.33S、0.66S和1S的Cu的原子浓度分别为60.57at.%、43.58at.%、26.61at.%和9.58at.%;Cu含量为0.023mg/cm2。 Results: The carbon-supported PtCu alloy thin film catalyst with controllable atomic concentration gradient obtained in this example has a thickness of 41nm; there are PtCu 3 (111), PtCu(111) and Pt(111) phases; the ESA value is 42.5129m 2 /g ; i 0 value is 3.677mA/cm 2 ; the atomic concentrations of Pt at 0 S , 0.33 S , 0.66 S and 1 S are 39.43 at. %, 56.41 at. %, 73.39 at. % and 90.42 at. %; Pt The content is 0.107mg/cm 2 ; the atomic concentrations of Cu at 0 S , 0.33 S , 0.66 S and 1 S are 60.57 at. %, 43.58 at. %, 26.61 at. % and 9.58 at. %; the Cu content is 0.023 mg/cm 2 .
实施例6 Example 6
本实施例所述催化剂为以石墨纤维布为炭质载体,Pt、Cu粒子直接负载在石墨纤维布单面上形成薄膜催化剂,活性组分Pt和Cu的原子浓度梯度直接由靶台移动速度调控,在靶台移动速度范围内,稳定的移动靶台速度使Pt和Cu的原子浓度从薄膜底层到表面呈均一梯度变化。 The catalyst described in this example uses graphite fiber cloth as a carbonaceous carrier, and Pt and Cu particles are directly loaded on a single surface of the graphite fiber cloth to form a thin film catalyst. The atomic concentration gradient of the active components Pt and Cu is directly regulated by the moving speed of the target stage , within the moving speed range of the target stage, the stable moving target stage speed makes the atomic concentration of Pt and Cu change in a uniform gradient from the bottom layer to the surface of the film.
本实施例所述催化剂为活性金属组分负载在石墨纤维布单面上得到原子浓度梯度可控的炭载PtCu合金催化剂,所述催化剂的制备方法,具体包括如下步骤: The catalyst described in this embodiment is a carbon-supported PtCu alloy catalyst with a controllable atomic concentration gradient obtained by loading an active metal component on a single surface of a graphite fiber cloth. The preparation method of the catalyst specifically includes the following steps:
A.将尺寸为80×80mm2、面密度为0.35g/cm2的石墨纤维布置于8×10-3Pa的真空中,控制离子束辅助清洗源的屏级电压为0.6kV、束流为75mA,并通入7.5sccm流量的高纯Ar,其中Ar的纯度≥99.999%,对石墨纤维布表面进行离子束辅助清洗5min后即得到预处理的石墨纤维布; A. Arrange graphite fibers with a size of 80×80mm 2 and a surface density of 0.35g/cm 2 in a vacuum of 8×10 -3 Pa, control the screen level voltage of the ion beam-assisted cleaning source to 0.6kV, and the beam current to 75mA, And pass into the high-purity Ar of 7.5sccm flow rate, wherein the purity of Ar is more than or equal to 99.999%, carry out ion beam assisted cleaning to the graphite fiber cloth surface after 5min and obtain the pretreated graphite fiber cloth;
B.将步骤A所得的预处理石墨纤维布置于8×10-3Pa的真空中,控制离子束溅射源的屏级电压为3.5kV、束流为85mA,并通入8.0sccm流量的高纯Ar,其中Ar的纯度≥99.999%,引出的Ar离子束轰击放置在移动靶台上的Pt、Cu拼接靶,其中Pt靶及Cu靶各为一块,均为平面矩形形状,拼接后形成平面正方形形状的溅射靶材,Pt及Cu的纯度均≥99.95%;然后保持靶台移动方向垂直于拼接靶上Pt与Cu的接缝线,离子束入射方向垂直于靶台移动方向并与拼接靶上Pt与Cu的接缝线夹角为45°,调节靶台移动速度为8mm/min,Pt、Cu拼接靶被溅射出的Pt、Cu粒子沉积在石墨纤维布单面上形成催化剂薄膜,控制离子束溅射时间为7min,结合膜厚在线检测仪的膜厚显示值,催化剂薄膜厚度值控制在39nm; B. Arrange the pretreated graphite fiber obtained in step A in a vacuum of 8×10 -3 Pa, control the screen level voltage of the ion beam sputtering source to 3.5kV, the beam current to 85mA, and pass high-purity Ar at a flow rate of 8.0sccm , where the purity of Ar is ≥99.999%, and the extracted Ar ion beam bombards the spliced Pt and Cu targets placed on the moving target platform, where the Pt target and the Cu target are each a piece, both of which are in the shape of a plane rectangle, and form a plane square shape after splicing The sputtering target material, the purity of Pt and Cu are both ≥99.95%; then keep the moving direction of the target stage perpendicular to the seam line of Pt and Cu on the splicing target, and the incident direction of the ion beam is perpendicular to the moving direction of the target stage and aligned with the splicing target. The angle between the seam line between Pt and Cu is 45°, and the moving speed of the target stage is adjusted to 8mm/min. The sputtered Pt and Cu particles of the Pt and Cu splicing targets are deposited on the single surface of the graphite fiber cloth to form a catalyst film to control ions. The beam sputtering time is 7 minutes, combined with the film thickness display value of the film thickness online detector, the catalyst film thickness value is controlled at 39nm;
C.将步骤B所得炭载催化剂薄膜置于8×10-3Pa的真空中,加热到450℃并保温1.5h,经自然冷却至室温后即得到原子浓度梯度可控的炭载PtCu合金催化剂。 C. The carbon-supported catalyst film obtained in step B was placed in a vacuum of 8×10 -3 Pa, heated to 450°C and kept for 1.5h, and cooled to room temperature naturally to obtain a carbon-supported PtCu alloy catalyst with controllable atomic concentration gradient.
