CN103898835B - The anti-back of the body of bridge draws load-bearing construction bracket and construction method - Google Patents
The anti-back of the body of bridge draws load-bearing construction bracket and construction method Download PDFInfo
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Abstract
一种桥梁反背拉承重施工支架及施工方法,包括桥台基础,拉杆立柱通过多个钢板底座埋设在桥台基础内,在桥台基础的侧壁埋设有承重耳板;钢筋承重片与斜撑组成框架结构梁,框架结构梁一端与承重耳板连接,框架结构梁的上端面通过多根拉杆与拉杆立柱连接。施工方法包括以下步骤:桥台基础施工时,埋设钢板底座、承重耳板;安装钢筋承重片就位;加工拉杆立柱,然后焊接安装于钢板底座;安装拉杆;焊接斜撑;铺设脚手架和梁体底模,安装钢筋、立模及混凝土施工;以上实现小跨度桥梁的梁体施工。本发明解决了小跨度桥梁梁体混凝土现浇施工的承重问题,同时本发明的结构取材容易、采用的设备简单、施工工期快、尤其是能躲避洪水的冲击。
A bridge anti-back tension load-bearing construction support and construction method, including the abutment foundation, the tie rod column is buried in the abutment foundation through a plurality of steel plate bases, and the load-bearing ear plate is buried on the side wall of the abutment foundation; The braces form a frame structure beam, one end of the frame structure beam is connected with the load-bearing ear plate, and the upper end surface of the frame structure beam is connected with the tie rod column through a plurality of tie rods. The construction method includes the following steps: during the construction of the abutment foundation, bury the steel plate base and the load-bearing lug plate; install the steel load-bearing piece in place; process the tie rod column, and then weld and install it on the steel plate base; install the tie rod; weld the diagonal brace; lay the scaffold and the beam body Bottom formwork, installation of steel bars, vertical formwork and concrete construction; the above can realize beam construction of small-span bridges. The invention solves the load-bearing problem of cast-in-place concrete construction of small-span bridge girders, and at the same time, the structure of the invention is easy to obtain materials, adopts simple equipment, has a fast construction period, and especially can avoid the impact of floods.
Description
技术领域 technical field
本发明涉及桥梁施工中的现浇梁体的施工领域,特别是一种桥梁反背拉承重施工支架及施工方法。 The invention relates to the construction field of cast-in-place girder bodies in bridge construction, in particular to a bridge anti-back pull load-bearing construction support and a construction method.
背景技术 Background technique
目前国内外对小跨度(通常指单跨小于及等于32米)的桥梁梁体施工最主要采用的方法为: At present, the main methods used in the construction of bridge beams with small spans (usually less than or equal to 32 meters) at home and abroad are:
1、筑岛现浇法;采用填筑材料将梁体安装区域范围内进行填筑并分层夯实,形成岛状平台。然后浇筑模板底座、安装钢筋、立模、浇筑混凝土、浇筑桥面,最后挖除平台。此施工方法优点是方法最简单,缺点是所需工期最长,并要配备足够的土石方挖、装、运设备才能保证工作的正常开展,在洪水季节施工存在一定的风险。 1. Island-building cast-in-place method: use filling materials to fill in the area where the beam body is installed and tamp it layer by layer to form an island-like platform. Then the formwork base is poured, the steel bars are installed, the formwork is erected, the concrete is poured, the bridge deck is poured, and finally the platform is excavated. The advantage of this construction method is that the method is the simplest, but the disadvantage is that the required construction period is the longest, and sufficient earthwork excavation, loading and transportation equipment must be equipped to ensure the normal development of the work, and there are certain risks in the construction during the flood season.
2、预制组装法;在干地找一块相对平坦的位置建设预制场,在场地内将桥梁梁体分片施工完成。然后利用吊车进行吊装或利用架桥机将梁体安装就位。最后进行桥面的施工。此施工方法优点是方法简单、工期快,在洪水季节可继续施工,缺点是必须要配备大型吊车或架桥机。 2. Prefabrication and assembly method: Find a relatively flat location on dry land to build a prefabrication yard, and complete the construction of bridge beams in pieces within the venue. Then use a crane to hoist or use a bridge erecting machine to install the beam body in place. Finally, the construction of the bridge deck is carried out. The advantage of this construction method is that the method is simple, the construction period is fast, and the construction can continue during the flood season. The disadvantage is that a large crane or bridge erecting machine must be equipped.
