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CN103991230B - Adopt the driven type double-station punching machine of brace and connecting rod framework - Google Patents

Adopt the driven type double-station punching machine of brace and connecting rod framework Download PDF

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Publication number
CN103991230B
CN103991230B CN201410202519.8A CN201410202519A CN103991230B CN 103991230 B CN103991230 B CN 103991230B CN 201410202519 A CN201410202519 A CN 201410202519A CN 103991230 B CN103991230 B CN 103991230B
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screw
stamping
connecting rod
station
type double
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CN103991230A (en
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吴凡
秦培亮
夏春风
钟康民
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Suzhou Polytechnic Institute of Agriculture
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Suzhou Polytechnic Institute of Agriculture
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Abstract

本发明公开了一种采用曲柄连杆结构的传动式双工位冲压机,其包括机床和两个冲压工位,其特征在于:所述机床上设置一电机,所述电机的输出轴同轴连接一丝杠,所述丝杠上螺纹套接一螺母,所述螺母上沿所述丝杠长度方向固连两齿条,所述机床上以所述丝杠为对称轴对称设置两个分别与一所述齿条啮合的齿轮;两所述冲压工位以所述丝杠为对称轴对称设置在所述丝杆的两侧,每个所述冲压工位均设置一滑槽,所述滑槽内可移动地设置有冲头滑块,每个所述冲头滑块均通过一铰杆连接在所述齿轮偏心位置处,所述铰杆与所述齿轮及冲头滑块均铰接铰杆。本发明采用双工位同时冲压的方式,生产效率得以大幅度提高,且重心低,稳定性好、无污染、输出力大。

The invention discloses a transmission type double-station stamping machine adopting a crank connecting rod structure, which includes a machine tool and two stamping stations, and is characterized in that a motor is arranged on the machine tool, and the output shaft of the motor is coaxial A screw is connected, and a nut is threaded on the screw, and two racks are fixedly connected to the nut along the length direction of the screw. A gear meshed with the rack; two stamping stations are symmetrically arranged on both sides of the screw with the screw as a symmetrical axis, and each stamping station is provided with a chute, and the slide A punch slider is movably arranged in the slot, each of the punch sliders is connected at the eccentric position of the gear through a hinge rod, and the hinge rod is hinged with the gear and the punch slider. pole. The present invention adopts double-station simultaneous stamping, greatly improves production efficiency, has low center of gravity, good stability, no pollution, and large output force.

Description

采用曲柄连杆结构的传动式双工位冲压机Transmission type double station punching machine with crank connecting rod structure

技术领域 technical field

本发明属于机械领域,涉及一种采用曲柄连杆结构的传动式双工位冲压机,尤其是卧式数控双工位冲压机。 The invention belongs to the field of machinery, and relates to a transmission type double-station stamping machine adopting a crank connecting rod structure, in particular to a horizontal numerically controlled double-station stamping machine.

背景技术 Background technique

目前,传统的机械冲压机都是立式的。在立式冲压机上,实现双工位冲压或多工位冲压是比较困难的,往往需要一个数控工作台;采用数控工作台的双工位立式冲压,在结构上比较复杂,工作台的刚性较差;此外,整个系统的造价也比较高。现代制造业,特别是电子电器、通信等产品的制造,对高效率、小功率的自动化冲压机的需求越来越迫切,而传统的机械冲压机显然不能够满足这种需求。此外,机械制造业中,液压传动技术和气压传动技术在冲压机中应用极为广泛。液压传动的输出力很大,但是传动效率较低,并且液压传动以液压油为工作介质,会出现油液挥发和泄露的现象,从而对环境造成较大污染。气压传动动作平稳、成本较低,且采用无污染的空气作为工作介质,不会对环境造成污染。但是气压传动的缺点就是工作压力比较低,一般为0.5Mpa左右。在一些要求输出力较大的场合,会造成装置的体积和成本的增大。 At present, the traditional mechanical stamping machines are all vertical. On a vertical stamping machine, it is difficult to realize double-station stamping or multi-station stamping, and a CNC workbench is often required; the double-station vertical stamping with a CNC workbench is more complicated in structure, and the rigidity of the workbench Poor; in addition, the cost of the whole system is relatively high. Modern manufacturing, especially the manufacture of electronic appliances, communications and other products, has an increasingly urgent demand for high-efficiency, low-power automatic stamping machines, and traditional mechanical stamping machines are obviously unable to meet this demand. In addition, in the machinery manufacturing industry, hydraulic transmission technology and pneumatic transmission technology are widely used in stamping machines. The output force of the hydraulic transmission is large, but the transmission efficiency is low, and the hydraulic transmission uses hydraulic oil as the working medium, and the oil will volatilize and leak, which will cause great pollution to the environment. Pneumatic transmission is stable in action, low in cost, and uses non-polluted air as the working medium, which will not pollute the environment. However, the disadvantage of pneumatic transmission is that the working pressure is relatively low, generally about 0.5Mpa. In some occasions where a large output force is required, the volume and cost of the device will increase.

