CN103862563A - Grass planting brick demoulding machine and automatic demoulding method - Google Patents
Grass planting brick demoulding machine and automatic demoulding method Download PDFInfo
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- CN103862563A CN103862563A CN201410104523.0A CN201410104523A CN103862563A CN 103862563 A CN103862563 A CN 103862563A CN 201410104523 A CN201410104523 A CN 201410104523A CN 103862563 A CN103862563 A CN 103862563A
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- vibrator
- shake table
- framed
- demoulding
- planting brick
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
- B28B13/067—Removing the shaped articles from moulds by applying blows or vibrations followed by, or during, the removal of a mould part
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- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Crystals, And After-Treatments Of Crystals (AREA)
Abstract
The invention discloses a grass planting brick demoulding machine and an automatic demoulding method. The grass planting brick demoulding machine comprises a table bottom frame, a plurality of vibration springs, a vibration table, a table top mold frame, a vibrator, a control switch and a timer, wherein a plurality of first fixing upright posts are arranged on the table bottom frame, the vibration table is provided with a plurality of second fixing upright posts, the first fixing upright posts are inserted and arranged at one ends of the vibration springs, the second fixing upright posts are inserted and arranged at the other ends of the vibration springs, the table top mold frame is fixedly arranged on the upper surface of the vibration table, a plurality of convex blocks matched with a grass planting brick mold are arranged in the table top mold frame, the vibrator is fixedly arranged on the lower surface of the vibration table, the vibrator is electrically connected with the control switch, and the vibrator is electrically connected with the timer. The grass planting brick demoulding machine provided by the invention has the advantages that the timer can be utilized, the demoulding time of each product can be set, the high-degree automation of the demoulding is realized, the production efficiency is improved, and the work intensity is reduced.
Description
Technical field
The present invention relates to a kind of concrete automatic demoulding equipment field, particularly a kind of ingot stripper and automation release method that is applicable to grass-planting brick.
Background technology
Concrete production producer or concrete product laboratory, site, after concrete knot tying, moulding, want demoulding test and sell in precast concrete process, to expend often a large amount of artificial, muscle power and time and carry out the demoulding work of concrete component, like this for manufacturer or R&D institution both not out of output, a large amount of human and material resources and the energy are wasted again, and often doing after a large amount of demoulding work, obtain a precast concrete and also will produce a very large breakage and substandard products, integrality and time waste.
Summary of the invention
For the weak point existing in above-mentioned technology, the invention provides one simple in structure, simple to operate, production efficiency is high, and labour intensity is little, the grass-planting brick ingot stripper that product percent of pass is high and automation release method.
For achieving the above object, the invention provides a kind of grass-planting brick ingot stripper, comprise platform underframe, many vibrating springs, shake table, table top framed, for driving vibrator, gauge tap and the timer of shake table vibrations;
The edge of the top face of described underframe is provided with multiple the first vertical columns, the edge of the lower surface of described shake table is provided with multiple and the first vertical columns the second vertical columns one to one, described the first vertical columns assigns into one end of vibrations vibrating spring, described the second vertical columns assigns into the other end of vibrating spring, one end of described vibrating spring is resisted against the upper surface of platform underframe, and the other end supports the lower surface that leans against shake table;
The framed upper surface that is fixed on shake table of described table top, is provided with the multiple projections that coordinate with grassed brick mould in table top is framed; Described vibrator is fixed on the lower surface of shake table, and described vibrator and gauge tap are electrically connected, and described vibrator and timer are electrically connected.
Wherein, described vibrator comprises variable-frequency motor, eccentric wheel and a pair of suspension bracket shaft coupling, described variable-frequency motor and eccentric wheel utilize a pair of suspension bracket shaft coupling to be fixed on the lower surface of shake table, described variable-frequency motor and eccentric wheel mechanical connection, and described variable-frequency motor and gauge tap are electrically connected.
Wherein, this grass-planting brick ingot stripper also comprises and beats hammer basket and flexibility is beaten hammer, described in beat hammer frame and be fixed on platform underframe, described flexibility is beaten hammer and is placed in to beat and hammers into shape in frame; The described hammer that beats comprises the tup and the hammer handle that are fixedly connected with, and described hammer handle is metal material, and described tup is quality of rubber materials.