3、满堂排架法;利用脚手架及扣件搭设满堂承重排架,然后架设底座模板、安装钢筋、立模、浇筑混凝土、浇筑桥面,最后拆除满堂承重排架。此施工方法优点是方法简单,缺点是工期长,并需要大量的钢管、扣件材料。 3. The whole house bending method: use scaffolding and fasteners to build the whole house load-bearing bent frame, then erect the base formwork, install steel bars, formwork, pour concrete, pour the bridge deck, and finally dismantle the full house load-bearing bent frame. The advantage of this construction method is that the method is simple, and the disadvantage is that the construction period is long, and a large amount of steel pipes and fastener materials are required.
4、贝雷架支架现浇法。采用贝雷架作为承重排架,然后架设底座模板、安装钢筋、立模、浇筑混凝土、浇筑桥面,最后拆除贝雷架。此施工方法优点是适应性强,可在洪水期施工,工期适中。缺点是技术难度相对复杂,需配备专业人员,并且需购置或租赁贝雷架。 4. Cast-in-place method of Bailey frame support. The Bailey frame is used as the load-bearing bent frame, and then the base formwork is erected, the steel bars are installed, the formwork is erected, the concrete is poured, the bridge deck is poured, and the Bailey frame is finally removed. The advantage of this construction method is that it has strong adaptability, can be constructed during flood periods, and has a moderate construction period. The disadvantage is that the technical difficulty is relatively complicated, and it needs to be equipped with professionals, and it is necessary to purchase or lease Bailey racks.
由于某水电枢纽工程进场公路跨河大桥工程位于偏僻山区,设备、材料在工程前期进场困难,所在地区相对贫穷落后,很多设备缺乏租赁市场,材料大规模采购相当困难,并且工程工期要求相当紧张,经常有突发性洪水进行袭扰。 Since the access road cross-river bridge project of a hydropower project is located in a remote mountainous area, it is difficult for equipment and materials to enter the site in the early stage of the project. The area is relatively poor and backward. Many equipment lacks a rental market, and large-scale procurement of materials is quite difficult. It is tense, and there are often sudden floods to harass.
发明内容 Contents of the invention
本发明所要解决的技术问题是提供一种桥梁反背拉承重施工支架及施工方法,可以解决梁体混凝土现浇施工的承重问题,同时取材容易、设备简单、工期快、能躲避洪水的冲击。 The technical problem to be solved by the present invention is to provide a bridge reverse pull load-bearing construction bracket and construction method, which can solve the load-bearing problem of beam body concrete cast-in-place construction, and at the same time, it is easy to obtain materials, simple equipment, fast construction period, and can avoid the impact of floods.
为解决上述技术问题,本发明所采用的技术方案是:一种桥梁反背拉承重施工支架,包括桥台基础,拉杆立柱通过多个钢板底座埋设在桥台基础内,在桥台基础的侧壁埋设有承重耳板; In order to solve the above-mentioned technical problems, the technical solution adopted in the present invention is: a kind of bridge anti-back pull load-bearing construction support, including the abutment foundation, the tie rod column is buried in the abutment foundation through a plurality of steel plate bases, and on the side of the abutment foundation The wall is buried with load-bearing ear plates;
钢筋承重片与斜撑组成框架结构梁,框架结构梁一端与承重耳板连接,框架结构梁的上端面通过多根拉杆与拉杆立柱连接。 The steel bar load-bearing piece and the diagonal bracing form a frame structure beam, one end of the frame structure beam is connected with the load-bearing ear plate, and the upper end surface of the frame structure beam is connected with the tie rod column through a plurality of tie rods.
所述的框架结构梁的上端面铺设有脚手架,在脚手架上安装有梁体底模。 A scaffolding is laid on the upper end surface of the frame structure beam, and a beam body bottom form is installed on the scaffolding.
所述的拉杆通过法兰螺杆与框架结构梁连接。 The tie rods are connected to the frame structure beams through flanged screws.
所述的框架结构梁中,钢筋承重片位于框架结构梁的两侧面,斜撑位于框架结构梁的上、下端面。 In the frame structure beam, the steel bar load-bearing pieces are located on both sides of the frame structure beam, and the diagonal braces are located on the upper and lower end surfaces of the frame structure beam.
所述的钢筋承重片由多片三角形的条形钢筋焊接而成。 The steel bar load-bearing sheet is welded by a plurality of triangular strip steel bars.
所述的斜撑为“X”形斜撑。 The diagonal brace is an "X" shaped diagonal brace.
