CN103967648B - A kind of marine low speed diesel residual heat comprehensive recovery system - Google Patents
A kind of marine low speed diesel residual heat comprehensive recovery system Download PDFInfo
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Abstract
本发明提供的是一种船舶低速柴油机余热综合回收系统。包括组合余热锅炉系统、动力涡轮发电系统、汽轮机发电系统、高温冷却水利用换热设备和有机工质汽轮机发电系统。本发明通过组合余热锅炉有效地回收船用低速柴油机排气余热能量;通过缸套水换热器和三段式空冷换热器有效地回收船用低速柴油机缸套冷却水和增压空气空冷换热器冷却水的余热、通过动力涡轮回收柴油机排气压能和低温工质汽轮机回收锅炉和空冷换热器的热水能量,并将其转变成电能,达到综合回收船舶主机余热,显著提高柴油机的热效率,降低船舶EEDI能耗指标。
The invention provides a waste heat comprehensive recovery system of a low-speed diesel engine of a ship. Including combined waste heat boiler system, power turbine power generation system, steam turbine power generation system, high temperature cooling water utilization heat exchange equipment and organic working medium steam turbine power generation system. The invention effectively recovers exhaust waste heat energy of the marine low-speed diesel engine by combining the waste heat boiler; effectively recovers the cylinder jacket cooling water of the marine low-speed diesel engine and the pressurized air air-cooled heat exchanger through the cylinder jacket water heat exchanger and the three-stage air-cooling heat exchanger The waste heat of the cooling water recovers the exhaust pressure energy of the diesel engine through the power turbine and the hot water energy of the boiler and the air-cooled heat exchanger recovered by the low-temperature working medium steam turbine, and converts it into electric energy, so as to comprehensively recover the waste heat of the main engine of the ship and significantly improve the thermal efficiency of the diesel engine , reduce ship EEDI energy consumption index.
Description
技术领域technical field
本发明涉及的是一种余热利用系统,尤其是一种船舶低速柴油机的余热回收系统。The invention relates to a waste heat utilization system, in particular to a waste heat recovery system of a marine low-speed diesel engine.
背景技术Background technique
能源问题己经成为经济发展中一个头等重要问题。船舶是能源消耗量巨大的运输工具,高能耗一方面使船舶运行成本增加,另一方面也给船舶运行带来了严重的环境问题。如何有效降低船舶能耗是一个现实而又重大的课题。国际海事组织IMO己将EEDI(Energy EfficiencyDesign Index,新船能效设计指数)作为考核船舶设计能耗高低的一个指标,船舶能量利用效率低,除了将面对高额的燃料费用外,还将面对额外的罚金,以补偿对环境的破坏。柴油机作为船舶的主要动力,其热效率己接近50%,但仍有50%的能量被排气、冷却介质带走。如果能够利用主机排气和冷却水的热量进行发电或作为辅助设备热源提供蒸汽,则可以替代部分辅机和辅助锅炉,同时达到节能和减排的效果。如何进一步利用和挖掘这部分余热便是本发明所要解决的问题。The energy issue has become a top priority issue in economic development. Ships are means of transportation with huge energy consumption. On the one hand, high energy consumption increases the operating cost of ships, and on the other hand, it also brings serious environmental problems to the operation of ships. How to effectively reduce ship energy consumption is a realistic and important issue. The International Maritime Organization (IMO) has adopted EEDI (Energy Efficiency Design Index, New Ship Energy Efficiency Design Index) as an index to evaluate the energy consumption of ship design. The low energy utilization efficiency of ships will not only face high fuel costs, but also Additional fines to compensate for damage to the environment. As the main power of the ship, the thermal efficiency of the diesel engine is close to 50%, but 50% of the energy is still taken away by the exhaust gas and cooling medium. If the heat from the main engine exhaust and cooling water can be used to generate electricity or provide steam as a heat source for auxiliary equipment, it can replace some auxiliary equipment and auxiliary boilers, and achieve energy saving and emission reduction effects. How to further utilize and excavate this part of waste heat is the problem to be solved by the present invention.
各主要船舶主机制造公司开发的船舶主机余热利用系统中都采用常规余热锅炉,其特点是利用主机排气的余热产生蒸汽,进行再利用。但限于烟气露点温度,为防止低温腐蚀,主机余热利用系统余热锅炉排烟温度都在170℃以上,也即主机余热利用系统只利用了排气温度范围170~300℃(左右)的能量,排气中其余能量都排入了环境。The ship main engine waste heat utilization systems developed by major ship main engine manufacturing companies all use conventional waste heat boilers, which are characterized in that the exhaust heat of the main engine is used to generate steam for reuse. But limited to the flue gas dew point temperature, in order to prevent low-temperature corrosion, the exhaust gas temperature of the waste heat boiler of the host waste heat utilization system is above 170°C, that is, the host waste heat utilization system only uses the energy of the exhaust temperature range of 170-300°C (about), The rest of the energy in the exhaust is released to the environment.
公开号CN102777876A(公开日2012年11月14日)的中国文件中,公开了一种船用柴油发电机组废气余热产气系统。该系统包括热井、锅炉给水泵、汽包、废热锅炉、蒸发器和预热器。能有效回收船用发电柴油机的废气余热。该技术是针对船用柴油发电机组的排汽余热利用,没有涉及船舶主柴油机的余热利用。In the Chinese document with the publication number CN102777876A (published on November 14, 2012), a marine diesel generator set exhaust waste heat gas production system is disclosed. The system includes a hot well, boiler feed pump, steam drum, waste heat boiler, evaporator and preheater. It can effectively recover the waste heat of the exhaust gas of the marine power generation diesel engine. This technology is aimed at the utilization of exhaust waste heat of marine diesel generator sets, and does not involve the utilization of waste heat of main diesel engines of ships.