Wherein, the framed quantity of described table top is at least two, the framed upper surface that is all fixed on shake table of described multiple table tops, and multiple table tops are framed to be uniformly distributed on the upper surface of shake table; The both sides of described shake table are provided with the breast boards of upwards turning up.
Wherein, described table top is framed only one, the framed center that is welded on the upper surface of shake table by multiple contiguous blocks of this table top, and described vibrator is fixed on the center of the lower surface of shake table; The both sides of described shake table are provided with the breast boards of upwards turning up.
Wherein, the bottom of described underframe is provided with multiple wheel, and described wheel is provided with brake locking device; Described wheel comprises that a universal wheel that can turn to and two indeflectible rollers, described universal wheel are fixed on one end of platform underframe bottom, and described two rollers are fixed on the other end of platform underframe bottom by an axle.
Wherein, the length of described the first vertical columns is greater than the second vertical columns, and one end of described vibrating spring is welded on the upper surface of platform underframe, and the other end is welded on the lower surface of shake table.
The present invention also provides a kind of automation release method, comprises following step:
Step 1, by need the demoulding product be communicated with mould be fixed on together table top framed in;
Step 2, Vibration on Start-up device, makes vibrator drive shake table to shake up and down with respect to underframe, and shake table drives the framed concussion of table top, and then product and mould are shaken;
Step 3, the demoulding finishes, and closes vibrator, and records the time value T of vibrator from the power cut-off of starting working;
Step 4, utilizes the acquiescence working time of timer vibrator to be set to T,
Step 5, repeating step one and step 2;
Step 6, timer cuts out vibrator automatically, and the demoulding finishes, and the product that the demoulding is good is moved away to operating desk, is deposited in order laydown area.
Wherein, in step 5, when product and mould bond when tight, utilize the flexibility of beaing in hammer basket to beat hammer and rap mould several times, to make sooner product depart from mould.
Wherein, in step 1, utilize gauge tap to adjust the shockproofness of vibrator.
The invention has the beneficial effects as follows: compared with prior art, grass-planting brick ingot stripper provided by the invention, can utilize timer, and the demould time of each product is set, and realizes the increasingly automated of the demoulding, has improved production efficiency, has alleviated labour intensity; Reduce production difficulty, can be competent at demoulding work without veteran experienced operator, reduced cost of labor; The connected mode of the first vertical columns, the second vertical columns and vibrating spring, has ensured in vibrations process, and the vertical tremor of the relative platform underframe of shake table generation vertical direction, avoids the vibrations of horizontal direction, can reduce the damage to mould; Compared to hand ejection before, the intensity of the automation demoulding is more easily controlled, and has therefore greatly reduced unnecessary breakage and substandard products and has produced.
Brief description of the drawings
Fig. 1 is the structure chart of grass-planting brick ingot stripper provided by the invention;
Main element symbol description is as follows:
11, platform underframe 12, vibrating spring
13, shake table 131, breast boards
14, framed 141, the projection of table top
142, contiguous block 15, vibrator
16, gauge tap 17, wheel
171, universal wheel 172, roller
Detailed description of the invention
In order more clearly to explain the present invention, below in conjunction with accompanying drawing, the present invention is further described.
Refer to Fig. 1, grass-planting brick ingot stripper provided by the invention, comprises that platform underframe 11, many vibrating springs 12, shake table 13, table top are framed 14, vibrator 15, gauge tap 16 and timer (not shown) for driving shake table 13 to shake; The edge of the top face of platform underframe 11 is provided with multiple the first vertical columns, the edge of the lower surface of shake table 13 is provided with multiple and the first vertical columns the second vertical columns one to one, the first vertical columns assigns into one end of vibrations vibrating spring 12, the second vertical columns assigns into the other end of vibrating spring 12, one end of vibrating spring 12 is resisted against the upper surface of platform underframe 11, and the other end supports the lower surface that leans against shake table 13; Table top framed 14 is fixed on the upper surface of shake table 13, is provided with the multiple projections 141 that coordinate with grassed brick mould in table top framed 14; Vibrator 15 is fixed on the lower surface of shake table 13, and vibrator 15 is electrically connected with gauge tap 16, and vibrator 15 is electrically connected with timer (not shown).