发明内容 Contents of the invention

为了解决上述问题,本发明提供一种不需要采用空气压缩机或液压泵,总体装置结构简单,输出力大,无环境污染的采用曲柄连杆结构的传动式双工位冲压机。 In order to solve the above problems, the present invention provides a transmission type double station punching machine with a crank connecting rod structure, which does not require an air compressor or a hydraulic pump, has a simple overall device structure, a large output force, and no environmental pollution.

本发明的技术方案是提供一种采用曲柄连杆结构的传动式双工位冲压机,其包括机床和两个冲压工位,其特征在于:所述机床上设置一电机,所述电机的输出轴同轴连接一丝杠,所述丝杠上螺纹套接一螺母,所述螺母上沿所述丝杠长度方向固连两齿条,所述机床上以所述丝杠为对称轴对称设置两个分别与一所述齿条啮合的齿轮;两所述冲压工位以所述丝杠为对称轴对称设置在所述丝杆的两侧,每个所述冲压工位均设置一滑槽,所述滑槽内可移动地设置有冲头滑块,每个所述冲头滑块均通过一铰杆连接在所述齿轮偏心位置处,所述铰杆与所述齿轮及冲头滑块均铰接。 The technical solution of the present invention is to provide a transmission-type double-station stamping machine adopting a crank-connecting rod structure, which includes a machine tool and two stamping stations, and is characterized in that a motor is arranged on the machine tool, and the output of the motor The shafts are coaxially connected with a lead screw, and a nut is threaded on the lead screw, and two racks are fixedly connected to the nut along the length direction of the lead screw. two gears respectively meshing with one of the racks; the two stamping stations are symmetrically arranged on both sides of the screw with the screw as a symmetrical axis, and each of the stamping stations is provided with a chute, A punch slider is movably arranged in the chute, each of the punch sliders is connected at the eccentric position of the gear through a hinge rod, and the hinge rod is connected with the gear and the punch slider Both are hinged.

优选的,所述电机为伺服电机。 Preferably, the motor is a servo motor.

优选的,所述机床为卧式对称布局。 Preferably, the machine tool has a horizontal symmetrical layout.

优选的,所述丝杠为滚珠丝杠,所述螺母与所述丝杠之间设置有滚珠,所述丝杠上设置有供所述滚珠滚动的螺旋形滚道。 Preferably, the screw is a ball screw, balls are arranged between the nut and the screw, and a spiral raceway for the balls to roll is arranged on the screw.

本发明的采用曲柄连杆结构的传动式双工位冲压机具有以下有益效果: The transmission type double station stamping machine adopting the crank connecting rod structure of the present invention has the following beneficial effects:

(1)技术功能较为完善,采用技术成熟的丝杠螺母机构、齿轮齿条机构、铰杆机构作为冲压机的主要元件,加工制造起来较为方便。 (1) The technical functions are relatively complete, and the mature screw and nut mechanism, rack and pinion mechanism, and hinge rod mechanism are used as the main components of the punching machine, which is more convenient for processing and manufacturing.

(2)电机-丝杠-螺母传动技术具有工作平稳、传动效率高、输出力大、无污染等优点,本发明采用电机-丝杠-螺母传动技术来进行驱动,来代替容易产生污染的液压传动技术和输出力较小的气压传动技术,符合绿色化方向发展的趋势与潮流。 (2) The motor-lead screw-nut transmission technology has the advantages of stable operation, high transmission efficiency, large output force, and no pollution. Transmission technology and pneumatic transmission technology with small output force are in line with the trend and trend of green development.

(3)仅采用一套电机-丝杠-螺母传动装置,就实现了两个工位的工作,结构更加紧凑,提高了工作效率,降低了成本。 (3) Only one set of motor-lead screw-nut transmission device is used to realize the work of two stations, the structure is more compact, the work efficiency is improved, and the cost is reduced.

(4)该装置中的曲柄连杆机构为非线形机构,当传动角、压力角大的时候,曲柄连杆机构可以作为行程放大机构,此时输出速度大,越过空行程的速度快,节省了时间。当传动角、压力角小的时候,可作为力放大机构,此时输出速度小,但是输出力很大,此时冲压工件的输出力也得到了保障。 (4) The crank-link mechanism in the device is a non-linear mechanism. When the transmission angle and pressure angle are large, the crank-link mechanism can be used as a stroke amplification mechanism. At this time, the output speed is large, and the speed of crossing the empty stroke is fast, saving time. When the transmission angle and pressure angle are small, it can be used as a force amplification mechanism. At this time, the output speed is small, but the output force is large. At this time, the output force of the stamping workpiece is also guaranteed.