将制备的原子浓度梯度可控的炭载PtCu合金催化剂剪裁成40×40mm2的试样共四个,分别采用XRD、CV和LSV、XPS以及ICP-AES,分别进行物相结构、电化学活性比表面积和催化剂活性、催化剂薄膜底层至表面的Pt的原子浓度的变化表征以及催化剂中Pt含量的定量测试。 The prepared carbon-supported PtCu alloy catalyst with controllable atomic concentration gradient was cut into four samples of 40×40mm 2 , and XRD, CV and LSV, XPS and ICP-AES were used to investigate the phase structure and electrochemical activity respectively. Specific surface area and catalyst activity, change characterization of Pt atomic concentration from the bottom layer to the surface of the catalyst film, and quantitative test of Pt content in the catalyst.
结果:本实施例得到的原子浓度梯度可控的炭载PtCu合金薄膜催化剂厚度为39nm;存在PtCu3(111)、PtCu(111)及Pt(111)物相;ESA值为47.3219m2/g;i 0 值为3.901mA/cm2;0S、0.33S、0.66S和1S的Pt的原子浓度分别为33.17at.%、51.45at.%、69.73at.%和88.02at.%;Pt含量为0.092mg/cm2;0S、0.33S、0.66S和1S的Cu的原子浓度分别为66.83at.%、48.55at.%、30.27at.%和11.98at.%;Cu含量为0.020mg/cm2。 Results: The carbon-supported PtCu alloy thin film catalyst with controllable atomic concentration gradient obtained in this example has a thickness of 39nm; there are PtCu 3 (111), PtCu(111) and Pt(111) phases; the ESA value is 47.3219m 2 /g ; i 0 value is 3.901mA/cm 2 ; the atomic concentrations of Pt at 0 S , 0.33 S , 0.66 S and 1 S are 33.17 at. %, 51.45 at. %, 69.73 at. % and 88.02 at. %; Pt The content is 0.092mg/cm 2 ; the atomic concentrations of Cu at 0 S , 0.33 S , 0.66 S and 1 S are 66.83 at. %, 48.55 at. %, 30.27 at. % and 11.98 at. %; the Cu content is 0.020 mg/cm 2 .
图1~图5的详细说明如下: The details of Figures 1 to 5 are as follows:
图1是靶台移动方向与拼接靶上Pt与Cu的接缝线示意图,其中靶台移动方向垂直于拼接靶上Pt与Cu的接缝线,离子束入射方向垂直于靶台移动方向并与拼接靶上Pt与Cu的接缝线夹角为45°; Figure 1 is a schematic diagram of the moving direction of the target stage and the seam line of Pt and Cu on the splicing target, wherein the moving direction of the target stage is perpendicular to the seam line of Pt and Cu on the splicing target, and the incident direction of the ion beam is perpendicular to the moving direction of the target stage and is in line with The angle between the seam line of Pt and Cu on the splicing target is 45°;
图2是实施例3及实施例5制备的原子浓度梯度可控的炭载PtCu合金催化剂中,根据0S、0.33S、0.66S和1S的Pt的原子浓度值连线所形成的梯度叠加图;本发明所制备的催化剂中原子浓度梯度是均一且线性的,原子浓度梯度值也是可以进行调控的;(图2中已添加横坐标) Figure 2 is the gradient superposition formed by connecting the atomic concentration values of Pt at 0 S , 0.33 S , 0.66 S and 1 S in the carbon-supported PtCu alloy catalyst with controllable atomic concentration gradient prepared in Example 3 and Example 5 Figure: The atomic concentration gradient in the catalyst prepared by the present invention is uniform and linear, and the atomic concentration gradient value can also be adjusted; (the abscissa has been added in Figure 2)
图3是对比实施例制备的活性金属原子浓度均匀的炭载PtCu合金催化剂以及实施例1、实施例3和实施例5制备的原子浓度梯度可控的炭载PtCu合金催化剂的XRD叠加图谱(30°≤2θ≤90°),其中a、b、c和d分别代表对比实施例、实施例1、实施例3和实施例5的XRD图谱;可以发现:在排除石墨纤维布的极强特征衍射峰的影响后,a中存在PtCu3(111)及Cu(111)物相,b、c和d中存在PtCu3(111)、PtCu(111)及Pt(111)物相,表明催化剂直接负载在清洁的石墨纤维布表面上,无中间反应物的污染,且随着靶台移动速度的改变,各物相的特征衍射峰强存在变化,即各物相含量存在变化; Fig. 3 is the XRD overlay pattern (30) of the carbon-supported PtCu alloy catalyst with uniform active metal atomic concentration prepared in comparative example and the carbon-supported PtCu alloy catalyst with controllable atomic concentration gradient prepared in Example 1, Example 3 and Example 5 °≤2 θ≤90 °), where a, b, c and d represent the XRD