CN103911778B - A fabric treatment device with melting treatment - Google Patents
A fabric treatment device with melting treatment Download PDFInfo
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- CN103911778B CN103911778B CN201410079348.4A CN201410079348A CN103911778B CN 103911778 B CN103911778 B CN 103911778B CN 201410079348 A CN201410079348 A CN 201410079348A CN 103911778 B CN103911778 B CN 103911778B
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- 239000004744 fabric Substances 0.000 title claims abstract description 44
- 238000002844 melting Methods 0.000 title claims abstract description 14
- 230000008018 melting Effects 0.000 title claims abstract description 14
- 239000012943 hotmelt Substances 0.000 claims abstract description 43
- 238000004140 cleaning Methods 0.000 claims abstract description 33
- 238000001035 drying Methods 0.000 claims abstract description 14
- 238000010128 melt processing Methods 0.000 claims abstract description 9
- 239000007921 spray Substances 0.000 claims abstract description 8
- 238000000137 annealing Methods 0.000 claims abstract description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 9
- 238000007664 blowing Methods 0.000 claims description 7
- 238000007731 hot pressing Methods 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 239000000835 fiber Substances 0.000 description 6
- 238000009941 weaving Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
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- Treatment Of Fiber Materials (AREA)
Abstract
本发明公开了一种带溶熔处理的织物处理装置，包含按照先后顺序依次设置的退解辊、水溶处理装置、清洗装置、烘房、热熔处理装置和收料辊；所述水溶处理装置包含水溶槽、水溶压辊和喷射管；所述清洗装置包含清洗槽和多个清洗压辊；所述热熔处理装置包含热熔锡林和与热熔锡林相配合的热压辊；本发明所述的带溶熔处理的织物处理装置，可使织物通过其水溶和热熔处理获得稳定的织物结构，而且手感柔软、缩率均匀、表面平挺，透孔的变化范围较大；通过依次设置的水溶处理装置、清洗装置、烘房、热熔处理装置和收料辊，可以实现这种织物的工业化生产。
The invention discloses a fabric treatment device with melting treatment, which comprises an annealing roller, a water-soluble treatment device, a cleaning device, a drying room, a hot-melt treatment device and a receiving roller arranged in sequence; the water-soluble treatment device It includes a water-soluble tank, a water-soluble pressure roller and a spray pipe; the cleaning device includes a cleaning tank and a plurality of cleaning pressure rollers; the hot-melt treatment device includes a hot-melt cylinder and a hot-melt cylinder matched with a hot-melt cylinder; the present invention The fabric processing device with melting treatment can make the fabric obtain a stable fabric structure through its water-soluble and hot-melt treatment, and has soft hand feeling, uniform shrinkage, flat surface, and large variation range of through holes; The set water-soluble processing device, cleaning device, drying room, hot-melt processing device and receiving roller can realize the industrialized production of this fabric.
Description
技术领域 technical field
本发明涉及一种织物处理装置，特别是一种带溶熔处理的织物处理装置。 The invention relates to a fabric treatment device, in particular to a fabric treatment device with melting treatment.
背景技术 Background technique
机织网眼织物主要有两种，纱罗和假纱；纱罗的制织工艺复杂，需要专用织机或经改装的常规织机，制造成本高生产效率较低；假纱可在普通织机上制织，制织工艺比纱罗简单，但其结构不稳定，经纬纱易滑移，因此需要在织造时上胶，或者在织造后用涂层剂进行浸轧处理，使织物结构稳定，但处理过后的织物手感较硬，用途仅限于窗帘等装饰品；现发明了一种工艺简单，通过水溶和热熔处理，使透孔大小变化范围较大的真丝网眼织物，因此，需要一套相应的织造设备来实现工业化生产。 There are two main types of woven mesh fabrics, leno and fake yarn; the weaving process of leno is complicated, requiring special looms or modified conventional looms, and the manufacturing cost is high and the production efficiency is low; fake yarn can be used on ordinary looms Weaving, the weaving process is simpler than leno, but its structure is unstable, and the warp and weft yarns are easy to slip, so it needs to be glued during weaving, or padding with coating agent after weaving to make the fabric structure stable, but The treated fabric feels hard, and its use is limited to curtains and other decorations; a silk mesh fabric with a simple process and a wide range of through-hole size changes through water-soluble and hot-melt treatment has been invented. Therefore, a set of corresponding Weaving equipment to achieve industrial production.
发明内容 Contents of the invention
针对上述存在的技术问题，本发明的目的是：提出了一种带溶熔处理的织物处理装置。 In view of the above-mentioned technical problems, the object of the present invention is to propose a fabric treatment device with melting treatment.