(5)由于机床采用卧式布局,相对于传统的立式冲压机床,重心低,稳定性好。此外,在机床两侧,设置上自动送料的步进装置,能够形成高效率、自动化的冲压机床。 (5) Since the machine tool adopts a horizontal layout, compared with the traditional vertical stamping machine tool, the center of gravity is low and the stability is good. In addition, on both sides of the machine tool, a stepping device for automatic feeding is installed, which can form a high-efficiency and automatic stamping machine tool.

(6)采用双工位结构,受力平衡,延长结构寿命。 (6) Double-station structure is adopted to balance the force and prolong the service life of the structure.

附图说明 Description of drawings

图1是本发明采用曲柄连杆结构的传动式双工位冲压机最佳实施例的结构示意图。 Fig. 1 is a structural schematic diagram of the best embodiment of the transmission-type double-station stamping machine adopting the crank-connecting rod structure of the present invention.

具体实施方式 detailed description

下面对本发明的具体实施方式作进一步详细的描述。 Specific embodiments of the present invention will be further described in detail below.

如图1所示,本发明的一种采用曲柄连杆结构的传动式双工位冲压机包括机床(未图示)和两个冲压工位1、1′。其中两个冲压工位1、1′对称设置,但是,也可以根据本发明的设计思路,将多个冲压工位一侧设置或设置多组对称设置的冲压工位等等。机床上设置一电机2,电机2的输出轴同轴连接一丝杠3,丝杠3上螺纹套接一螺母4。本实施例中,螺母4上套接一双面齿条,即一套筒结构,其两侧均设置有齿条5。机床上还设置两个分别与齿条5啮合的齿轮6、6′,齿轮6、6′在齿条5的驱动下绕自身中轴线旋转;每个冲压工位1、1′均设置一滑槽7、7′,滑槽7、7′内可移动地设置有冲头滑块8、8′,每个冲头滑块8、8′均通过一铰杆9、9′连接在齿轮6、6′偏心位置处,铰杆9、9′与齿轮6、6′及冲头滑块8、8′均铰接。 As shown in FIG. 1 , a transmission-type double-station stamping machine adopting a crank-connecting rod structure of the present invention includes a machine tool (not shown) and two stamping stations 1, 1'. Two of the stamping stations 1, 1' are arranged symmetrically. However, according to the design concept of the present invention, multiple stamping stations can be arranged on one side or multiple groups of symmetrically arranged stamping stations can be arranged. A motor 2 is arranged on the machine tool, the output shaft of the motor 2 is coaxially connected with a lead screw 3 , and a nut 4 is threaded on the lead screw 3 . In this embodiment, a double-sided rack is socketed on the nut 4 , that is, a sleeve structure, and racks 5 are arranged on both sides thereof. The machine tool is also provided with two gears 6, 6' which mesh with the rack 5 respectively, and the gears 6, 6' rotate around their own central axis under the drive of the rack 5; each stamping station 1, 1' is provided with a slide Groove 7, 7', chute 7, 7' are movably provided with punch sliders 8, 8', each punch slider 8, 8' is connected to the gear 6 through a hinge rod 9, 9' , 6' at the eccentric position, the hinge rods 9, 9' are hinged with the gears 6, 6' and the punch sliders 8, 8'.

进一步地,驱动装置为伺服电机2,一般电机也行,但伺服电机2便于精确控制。 Further, the driving device is a servo motor 2, and a general motor is also acceptable, but the servo motor 2 is convenient for precise control.

进一步地,机床为卧式对称布局。 Further, the machine tool has a horizontal symmetrical layout.

进一步地,丝杠3为滚珠丝杠,螺母4与丝杠3之间设置有滚珠9,丝杠3上设置有供滚珠9滚动的螺旋形滚道(未图示)。该结构有助于动力输出和减少噪音。 Further, the lead screw 3 is a ball screw, a ball 9 is provided between the nut 4 and the lead screw 3 , and a spiral raceway (not shown) for the ball 9 to roll is provided on the lead screw 3 . This structure contributes to power output and reduces noise.

