CN103910313B - Experimental trough driving system - Google Patents
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Abstract
一种结构简单、成本低廉且能够提高实验效率和准确性的实验水槽用行车系统。技术方案是:其特征是由行车试验台(1)、动力及控制单元(2)、行车轨道(3)组成,其中,行车试验台(1)安装在行车轨道(3)上,动力及控制单元与行车实验台(1)连接。
A driving system for an experimental water tank with simple structure, low cost and capable of improving experimental efficiency and accuracy. The technical solution is: it is characterized by a driving test stand (1), a power and control unit (2), and a driving track (3), wherein the driving test stand (1) is installed on the driving track (3), and the power and control The unit is connected with the driving test bench (1).
Description
技术领域 technical field
本发明属于实验水槽用行车系统领域,尤其是一种结构简单、成本低廉且能够提高实验效率和准确性的实验水槽用行车系统。 The invention belongs to the field of driving systems for experimental water tanks, in particular to a driving system for experimental water tanks with simple structure, low cost and capable of improving experimental efficiency and accuracy.
背景技术 Background technique
目前,常用的实验水槽用行车系统,结构复杂,使用不方便。 At present, the commonly used driving system for experimental water tanks has a complex structure and is inconvenient to use.
发明内容 Contents of the invention
本发明的目的是提供一种结构简单、成本低廉且能够提高实验效率和准确性的实验水槽用行车系统。 The object of the present invention is to provide a driving system for an experimental water tank with simple structure, low cost, and improved experimental efficiency and accuracy.
本发明的技术方案是:实验水槽用行车系统,其特征是由行车试验台(1)、动力及控制单元(2)、行车轨道(3)组成,其中,行车试验台(1)安装在行车轨道(3)上,动力及控制单元与行车实验台(1)连接。 The technical solution of the present invention is: a driving system for an experimental water tank, which is characterized by a driving test stand (1), a power and control unit (2), and a driving track (3), wherein the driving test stand (1) is installed on the driving On the track (3), the power and control unit is connected with the driving test bench (1).
行车试验台(1)主要由行车(4)、工作台(5)和车轮组成,行车底部采用不锈钢结构,上部采用有机玻璃,行车下层两侧设有防撞点,防撞点处的不锈钢板进行加固处理,并在防撞点处加装防撞缓冲器,以减小紧急停车时防撞缓冲装置对车体的撞击,行车重心低于防撞点,避免紧急停车撞击时行车发生翻车,行车设计有水中仪器装载机构,通过电控蜗轮蜗杆升降机实现测杆的升降,以完成水中仪器的拆装; The driving test bench (1) is mainly composed of driving (4), workbench (5) and wheels. The bottom of the driving is made of stainless steel, and the upper part is made of plexiglass. There are anti-collision points on both sides of the lower layer of the driving, and stainless steel plates at the anti-collision points Carry out reinforcement treatment and install anti-collision buffer at the anti-collision point to reduce the impact of the anti-collision buffer device on the car body during emergency parking. The crane is designed with an underwater instrument loading mechanism, and the lifting of the measuring rod is realized through the electronically controlled worm gear lifter, so as to complete the disassembly and assembly of the underwater instrument;
工作台(5)上安装有数据采集器,阻力液晶显示控制仪、视频监控装置及蓄电池; A data collector, a resistance liquid crystal display controller, a video monitoring device and a storage battery are installed on the workbench (5);
数据采集器采用模块化设计,由主控模块、显示控制模块、数据采集模块、模块接口板、彩色液晶显示屏、加固机笼等组成,模块间采用内CAN总线连接。数据采集器安装于行车工作台上,用以完成被测仪器的数据采集、计算、显示及存储功能; The data collector adopts a modular design and is composed of a main control module, a display control module, a data acquisition module, a module interface board, a color LCD display, and a reinforced cage, and the modules are connected by an internal CAN bus. The data collector is installed on the driving workbench to complete the data collection, calculation, display and storage functions of the tested instrument;