本发明的技术解决方案是这样实现的：一种带溶熔处理的织物处理装置，包含按照先后顺序依次设置的退解辊、水溶处理装置、清洗装置、烘房、热熔处理装置和收料辊；所述水溶处理装置包含水溶槽、水溶压辊和喷射管；所述水溶槽处设置有多个上下分布的导辊；所述水溶压辊有多个，多个水溶压辊与水溶槽上侧的导辊相配合；所述喷射管的出水口有多个，多个出水口相互间隔地设置在多个上下导轨之间；所述清洗装置包含清洗槽和多个清洗压辊；所述清洗槽处设置有多个上下分布的导辊；所述多个清洗压辊与清洗槽上侧的导辊相配合；所述烘房处设置有多个导辊；所述热熔处理装置包含热熔锡林和与热熔锡林相配合的热压辊。 The technical solution of the present invention is achieved in the following way: a fabric processing device with melting treatment, including an annealing roller, a water-soluble processing device, a cleaning device, a drying room, a hot-melt processing device and a material receiving device arranged in sequence roller; the water-soluble treatment device includes a water-soluble tank, a water-soluble pressure roller and a spray pipe; the water-soluble tank is provided with a plurality of guide rollers distributed up and down; the water-soluble pressure roller has a plurality of water-soluble pressure rollers and a water-soluble tank The guide rollers on the upper side cooperate; there are multiple water outlets of the spray pipe, and the multiple water outlets are arranged between multiple upper and lower guide rails at intervals; the cleaning device includes a cleaning tank and a plurality of cleaning pressure rollers; The cleaning tank is provided with a plurality of guide rollers distributed up and down; the plurality of cleaning pressure rollers cooperate with the guide rollers on the upper side of the cleaning tank; the drying room is provided with a plurality of guide rollers; the hot melt processing device Contains hot-melt cylinder and hot-press roller matched with hot-melt cylinder.
优选的，所述热熔处理装置还包含吹风装置；所述吹风装置设置在热熔锡林和热压辊的出料端。 Preferably, the hot-melt processing device further includes a blowing device; the blowing device is arranged at the discharge end of the hot-melt cylinder and the hot pressing roller.
优选的，所述热熔处理装置和收料辊之间还设置有多个上下分布的导辊，形成热熔后的空冷空间。 Preferably, a plurality of guide rollers distributed up and down are arranged between the hot-melt processing device and the receiving roller, forming an air-cooled space after hot-melt.
由于上述技术方案的运用，本发明与现有技术相比具有下列优点： Due to the application of the above-mentioned technical solution, the present invention has the following advantages compared with the prior art:
本发明的带溶熔处理的织物处理装置，可使织物通过其水溶和热熔处理获得稳定的织物结构，而且手感柔软、缩率均匀、表面平挺，透孔的变化范围较大；通过依次设置的水溶处理装置、清洗装置、烘房、热熔处理装置和收料辊，可以实现这种织物的工业化生产。 The fabric processing device with melting treatment of the present invention can make the fabric obtain a stable fabric structure through its water-soluble and hot-melt treatment, and has soft hand feeling, uniform shrinkage, flat surface, and a wide range of through holes; The set water-soluble processing device, cleaning device, drying room, hot-melt processing device and receiving roller can realize the industrialized production of this fabric.
附图说明 Description of drawings
下面结合附图对本发明技术方案作进一步说明： Below in conjunction with accompanying drawing, technical solution of the present invention will be further described:
附图1为本发明所述的带溶熔处理的织物处理装置的示意图； Accompanying drawing 1 is the schematic diagram of the fabric treatment device of band melting treatment according to the present invention;
其中：1、退解辊；2、水溶槽；3、水溶压辊；4、喷射管；5、清洗槽；6、清洗压辊；7、烘房；8、热熔锡林；9、热压辊；10、吹风装置；11、空冷空间；12、收料辊。 Among them: 1. Desolution roller; 2. Water-soluble tank; 3. Water-soluble pressure roller; 4. Jet pipe; 5. Cleaning tank; 6. Cleaning pressure roller; 7. Drying room; 8. Hot-melt cylinder; 9. Heat Pressing roller; 10. Blowing device; 11. Air cooling space; 12. Receiving roller.
具体实施方式 detailed description
下面结合附图来说明本发明。 The present invention is described below in conjunction with accompanying drawing.