本发明的工作原理是:当电机2反向转动时,带动丝杠3也作反向的转动,丝杠3与螺母4间的滚珠9依次沿着滚道滚动,从而推动螺母4做向上的直线运动,此时齿条5也作向上的运动,齿条5带动左侧的齿轮6作顺时针运动,右侧的齿轮6′作逆时针运动。齿轮6、6′再推动两侧的曲柄连杆9、9′机构,驱动左右冲头滑块8、8′向外移动进行冲压。工件加工完毕后,使电机2进行正向转动,则丝杠3正向旋转,螺母4带动齿条5作向下的直线运动,齿条5带动左右齿轮6、6′分别作逆时针、顺时针运动,通过曲柄连杆9、9′机构使得加工完毕的工件得以松开。 The working principle of the present invention is: when the motor 2 rotates in the reverse direction, the lead screw 3 is also driven to rotate in the reverse direction, and the balls 9 between the lead screw 3 and the nut 4 roll along the raceway in turn, thereby pushing the nut 4 to move upward. Linear motion, now the rack 5 also moves upwards, the rack 5 drives the left gear 6 to move clockwise, and the right gear 6' moves counterclockwise. The gears 6, 6' push the crank connecting rods 9, 9' on both sides to drive the left and right punch sliders 8, 8' to move outwards for stamping. After the workpiece is processed, make the motor 2 rotate in the forward direction, then the screw 3 rotates in the forward direction, the nut 4 drives the rack 5 to move downward in a straight line, and the rack 5 drives the left and right gears 6, 6' to move counterclockwise and clockwise respectively. Clockwise movement, through the crank connecting rod 9, 9' mechanism, the processed workpiece can be released.

以上实施例仅为本发明其中的一种实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。 The above embodiment is only one implementation mode of the present invention, and its description is relatively specific and detailed, but it should not be construed as limiting the patent scope of the present invention. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent for the present invention should be based on the appended claims.

Claims (6)

1.一种采用曲柄连杆结构的传动式双工位冲压机,其包括机床和至少两个冲压工位,其特征在于:所述机床上设置一电机,所述电机的输出轴同轴连接一丝杠,所述丝杠上螺纹套接一螺母,所述螺母上沿所述丝杠长度方向固连至少一双面齿条,所述双面齿条是一套筒结构,其两侧均设置有齿条,所述机床上以所述丝杠为对称轴还对称设置两个分别与一所述双面齿条啮合的齿轮;两所述冲压工位以所述丝杠为对称轴对称设置在所述丝杠的两侧,每个所述冲压工位均设置一滑槽,所述滑槽内可移动地设置有冲头滑块,每个所述冲头滑块均通过一铰杆连接在所述齿轮偏心位置处,所述铰杆与所述齿轮及冲头滑块均铰接。 1. A transmission type double station stamping machine adopting a crank connecting rod structure, which comprises a machine tool and at least two stamping stations, is characterized in that: a motor is set on the machine tool, and the output shaft of the motor is coaxially connected A threaded screw, a nut is threaded on the screw, and at least one double-sided rack is fixedly connected to the nut along the length direction of the screw. The double-sided rack is a sleeve structure, and both sides of the rack are A rack is provided, and two gears are symmetrically arranged on the machine tool with the lead screw as the axis of symmetry respectively meshing with one of the double-sided racks; the two stamping stations are symmetrical with the lead screw as the axis of symmetry It is arranged on both sides of the lead screw, and each stamping station is provided with a chute, and a punch slider is movably arranged in the chute, and each punch slider passes through a hinge. The rod is connected at the eccentric position of the gear, and the hinge rod is hinged with the gear and the punch slider. 2.根据权利要求1所述的采用曲柄连杆结构的传动式双工位冲压机,其特征在于:所述电机为伺服电机。 2. The transmission-type double-station punching machine adopting a crank-connecting rod structure according to claim 1, wherein the motor is a servo motor. 3.根据权利要求2所述的采用曲柄连杆结构的传动式双工位冲压机,其特征在于:所述机床为卧式对称布局。 3. The transmission-type double-station punching machine adopting a crank-connecting rod structure according to claim 2, characterized in that: said machine tool has a horizontal symmetrical layout. 4.根据权利要求3所述的采用曲柄连杆结构的传动式双工位冲压机,其特征在于:所述丝杠为滚珠丝杠。 4. The transmission-type double-station punching machine adopting a crank-connecting rod structure according to claim 3, wherein the screw is a ball screw. 5.根据权利要求4所述的采用曲柄连杆结构的传动式双工位冲压机,其特征在于:所述螺母与所述丝杠之间设置有滚珠。 5. The transmission-type double-station punching machine adopting a crank-connecting rod structure according to claim 4, wherein a ball is arranged between the nut and the lead screw. 6.根据权利要求5所述的采用曲柄连杆结构的传动式双工位冲压机,其特征在于:所述丝杠上设置有供所述滚珠滚动的螺旋形滚道。 6. The transmission-type double-station punching machine adopting a crank-connecting rod structure according to claim 5, characterized in that: the screw is provided with a spiral raceway for the rolling of the balls.
CN201410202519.8A 2014-05-14 2014-05-14 Adopt the driven type double-station punching machine of brace and connecting rod framework Expired - Fee Related CN103991230B (en)

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