公开号CN103111172A(公开日2013年5月22日)的专利文件中,公开了一种船舶主机余热回收尾气处理系统及方法,包括废热锅炉、汽轮机、发电机、二氧化碳吸收塔、水泵、水柜、卧式氨合成塔、烷烃裂解装置和空气分离机。即可以高效利用船舶主机余热,又可以吸收尾气中二氧化碳,降低碳排放。该技术方案是利用空气分离机将空气分离成高浓度的氧气和氮气,高浓度的氧气在废热锅炉与柴油机废气进行富氧燃烧加热锅炉蒸发器产生高温蒸汽,驱动汽轮机发电,实现对船用主机排气余热利用;而高浓度的氮气及裂解烷烃装置产生的氢气在卧式氨合成塔内合成氨,制成氨水在二氧化碳吸收塔内与柴油机废气中二氧化碳生成碳酸氢铵,实现二氧化碳捕捉。在余热利用上涉及到余热锅炉和汽轮机,没有涉及船舶主柴油机的排气余压和空冷换热器和缸套水能量的余热利用。In the patent document with the publication number CN103111172A (publication date: May 22, 2013), a system and method for waste heat recovery exhaust gas treatment of ship main engines are disclosed, including waste heat boilers, steam turbines, generators, carbon dioxide absorption towers, water pumps, water tanks, Horizontal ammonia synthesis tower, alkane cracker and air separator. It can not only efficiently utilize the waste heat of the main engine of the ship, but also absorb carbon dioxide in the exhaust gas and reduce carbon emissions. The technical solution is to use the air separator to separate the air into high-concentration oxygen and nitrogen. The high-concentration oxygen is burned in the waste heat boiler and the exhaust gas of the diesel engine to heat the boiler evaporator to generate high-temperature steam, which drives the steam turbine to generate electricity, and realizes the discharge of the marine main engine. Gas waste heat utilization; while high-concentration nitrogen and hydrogen produced by cracking alkanes are synthesized in the horizontal ammonia synthesis tower, and ammonia water is made into ammonium bicarbonate with carbon dioxide in the exhaust gas of diesel engines in the carbon dioxide absorption tower to realize carbon dioxide capture. The waste heat utilization involves waste heat boilers and steam turbines, but does not involve the waste heat utilization of the exhaust pressure of the ship's main diesel engine and the energy of air-cooled heat exchangers and cylinder jacket water.
公开号CN102777221A(公开日2012年11月14日)的专利文件中,公开了一种基于有机朗肯循环的船用柴油发电机组废气余热发电系统,包括废热锅炉、有机工质膨胀机、减速器、交流发电机、回热器、冷凝器、有机工质增压泵和安装在废热锅炉中的蒸发器。能有效回收船用发电柴油机的废气余热。该技术是针对船用柴油发电机组的排气余热利用,采用有机工质膨胀机发电,没有涉及船舶主柴油机的余热利用。In the patent document with the publication number CN102777221A (publication date: November 14, 2012), a waste heat power generation system for marine diesel generator sets based on the organic Rankine cycle is disclosed, including a waste heat boiler, an organic working medium expander, a reducer, Alternator, regenerator, condenser, organic working medium booster pump and evaporator installed in waste heat boiler. It can effectively recover the waste heat of the exhaust gas of the marine power generation diesel engine. This technology is aimed at the utilization of waste heat from the exhaust of marine diesel generator sets, and uses an organic working medium expander to generate electricity, without involving the utilization of waste heat from the main diesel engine of the ship.
《船舶工程》2009Vol.31中刊登的“大型船舶主机废气热能回收装置的热平衡分析”一文中,介绍了国外船舶主机Sulzer12RT2flex96C废气热能回收系统的工作原理图统,并对余热利用系开展热平衡分析。Sulzer12RT2flex96C废气热能回收系统原理图中涉及船舶主机排气余热锅炉、双压汽轮机和动力涡轮,但没有涉及回收排气温度在170℃以下能量的组合余热锅炉有机工质蒸发器和有机工质汽轮机发电机组。In the article "Heat Balance Analysis of Exhaust Gas Heat Energy Recovery Device for Large Ship Main Engine" published in "Ship Engineering" 2009Vol.31, the working principle diagram system of foreign ship main engine Sulzer12RT2flex96C exhaust gas heat energy recovery system was introduced, and the heat balance analysis was carried out for the waste heat utilization system. The schematic diagram of Sulzer12RT2flex96C waste gas heat energy recovery system involves ship main engine exhaust waste heat boiler, double-pressure steam turbine and power turbine, but does not involve the combination of waste heat boiler organic working fluid evaporator and organic working medium steam turbine for power generation when the exhaust gas temperature is below 170 °C. unit.
《柴油机》(2012Vol.34)中刊登的“船舶柴油机余热利用技术研究”一文中介绍了一种船舶主机MAN6S50ME-C余热利用系统,并对余热利用系开展热平衡分析。该余热利用系统由超低温排气余热锅炉、双压汽轮机和动力涡轮和有机工质汽轮机发电机组。超低温余热锅炉由高压过热器、高压蒸发器、低压蒸发器和回收排气温度在170℃以下能量的热水器组成。锅炉烟气出口温度为95℃。锅炉给水来至集水槽,分别流经主机缸套水换热器和两级空冷器的高温段加热至160℃,一部分直接进入高压锅筒,另一部分与缸套水换热器出来的给水混合后进入低压锅筒。The article "Research on Waste Heat Utilization Technology of Marine Diesel Engines" published in "Diesel Engine" (2012Vol.34) introduced a ship main engine MAN6S50ME-C waste heat utilization system, and carried out heat balance analysis on the waste heat utilization system. The waste heat utilization system consists of an ultra-low temperature exhaust waste heat boiler, a double-pressure steam turbine, a power turbine, and an organic working medium steam turbine generator set. The ultra-low temperature waste heat boiler consists of a high-pressure superheater, a high-pressure evaporator, a low-pressure evaporator and a water heater that recovers energy at an exhaust gas temperature below 170°C. The boiler flue gas outlet temperature is 95°C. Boiler feed water comes from the sump, flows through the jacket water heat exchanger of the main engine and the high-temperature section of the two-stage air cooler to be heated to 160°C, part of it directly enters the high-pressure boiler drum, and the other part is mixed with the feed water from the jacket water heat exchanger Enter the low pressure drum.