patterns of Comparative Example, Example 1, Example 3 and Example 5 respectively; After the influence of diffraction peaks, there are PtCu 3 (111) and Cu(111) phases in a, and PtCu 3 (111), PtCu(111) and Pt(111) phases in b, c and d, indicating that the catalyst directly Loaded on the surface of clean graphite fiber cloth, there is no pollution of intermediate reactants, and as the moving speed of the target stage changes, the characteristic diffraction peak intensity of each phase changes, that is, the content of each phase changes;
图4是对比实施例制备的活性金属原子浓度均匀的炭载PtCu合金催化剂以及实施例1、实施例3、实施例4和实施例5制备的原子浓度梯度可控的炭载PtCu合金催化剂的CV曲线对比图,其中a、b、c、d和e分别代表对比实施例、实施例1、实施例3、实施例4和实施例5的CV曲线;经公式(1)计算可得,对比实施例、实施例1、实施例3、实施例4和实施例5所制备催化剂的ESA值分别为21.7723m2/g、37.6731m2/g、86.0875m2/g、69.3971m2/g和42.5129m2/g,本发明所制备的催化剂能降低Pt的含量且明显提高ESA值,从而增强其电催化活性; Fig. 4 is the CV of the carbon-supported PtCu alloy catalyst with uniform active metal atomic concentration prepared in comparative example and the carbon-supported PtCu alloy catalyst with controllable atomic concentration gradient prepared in Example 1, Example 3, Example 4 and Example 5 Curve comparison chart, wherein a, b, c, d and e represent the CV curves of comparative example, embodiment 1, embodiment 3, embodiment 4 and embodiment 5 respectively; it can be calculated by formula (1), and the comparative implementation Example, Example 1, Example 3, Example 4 and the ESA values of the catalysts prepared in Example 5 are 21.7723m 2 /g, 37.6731m 2 /g, 86.0875m 2 /g, 69.3971m 2 /g and 42.5129 m 2 /g, the catalyst prepared by the present invention can reduce the content of Pt and significantly increase the ESA value, thereby enhancing its electrocatalytic activity;
图5是对比实施例制备的活性金属原子浓度均匀的炭载PtCu合金催化剂以及实施例1、实施例2、实施例3和实施例6制备的原子浓度梯度可控的炭载PtCu合金催化剂的阴极区LSV曲线对比图,其中a、b、c、d和e分别代表对比实施例、实施例1、实施例2、实施例3和实施例6的阴极区LSV曲线;可以看出,五种催化剂的阴极区LSV图形基本相同,其数值为负;在同一电位下,实施例3制备的催化剂的电流密度值的绝对值最大,催化活性最好,利用公式(2)求算出对比实施例、实施例1、实施例2、实施例3和实施例6所制备催化剂的i 0 值分别为3.320mA/cm2、4.104mA/cm2、3.498mA/cm2、4.218mA/cm2和3.901mA/cm2,表明本发明所制备的原子浓度梯度可调控结构可以明显增强催化剂的催化活性。 Fig. 5 is the cathode of the carbon-supported PtCu alloy catalyst with uniform active metal atomic concentration prepared in comparative example and the carbon-supported PtCu alloy catalyst with controllable atomic concentration gradient prepared in Example 1, Example 2, Example 3 and Example 6 District LSV curve comparison diagram, wherein a, b, c, d and e represent respectively the cathode region LSV curve of comparative example, embodiment 1, embodiment 2, embodiment 3 and embodiment 6; As can be seen, five kinds of catalysts The LSV graphs in the cathode region of the cathode region are basically the same, and its value is negative; at the same potential, the absolute value of the current density value of the catalyst prepared in Example 3 is the largest, and the catalytic activity is the best. Utilize formula (2) to calculate the comparative example, implementation The i 0 values of the catalysts prepared in Example 1, Example 2, Example 3 and Example 6 are 3.320mA/cm 2 , 4.104mA/cm 2 , 3.498mA/cm 2 , 4.218mA/cm 2 and 3.901mA/cm 2 cm 2 , indicating that the atomic concentration gradient regulated structure prepared by the present invention can significantly enhance the catalytic activity of the catalyst.
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