Compared to prior art, grass-planting brick ingot stripper provided by the invention has the following advantages:
One, can utilize timer (not shown), the demould time of each product is set, realize the increasingly automated of the demoulding, improve production efficiency, alleviate labour intensity; Reduce production difficulty, can be competent at demoulding work without veteran experienced operator, reduced cost of labor;
Two, compared to hand ejection before, the intensity of the automation demoulding is more easily controlled, and has therefore greatly reduced unnecessary breakage and substandard products and has produced;
Three, realize quick, the complete demoulding of grass-planting brick, repeatedly reuse existing mold, reduce environmental pollution, improve economic benefit;
Four, utilize ergonomic design, changing crouching formula, to beat operation be the operation of stand-type breath, solved the problems such as staff's fatiguability, dust is large;
The connected mode of five, the first vertical columns, the second vertical columns and vibrating spring, has ensured in vibrations process, and the vertical tremor of vertical direction occurs the relative platform underframe 11 of shake table 13, avoids the vibrations of horizontal direction, can reduce the damage to mould.
In the present embodiment, vibrator 15 comprises variable-frequency motor, eccentric wheel 17 and a pair of suspension bracket shaft coupling, variable-frequency motor and eccentric wheel 17 utilize a pair of suspension bracket shaft coupling to be fixed on the lower surface of shake table 13, variable-frequency motor and eccentric wheel 17 mechanical connections, and variable-frequency motor and gauge tap 16 are electrically connected.
Different when the shockproofness of different product needed, intensity is crossed the breakage that conference causes mould and product, shakes too littlely, can reduce the efficiency of the demoulding, cannot complete the demoulding even at all.At this, because variable-frequency motor can change the shockproofness of vibrator 15 by changing rotating speed, so can use and select flexibly different shockproofnesses according to different products, carry out the two contradiction of balanced production efficiency and the quality of production, realize interests and maximize.
In the present embodiment, this grass-planting brick ingot stripper also comprises and beats hammer basket and flexibility is beaten hammer, beats hammer frame and is fixed on platform underframe 11, and flexibility is beaten hammer and is placed in to beat and hammers into shape in frame; Beat hammer and comprise the tup and the hammer handle that are fixedly connected with, hammer handle is metal material, and tup is quality of rubber materials.
In the time of the demoulding, if when discovery product and mould bonding are very tight, can beat hammer by flexibility and rap mould several times, to make sooner product depart from mould; The rigidity hammer handle of metal material, can conveniently control the dynamics of knocking, and the elastic hammer head of quality of rubber materials is conducive to protect product and mould; Beat hammer frame and be fixed on platform underframe 11, can facilitate flexible use of beaing hammer, in demoulding engineering, accomplish ready access upon use, use very convenient.
In the present embodiment, table top framed 14 only has one, and this table top framed 14 is welded on the center of the upper surface of shake table 13 by multiple contiguous blocks 142, and vibrator 15 is fixed on the center of the lower surface of shake table 13; The both sides of shake table 13 are provided with the breast boards 131 of upwards turning up.Vibrator 15 and table top framed 14 is all fixed on the center of shake table 13, and the vibrations of vibrator 15 can better act on that table top is framed 14, and not only demoulding efficiency is high, and stressed comparatively even, and the product quality of production is higher; The breast boards 131 of both sides can prevent the fragment producing in vibrations process, and sputter is hurted sb.'s feelings, and is also conducive to the collection of fragment, is conducive to keep workshop hygiene.
Certainly, this is only a specific embodiment of the present invention, and the quantity of table top of the present invention framed 14 is not limited in one, also can be multiple, multiple table tops framed 14 are all fixed on the upper surface of shake table 13, and multiple table tops framed 14 are uniformly distributed on the upper surface of shake table 13; Can carry out the demoulding to multiple products like this, production efficiency is higher simultaneously.
In the present embodiment, the bottom of platform underframe 11 is provided with multiplely takes turns 17, and wheel 17 is provided with brake locking device; Wheel 17 comprises a universal wheel that can turn to 171 and two indeflectible rollers 172, and universal wheel 171 is fixed on one end of platform underframe 11 bottoms, and two rollers 172 are fixed on the other end of platform underframe 11 bottoms by an axle.
