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CN103817694A - Flexible joint controlled in mixing mode - Google Patents

Flexible joint controlled in mixing mode Download PDF

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Publication number
CN103817694A
CN103817694A CN201410070478.1A CN201410070478A CN103817694A CN 103817694 A CN103817694 A CN 103817694A CN 201410070478 A CN201410070478 A CN 201410070478A CN 103817694 A CN103817694 A CN 103817694A
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flexible joint
torsion spring
fixed
motor
joint according
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CN103817694B (en
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朱秋国
熊蓉
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Zhejiang University ZJU
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Zhejiang University ZJU
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Abstract

本发明公开了一种混合控制的柔性关节,包括:带有谐波传动减速器的电机;与所述谐波传动减速器的输出轴相连的扭簧;受所述扭簧驱动的旋转机构;用于测试旋转机构扭矩的测量机构;所述测量机构由用于测量电机转轴转角的电机编码器,以及用于测量旋转机构转角的绝对式角度传感器构成。通过电机编码器和绝对式角度传感器来得到扭簧的扭转角度,将扭转角度乘以扭簧的弹性系数即可得到力矩,该测量机构结构简单且成本较低;通过限位索或者限位块来限制外环和内环的相对旋转角度,从而保护了扭簧,提高关节的可靠性。

The invention discloses a hybrid controlled flexible joint, which comprises: a motor with a harmonic drive reducer; a torsion spring connected with an output shaft of the harmonic drive reducer; a rotating mechanism driven by the torsion spring; A measuring mechanism for testing the torque of the rotating mechanism; the measuring mechanism is composed of a motor encoder for measuring the rotation angle of the motor shaft and an absolute angle sensor for measuring the rotation angle of the rotating mechanism. The torsion angle of the torsion spring is obtained by the motor encoder and the absolute angle sensor, and the torque can be obtained by multiplying the torsion angle by the elastic coefficient of the torsion spring. This measuring mechanism has a simple structure and low cost; through a limit cable or a limit block To limit the relative rotation angle of the outer ring and the inner ring, thereby protecting the torsion spring and improving the reliability of the joint.

Description

A kind of flexible joint that mixes control
Technical field
The present invention relates to Robotics field, be specifically related to a kind of flexible joint that mixes control.
Background technology
Through the development of nearly 60 years, comparative maturity of the technology of industrial robot, and be widely used in various fields.But the intelligent degree of industrial robot is on the low side at present, in actual industrial production, the necessary physical isolation of industrial robot and operating personnel, can guarantee like this personal safety of operating personnel in production process, but cannot improve operating efficiency by man-machine collaboration, hinder industrial robot applying in medium-sized and small enterprises and high-end assembling.In recent years, take KUKA, ABB and BAXTER as the company of robot of representative, based oneself upon the research and development of brand-new generation industrial robot interactive mode, man-machine collaboration has become the intelligentized target of industrial robot of new generation and representative.Therefore, improve the intelligent level of robot, realize the security that machine person to person assists, the development of China's Robot industry is had to important strategic importance.
Design a kind of flexible joint with biddability and be hoisting machine people intelligent level and realize the mutual physical basis of man-machine safety.Nineteen ninety-five, the people such as Gill Pratt publish thesis " Series Elastic Actuator " (series connection elastic driving joint) afterwards, the spring of connecting between actuator output and load has been proposed, by detecting both rotational angles poor (or alternate position spike), be multiplied by the coefficient of elasticity of spring, just can obtain being applied to the moment in load, this mode has realized the Torque Control in joint preferably.Wherein, the spring of series connection can also be served as the wave filter of resisting external impact, therefore in the time resisting external impact, has certain advantage.This series connection elastic joint has obtained application in the biped robot in MIT laboratory and six degree of freedom mechanical arm.
After 20 years, in the time that people start again sight to focus on flexible joint, need to face two problems: the first, need to detect the differential seat angle at two positions due to series elastic driver, conventionally can adopt two angular transducers, make structural design more complicated, cost is higher; The second, the location track that realizes joint by control or moment is followed the tracks of, and this control when thering is no serial spring is much more difficult.