一种采用上述的桥梁反背拉承重施工支架的施工方法,包括以下步骤: A construction method adopting the above-mentioned bridge anti-back pull load-bearing construction support, comprising the following steps:
一、在进行桥台基础施工时,将钢板底座埋设在桥台基础的结构混凝土内,承重耳板随钢板底座加工时焊接固定; 1. During the construction of the abutment foundation, the steel plate base is buried in the structural concrete of the abutment foundation, and the load-bearing lugs are welded and fixed during the processing of the steel plate base;
二、在钢筋加工场预先加工钢筋承重片,采用吊装安装就位; 2. Pre-process the steel load-bearing sheet in the steel processing plant, and install it in place by hoisting;
三、以槽钢或工字钢加工拉杆立柱,然后焊接安装于钢板底座; 3. Process the tie rod column with channel steel or I-beam, and then weld and install it on the steel plate base;
四、焊接或安装拉杆,并采用法兰螺杆与钢筋承重片连接就位; 4. Weld or install tie rods, and use flange screws to connect with steel load-bearing pieces in place;
五、在钢筋承重片的上、下端面间隔一定距离焊接斜撑,将钢筋承重片连接成框架结构梁; 5. Weld the diagonal bracing at a certain distance between the upper and lower end faces of the steel bar load-bearing piece, and connect the steel bar load-bearing piece into a frame structure beam;
六、在框架结构梁的上端面铺设脚手架和梁体底模,进行后续桥梁梁体安装钢筋、立模及混凝土施工; 6. Lay scaffolding and beam bottom formwork on the upper end of the frame structure beam, and carry out subsequent bridge beam installation of steel bars, vertical formwork and concrete construction;
通过上述步骤实现小跨度桥梁的梁体施工。 The beam body construction of the small-span bridge is realized through the above steps.
本发明提供的一种桥梁反背拉承重施工支架及施工方法,通过采用反背拉悬臂梁的结构,解决了小跨度桥梁梁体混凝土现浇施工的承重问题,同时本发明的结构取材容易、采用的设备简单、施工工期快、尤其是能躲避洪水的冲击,非常适用于设备及材料缺乏的边远地区的施工。 The present invention provides a bridge anti-back pull load-bearing construction support and construction method, by adopting the structure of anti-back pull cantilever beam, it solves the load-bearing problem of small-span bridge beam body concrete cast-in-place construction, and at the same time, the structure of the present invention is easy to obtain materials, The equipment used is simple, the construction period is fast, and it can especially avoid the impact of floods. It is very suitable for construction in remote areas where equipment and materials are scarce.
附图说明 Description of drawings
下面结合附图和实施例对本发明作进一步说明: Below in conjunction with accompanying drawing and embodiment the present invention will be further described:
图1为本发明整体结构的示意图。 Fig. 1 is a schematic diagram of the overall structure of the present invention.
图2为图1中的A向视图。 Fig. 2 is a view along the direction A in Fig. 1 .
图中:钢筋承重片1,承重耳板2,拉杆立柱3,拉杆4,法兰螺杆5,桥台基础6,钢板底座7,脚手架8,梁体底模9,斜撑10。 In the figure: steel bar load-bearing sheet 1, load-bearing lug plate 2, tie rod column 3, tie rod 4, flange screw 5, abutment foundation 6, steel plate base 7, scaffolding 8, beam bottom formwork 9, and diagonal brace 10.
具体实施方式 Detailed ways
实施例1: Example 1:
如图1、2中,一种桥梁反背拉承重施工支架,包括桥台基础6,拉杆立柱3通过多个钢板底座7埋设在桥台基础6内,在桥台基础6的侧壁埋设有承重耳板2; As shown in Figures 1 and 2, a bridge back pull load-bearing construction support includes an abutment foundation 6, tie rod columns 3 are buried in the abutment foundation 6 through a plurality of steel plate bases 7, and the side walls of the abutment foundation 6 are buried with Bearing ear plate 2;
钢筋承重片1与斜撑10组成框架结构梁,框架结构梁一端与承重耳板2连接,框架结构梁的上端面通过多根拉杆4与拉杆立柱3连接。由此结构,即可在整个施工支架上进行桥梁梁体混凝土现浇施工。 The steel bar load-bearing piece 1 and the diagonal brace 10 form a frame structure beam, one end of the frame structure beam is connected with the load-bearing ear plate 2 , and the upper end surface of the frame structure beam is connected with the tie rod column 3 through a plurality of tie rods 4 . With this structure, the concrete cast-in-place construction of the bridge girder body can be carried out on the entire construction support.