文中的MAN6S50ME-C余热利用系统中超低温排烟余热锅炉是利用热水器来回收排气在170℃以下能量供有机工质蒸发器使用,没有将有机工质蒸发器直接替换热水器。锅炉给水总量约为4t/h,没有充分回收利用缸套水和空冷器高温空气的能量。文中发电设备为双压汽轮机和动力涡轮,和有机工质汽轮机发电机组,但没有涉及到双压汽轮机发电机组、动力涡轮发电机组和有机工质汽轮机发电机组模块化设计,也没有涉及到辅助系统、余热利用系统的控制。In the MAN6S50ME-C waste heat utilization system in this paper, the ultra-low temperature exhaust waste heat boiler uses the water heater to recover the energy of the exhaust gas below 170 °C for the use of the organic working fluid evaporator, and does not directly replace the organic working medium evaporator with the water heater. The total amount of boiler feed water is about 4t/h, and the energy of cylinder jacket water and high-temperature air of air cooler is not fully recovered. The power generation equipment in this article is a dual-pressure steam turbine, a power turbine, and an organic working medium steam turbine generator set, but it does not involve the modular design of the dual-pressure steam turbine generator set, power turbine generator set, and organic working medium steam turbine generator set, nor does it involve auxiliary systems , Waste heat utilization system control.
文中的MAN6S50ME-C余热利用系统中有机工质汽轮机发电系统由蒸发器、有机工质汽轮机、凝汽器和发电机组成。由锅炉热水器加热到140℃热水流经蒸发器,产生高温高压的有机工质蒸汽,进入有机工质汽轮机做功,驱动发电机发电。有机工质为异丁烷。且超低温排烟余热锅炉热水器与有机工质汽轮机发电机组布置成一个独立回路,也限制了缸套水和空冷器余热的回收利用。没有涉及缸套水和空冷器有机工质换热器。The organic working medium steam turbine power generation system in the MAN6S50ME-C waste heat utilization system in this paper is composed of an evaporator, an organic working medium steam turbine, a condenser and a generator. The hot water heated by the boiler water heater to 140°C flows through the evaporator to generate high-temperature and high-pressure organic working medium steam, which enters the organic working medium steam turbine to do work, and drives the generator to generate electricity. The organic working fluid is isobutane. In addition, the ultra-low temperature exhaust waste heat boiler water heater and the organic working medium steam turbine generator set are arranged in an independent circuit, which also limits the recovery and utilization of cylinder jacket water and air cooler waste heat. The cylinder jacket water and air cooler organic working medium heat exchanger are not involved.
发明内容Contents of the invention
本发明的目的在于提供一种能有效提高船舶低速柴油机动力系统能量利用效率的船舶低速柴油机余热综合回收系统。The purpose of the present invention is to provide a ship low-speed diesel engine waste heat comprehensive recovery system that can effectively improve the energy utilization efficiency of the ship's low-speed diesel engine power system.
本发明的目的是这样实现的:The purpose of the present invention is achieved like this:
包括组合余热锅炉系统、动力涡轮发电系统、汽轮机发电系统、高温冷却水利用换热设备和有机工质汽轮机发电系统;Including combined waste heat boiler system, power turbine power generation system, steam turbine power generation system, high temperature cooling water utilization heat exchange equipment and organic working medium steam turbine power generation system;
所述组合余热锅炉系统是由常规余热锅炉段与有机工质蒸发器段组成的带有旁通烟道的立式烟道的水平放置强化换热受热面的水管式强制循环锅炉;The combined waste heat boiler system is composed of a conventional waste heat boiler section and an organic working medium evaporator section, a vertical flue with a bypass flue, and a water tube forced circulation boiler with a horizontally placed enhanced heat exchange heating surface;
柴油机排气在柴油机集气箱中分两路分别流经涡轮增压器和动力涡轮发电系统,两部分排气混合后依次流经组合余热锅炉系统的常规余热锅炉段与有机工质蒸发器段,并经组合余热锅炉出口烟道排入大气;Diesel engine exhaust is divided into two paths in the diesel engine gas collection box and flows through the turbocharger and the power turbine power generation system respectively. After being mixed, the two parts of exhaust gas flow through the conventional waste heat boiler section and the organic working medium evaporator section of the combined waste heat boiler system in turn. , and discharged into the atmosphere through the outlet flue of the combined waste heat boiler;
柴油机的缸套冷却水由缸套水换热器冷却,集水槽作为循环水水源,循环水经给水泵升压后通过缸套水换热器,缸套水换热器输出的热水分成两路,一路进入分段式空冷换热器的高温换热器,另一路直接与分段式空冷换热器出水中的一部分混合后输入常规余热锅炉段,分段式空冷换热器出水中的另一部分直接对外输出;The cylinder liner cooling water of the diesel engine is cooled by the liner water heat exchanger, and the sump is used as the source of circulating water. The circulating water passes through the liner water heat exchanger after being boosted by the feed water pump. One way enters the high-temperature heat exchanger of the sectional air-cooled heat exchanger, and the other one directly mixes with a part of the effluent water of the sectional air-cooled heat exchanger and then enters the conventional waste heat boiler section, and the effluent of the sectional air-cooled heat exchanger The other part is directly exported;
常规余热锅炉段产生的蒸汽供给汽轮机发电系统的汽轮机,做功后的乏汽进入冷凝器,被凝结后由凝结水泵升压至集水槽;The steam generated by the conventional waste heat boiler section is supplied to the steam turbine of the steam turbine power generation system, and the exhaust steam after doing work enters the condenser, and after being condensed, it is boosted by the condensate pump to the water collection tank;
有机工质蒸发器段与有机工质汽轮机发电系统组成循环。The organic working fluid evaporator section forms a cycle with the organic working fluid steam turbine power generation system.
