CN103789583B - Quick aging response type Al-Mg-Si-Cu-Zn system Alloy And Preparation Method - Google Patents
Quick aging response type Al-Mg-Si-Cu-Zn system Alloy And Preparation Method Download PDFInfo
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- 229910008285 Si—Cu—Zn Inorganic materials 0.000 title claims abstract description 26
- 238000002360 preparation method Methods 0.000 title claims abstract description 15
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- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C21/00—Alloys based on aluminium
- C22C21/12—Alloys based on aluminium with copper as the next major constituent
- C22C21/18—Alloys based on aluminium with copper as the next major constituent with zinc
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
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- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
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Abstract
本发明提出一种具有快速时效响应的新型Al-Mg-Si-Cu-Zn系列合金及其制备方法,该合金充分利用Al-Mg-Si和Al-Zn-Mg-Cu系合金的主要强化相Mg2Si、MgZn2及其过渡相协同析出和协同强化作用,使该新型Al-Mg-Si-Cu-Zn系合金在时效过程中表现出优异的快速时效响应特性。由于Mg、Si、Cu和Zn元素的同时添加,特别是元素Zn的添加,使得常规Al-Mg-Si-Cu系合金自然时效恶化效应得到一定抑制,经一定温度预时效处理后发明合金强度较低且室温稳定性较好,有利于合金板材的后续冲压成形;预时效态合金再经高温时效处理后强度可以得到大幅度提高,经185℃20min短时人工时效最高强度增量将近150MPa,远高于传统的AA6016和AA6111合金的。此快速时效响应特性不仅适应用于汽车外板的制备还适应用于对合金板材时效析出速度有特定要求的相关领域。
The present invention proposes a novel Al-Mg-Si-Cu-Zn series alloy with fast aging response and a preparation method thereof, which fully utilizes the main strengthening phases of Al-Mg-Si and Al-Zn-Mg-Cu series alloys The synergistic precipitation and synergistic strengthening of Mg 2 Si, MgZn 2 and their transition phases make the new Al-Mg-Si-Cu-Zn alloy exhibit excellent rapid aging response characteristics during the aging process. Due to the simultaneous addition of Mg, Si, Cu and Zn elements, especially the addition of element Zn, the natural aging deterioration effect of conventional Al-Mg-Si-Cu alloys is suppressed to a certain extent, and the strength of the alloy is found to be higher after pre-aging treatment at a certain temperature. low temperature and good stability at room temperature, which is beneficial to the subsequent stamping and forming of alloy sheets; the strength of pre-aged alloys can be greatly improved after high-temperature aging treatment, and the maximum strength increment after short-term artificial aging at 185°C for 20 minutes is nearly 150MPa, far Higher than traditional AA6016 and AA6111 alloys. This fast aging response characteristic is not only suitable for the preparation of automobile outer panels, but also suitable for related fields that have specific requirements for the aging precipitation speed of alloy plates.
Description
技术领域technical field
本发明属于铝合金技术领域,涉及一种可工业化应用的新型Al-Mg-Si-Cu-Zn系合金及其制备方法,特别针对汽车领域急需的具有快速时效响应特性的铝合金而开发,可以保证汽车轻量化车身外板用铝合金对高成形性能和高烤漆硬化性能的双重要求。The invention belongs to the technical field of aluminum alloys, and relates to a novel Al-Mg-Si-Cu-Zn alloy that can be applied industrially and a preparation method thereof, especially developed for the aluminum alloy with fast aging response characteristics urgently needed in the automotive field, and can be used Guarantee the dual requirements of high formability and high paint hardening performance for aluminum alloys for lightweight automotive body panels.
背景技术Background technique
近年来随着汽车轻量化进程的不断加快,汽车用铝合金板材的开发和相关研究也取得较大进展,特别由于铝合金兼具有低密度、高强度、耐腐蚀以及高的成形性能等优点,其在汽车轻量化过程中的应用也得到快速增加。典型的汽车车身板用铝合金有2xxx、5xxx和6xxx系合金,其中6xxx系合金常见的有AA6009、AA6010、AA6016、AA6111和AA6022等。In recent years, with the continuous acceleration of the lightweight process of automobiles, the development and related research of aluminum alloy sheets for automobiles have also made great progress, especially because aluminum alloys have the advantages of low density, high strength, corrosion resistance and high formability. , and its application in the lightweight process of automobiles has also increased rapidly. Typical aluminum alloys for automobile body panels include 2xxx, 5xxx and 6xxx alloys, among which the common 6xxx alloys are AA6009, AA6010, AA6016, AA6111 and AA6022.