Multiplely take turns 17 and can facilitate equipment moving, therefore equipment easily can be moved to production region, shorten the transportation range of product, enhance productivity; Wheel arranges brake on 17, can lockedly take turns 17, and grass-planting brick ingot stripper is fixed on a position, prevent in working order under, grass-planting brick ingot stripper slides; Universal wheel 171 can be used for turning to; why adopt the collocation of two rollers 172 and a universal wheel 171; instead of adopt multiple universal wheels 171 more flexibly to combine, be that grass-planting brick ingot stripper easily slides in the time of work because universal wheel 171 is difficult for fixing too flexibly.
In the present embodiment, the length of the first vertical columns is greater than the second vertical columns, and one end of vibrating spring is welded on the upper surface of platform underframe 11, and the other end is welded on the lower surface of shake table 13.Between the first column and the second column, there is gap, in the time of spring contraction and elongation, can not bump; The length relation of above-mentioned the first vertical columns and the second vertical columns, can ensure the bonding strength of platform underframe 11 and shake table 13, and the two ends of spring respectively platform underframe 11 and shake table 13 weld, further strengthened bonding strength, prevent that shake table 13 from separating with platform underframe 11 in vibrations process.
The present invention also provides a kind of automation release method, comprises following step:
Step 1, is communicated with mould by the product that needs the demoulding and is fixed on together in table top framed 14;
Step 2, Vibration on Start-up device 15, makes vibrator 15 drive shake table 13 to shake up and down with respect to underframe, and shake table 13 drives framed 14 concussions of table top, and then product and mould are shaken;
Step 3, the demoulding finishes, and closes vibrator 15, and records the time value T of vibrator 15 from the power cut-off of starting working;
Step 4, utilizes the acquiescence working time of timer (not shown) vibrator 15 to be set to T,
Step 5, repeating step one and step 2;
Step 6, timer (not shown) is closed vibrator 15 automatically, and the demoulding finishes, and the product that the demoulding is good is moved away to operating desk, is deposited in order laydown area.
First, measure the demoulding time used, then, by timer (not shown) being arranged to the automatic operation time of ingot stripper.In ensuing knockout course, whether complete without the artificial judgment demoulding, therefore realize the increasingly automated of the demoulding, improve production efficiency, alleviate labour intensity; Reduce production difficulty, can be competent at demoulding work without veteran experienced operator, reduced cost of labor; And compared to hand ejection before, the intensity of the automation demoulding is more easily controlled, therefore greatly reduce unnecessary breakage and substandard products and produced.
In step 5, when product and mould bond when tight, utilize the flexibility of beaing in hammer basket to beat hammer and rap mould several times, to make sooner product depart from mould, further increase work efficiency.
Also can utilize gauge tap 16 to adjust the shockproofness of vibrator 15.Can use and select flexibly different shockproofnesses according to different product, carry out the two contradiction of balanced production efficiency and the quality of production, realize interests and maximize.
These are only the preferred embodiment of the present invention; it should be pointed out that for those skilled in the art, do not departing under the prerequisite of the technology of the present invention principle; can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.
Claims (10)
1. a grass-planting brick ingot stripper, is characterized in that, comprise platform underframe, many vibrating springs, shake table, table top framed, for driving vibrator, gauge tap and the timer of shake table vibrations;
The edge of the top face of described underframe is provided with multiple the first vertical columns, the edge of the lower surface of described shake table is provided with multiple and the first vertical columns the second vertical columns one to one, described the first vertical columns assigns into one end of vibrations vibrating spring, described the second vertical columns assigns into the other end of vibrating spring, one end of described vibrating spring is resisted against the upper surface of platform underframe, and the other end supports the lower surface that leans against shake table;
The framed upper surface that is fixed on shake table of described table top, is provided with the multiple projections that coordinate with grassed brick mould in table top is framed; Described vibrator is fixed on the lower surface of shake table, and described vibrator and gauge tap are electrically connected, and described vibrator and timer are electrically connected.
2. grass-planting brick ingot stripper according to claim 1; it is characterized in that; described vibrator comprises variable-frequency motor, eccentric wheel and a pair of suspension bracket shaft coupling; described variable-frequency motor and eccentric wheel utilize a pair of suspension bracket shaft coupling to be fixed on the lower surface of shake table; described variable-frequency motor and eccentric wheel mechanical connection, described variable-frequency motor and gauge tap are electrically connected.