如图1所示，本发明所述的一种带溶熔处理的织物处理装置，包含按照先后顺序依次设置的退解辊1、水溶处理装置、清洗装置、烘房7、热熔处理装置和收料辊12；所述水溶处理装置包含水溶槽2、水溶压辊3和喷射管4；所述水溶槽2处设置有多个上下分布的导辊；所述水溶压辊3有多个，多个水溶压辊3与水溶槽2上侧的导辊相配合；所述喷射管4的出水口有多个，多个出水口相互间隔地设置在多个上下导轨之间；所述清洗装置包含清洗槽5和多个清洗压辊6；所述清洗槽5处设置有多个上下分布的导辊；所述多个清洗压辊6与清洗槽5上侧的导辊相配合；所述烘房7处设置有多个导辊；所述热熔处理装置包含热熔锡林8、热压辊9和吹风装置10；所述热压辊9与热熔锡林8相配合；所述吹风装置10设置在热熔锡林8和热压辊9的出料端，风口位于布料和热熔锡林8之间；所述热熔处理装置和收料辊12之间还设置有多个上下分布的导辊，形成热熔后的空冷空间11。 As shown in Fig. 1, a kind of fabric treatment device with melting treatment according to the present invention, comprises the annealing roller 1, water-soluble treatment device, cleaning device, drying room 7, hot-melt treatment device and Receiving roll 12; the water-soluble treatment device includes a water-soluble tank 2, a water-soluble pressure roller 3 and a spray pipe 4; the water-soluble tank 2 is provided with a plurality of guide rollers distributed up and down; the water-soluble pressure roller 3 has multiple, A plurality of water-soluble pressure rollers 3 cooperate with the guide rollers on the upper side of the water-soluble tank 2; there are multiple water outlets of the spray pipe 4, and the plurality of water outlets are arranged at intervals between a plurality of upper and lower guide rails; the cleaning device It includes a cleaning tank 5 and a plurality of cleaning pressure rollers 6; the cleaning tank 5 is provided with a plurality of guide rollers distributed up and down; the plurality of cleaning pressure rollers 6 cooperate with the guide rollers on the upper side of the cleaning tank 5; the The drying room 7 is provided with a plurality of guide rollers; the hot-melt treatment device includes a hot-melt cylinder 8, a hot-press roller 9 and a blower 10; the hot-melt roller 9 cooperates with the hot-melt cylinder 8; The blowing device 10 is arranged on the discharge end of the hot-melt cylinder 8 and the hot-press roller 9, and the tuyere is located between the cloth and the hot-melt cylinder 8; The guide rollers distributed up and down form the air-cooled space 11 after hot melting.
工作时，织物从退解辊1上退解出来，经水溶槽2以及水溶槽2处的导辊和水溶压辊3进行挤压溶解，水溶温度为50至55摄氏度；其中根据织物的厚度以及水溶纤维在织物中的用量，可在5至25千克之间调节水溶压辊3上的压力；同时，喷射管4的出水口由侧方向喷出水流冲击织物表面，加速水溶纤维的溶解，水溶后的织物进入清洗槽5，在多个清洗压辊6的作用下，使织物在清水中反复进行洗涤，充分溶解残余的水溶纤维量，清洗温度为常温，织物清洗后挤压去一定的水分，进入烘房7进行烘干，烘干温度为78至83摄氏度之间；然后织物卷入热熔锡林8，热熔锡林的表面温度在85至88摄氏度之间，织物在卷入侧沿竖直方向呈偏向热熔锡林8的内侧设置，使织物在热熔锡林8的表面形成约100度左右的热熔角，可使织物中的热熔纤维得以充分地收缩热熔，经热压辊9热压，使热熔纤维在织物内部形成热粘合，热压辊9的压力控制在20至25千克之间；从吹风装置10中吹出常温循环的空气，一方面使织物降温，另一方面减少织物与锡林表面的热熔粘结，使热熔纤维在织物中形成良好的固化；然后织物进入空冷空间11，使织物表面温度迅速地回到常温状态，最后在收料辊12上形成织物卷。 During work, the fabric is withdrawn from the retreating roller 1, and is squeezed and dissolved through the water-dissolving tank 2 and the guide roller at the water-dissolving tank 2 and the water-dissolving pressure roll 3, and the water-dissolving temperature is 50 to 55 degrees Celsius; wherein according to the thickness of the fabric and The amount of water-soluble fiber in the fabric can adjust the pressure on the water-soluble pressure roller 3 between 5 and 25 kg; at the same time, the water outlet of the jet pipe 4 sprays water from the side direction and impacts the surface of the fabric to accelerate the dissolution of the water-soluble fiber. The finished fabric enters the cleaning tank 5, and under the action of multiple cleaning rollers 6, the fabric is repeatedly washed in clear water to fully dissolve the remaining water-soluble fiber amount. The cleaning temperature is normal temperature, and a certain amount of water is squeezed out after the fabric is cleaned. , enter the drying room 7 for drying, and the drying temperature is between 78 and 83 degrees Celsius; then the fabric is rolled into the hot-melt cylinder 8, the surface temperature of the hot-melt cylinder is between 85 and 88 degrees Celsius, and the fabric is rolled into the side It is arranged vertically toward the inner side of the hot-melt cylinder 8, so that the fabric forms a heat-melt angle of about 100 degrees on the surface of the hot-melt cylinder 8, so that the hot-melt fibers in the fabric can be fully shrunk and melted, After being heated by the hot pressing roller 9, the hot-melt fiber is thermally bonded inside the fabric, and the pressure of the hot pressing roller 9 is controlled between 20 and 25 kilograms; the normal-temperature circulating air is blown out from the blowing device 10, on the one hand making the fabric Cool down, on the other hand, reduce the hot-melt bonding between the fabric and the surface of the cylinder, so that the hot-melt fibers form a good solidification in the fabric; A roll of fabric is formed on a supply roll 12.