本发明还可以包括:The present invention may also include:
1、所述分段式空冷换热器为三段式空冷换热器,即包括高温换热器、中温换热器和低温换热器,还包括与缸套水换热器并联的缸套水有机工质预热器,出有机工质汽轮机发电系统的有机工质经缸套水有机工质预热器后进入中温换热器在进入有机工质蒸发器段。1. The segmented air-cooled heat exchanger is a three-stage air-cooled heat exchanger, which includes a high-temperature heat exchanger, a medium-temperature heat exchanger and a low-temperature heat exchanger, and also includes a cylinder liner connected in parallel with the cylinder liner water heat exchanger Water organic working medium preheater, the organic working medium coming out of the organic working medium steam turbine power generation system enters the medium temperature heat exchanger after passing through the jacket water organic working medium preheater and then enters the organic working medium evaporator section.
2、常规余热锅炉段为两压锅炉,即饱和蒸汽和过热蒸汽,过热蒸发器出口连接用于温度控制的高压汽包,过热器的饱和蒸汽入口管路上的分支管与过热器过热蒸汽出口管路上的减温器相连。2. The conventional waste heat boiler section is a two-pressure boiler, namely saturated steam and superheated steam. The outlet of the superheated evaporator is connected to the high-pressure steam drum for temperature control. The branch pipe on the saturated steam inlet pipeline of the superheater is connected to the superheated steam outlet pipe of the superheater. The desuperheater on the road is connected.
3、所述汽轮发电机组是双压补汽凝汽式汽轮发电机组,其双压补汽凝汽式汽轮机本体、减速装置和辅助设备与第三发电机集成在公共底座上,冷凝器下置。3. The turbo-generator set is a double-pressure steam-enhancing condensing type steam-turbine-generator set, and its dual-pressure steam-enhancing condensing type steam turbine body, deceleration device and auxiliary equipment are integrated on a common base with the third generator, and the condenser set down.
4、所述动力涡轮发电机组的动力涡轮、第二齿轮箱和第二发电机集成在公共底座上,润滑和冷却系统下置,动力涡轮、第二齿轮箱和第二发电机由同一油站集中供油,动力涡轮的进口与柴油机排气集箱通过管路相连,动力涡轮排气出口与组合余热锅炉烟气入口通过管路相连,动力涡轮进气控制阀组由三个阀和两个节流降压器组成,三个阀是紧急旁通阀、速关阀和流量调节旁通阀,紧急旁通阀与第一节流降压器相连,流量调节旁通阀与第二节流减压器。4. The power turbine, the second gearbox and the second generator of the power turbine generator set are integrated on a common base, the lubrication and cooling system is placed below, and the power turbine, the second gearbox and the second generator are provided by the same oil station Centralized oil supply, the inlet of the power turbine is connected to the exhaust header of the diesel engine through pipelines, the exhaust outlet of the power turbine is connected to the flue gas inlet of the combined waste heat boiler through pipelines, and the intake control valve group of the power turbine consists of three valves and two The three valves are emergency bypass valve, quick closing valve and flow adjustment bypass valve. The emergency bypass valve is connected with the first throttle pressure reducer, and the flow adjustment bypass valve is connected with the second throttle pressure reducer.
5、所述有机工质汽轮发电机组的有机汽轮机本体、第四齿轮箱和第四发电机与冷凝器、集液罐、有机工质给水加压泵及辅助系统集成在一个公共底座上。5. The organic steam turbine body, the fourth gear box, the fourth generator, the condenser, the liquid collection tank, the organic working medium feed water booster pump and auxiliary systems of the organic working medium turbogenerator set are integrated on a common base.
与现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
(1)采用了组合余热锅炉,可更多的回收排气温度在170℃以下排气能量,扩大了余热利用范围和可利用余热量。(1) The combined waste heat boiler is adopted, which can recover more exhaust energy when the exhaust temperature is below 170°C, expanding the range of waste heat utilization and the available waste heat.
(2)组合余热锅炉中的有机工质蒸发器与有机工质汽轮机发电机组的组合将低品位的热能转变成高品位的电能。(2) The combination of the organic working fluid evaporator in the combined waste heat boiler and the organic working fluid steam turbine generator set converts low-grade heat energy into high-grade electrical energy.
(3)采用了组合余热锅炉,烟气中携带的污染物如NOx、SOx和CO2等,在组合余热锅炉的尾部烟道中与凝结水结合生成对应的酸,并随着凝结水从排放管排出,有利于排放控制。(3) The combined waste heat boiler is adopted, and the pollutants carried in the flue gas, such as NOx, SOx and CO 2 , etc., combine with the condensed water in the tail flue of the combined waste heat boiler to form corresponding acids, and along with the condensed water from the discharge pipe discharge, which is conducive to emission control.
(4)最大限度地实现了柴油机、动力涡轮和组合余热锅炉的参数匹配。(4) The parameter matching of diesel engine, power turbine and combined waste heat boiler is realized to the greatest extent.
(5)动力涡轮、汽轮机、有机工质汽轮机发电系统与组合余热锅炉的有机联合,能够实现船舶低速柴油机余热的综合利用。(5) The organic combination of power turbine, steam turbine, organic working medium steam turbine power generation system and combined waste heat boiler can realize the comprehensive utilization of waste heat from low-speed diesel engines in ships.