阻力测试装置由阻力传感器和阻力液晶显示控制仪组成,用于测试行车运行时,水中被测仪器所受的水阻力,阻力传感器一端通过螺栓固定于测杆下端,另一端通过螺栓与水中被测仪器固定; The resistance test device is composed of a resistance sensor and a resistance liquid crystal display controller. It is used to test the water resistance of the instrument under test in water when the vehicle is running. One end of the resistance sensor is fixed to the lower end of the measuring rod through a bolt, and the other end is connected to the water under test by a bolt. instrument fixed;
视频监控装置包括摄像机、网络硬盘录像机、监控专业硬盘、解码器、控制键盘、液晶监视器、室外防水护罩、摄像机电源和摄像机支架,用于水中被测仪器姿态及运行情况和车内情况的实时监视,以及视频资料的存储,具有视频无线传输和远程监视功能; The video monitoring device includes camera, network hard disk video recorder, monitoring professional hard disk, decoder, control keyboard, LCD monitor, outdoor waterproof shield, camera power supply and camera bracket, which are used to monitor the posture and operation of the instrument under test in water and the situation inside the car. Real-time monitoring and storage of video data, with functions of wireless video transmission and remote monitoring;
水中仪器监视摄像机通过加厚不锈钢小型支架安装在行车底部,车内摄像机直接通过螺栓固定在行车工作台上。 The underwater instrument monitoring camera is installed on the bottom of the vehicle through a thickened stainless steel small bracket, and the camera in the vehicle is directly fixed on the driving workbench by bolts.
动力及控制单元(2)由曳引控制柜、曳引机、曳引绳、张紧轮和控制台组成,其中,控制台与曳引控制柜连接,曳引控制柜与曳引机连接,曳引机通过曳引绳与张紧轮连接。 The power and control unit (2) consists of a traction control cabinet, a traction machine, a traction rope, a tensioning wheel and a console, wherein the console is connected to the traction control cabinet, and the traction control cabinet is connected to the traction machine. The traction machine is connected with the tension pulley through the traction rope.
行车轨道(3)为地面双轨式结构,采用41根5m/根的T型导轨,按照一条导轨导向,一条导轨支撑的方式,通过导轨支架安装在水槽两侧的坝体上。 The driving track (3) is a double-track structure on the ground, using 41 T-shaped guide rails of 5m each, guided by one guide rail and supported by the other guide rail, and installed on the dam body on both sides of the water tank through guide rail brackets.
行车试验台(1)设置有电磁制动装置,用于行车正常运行的减速停车或应急情况下行车的紧急刹车制动。 The driving test bench (1) is equipped with an electromagnetic brake device, which is used for deceleration and stopping of the normal running of the driving or emergency braking of the driving in an emergency.
在行车轨道(3)的外侧设置有限位开关和极限开关安装,距离轨道两端分别为15米和8米;行车碰触限位开关后,通过限位开关切断控制电路使电机失电减速,延迟一段时间后,电磁制动器线圈失电,行车减速停车;如果制动失效,行车碰触极限开关后,电机和制动器均失电,牢牢卡住制动轮使行车停止运行。 Install limit switches and limit switches on the outside of the driving track (3), 15 meters and 8 meters from both ends of the track; after the driving touches the limit switch, the control circuit is cut off through the limit switch to decelerate the motor. After a period of delay, the electromagnetic brake coil loses power, and the vehicle decelerates to a stop; if the brake fails, after the vehicle touches the limit switch, both the motor and the brake lose power, and the brake wheels are firmly stuck to stop the vehicle.
在行车轨道(3)的两端设置有声光报警及紧急制动装置包括警示灯、蜂鸣器、紧急制动按钮和夹绳器;当行车到达紧急制动区域时,如果限位和极限开关均未动作,警示灯闪烁,蜂鸣器鸣响,此时按下紧急制动按钮后,电机和制动器均失电,同时夹绳器压绳块动作,夹紧曳引钢丝绳实施制动。 There are sound and light alarm and emergency braking devices at both ends of the driving track (3), including warning lights, buzzers, emergency braking buttons and rope clamps; when the driving reaches the emergency braking area, if the limit and limit The switch does not operate, the warning light flashes, and the buzzer sounds. At this time, after the emergency brake button is pressed, the motor and brake are powered off, and at the same time, the rope clamp block moves to clamp the traction wire rope for braking.