由于上述技术方案的运用，本发明与现有技术相比具有下列优点： Due to the application of the above-mentioned technical solution, the present invention has the following advantages compared with the prior art:
本发明的带溶熔处理的织物处理装置，可使织物通过其水溶和热熔处理获得稳定的织物结构，而且手感柔软、缩率均匀、表面平挺，透孔的变化范围较大；通过依次设置的水溶处理装置、清洗装置、烘房、热熔处理装置和收料辊，可以实现这种织物的工业化生产。 The fabric processing device with melting treatment of the present invention can make the fabric obtain a stable fabric structure through its water-soluble and hot-melt treatment, and has soft hand feeling, uniform shrinkage, flat surface, and a wide range of through holes; The set water-soluble processing device, cleaning device, drying room, hot-melt processing device and receiving roller can realize the industrialized production of this fabric.
上述实施例只为说明本发明的技术构思及特点，其目的在于让熟悉此项技术的人士能够了解本发明的内容并加以实施，并不能以此限制本发明的保护范围，凡根据本发明精神实质所作的等效变化或修饰，都应涵盖在本发明的保护范围内。 The above-mentioned embodiments are only to illustrate the technical conception and characteristics of the present invention, and its purpose is to allow those familiar with this technology to understand the content of the present invention and implement it, and cannot limit the protection scope of the present invention with this. Substantial equivalent changes or modifications shall fall within the protection scope of the present invention.
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| CN201410079348.4A CN103911778B (en) | 2014-03-06 | 2014-03-06 | A fabric treatment device with melting treatment |
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| CN201410079348.4A CN103911778B (en) | 2014-03-06 | 2014-03-06 | A fabric treatment device with melting treatment |
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| CN113930922B (en) * | 2021-10-15 | 2024-08-09 | 江阴市金汇毛纺织厂 | Post-finishing process and equipment for water-soluble fiber companion spinning fabric |
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| EP1106725A2 (en) * | 1999-12-03 | 2001-06-13 | B & B S.r.l. | Machine for continuously washing and finishing fabrics or the like |
| CN102828368A (en) * | 2011-06-16 | 2012-12-19 | 苏州市职业大学 | method and device for processing fabric surface functionality |
| CN203229752U (en) * | 2013-01-05 | 2013-10-09 | 南通纺织职业技术学院 | Processing device for antibacterial finishing method of Tencel fabric |
| CN203821080U (en) * | 2014-03-06 | 2014-09-10 | 苏州市职业大学 | Fabric treatment device with dissolving-melting treatment |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2004027437A (en) * | 2002-06-27 | 2004-01-29 | Tsujikawa Senko Kk | Method for continuously dyeing pile fabric into different color, facility for continuously dyeing pile fabric into different color and pile fabric dyed in different color |
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1106725A2 (en) * | 1999-12-03 | 2001-06-13 | B & B S.r.l. | Machine for continuously washing and finishing fabrics or the like |
| CN102828368A (en) * | 2011-06-16 | 2012-12-19 | 苏州市职业大学 | method and device for processing fabric surface functionality |
| CN203229752U (en) * | 2013-01-05 | 2013-10-09 | 南通纺织职业技术学院 | Processing device for antibacterial finishing method of Tencel fabric |
| CN203821080U (en) * | 2014-03-06 | 2014-09-10 | 苏州市职业大学 | Fabric treatment device with dissolving-melting treatment |
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