附图说明Description of drawings
图1是本发明的船舶低速柴油机余热综合回收系统的第一种实施方式的原理图。Fig. 1 is a schematic diagram of the first embodiment of the waste heat comprehensive recovery system of the marine low-speed diesel engine of the present invention.
图2是本发明的船舶低速柴油机余热综合回收系统的第二种实施方式的原理图。Fig. 2 is a schematic diagram of the second embodiment of the waste heat comprehensive recovery system of the marine low-speed diesel engine of the present invention.
具体实施方式Detailed ways
下面结合附图和实施例对本发明船舶低速柴油机余热综合回收系统做进一步的描述:Below in conjunction with accompanying drawing and embodiment, the ship low-speed diesel engine waste heat comprehensive recovery system of the present invention is further described:
本发明的目的是提高船舶低速柴油机动力系统能量利用效率。为达这一目的,充分考虑船舶低速柴油机排气170℃以下能量的利用,综合提高船舶主柴油机余热利用潜力,提出了本发明总体方案的指导思想。The purpose of the invention is to improve the energy utilization efficiency of the marine low-speed diesel engine power system. In order to achieve this purpose, the guiding ideology of the overall scheme of the present invention is put forward by fully considering the utilization of the energy of the exhaust gas of the ship's low-speed diesel engine below 170°C, and comprehensively improving the waste heat utilization potential of the ship's main diesel engine.
本发明的船舶低速柴油机余热利用系统主要由以下几部分组成:回收船舶低速柴油机排气余热的组合余热锅炉系统、利用分流排气能量做功的动力涡轮发电系统、利用蒸汽来做功的汽轮机发电系统、船舶低速柴油机高温冷却水利用换热设备、利用低品质能量做功的有机工质汽轮机发电系统。这几部分系统利用管路连接起来,工质在其间循环流动,构成了整个船舶低速柴油机动力系统余热能量的传递和回收过程。The ship low-speed diesel engine waste heat utilization system of the present invention is mainly composed of the following parts: a combined waste heat boiler system for recovering ship low-speed diesel engine exhaust waste heat, a power turbine power generation system for using split exhaust energy to do work, a steam turbine power generation system for using steam to do work, The high-temperature cooling water of the low-speed diesel engine of the ship uses heat exchange equipment and an organic working medium steam turbine power generation system that uses low-quality energy to do work. These parts of the system are connected by pipelines, and the working medium circulates among them, which constitutes the transfer and recovery process of the waste heat energy of the entire low-speed diesel engine power system of the ship.
所述的船舶低速柴油机余热利用系统,考虑到成本收益情况,可应用于9,000kW以上功率的船舶低速柴油机动力系统上。本余热利用系统以发电的形式利用船舶低速柴油机排气、空冷器和缸套水的能量。The low-speed marine diesel engine waste heat utilization system can be applied to a marine low-speed diesel engine power system with power above 9,000kW in consideration of cost and benefit. The waste heat utilization system utilizes the energy of the ship's low-speed diesel engine exhaust, air cooler and cylinder jacket water in the form of power generation.
所述的船舶低速柴油机排气温度是在基本不降低柴油机性能前提下,通过修改柴油机定时和重新匹配柴油机增压器,把目前大功率低速柴油机排气温度适当提高,使柴油机功率大于50%时,可为动力涡轮发电系统提供排气能量,而柴油机增压器仍能在全工况范围内稳定工作,同时提高锅炉的余热利用率。The exhaust temperature of the low-speed diesel engine of the ship mentioned above is to increase the exhaust temperature of the current high-power low-speed diesel engine appropriately by modifying the timing of the diesel engine and re-matching the diesel engine supercharger under the premise of basically not reducing the performance of the diesel engine, so that when the power of the diesel engine is greater than 50%. , can provide exhaust energy for the power turbine power generation system, while the diesel turbocharger can still work stably in the full range of working conditions, and at the same time improve the utilization rate of waste heat of the boiler.
所述的组合余热锅炉10是由常规余热锅炉段12与有机工质蒸发器段11组成的带有旁通烟道的立式烟道的水平放置强化换热受热面的水管式强制循环锅炉。采用分体布置常规余热锅炉段12与有机工质蒸发器段11或整体式布置组合余热锅炉的形式。有机工质蒸发器管束采用耐腐蚀钢。The combined waste heat boiler 10 is a water tube forced circulation boiler with a vertical flue with a bypass flue, which is composed of a conventional waste heat boiler section 12 and an organic working medium evaporator section 11, and has a horizontally placed enhanced heat exchange heating surface. The conventional waste heat boiler section 12 and the organic working medium evaporator section 11 are arranged separately or combined waste heat boilers are arranged integrally. The organic working fluid evaporator tube bundle is made of corrosion-resistant steel.
所述的组合余热锅炉给水预热是采用缸套冷却水和增压空气分段加热技术。常规余热锅炉段12给水预热器由柴油机的缸套水换热器64和三段式空冷器的高温换热器23组成。将柴油机原增压空气空冷换热器重新设计为高温、中温和低温三段式空冷器,空冷器高温换热器用于常规余热锅炉段12的给水预热。The feed water preheating of the combined waste heat boiler adopts the staged heating technology of cylinder jacket cooling water and pressurized air. The feed water preheater in the conventional waste heat boiler section 12 is composed of the jacket water heat exchanger 64 of the diesel engine and the high temperature heat exchanger 23 of the three-stage air cooler. The original pressurized air air-cooling heat exchanger of the diesel engine is redesigned into a three-stage air cooler of high temperature, medium temperature and low temperature. The high temperature heat exchanger of the air cooler is used for the feed water preheating of the conventional waste heat boiler section 12.