在行车轨道(3)的两端设置有防撞缓冲器,用以抵消意外情况时碰撞的冲击力,减小对行车和水槽槽壁的破坏,防止发生危险。 Anti-collision buffers are arranged at both ends of the driving track (3) to offset the impact force of the collision in case of an accident, reduce damage to the driving and the tank wall, and prevent danger.
本发明有益的效果是:实验水槽用行车系统,由行车试验台、动力及控制单元、行车轨道组成,其中,行车试验台安装在行车轨道上,动力及控制单元与行车实验台连接。 The beneficial effects of the present invention are: the driving system for the experimental water tank is composed of a driving test stand, a power and control unit, and a driving track, wherein the driving test stand is installed on the driving track, and the power and control unit is connected with the driving test stand.
行车试验台在试验水槽两侧铺设的轨道上作往复直线运动。行车试验台底部设计有水中仪器装载机构,通过电控蜗轮蜗杆升降机实现测杆的升降,以完成水中仪器的拆装。行车试验台由曳引机自带的电机驱动,拖动钢丝绳,带动行车试验台,牵引水中仪器在静水中行进,实现水中流速模拟。系统设计有制动装置,用于行车正常运行的减速停车或应急情况下行车的紧急刹车制动。 The driving test bench makes reciprocating linear motion on the track laid on both sides of the test tank. The underwater instrument loading mechanism is designed at the bottom of the driving test bench, and the measuring rod can be lifted and lowered by the electronically controlled worm gear elevator to complete the disassembly and assembly of the underwater instrument. The driving test bench is driven by the motor that comes with the traction machine, dragging the steel wire rope, driving the driving test bench, and pulling the underwater instrument to travel in still water to realize the simulation of the flow velocity in water. The system is designed with a braking device, which is used for deceleration and parking of the vehicle in normal operation or emergency braking of the vehicle in emergency situations.
本发明具有结构简单、成本低廉且能够提高实验效率和准确性。 The invention has simple structure, low cost and can improve experiment efficiency and accuracy.
下面结合附图和实施例对本发明做进一步详细说明。 The present invention will be described in further detail below in conjunction with the accompanying drawings and embodiments.
附图说明 Description of drawings
图1为本发明结构示意图; Fig. 1 is a structural representation of the present invention;
图2为本发明的组框图; Fig. 2 is group block diagram of the present invention;
图3为本发明的控制原理图; Fig. 3 is a control schematic diagram of the present invention;
图4为本发明的动力及控制单元的控制原理图。 Fig. 4 is a control principle diagram of the power and control unit of the present invention.
具体实施方式 detailed description
图1、图2中,实验水槽用行车系统,其特征是由行车试验台1、动力及控制单元2、行车轨道3组成,其中,行车试验台1安装在行车轨道3上,动力及控制单元与行车实验台1连接。 In Figure 1 and Figure 2, the driving system for the experimental water tank is characterized by a driving test bench 1, a power and control unit 2, and a driving track 3, wherein the driving test bench 1 is installed on the driving track 3, and the power and control unit Connect with driving test bench 1.