3. grass-planting brick ingot stripper according to claim 1, is characterized in that, this grass-planting brick ingot stripper also comprises and beat hammer basket and flexibility is beaten hammer, described in beat hammer frame and be fixed on platform underframe, described flexibility is beaten hammer and is placed in to beat and hammers into shape in frame; The described hammer that beats comprises the tup and the hammer handle that are fixedly connected with, and described hammer handle is metal material, and described tup is quality of rubber materials.
4. grass-planting brick ingot stripper according to claim 1, is characterized in that, the framed quantity of described table top is at least two, the framed upper surface that is all fixed on shake table of described multiple table tops, and multiple table tops are framed to be uniformly distributed on the upper surface of shake table; The both sides of described shake table are provided with the breast boards of upwards turning up.
5. grass-planting brick ingot stripper according to claim 1, is characterized in that, described table top is framed only one, the framed center that is welded on the upper surface of shake table by multiple contiguous blocks of this table top, and described vibrator is fixed on the center of the lower surface of shake table; The both sides of described shake table are provided with the breast boards of upwards turning up.
6. grass-planting brick ingot stripper according to claim 1, is characterized in that, the bottom of described underframe is provided with multiple wheel, and described wheel is provided with brake locking device; Described wheel comprises that a universal wheel that can turn to and two indeflectible rollers, described universal wheel are fixed on one end of platform underframe bottom, and described two rollers are fixed on the other end of platform underframe bottom by an axle.
7. grass-planting brick ingot stripper according to claim 1, is characterized in that, the length of described the first vertical columns is greater than the second vertical columns, and one end of described vibrating spring is welded on the upper surface of platform underframe, and the other end is welded on the lower surface of shake table.
8. an automation release method, is characterized in that, comprises following step:
Step 1, by need the demoulding product be communicated with mould be fixed on together table top framed in;
Step 2, Vibration on Start-up device, makes vibrator drive shake table to shake up and down with respect to underframe, and shake table drives the framed concussion of table top, and then product and mould are shaken;
Step 3, the demoulding finishes, and closes vibrator, and records the time value T of vibrator from the power cut-off of starting working;
Step 4, utilizes the acquiescence working time of timer vibrator to be set to T,
Step 5, repeating step one and step 2;
Step 6, timer cuts out vibrator automatically, and the demoulding finishes, and the product that the demoulding is good is moved away to operating desk, is deposited in order laydown area.
9. automation release method according to claim 8, is characterized in that, in step 5, when product and mould bond when tight, utilizes the flexibility of beaing in hammer basket to beat hammer and raps mould several times, to make sooner product depart from mould.
10. automation release method according to claim 8, is characterized in that, in step 1, utilizes gauge tap to adjust the shockproofness of vibrator.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410104523.0A CN103862563B (en) | 2014-03-20 | 2014-03-20 | Grass-planting brick ingot stripper and automation release method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410104523.0A CN103862563B (en) | 2014-03-20 | 2014-03-20 | Grass-planting brick ingot stripper and automation release method |
Publications (2)
| Publication Number | Publication Date |
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| CN103862563A true CN103862563A (en) | 2014-06-18 |
| CN103862563B CN103862563B (en) | 2015-11-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410104523.0A Expired - Fee Related CN103862563B (en) | 2014-03-20 | 2014-03-20 | Grass-planting brick ingot stripper and automation release method |
Country Status (1)
| Country | Link |
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| CN (1) | CN103862563B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109333802A (en) * | 2018-11-30 | 2019-02-15 | 中铁大桥局集团第八工程有限公司 | Ditch cover prefabrication machine |
| CN111906890A (en) * | 2020-08-10 | 2020-11-10 | 王宇豪 | Production process of asbestos insulation board |
| CN115476422A (en) * | 2022-10-21 | 2022-12-16 | 江西银杉白水泥股份有限公司 | A device for curing inorganic artificial stone using cement kiln exhaust gas |
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| GB427783A (en) * | 1934-10-30 | 1935-04-30 | Eugene O Sullivan | Improvements relating to apparatus for the manufacture of moulded articles such as tiles |
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| Publication number | Publication date |
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| CN103862563B (en) | 2015-11-18 |
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Granted publication date: 20151118 Termination date: 20180320 |