The patent documentation that is CN102632509A as application publication number discloses a kind of flexible drive modularized joint with force feedback control, it comprises joint transmission means and force signal checkout gear two parts, and wherein force signal checkout gear is made up of elasticity torsion spring, the first absolute type angular transducer and the second absolute type angular transducer; The first absolute type angular transducer is made up of the first rotor and the first stator, the first rotor is fixed on output shaft by wave washer and jump ring, the first stator is fixed on the shell of joint through installing tache, the second absolute type angular transducer is made up of the second rotor and the second stator, the second rotor is fixed on output by end cap flange and covers, and the second stator is fixed on the flange of joint through sleeve.Can measure the differential seat angle of elasticity torsion spring by two absolute type angular transducers, but this can make structural design more complicated, cost is higher; And elasticity torsion spring does not have stopping means, if moment of torsion exceeds limited range, can cause torsion spring excessively to reverse, affect greatly the precision of measuring.
Summary of the invention
For the problems referred to above, the invention provides a kind of flexible joint that mixes control.This flexible joint combines the demand of practical application, has solved that the design of existing flexible joint is complicated, cost is high and there is no the problem of stopping means.
The technical scheme that the present invention takes is as follows:
A flexible joint that mixes control, comprising:
With the motor of harmonic wave drive speed reducer;
The torsion spring being connected with the output shaft of described harmonic wave drive speed reducer;
The rotating mechanism that driven by described torsion spring;
For testing the measuring mechanism of rotating mechanism moment of torsion;
Described measuring mechanism is by the motor encoder for measuring machine shaft corner, and forms for the absolute type angular transducer of measuring rotating mechanism corner.
Described harmonic wave drive speed reducer comprises wave producer, firm wheel, flexbile gear, and described flexbile gear is connected with output shaft.
Described absolute type angular transducer comprises the rotor sensor and the sensor stator that cooperatively interact, and sensor stator is fixed on electric machine casing, and rotor sensor is fixed on rotating mechanism.
As preferably, described torsion spring comprises:
Outer shroud, is rotatably assorted with the inwall of electric machine casing;
Interior ring, fixes with the output shaft of described harmonic wave drive speed reducer;
Some elastomers, are fixed between outer shroud and interior ring, and described elastomer is uniformly distributed along inner circumference edge, the band shape that elastomer is reciprocal bending.Torsion spring can improve submissive and mechanism stored energy for joint, and the back and forth banded elastomer processing of bending, easy for installation, and in the time that torsion spring inner and outer ring rotates mutually, good reliability, precision are high.
Described rotating mechanism comprises drive plate, and described drive plate and described outer shroud are fixed.Torsion spring drives rotating mechanism by rolling disc.
As preferably, between described outer shroud and interior ring, be provided with the tie-down cable for limiting ultimate angle.Tie-down cable has certain length, and in the time that outer shroud and interior ring turn to certain position, thereby tie-down cable is straightened, restriction outer shroud and interior ring further relatively rotate, and prevents when moment of torsion is excessive torsion spring to produce and destroy, thereby plays the effect of position limitation protection.
As preferably, described inner walls is provided with the limited block extending between outer shroud and interior ring.In the time that outer shroud and interior ring turn to certain position, elastomer contacts with limited block, thereby restriction outer shroud and interior ring further relatively rotate.
As preferably, on described limited block, be arranged with cushion collar.Play cushioning effect, protection elastomer and limited block.
As preferably, machine shaft is the extension that passes electric machine casing away from one end of rotating mechanism;
Described motor encoder comprises:
The first pedestal, interfixes with electric machine casing, and is in the periphery of extension;
The first stator, is fixed on the first pedestal;
The first rotor, is fixed on machine shaft, matches with described the first stator.
As preferably, Hall element is installed on motor stator.This Hall element is for the electric current commutation of motor internal.