行车试验台1主要由行车4、工作台5和车轮组成,行车底部采用不锈钢结构,上部采用有机玻璃,行车下层两侧设有防撞点,防撞点处的不锈钢板进行加固处理,并在防撞点处加装防撞缓冲器,以减小紧急停车时防撞缓冲装置对车体的撞击,行车重心低于防撞点,避免紧急停车撞击时行车发生翻车,行车设计有水中仪器装载机构,通过电控蜗轮蜗杆升降机实现测杆的升降,以完成水中仪器的拆装; Driving test bench 1 is mainly composed of driving 4, workbench 5 and wheels. The bottom of the driving is made of stainless steel, and the upper part is made of plexiglass. There are anti-collision points on both sides of the lower layer of the driving. The stainless steel plates at the anti-collision points are reinforced. The anti-collision buffer is installed at the anti-collision point to reduce the impact of the anti-collision buffer device on the car body during emergency parking. The center of gravity of the vehicle is lower than the anti-collision point to avoid overturning of the vehicle during emergency stop collision. The vehicle is designed to be loaded with underwater instruments Mechanism, through the electronically controlled worm gear elevator to realize the lifting of the measuring rod, so as to complete the disassembly and assembly of the underwater instrument;
工作台5上安装有数据采集器,阻力液晶显示控制仪、视频监控装置及蓄电池; A data collector, a resistance liquid crystal display controller, a video monitoring device and a storage battery are installed on the workbench 5;
数据采集器采用模块化设计,由主控模块、显示控制模块、数据采集模块、模块接口板、彩色液晶显示屏、加固机笼等组成,模块间采用内CAN总线连接。数据采集器安装于行车工作台上,用以完成被测仪器的数据采集、计算、显示及存储功能; The data collector adopts a modular design and is composed of a main control module, a display control module, a data acquisition module, a module interface board, a color LCD display, and a reinforced cage, and the modules are connected by an internal CAN bus. The data collector is installed on the driving workbench to complete the data collection, calculation, display and storage functions of the tested instrument;
阻力测试装置由阻力传感器和阻力液晶显示控制仪组成,用于测试行车运行时,水中被测仪器所受的水阻力,阻力传感器一端通过螺栓固定于测杆下端,另一端通过螺栓与水中被测仪器固定; The resistance test device is composed of a resistance sensor and a resistance liquid crystal display controller. It is used to test the water resistance of the instrument under test in water when the vehicle is running. One end of the resistance sensor is fixed to the lower end of the measuring rod through a bolt, and the other end is connected to the water under test by a bolt. instrument fixed;
视频监控装置包括摄像机、网络硬盘录像机、监控专业硬盘、解码器、控制键盘、液晶监视器、室外防水护罩、摄像机电源和摄像机支架,用于水中被测仪器姿态及运行情况和车内情况的实时监视,以及视频资料的存储,具有视频无线传输和远程监视功能(参见图2); The video monitoring device includes camera, network hard disk video recorder, monitoring professional hard disk, decoder, control keyboard, LCD monitor, outdoor waterproof shield, camera power supply and camera bracket, which are used to monitor the posture and operation of the instrument under test in water and the situation inside the car. Real-time monitoring and storage of video data, with functions of wireless video transmission and remote monitoring (see Figure 2);
水中仪器监视摄像机通过加厚不锈钢小型支架安装在行车底部,车内摄像机直接通过螺栓固定在行车工作台上。 The underwater instrument monitoring camera is installed on the bottom of the vehicle through a thickened stainless steel small bracket, and the camera in the vehicle is directly fixed on the driving workbench by bolts.
动力及控制单元2由曳引控制柜、曳引机、曳引绳、张紧轮和控制台组成,其中,控制台与曳引控制柜连接,曳引控制柜与曳引机连接,曳引机通过曳引绳与张紧轮连接(参见图3)。 The power and control unit 2 is composed of a traction control cabinet, a traction machine, a traction rope, a tensioning wheel and a console, wherein the console is connected to the traction control cabinet, the traction control cabinet is connected to the traction machine, and the traction The machine is connected with the tensioning wheel through the traction rope (see Figure 3).
行车轨道3为地面双轨式结构,采用41根5m/根的T型导轨,按照一条导轨导向,一条导轨支撑的方式,通过导轨支架安装在水槽两侧的坝体上。 The driving track 3 is a double-track structure on the ground, using 41 T-shaped guide rails of 5m each, guided by one guide rail and supported by the other guide rail, and installed on the dam body on both sides of the water tank through guide rail brackets.
行车试验台1设置有电磁制动装置,用于行车正常运行的减速停车或应急情况下行车的紧急刹车制动。 The driving test bench 1 is provided with an electromagnetic braking device, which is used for decelerating and stopping the driving in normal operation or emergency braking for driving in emergency situations.
