CN103991234B - Transmission double station punching machine - Google Patents
Transmission double station punching machine Download PDFInfo
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- CN103991234B CN103991234B CN201410202504.1A CN201410202504A CN103991234B CN 103991234 B CN103991234 B CN 103991234B CN 201410202504 A CN201410202504 A CN 201410202504A CN 103991234 B CN103991234 B CN 103991234B
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- 238000004080 punching Methods 0.000 title claims abstract description 25
- 230000005540 biological transmission Effects 0.000 title description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 5
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- 230000003321 amplification Effects 0.000 description 4
- 238000003199 nucleic acid amplification method Methods 0.000 description 4
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- 230000033001 locomotion Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
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Abstract
Description
技术领域 technical field
本发明属于机械领域,涉及一种传动式双工位冲压机,尤其是卧式数控双工位冲压机。 The invention belongs to the field of machinery, and relates to a transmission type double-station stamping machine, in particular to a horizontal numerical control double-station stamping machine.
背景技术 Background technique
目前,传统的机械冲压机都是立式的。在立式冲压机上,实现双工位冲压或双工位冲压是比较困难的,往往需要一个数控工作台;采用数控工作台的双工位立式冲压,在结构上比较复杂,工作台的刚性较差;此外,整个系统的造价也比较高。现代制造业,特别是电子电器、通信等产品的制造,对高效率、小功率的自动化冲压机的需求越来越迫切,而传统的机械冲压机显然不能够满足这种需求。 At present, the traditional mechanical stamping machines are all vertical. On a vertical stamping machine, it is difficult to realize double-station stamping or double-station stamping, and a CNC workbench is often required; the double-station vertical stamping with a CNC workbench is more complicated in structure, and the rigidity of the workbench Poor; in addition, the cost of the whole system is relatively high. Modern manufacturing, especially the manufacture of electronic appliances, communications and other products, has an increasingly urgent demand for high-efficiency, low-power automatic stamping machines, and traditional mechanical stamping machines are obviously unable to meet this demand.
发明内容 Contents of the invention
为了解决上述问题,本发明提供一种结构简单、自动化与智能化程度高、生产效率高的传动式双工位冲压机。 In order to solve the above problems, the present invention provides a transmission-type double-station punching machine with simple structure, high degree of automation and intelligence, and high production efficiency.
本发明的技术方案是提供一种传动式双工位冲压机,其包括机床和两个冲压工位,其特征在于:所述机床上设置动力输入元件及驱动所述动力输入元件绕自身轴线旋转的驱动装置,所述动力输入元件的两端各设置一丝杠,两所述丝杠的轴线位于同一直线上,且两所述丝杠的螺纹旋向相反、导程相同;每个所述丝杠上均螺纹连接一螺母,每个所述螺母上均固定一铰支滑座;每个所述冲压工位均设置一冲头滑块,两所述冲头滑块以所述丝杠的轴线为对称轴对称设置,每个所述冲头滑块上均铰接两肘杆,两所述肘杆的另一端分别铰接一所述铰支滑座。 The technical solution of the present invention is to provide a transmission-type double-station stamping machine, which includes a machine tool and two stamping stations, and is characterized in that: the machine tool is equipped with a power input element and drives the power input element to rotate around its own axis A driving device, the two ends of the power input element are respectively provided with a threaded screw, the axes of the two threaded screws are located on the same straight line, and the screw threads of the two threaded screws are opposite in direction and have the same lead; each of the threaded screws A nut is threaded on the bar, and a hinged sliding seat is fixed on each nut; each stamping station is provided with a punch slider, and the two punch sliders are connected with the lead screw. The axes are arranged symmetrically, and each of the punch sliders is hinged with two toggles, and the other ends of the two toggles are respectively hinged with a hinged slide seat.
优选的,所述驱动装置为伺服电机,所述驱动装置通过同步齿形带轮或齿轮驱动所述动力输入元件旋转。 Preferably, the driving device is a servo motor, and the driving device drives the power input element to rotate through a synchronous toothed pulley or a gear.
优选的,所述机床为卧式对称布局。 Preferably, the machine tool has a horizontal symmetrical layout.
优选的,所述冲压工位处设置有模具,在两个所述冲头滑块与模具之间设置有对待加工工件进行导向的导槽。 Preferably, a mold is provided at the stamping station, and a guide groove for guiding the workpiece to be processed is provided between the two punch sliders and the mold.
优选的,所述丝杠为滚珠丝杠,所述螺母与所述丝杠之间设置有滚珠,所述丝杠上设置有供所述滚珠滚动的螺旋形滚道。 Preferably, the screw is a ball screw, balls are arranged between the nut and the screw, and a spiral raceway for the balls to roll is arranged on the screw.
优选的,在所述冲头滑块冲压结束时,两所述肘杆垂直于所述丝杠。 Preferably, at the end of punching by the punch slider, the two toggles are perpendicular to the lead screw.