The invention has the beneficial effects as follows: by the motor encoder by for measuring machine shaft corner, and obtain the windup-degree of torsion spring for measuring the absolute type angular transducer of rotating mechanism corner, the coefficient of elasticity that windup-degree is multiplied by torsion spring can obtain moment, and this measuring mechanism is simple in structure and cost is lower; Limit the relative rotation angle of outer shroud and interior ring by tie-down cable or limited block, thereby protected torsion spring, improve the reliability in joint.
Accompanying drawing explanation
Fig. 1 is the cutaway view of the flexible joint of the present invention's mixing control;
Fig. 2 is the structural representation of the flexible joint of the present invention's mixing control;
Fig. 3 is the structural representation with the plane torsion spring of tie-down cable;
Fig. 4 is the structural representation with the plane torsion spring of limited block.
1. sensor stator, 2. rotor sensor, 3. drive plate, 4. clutch shaft bearing, 5. torsion spring, 6. location bearing, 7. output shaft, 8. cross roller bearing, 9. output flange, 10. flexbile gear, 11. have just taken turns, 12. wave producers, 13. motor stators, 14. rotors, 15. Hall elements, 16. second bearings, 17. first stators, 18. machine shafts, 19. the first rotors, 20. first pedestals, 21. end caps, 22. elastomers, 23. tie-down cables, 24. interior rings, 25. outer shrouds, 26. cushion collars, 27. limited blocks, 28. absolute type angular transducers, 29. motor encoders, 30. electric machine casings.
The specific embodiment
As shown in Figure 1, 2, a kind of flexible joint that mixes control, comprising:
With the motor of harmonic wave drive speed reducer;
The torsion spring 5 being connected with the output shaft 7 of harmonic wave drive speed reducer;
The rotating mechanism that driven by torsion spring 5;
By the motor encoder 29 for measuring machine shaft 18 corners, and the measuring mechanism forming for measuring the absolute type angular transducer 28 of rotating mechanism corner.
The motor stator 13 that motor comprises machine shaft 18, electric machine casing 30, is arranged on the rotor 14 on machine shaft and cooperatively interacts with rotor, and Hall element 15 is installed on motor stator 13.Machine shaft 18 is by the alignment of the second bearing 16 in end cap 21 and 4 assurances of the clutch shaft bearing in drive plate 3 and motor housing 30.
Harmonic wave drive speed reducer comprise wave producer 12, with fixing firm wheel 11, the flexbile gear 10 of electric machine casing 30, flexbile gear 10 is connected with output shaft 7 by output flange 9.When machine shaft 18 rotates, by wave producer 12 and flexbile gear 10, rotation is delivered on output shaft 7 through output flange 9, output flange 9 and output shaft 7 are rotatably assorted by cross roller bearing 8 and electric machine casing 30.
Torsion spring 5 comprises:
The outer shroud 25 being rotatably assorted with the inwall of electric machine casing 30;
With the fixing interior ring 24 of the output shaft 7 of harmonic wave drive speed reducer;
Be fixed on three elastomers 22 between outer shroud and interior ring, and elastomer is along inner circumference along being uniformly distributed, the band shape that elastomer is reciprocal bending.Torsion spring can improve submissive and mechanism stored energy for joint, and the back and forth banded elastomer processing of bending, easy for installation, and when torsion spring inner and outer rings is rotated mutually, good reliability, precision are high.As shown in Figure 3, between outer shroud 25 and interior ring 24, be provided with the tie-down cable 23 for limiting ultimate angle.Tie-down cable has certain length, and in the time that outer shroud and interior ring turn to certain position, thereby tie-down cable is straightened, restriction outer shroud and interior ring further relatively rotate, and prevents when moment of torsion is excessive torsion spring to produce and destroy, thereby plays the effect of position limitation protection.Except tie-down cable can also extend to the limited block 27 between outer shroud and interior ring in inner walls setting, and on limited block, be arranged with cushion collar 26, see Fig. 4.In the time that outer shroud and interior ring turn to certain position, elastomer contacts with limited block, thereby restriction outer shroud and interior ring further relatively rotate, and cushion collar plays cushioning effect, protection elastomer and limited block.