所述的双压补汽凝汽式汽轮发电机组30,其双压补汽凝汽式汽轮机本体31、减速装置32和辅助设备与发电机33集成在公共底座上,冷凝器34下置,形成一个发电模块。In the dual-pressure steam-admission condensing type steam turbine generator set 30, the body 31 of the dual-pressure steam-enrichment condensing type steam turbine, the deceleration device 32, the auxiliary equipment and the generator 33 are integrated on a common base, and the condenser 34 is placed below. Form a power generation module.
所述的动力涡轮发电机组40,其动力涡轮41、齿轮箱42和发电机43,包括进气控制阀组等所有部件集成在公共底座上,润滑和冷却系统下置,形成一个发电模块。动力涡轮、齿轮箱和发电机由同一油站集中供油。单级动力涡轮或两级串联动力涡轮与齿轮箱集成在一起。动力涡轮的进口与低速柴油机排气集箱通过管路相连,动力涡轮排气出口与超低温余热锅炉烟气入口通过管路相连。动力涡轮进气控制阀组由三个阀和两个节流降压器组成。三个阀是紧急旁通阀44、速关阀45和流量调节旁通阀46。紧急旁通阀44与节流降压器47相连,流量调节旁通阀46与节流减压器48相连。速关阀和流量调节旁通阀通过控制动力涡轮发电功率,保证排气压力与低速柴油机增压器后排气压力相同,同时动力涡轮排气温度满足主机排气混温的要求。The power turbine generator set 40, its power turbine 41, gear box 42 and generator 43, including the air intake control valve group and other components are integrated on a common base, and the lubrication and cooling system is placed underneath to form a power generation module. Power turbines, gearboxes and generators are centrally supplied with oil from the same oil station. Single-stage power turbine or two-stage tandem power turbine integrated with gearbox. The inlet of the power turbine is connected with the exhaust header of the low-speed diesel engine through pipelines, and the exhaust outlet of the power turbine is connected with the flue gas inlet of the ultra-low temperature waste heat boiler through pipelines. The power turbine intake control valve group consists of three valves and two throttle reducers. The three valves are an emergency bypass valve 44 , a quick closing valve 45 and a flow regulating bypass valve 46 . The emergency bypass valve 44 is connected with the throttling pressure reducer 47 , and the flow regulating bypass valve 46 is connected with the throttling pressure reducer 48 . The quick-closing valve and flow regulating bypass valve control the power generation power of the power turbine to ensure that the exhaust pressure is the same as the exhaust pressure after the low-speed diesel engine supercharger, and the exhaust temperature of the power turbine meets the requirements of the mixed temperature of the exhaust gas of the main engine.
所述的有机工质汽轮发电机组50,其有机汽轮机本体51、齿轮箱52和发电机53与冷凝器54、集液罐55、有机工质给水加压泵56及辅助系统集成在一个公共底座上,形成一个发电模块。采用有机工质R245fa时,有机工质汽轮机的工作压力~1.1MPa,排汽压力0.2~0.3MPa;有机工质为R236和R601a时,工作压力和排气压力相应变化。有机工质蒸发器11与常规余热锅炉段相连,形成组合余热锅炉,直接回收低速柴油机排气170℃以下的能量;有机工质预热器由三段式空冷器的中温换热器和缸套水有机工质预热器组成,吸收空冷器和缸套水的能量。The organic working medium steam turbine generator set 50, its organic steam turbine body 51, gear box 52 and generator 53, condenser 54, liquid collection tank 55, organic working medium feed water booster pump 56 and auxiliary systems are integrated in a common On the base, a power generation module is formed. When the organic working medium R245fa is used, the working pressure of the organic working medium steam turbine is ~1.1MPa, and the exhaust pressure is 0.2~0.3MPa; when the organic working medium is R236 and R601a, the working pressure and exhaust pressure change accordingly. The organic working medium evaporator 11 is connected with the conventional waste heat boiler section to form a combined waste heat boiler, which directly recovers the energy of the low-speed diesel engine exhaust below 170°C; the organic working medium preheater consists of a three-stage air cooler medium temperature heat exchanger and a cylinder jacket It consists of a water-organic working medium preheater, which absorbs the energy of the air cooler and cylinder jacket water.
所述的附属系统,包括一个缸套水有机工质预热器62,一个缸套水换热器64和一个缸套水冷却器65,一组流量、温度和压力控制和调节用的调节阀组,一个汽轮机凝结水集水槽60及泵组61等。其特征在于:缸套水冷却器65是低速柴油机原有的缸套水冷却器;所述缸套水有机工质预热器62与缸套水换热器64通过管路和阀门63、67并联,两者串联在主机原有的缸套水冷却器65系统回路上,采用节流或分流的方式实现换热和缸套水水温控制;所述控制调节阀组68、69和72将缸套水换热器64、三段式空冷器的高温换热器23与低压汽包16的给水连接起来,实现低压汽包16给水混温和流量控制;阀门69、70、75为低压汽包、高压汽包及有机工质蒸发器流量调节阀;通过关闭阀门63、66和67,在低工况时可实现缸套水不经过三个换热器而进行小循环,确保主机缸套水维持工作温度;从30%工况起,通过关闭阀门73,实现缸套水先流经缸套水有机工质预热器62、余热利用系统缸套水换热器64,为余热利用系统提供要求流量的80℃有机工质欠饱和液体及热水;若缸套水出口温度仍高于主机冷却规定要求的入口温度时,通过阀门66和74进行控制和调节,缸套水流经主机原有的缸套水冷却器65后进入主机。The auxiliary system includes a jacket water organic working medium preheater 62, a jacket water heat exchanger 64 and a jacket water cooler 65, a group of regulating valves for flow, temperature and pressure control and regulation group, a steam turbine condensate sump 60 and a pump group 61, etc. It is characterized in that: the jacket water cooler 65 is the original jacket water cooler of the low-speed diesel engine; the jacket water organic working fluid preheater 62 and the jacket water heat exchanger 64 pass through pipelines and valves 63 and 67 The two are connected in series on the original liner water cooler 65 system loop of the main engine, and the heat exchange and liner water temperature control are realized by throttling or splitting; the control and adjustment valve groups 68, 69 and 72 control the cylinder The jacket water heat exchanger 64 and the high-temperature heat exchanger 23 of the three-stage air cooler are connected with the feed water of the low-pressure steam drum 16 to realize the mixing temperature and flow control of the feed water of the low-pressure steam drum 16; High-pressure steam drum and organic working medium evaporator flow regulating valve; by closing valves 63, 66 and 67, under low working conditions, the jacket water can be circulated in a small way without passing through the three heat exchangers, ensuring that the jacket water of the main engine maintains Working temperature: from 30% working condition, by closing the valve 73, the jacket water first flows through the jacket water organic working medium preheater 62 and the jacket water heat exchanger 64 of the waste heat utilization system to provide the required flow for the waste heat utilization system 80°C organic working medium undersaturated liquid and hot water; if the outlet temperature of the jacket water is still higher than the inlet temperature required by the cooling regulations of the main engine, it is controlled and adjusted through valves 66 and 74, and the jacket water flows through the original cylinder of the main engine. Enter the main engine after the jacket water cooler 65.