本发明的传动式双工位冲压机将本来由复杂的机械传动装置来实现的对称同步运动变得智能化与柔性化;配合设置在两个滑块的对称同步运动,通过对称肘杆传递给两个冲头滑块,从而构成了一种新型的数控双工位冲压机。该冲压机具有传统机械冲压机中的肘杆机构,能够在冲压工作过程中,实现力放大;也能够在冲头返回时,实现行程放大。由于采用完全对称的受力设计,冲头滑块所受的侧向力理论上为零。因此,相对于传统的承受侧向力的机械冲压机,其冲头滑块的使用寿命得到了大幅度提高。此外,由于采用双工位同时冲压的方式,生产效率得以大幅度提高。由于机床采用卧式布局,相对于传统的立式冲压机床,重心低,稳定性好。此外,在机床两侧,设置上自动送料的步进装置,能够形成高效率、自动化的冲压机床。 The transmission-type double-station punching machine of the present invention makes the symmetrical synchronous motion originally realized by the complex mechanical transmission device intelligent and flexible; the symmetrical synchronous motion arranged on the two sliders is transmitted to the Two punch sliders constitute a new type of CNC double-station punching machine. The punching machine has a toggle mechanism in a traditional mechanical punching machine, which can realize force amplification during the punching process, and can also realize stroke amplification when the punch returns. Due to the fully symmetrical force design, the lateral force on the punch slider is theoretically zero. Therefore, compared with the traditional mechanical stamping machine bearing lateral force, the service life of the punch slider has been greatly improved. In addition, due to the simultaneous stamping of double stations, the production efficiency can be greatly improved. Due to the horizontal layout of the machine tool, compared with the traditional vertical stamping machine tool, the center of gravity is low and the stability is good. In addition, on both sides of the machine tool, a stepping device for automatic feeding is installed, which can form a high-efficiency and automatic stamping machine tool.
附图说明 Description of drawings
图1是本发明传动式双工位冲压机最佳实施例的待冲压状态时的结构示意图; Fig. 1 is a schematic structural view of the preferred embodiment of the transmission-type double-station stamping machine of the present invention in the state to be stamped;
图2是本发明传动式双工位冲压机最佳实施例的冲压完成状态时的结构示意图。 Fig. 2 is a schematic diagram of the structure of the best embodiment of the transmission type double station punching machine of the present invention when the punching is completed.
具体实施方式 detailed description
下面对本发明的具体实施方式作进一步详细的描述。 Specific embodiments of the present invention will be further described in detail below.
如图1和图2所示,本发明的一种传动式双工位冲压机包括卧式对称布局的机床(未图示)和两个冲压工位10,本实施例中的冲压工位10为冲压薄板形材料的结构,冲压工位10处设置有模具12,在两个冲头滑块26与模具12之间设置有对待加工工件进行导向的导槽14。当然,本发明也可以应用于冲压其他结构的材料,这都是本领域普通技术人员根据本发明的内容很容易想到的改进。机床上设置动力输入元件16及驱动动力输入元件16旋转的驱动装置(未图示)。驱动装置可以采用伺服电机或普通电机。驱动装置通过同步齿形带轮或齿轮驱动动力输入元件16旋转。 As shown in Figures 1 and 2, a transmission-type double-station stamping machine of the present invention includes a horizontal symmetrical layout machine tool (not shown) and two stamping stations 10, the stamping station 10 in this embodiment For the structure of stamping sheet-shaped materials, the stamping station 10 is provided with a mold 12 , and a guide groove 14 for guiding the workpiece to be processed is provided between the two punch sliders 26 and the mold 12 . Of course, the present invention can also be applied to stamping materials of other structures, and these are all improvements that can be easily imagined by those skilled in the art based on the content of the present invention. The machine tool is provided with a power input element 16 and a driving device (not shown) for driving the power input element 16 to rotate. The driving device can adopt servo motor or ordinary motor. The driving device drives the power input element 16 to rotate through a synchronous toothed pulley or a gear.