Rotating mechanism comprises drive plate 3, and drive plate 3 is fixing with outer shroud 25, and drive plate and outer shroud are rotatably assorted by location bearing and electric machine casing 30.Absolute type angular transducer 28 comprises the rotor sensor 2 and the sensor stator 1 that cooperatively interact, and sensor stator 1 is fixed on electric machine casing 30, and rotor sensor 2 is fixed on the drive plate 3 of rotating mechanism.In the time that rotating mechanism rotates, there is relative motion in rotor sensor 2 and the sensor stator 1 of absolute type angular transducer, thereby record the angle of rotating mechanism rotation.
Machine shaft 18 is the extension that passes electric machine casing away from one end of rotating mechanism, and motor encoder 29 comprises:
The first pedestal 20, interfixes with electric machine casing 30, and is in the periphery of extension;
The first stator 17, is fixed on the first pedestal;
The first rotor 19, is fixed on machine shaft, matches with the first stator.
In the time that machine shaft 18 rotates, there is relative motion in the first stator 17 and the first rotor 19 of motor encoder, thereby records the anglec of rotation of machine shaft.
When real work, can detect the angle of rotating mechanism actual rotation by being arranged on the absolute type angular transducer 28 of rotating mechanism end, by the feedback using its signal as whole joint output angle, can realize high-precision position closed loop control, than realizing Position Control by insertion force or Torque Control, this control method is simpler, and precision is higher, responds faster.Can record by motor encoder 29 and absolute type angular transducer 28 angle that torsion spring reverses, this angle is multiplied by the coefficient of elasticity of torsion spring, can obtain the actual moment applying of rotating mechanism.Flexible joint in the present invention has been realized the mixing control of power and position, not only makes structural design and maintenance become and is more prone to, but also reduced cost, has improved the stability of a system.

Claims (9)

1.一种混合控制的柔性关节,包括:1. A flexible joint with hybrid control, comprising: 带有谐波传动减速器的电机;Motors with harmonic drive reducers; 与所述谐波传动减速器的输出轴相连的扭簧;a torsion spring connected to the output shaft of the harmonic drive reducer; 受所述扭簧驱动的旋转机构;a rotating mechanism driven by said torsion spring; 用于测试旋转机构扭矩的测量机构;Measuring mechanism for testing the torque of rotating mechanisms; 其特征在于,所述测量机构由用于测量电机转轴转角的电机编码器,以及用于测量旋转机构转角的绝对式角度传感器构成。It is characterized in that the measuring mechanism is composed of a motor encoder for measuring the rotation angle of the motor shaft and an absolute angle sensor for measuring the rotation angle of the rotating mechanism. 2.根据权利要求1所述的混合控制的柔性关节,其特征在于,所述绝对式角度传感器包括相互配合的传感器转子和传感器定子,传感器定子固定在电机壳体上,传感器转子固定在旋转机构上。2. The hybrid controlled flexible joint according to claim 1, wherein the absolute angle sensor comprises a sensor rotor and a sensor stator that cooperate with each other, the sensor stator is fixed on the motor housing, and the sensor rotor is fixed on the rotating Institutional. 3.根据权利要求1所述的混合控制的柔性关节,其特征在于,所述扭簧包括:3. The hybrid controlled flexible joint according to claim 1, wherein the torsion spring comprises: 外环,与电机壳体的内壁转动配合;The outer ring is rotatably matched with the inner wall of the motor housing; 内环,与所述谐波传动减速器的输出轴固定;The inner ring is fixed to the output shaft of the harmonic drive reducer; 若干弹性体,固定在外环和内环之间,所述弹性体沿内环周沿均匀分布,弹性体为往复折弯的带状。