下面结合图1进一步描述本发明的第一种实施方式。The first embodiment of the present invention will be further described below with reference to FIG. 1 .
组合余热锅炉由常规余热锅炉段12与有机工质蒸发器段11组成,为三压锅炉;常规余热锅炉段12利用排气温度范围170~300℃的能量,而有机工质蒸发器段11利用排气温度范围100~170℃的能量,使组合余热锅炉10的排气出口温度控制在~100℃,跨酸露点运行。常规余热锅炉段为两压锅炉,即饱和蒸汽和过热蒸汽,供汽轮机发电,其给水预热器由柴油机的缸套水换热器64和三段式空冷换热器的高温换热器23组成。过热蒸汽出口温度控制采用高压汽包17饱和蒸汽减温控制,通过过热器15饱和蒸汽入口管路上的分支管18与过热器过热蒸汽出口管路上的减温器19相连实现。有机工质蒸发器段11与常规余热锅炉段12连成一体,产生90-95℃有机工质蒸汽作为有机工质汽轮发电机组的汽源,有机工质预热器由三段式空冷换热器的中温换热器22、缸套水有机工质预热器62组成。尽可能多地回收低品位热能,提高了有机工质汽轮机发电机组的发电量。The combined waste heat boiler consists of a conventional waste heat boiler section 12 and an organic working fluid evaporator section 11. It is a triple-pressure boiler; The energy of the exhaust gas temperature range of 100-170°C controls the exhaust outlet temperature of the combined waste heat boiler 10 at ~100°C and operates across the acid dew point. The conventional waste heat boiler section is a two-pressure boiler, that is, saturated steam and superheated steam, which are used for steam turbine power generation. Its feed water preheater is composed of the jacket water heat exchanger 64 of the diesel engine and the high temperature heat exchanger 23 of the three-stage air-cooled heat exchanger. . The outlet temperature of superheated steam is controlled by the desuperheating control of saturated steam in high pressure drum 17, which is realized by connecting the branch pipe 18 on the saturated steam inlet pipeline of superheater 15 with the desuperheater 19 on the superheated steam outlet pipeline of superheater. The organic working medium evaporator section 11 is integrated with the conventional waste heat boiler section 12 to generate 90-95°C organic working medium steam as the steam source of the organic working medium steam turbine generator set. The organic working medium preheater is replaced by a three-stage air cooling system. The medium temperature heat exchanger 22 of the heater and the jacket water organic working fluid preheater 62 are composed. Recover low-grade heat energy as much as possible to increase the power generation of the organic working medium steam turbine generator set.
经调整后的柴油机排气在柴油机集气箱中分两路分别流经增压器和动力涡轮,进入动力涡轮的排气量约占柴油机排气量的10%。动力涡轮排气出口温度高于增压器出口排气温度20至30℃,由动力涡轮排气参混增压器后排气温度,提高锅炉烟气入口温度。两部分排气混合后,依次流经组合余热锅炉高压过热器15、高压蒸发器14、低压蒸发器13和有机工质蒸发器11,并经组合余热锅炉出口烟道排入大气,其排温在~100℃。The adjusted exhaust gas of the diesel engine flows through the supercharger and the power turbine respectively in two paths in the gas collecting tank of the diesel engine, and the exhaust gas entering the power turbine accounts for about 10% of the exhaust gas of the diesel engine. The outlet temperature of the power turbine exhaust is 20 to 30°C higher than the outlet temperature of the supercharger, and the exhaust gas of the power turbine is mixed with the exhaust temperature of the supercharger to increase the inlet temperature of the boiler flue gas. After the two parts of exhaust are mixed, they flow through the combined waste heat boiler high-pressure superheater 15, high-pressure evaporator 14, low-pressure evaporator 13 and organic working medium evaporator 11 in sequence, and are discharged into the atmosphere through the combined waste heat boiler outlet flue. at ~100°C.