动力输入元件16为一圆柱体,其两端各设置一丝杠18、20,两丝杠18、20的轴线位于同一直线上,两丝杠18、20上设置有旋向相反、导程相同的螺纹。当然,本领域普通技术人员还可以根据本发明的设计思路,设计出在丝杠18、20上设置多段螺纹的新方案,只有确保螺纹以动力输入元件16为对称点对称设置在两丝杠18、20上即可,这样就可以实现4工位、6工位…。以本实施例的两工位为例,每个丝杠18、20上均螺纹连接一螺母221、222,每个螺母221、222上均固定一铰支滑座24;每个冲压工位10均设置一冲头滑块26,两冲头滑块26以丝杠18、20的轴线为对称轴对称设置,每个冲头滑块26上均铰接两肘杆28,两肘杆28的另一端分别铰接一铰支滑座24。其工作原理是,由驱动装置驱动动力输入元件16旋转,带动螺母221、222沿丝杠18、20相对或相反移动。当螺母221、222同时向里同步运动时,铰接在铰支滑座24上的肘杆28就会推动两个冲头滑块26向工件方向运动。由于肘杆28机构在其压力角较大的时候是一个行程放大机构,而在其压力角较小的时候则是力放大机构,因此,机床能够实现空行程时的快速运动,以及工作行程时的较大输出力;压力角越小,冲压力越大。当冲压过程结束后,螺母221、222同时向外同步运动,铰接在铰支滑座24上的肘杆28就会带动两个冲头滑块26向离开工件方向运动,实现快速退回。 The power input element 16 is a cylinder, and its two ends are provided with a lead screw 18, 20 respectively. The axes of the two lead screws 18, 20 are located on the same straight line. thread. Certainly, those skilled in the art can also design a new scheme of setting multi-section threads on the lead screws 18, 20 according to the design ideas of the present invention, only by ensuring that the threads are symmetrically arranged on the two lead screws 18 with the power input element 16 as a symmetrical point. , 20, so that 4 stations, 6 stations... can be realized. Taking the two stations of this embodiment as an example, a nut 221, 222 is threaded on each lead screw 18, 20, and a hinged slide 24 is fixed on each nut 221, 222; each stamping station 10 A punch slider 26 is all set, and two punch sliders 26 are symmetrically arranged with the axis of the leading screw 18,20, and two toggle levers 28 are hinged on each punch slider 26, and the other of the two toggle levers 28 One end is hinged to a hinged sliding seat 24 respectively. Its working principle is that the drive device drives the power input element 16 to rotate, and drives the nuts 221, 222 to move relative or oppositely along the lead screws 18, 20. When the nuts 221 and 222 move synchronously inwardly at the same time, the toggle 28 hinged on the hinged slide 24 will push the two punch sliders 26 to move toward the workpiece. Because the toggle 28 mechanism is a stroke amplification mechanism when its pressure angle is large, and it is a force amplification mechanism when its pressure angle is small, therefore, the machine tool can realize rapid movement during idle stroke and work stroke. The larger output force; the smaller the pressure angle, the greater the punching force. After the stamping process is finished, the nuts 221, 222 move outward synchronously, and the toggle lever 28 hinged on the hinged slide 24 will drive the two punch sliders 26 to move away from the workpiece to realize quick retreat.
进一步地、丝杠18、20为滚珠丝杠,以取得更好的降低噪音,提高传动效率的效果。 Further, the lead screws 18, 20 are ball screws, so as to achieve better effects of reducing noise and improving transmission efficiency.
进一步地,在冲头滑块26冲压结束时,两肘杆28垂直于丝杠18、20,以最大限度地提高效率,节约肘杆28的行程。 Further, when the stamping of the punch slider 26 ends, the two toggle levers 28 are perpendicular to the lead screws 18, 20, so as to maximize the efficiency and save the stroke of the toggle levers 28.
以上实施例仅为本发明其中的一种实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。 The above embodiment is only one implementation mode of the present invention, and its description is relatively specific and detailed, but it should not be construed as limiting the patent scope of the present invention. It should be pointed out that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent for the present invention should be based on the appended claims.
Claims (6)
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CN105159230A (en) * | 2015-07-29 | 2015-12-16 | 上海永趋智能科技有限公司 | Machine tool idle stroke elimination system and method |
CN106270022B (en) * | 2016-08-21 | 2019-08-20 | 东台市汉友机械有限公司 | A kind of hardware V shaped slab Double-edge type stamping device |
CN107283478A (en) * | 2017-05-27 | 2017-10-24 | 广西大学 | A kind of crank block type double sugarcane pre-cut kind device |
CN110667185A (en) * | 2019-09-23 | 2020-01-10 | 徐州昌鑫塑业有限公司 | Duplex position braided bag notching device |
CN117340168B (en) * | 2023-10-23 | 2024-07-02 | 杭州爱普医疗器械股份有限公司 | Medical suture needle punching press transmission device |
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CN102909875A (en) * | 2012-10-26 | 2013-02-06 | 苏州农业职业技术学院 | Press machine based on ball screw and hinged rod force amplifier |
CN203901755U (en) * | 2014-05-14 | 2014-10-29 | 苏州农业职业技术学院 | Transmission type double-station punching machine |
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Patent Citations (5)
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US77108A (en) * | 1868-04-21 | Improved baling-pbess | ||
US154453A (en) * | 1874-08-25 | Improvement in cotton-presses | ||
US2087811A (en) * | 1934-06-15 | 1937-07-20 | Hydraulic Press Corp Inc | Press |
CN102909875A (en) * | 2012-10-26 | 2013-02-06 | 苏州农业职业技术学院 | Press machine based on ball screw and hinged rod force amplifier |
CN203901755U (en) * | 2014-05-14 | 2014-10-29 | 苏州农业职业技术学院 | Transmission type double-station punching machine |
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