A plurality of elastic bodies are fixed between the outer ring and the inner ring, and the elastic bodies are evenly distributed along the periphery of the inner ring, and the elastic bodies are in the shape of reciprocatingly bent belts. 4.根据权利要求3所述的混合控制的柔性关节,其特征在于,所述旋转机构包括传动盘,所述传动盘与所述外环固定。4 . The hybrid controlled flexible joint according to claim 3 , wherein the rotating mechanism comprises a transmission disc, and the transmission disc is fixed to the outer ring. 5.根据权利要求3所述的混合控制的柔性关节,其特征在于,所述外环和内环之间设有用于限定极限转角的限位索。5 . The hybrid control flexible joint according to claim 3 , wherein a limit cable for limiting a limit rotation angle is provided between the outer ring and the inner ring. 6 . 6.根据权利要求3所述的混合控制的柔性关节,其特征在于,所述壳体内壁设有延伸至外环和内环之间的限位块。6 . The hybrid controlled flexible joint according to claim 3 , wherein the inner wall of the casing is provided with a limit block extending between the outer ring and the inner ring. 7 . 7.根据权利要求6所述的混合控制的柔性关节,其特征在于,所述限位块上套设有缓冲套。7 . The hybrid control flexible joint according to claim 6 , wherein a buffer sleeve is sleeved on the limit block. 8 . 8.根据权利要求1所述的混合控制的柔性关节,其特征在于,电机转轴远离旋转机构的一端为穿出电机壳体的延伸段;8. The hybrid controlled flexible joint according to claim 1, characterized in that the end of the motor shaft away from the rotating mechanism is an extension section passing through the motor housing; 所述电机编码器包括:The motor encoder includes: 第一基座,与电机壳体相互固定,且处在延伸段的外围;The first base is fixed to the motor housing and is located on the periphery of the extension section; 第一定子,固定在第一基座上;The first stator is fixed on the first base; 第一转子,固定在电机转轴上,与所述第一定子相配合。The first rotor is fixed on the motor shaft and cooperates with the first stator. 9.根据权利要求1所述的混合控制的柔性关节,其特征在于,电机定子上安装有霍尔传感器。9. The hybrid control flexible joint according to claim 1, characterized in that Hall sensors are installed on the stator of the motor.
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CN104385293A (en) * 2014-11-17 2015-03-04 河北工业大学 Rotary type flexible joint
CN105500368A (en) * 2015-12-15 2016-04-20 南开大学 Disc-type tandem elastic drive
CN106641057A (en) * 2016-11-28 2017-05-10 杭州电子科技大学 Double-layer plane torsional spring for smoothening joint
CN106863349A (en) * 2017-04-21 2017-06-20 哈尔滨工业大学 A kind of modular mechanical arm flexible joint
CN107116575A (en) * 2017-06-06 2017-09-01 银弗(北京)科技有限公司 A kind of integrated rotation driving actuator
WO2017161584A1 (en) * 2016-03-25 2017-09-28 深圳万为智能制造科技有限公司 Electric machine
CN107322572A (en) * 2017-08-11 2017-11-07 哈工大机器人(合肥)国际创新研究院 A kind of assistant power apparatus for aiding in human body lower limbs to climb building
CN107472475A (en) * 2017-08-09 2017-12-15 江苏华阳重工股份有限公司 Peculiar to vessel subtract shakes gyro even distribution type damping system
CN109262650A (en) * 2018-10-18 2019-01-25 上海理工大学 A kind of upper limb rehabilitation robot series connection elastic driving joint
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Publication number Priority date Publication date Assignee Title
CN104385293A (en) * 2014-11-17 2015-03-04 河北工业大学 Rotary type flexible joint
CN105500368A (en) * 2015-12-15 2016-04-20 南开大学 Disc-type tandem elastic drive
WO2017161584A1 (en) * 2016-03-25 2017-09-28 深圳万为智能制造科技有限公司 Electric machine
CN106641057A (en) * 2016-11-28 2017-05-10 杭州电子科技大学 Double-layer plane torsional spring for smoothening joint
CN106863349A (en) * 2017-04-21 2017-06-20 哈尔滨工业大学 A kind of modular mechanical arm flexible joint
CN107116575B (en) * 2017-06-06 2023-07-21 达闼机器人股份有限公司 Integrated rotary driving actuator
CN107116575A (en) * 2017-06-06 2017-09-01 银弗(北京)科技有限公司 A kind of integrated rotation driving actuator
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