在行车轨道3的外侧设置有限位开关和极限开关安装,距离轨道两端分别为15米和8米;行车碰触限位开关后,通过限位开关切断控制电路使电机失电减速,延迟一段时间后,电磁制动器线圈失电,行车减速停车;如果制动失效,行车碰触极限开关后,电机和制动器均失电,牢牢卡住制动轮使行车停止运行。 Set the limit switch and limit switch installation on the outside of the driving track 3, and the distance from the two ends of the track is 15 meters and 8 meters respectively; after the driving touches the limit switch, the control circuit is cut off through the limit switch to decelerate the motor and delay for a while After a period of time, the electromagnetic brake coil loses power, and the driving decelerates to stop; if the brake fails, after the driving touches the limit switch, both the motor and the brake lose power, and the brake wheels are firmly blocked to stop the driving.
在行车轨道3的两端设置有声光报警及紧急制动装置包括警示灯、蜂鸣器、紧急制动按钮和夹绳器;当行车到达紧急制动区域时,如果限位和极限开关均未动作,警示灯闪烁,蜂鸣器鸣响,此时按下紧急制动按钮后,电机和制动器均失电,同时夹绳器压绳块动作,夹紧曳引钢丝绳实施制动。 Both ends of the driving track 3 are provided with sound and light alarm and emergency braking devices including warning lights, buzzers, emergency braking buttons and rope clamps; when the driving reaches the emergency braking area, if the limit and limit switches are No action, the warning light flashes, and the buzzer sounds. At this time, after pressing the emergency brake button, the motor and brake are powered off, and at the same time, the rope clamp block moves to clamp the traction wire rope for braking.
在行车轨道3的两端设置有防撞缓冲器,用以抵消意外情况时碰撞的冲击力,减小对行车和水槽槽壁的破坏,防止发生危险。 The two ends of the driving track 3 are provided with anti-collision buffers to offset the impact force of the collision in case of accidents, reduce the damage to the driving and the tank wall, and prevent danger.
本发明的工作原理是:行车试验台在试验水槽两侧铺设的轨道上作往复直线运动。行车试验台底部设计有水中仪器装载机构,通过电控蜗轮蜗杆升降机实现测杆的升降,以完成水中仪器的拆装。行车试验台由曳引机自带的电机驱动,拖动钢丝绳,带动行车试验台,牵引水中仪器在静水中行进,实现水中流速模拟。系统设计有制动装置,用于行车正常运行的减速停车或应急情况下行车的紧急刹车制动。 The working principle of the present invention is: the driving test bench makes a reciprocating linear motion on the tracks laid on both sides of the test water tank. The underwater instrument loading mechanism is designed at the bottom of the driving test bench, and the measuring rod can be lifted and lowered by the electronically controlled worm gear elevator to complete the disassembly and assembly of the underwater instrument. The driving test bench is driven by the motor that comes with the traction machine, dragging the steel wire rope, driving the driving test bench, and pulling the underwater instrument to travel in still water to realize the simulation of the flow velocity in water. The system is designed with a braking device, which is used for deceleration and parking of the vehicle in normal operation or emergency braking of the vehicle in emergency situations.
行车试验台底部设计有监控摄像机,用于监视水中仪器的试验状况、水中姿态。行车试验台内部设计有监控摄像机,用于监视车内数据采集器和阻力测试装置的工作情况。 A monitoring camera is designed at the bottom of the driving test bench to monitor the test status and attitude of the underwater instruments. A monitoring camera is designed inside the driving test bench to monitor the working conditions of the in-vehicle data collector and resistance testing device.
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CN105738071A (en) * | 2015-12-31 | 2016-07-06 | 中国海洋大学 | Underwater device water tunnel experiment six-dimension test platform |
CN106895954B (en) * | 2017-02-24 | 2019-07-23 | 长沙理工大学 | The driving measuring device and method automatically moved on a kind of expanded letter sink |
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