利用集水槽60作为循环水水源,经给水泵61升压后通过缸套水换热器64将温度升至80℃左右后,分成两路。一路进入三段式空冷换热器20的高温换热器23将温度升至160℃左右后,热水分成三部分。第一部分经阀71向系统外供高温热水,用做日常加热,换热后直接进入集水槽60;第二部分经流量调节阀70进入高压汽包17,经高压热水循环泵升压后,进入高压蒸发器14和高压过热器15被加热成过热蒸汽,经饱和蒸汽减温后进入汽轮机31做功;第三部分通过阀门72流量控制与缸套水换热器64的另一路热水,经阀门68调控流量,混合放热后形成138℃高温热水进入低压汽包16,并由低压热水循环泵升压后流至低压蒸发器13被加热成饱和汽水混合物,然后流至低压汽包内,经低压汽包汽水分离出来的饱和蒸汽,供汽轮机31补汽做功。补汽凝汽式汽轮机做功后的乏汽进入冷凝器34,被凝结后由凝结水泵35升压至集水槽60。Using the sump 60 as the circulating water source, after the feed water pump 61 boosts the pressure, the jacket water heat exchanger 64 raises the temperature to about 80°C, and then divides into two paths. All the way into the high-temperature heat exchanger 23 of the three-stage air-cooled heat exchanger 20, after the temperature is raised to about 160° C., the hot water is divided into three parts. The first part supplies high-temperature hot water to the outside of the system through the valve 71 for daily heating, and directly enters the sump 60 after heat exchange; the second part enters the high-pressure steam drum 17 through the flow regulating valve 70, and is boosted by the high-pressure hot water circulating pump , into the high-pressure evaporator 14 and high-pressure superheater 15 to be heated into superheated steam, and then enter the steam turbine 31 to do work after being cooled by the saturated steam; the third part controls the flow of the valve 72 and the other hot water of the jacket water heat exchanger 64, The flow rate is regulated by the valve 68. After mixing and releasing heat, hot water with a temperature of 138°C is formed and enters the low-pressure steam drum 16. After being boosted by the low-pressure hot water circulation pump, it flows to the low-pressure evaporator 13 to be heated to a saturated steam-water mixture, and then flows to the low-pressure steam drum. In the bag, the saturated steam separated from the steam-water of the low-pressure steam drum is supplied to the steam turbine 31 to make work. The exhausted steam after the work of the supplementary steam condensing steam turbine enters the condenser 34, and after being condensed, the pressure is boosted to the water collection tank 60 by the condensate pump 35.
为确保船舶低速柴油机系统正常工作,缸套水冷却回路的设计考虑为缸套水有机工质预热器62与缸套水换热器64并联后再串联在低速柴油机原有缸套水冷却器65的系统回路上,通过管路和阀门的开关控制三者流量的方式来实现换热和缸套水水温控制;在低工况时通过关闭阀门63、66和67,开启阀门73和74,可实现缸套水不经过三个换热器而进行小循环,确保主机缸套水维持工作温度;从30%工况起,通过关闭阀门73,开启阀门63、66和67,实现缸套水经流缸套水有机工质预热器62,为有机工质蒸发器提供要求流量的80℃液体;缸套水经流缸套水换热器64,为余热利用系统提供要求流量的80℃热水;若缸套水出口温度仍高于主机冷却规定要求的入口温度时,通过阀门66和74进行控制和调节,保证缸套水流经主机原有的缸套水冷却器65后进入主机的水温控制在规定的范围。In order to ensure the normal operation of the ship’s low-speed diesel engine system, the design of the jacket water cooling circuit considers that the jacket water organic working medium preheater 62 and the jacket water heat exchanger 64 are connected in parallel and then connected in series to the original jacket water cooler of the low-speed diesel engine On the system circuit of 65, the heat exchange and jacket water temperature control are realized by controlling the flow of the three through the switch of the pipeline and the valve; in low working conditions, by closing the valves 63, 66 and 67, and opening the valves 73 and 74, It can realize the small circulation of the jacket water without going through the three heat exchangers to ensure that the jacket water of the main engine maintains the working temperature; from 30% working condition, by closing the valve 73 and opening the valves 63, 66 and 67, the jacket water can be realized Through the jacket water organic working medium preheater 62, provide the required flow rate of 80°C liquid for the organic working medium evaporator; through the jacket water flow through the jacket water heat exchanger 64, provide the required flow rate of 80°C for the waste heat utilization system Hot water; if the outlet temperature of the jacket water is still higher than the inlet temperature required by the cooling regulations of the main engine, control and adjust it through valves 66 and 74 to ensure that the jacket water flows through the original jacket water cooler 65 of the main engine and then enters the main engine. The water temperature is controlled within the specified range.
本发明可最大限度地回收船舶低速柴油机排气、空冷器及缸套水中的热能,并转化为高品位的电能,能够达到很好的减排效果。The invention can maximize the recovery of the heat energy in the exhaust gas of the ship's low-speed diesel engine, the air cooler and the water in the cylinder jacket, and convert it into high-grade electric energy, which can achieve a good emission reduction effect.
图2给出了本发明的第二种实施方式。与图1所示的第一种实施方式相比,区别之处在于组合余热锅炉的有机工质蒸发器11与有机工质汽轮发电机组构成一个独立回路。有机工质加压泵56作为系统循环泵,直接将过冷态有机工质泵入组合锅炉有机工质蒸发器,省去柴油机空冷器中温换热器22和缸套水有机工质预热器62。Fig. 2 shows a second embodiment of the present invention. Compared with the first embodiment shown in FIG. 1 , the difference is that the organic working medium evaporator 11 of the combined waste heat boiler and the organic working medium turbogenerator set form an independent circuit. The organic working medium booster pump 56 is used as a system circulation pump to directly pump the supercooled organic working medium into the organic working medium evaporator of the combined boiler, eliminating the need for the medium temperature heat exchanger 22 of the air cooler of the diesel engine and the jacket water organic working medium preheater 62.
另外空冷器为双段式空冷器,即空冷器高温换热器23和低温换热器21;缸套水保留缸套水换热器64和缸套水冷却器65。虽然空冷器和缸套水的余热能量回收率较图1系统低,但余热利用系统相对简单。In addition, the air cooler is a double-stage air cooler, that is, the high temperature heat exchanger 23 and the low temperature heat exchanger 21 of the air cooler; the jacket water retains the jacket water heat exchanger 64 and the jacket water cooler 65 . Although the waste heat energy recovery rate of the air cooler and jacket water is lower than that of the system in Figure 1, the waste heat utilization system is relatively simple.
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