优选的,所述的钢筋承重片1由多片三角形的条形钢筋焊接而成。所述的斜撑10为“X”形斜撑,用于克服钢筋承重片1产生的左右挠度,并使之连接成整体。采用的钢筋能够使三角形条形钢筋承重片能够承受单片桥梁梁体的重量。在桥台基础6侧部预埋钢板承重耳板,需要通过计算,使配置的钢板能够承受相应重量产生的剪应力。 Preferably, the steel bar load-bearing sheet 1 is welded by a plurality of triangular strip steel bars. The diagonal brace 10 is an "X" shaped diagonal brace, which is used to overcome the left and right deflection produced by the steel bar load-bearing sheet 1 and connect it as a whole. The steel bars used can make the triangular bar steel bar load-bearing sheet able to bear the weight of the single-piece bridge girder. The pre-embedded steel plate load-bearing lugs on the side of the abutment foundation 6 need to be calculated so that the configured steel plates can withstand the shear stress generated by the corresponding weight.
所述的框架结构梁的上端面铺设有脚手架8,在脚手架8上安装有梁体底模9。 A scaffolding 8 is laid on the upper end surface of the frame structure beam, and a beam body bottom form 9 is installed on the scaffolding 8 .
所述的拉杆4通过法兰螺杆5与框架结构梁连接。设置的法兰螺杆5用于调整由于重力原因产生下沉挠度带来的误差。 The tie rod 4 is connected with the frame structure beam through the flange screw rod 5 . The set flange screw 5 is used to adjust the error caused by the sinking deflection due to gravity.
所述的框架结构梁中,钢筋承重片1位于框架结构梁的两侧面,斜撑10位于框架结构梁的上、下端面。 In the frame structure beam, the steel bar load-bearing pieces 1 are located on both sides of the frame structure beam, and the diagonal braces 10 are located on the upper and lower end surfaces of the frame structure beam.
实施例2: Example 2:
在实施例1的基础上,一种采用权利要求1~6所述的桥梁反背拉承重施工支架的施工方法,包括以下步骤: On the basis of embodiment 1, a kind of construction method that adopts the bridge reverse pull load-bearing construction support described in claim 1~6 may further comprise the steps:
一、在进行桥台基础6施工时,将钢板底座7埋设在桥台基础6的结构混凝土内,承重耳板2随钢板底座7加工时焊接固定; 1. During the construction of the abutment foundation 6, the steel plate base 7 is buried in the structural concrete of the abutment foundation 6, and the load-bearing ear plate 2 is welded and fixed with the steel plate base 7 during processing;
二、在钢筋加工场预先加工钢筋承重片1,采用小型吊车或其他手段,例如卷扬机,电动或手动葫芦等,吊装安装就位; 2. Pre-process the steel bar load-bearing piece 1 in the steel bar processing plant, and use a small crane or other means, such as a hoist, electric or manual hoist, etc., to hoist and install it in place;
三、以槽钢或工字钢加工拉杆立柱3,然后焊接安装于钢板底座;加工可以在钢筋加工场预先加工,也可以在桥台基础6现场焊接加工。 3. Process the tie rod column 3 with channel steel or I-beam, and then weld and install it on the steel plate base; the processing can be pre-processed in the steel bar processing plant, or can be welded and processed on the abutment foundation 6 on-site.
四、焊接或安装拉杆4,并采用法兰螺杆5与钢筋承重片1连接就位; 4. Weld or install the tie rod 4, and use the flange screw 5 to connect with the steel load-bearing sheet 1 in place;
五、在钢筋承重片1的上、下端面间隔一定距离焊接斜撑10,将钢筋承重片1连接成框架结构梁; 5. Weld the diagonal braces 10 at a certain distance between the upper and lower end surfaces of the steel bar load-bearing sheet 1, and connect the steel bar load-bearing sheet 1 into a frame structure beam;
六、在框架结构梁的上端面铺设脚手架8和梁体底模9,进行后续桥梁梁体安装钢筋、立模及混凝土施工; 6. Lay scaffolding 8 and beam body bottom form 9 on the upper end surface of the frame structure beam, and carry out subsequent bridge beam body installation of steel bars, vertical formwork and concrete construction;
通过上述步骤实现小跨度桥梁的梁体施工。实践证明,本发明具有取材容易、设备简单、工期快、施工安全,能躲避洪水冲击等优点。 The beam body construction of the small-span bridge is realized through the above steps. Practice has proved that the invention has the advantages of easy material acquisition, simple equipment, fast construction period, safe construction, and ability to avoid flood impact.
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