虽然可热处理Al-Mg-Si系合金综合性能较好,但是研究和应用过程中均发现,该系合金如果直接经500~570℃固溶淬火处理后进行冲压成形,其成形性能较好。但是实际生产过程中大部分均需要将板材运送到汽车生产厂家进行后续的冲压成形,这期间合金板材在自然放置过程中会发生一定程度的强度上升,进而会降低合金板材的成形性能以及后续的烤漆硬化性能,此现象即所谓的自然时效恶化效应。因此,目前汽车用6xxx系铝合金制备过程中普遍采用的制备工艺如下:合金熔炼铸造→均匀化→热轧→冷轧→固溶→预时效(T4P处理)→冲压成形→刷漆→170-185℃的烤漆处理等工序。由于汽车板材制备的特殊性,这就必然期望合金在成形之前的T4P态具有较低的强度,而在烤漆过程中合金强度能够得到大幅度提升(即T8X态),这样可以保证合金板材具有较好的抗凹陷能力等,因此合金成分设计和热处理工艺开发是解决这一问题的关键途径。Although heat-treatable Al-Mg-Si alloys have better comprehensive properties, it has been found in the research and application process that if the alloys are directly subjected to solution quenching at 500-570°C and then stamped, their formability is better. However, in the actual production process, most of the plates need to be transported to the automobile manufacturer for subsequent stamping and forming. During this period, the strength of the alloy plate will increase to a certain extent during the natural placement process, which will reduce the formability of the alloy plate and the subsequent Baking paint hardening performance, this phenomenon is the so-called natural aging deterioration effect. Therefore, the preparation process commonly used in the preparation process of 6xxx series aluminum alloys for automobiles is as follows: alloy smelting and casting → homogenization → hot rolling → cold rolling → solid solution → pre-aging (T4P treatment) → stamping → painting → 170- 185°C baking paint treatment and other processes. Due to the particularity of the preparation of automobile sheets, it is inevitable that the T4P state of the alloy before forming has a lower strength, and the strength of the alloy can be greatly improved during the baking process (that is, the T8X state), which can ensure that the alloy sheet has a higher strength. Good anti-sinking ability, etc., so alloy composition design and heat treatment process development are the key ways to solve this problem.
在过去这些年针对如何提高合金烤漆硬化性能,无论从新合金设计,如优化Mg/Si、Cu含量,还是预时效工艺优化等方面已经进行了大量研究,如专利US6267922B1,US6117252,EP1967599A1以及CN818123A等专利,但是合金烤漆硬化增量仍然不够理想,即使商用AA6016和AA6111合金的烤漆硬化增量也仅为80MPa左右。因此,大幅度提高合金时效响应速度不仅对于汽车用铝合金烤漆硬化性能的进一步提高以及汽车轻量化进程的加快具有重要意义,而且对于新型铝合金的开发也具有重要指导意义。In the past few years, a lot of research has been done on how to improve the hardening performance of alloy baking paint, no matter from the design of new alloys, such as optimizing the content of Mg/Si and Cu, or optimizing the pre-aging process, such as patents US6267922B1, US6117252, EP1967599A1 and CN818123A. , but the hardening increment of the alloy baking paint is still not ideal, even the baking paint hardening increment of the commercial AA6016 and AA6111 alloys is only about 80MPa. Therefore, greatly improving the aging response speed of alloys is not only of great significance for the further improvement of the hardening performance of aluminum alloy paint for automobiles and the acceleration of the lightweight process of automobiles, but also has important guiding significance for the development of new aluminum alloys.
考虑到降低溶质元素Mg、Si、Cu以及Fe含量等可以降低T4态合金强度进而提高合金的成形性能,但是Mg、Si和Cu元素的降低同时也会降低合金的烤漆硬化能力。此外,考虑到MgZn2强化相可以大幅度提高Al-Zn-Mg-Cu系合金的强度,因此如果能够同时利用Al-Mg-Si和Al-Zn-Mg-Cu系合金的两种主要强化相Mg2Si和MgZn2或者其过渡相作为新型Al-Mg-Si系合金的强化相,实现多相协同析出进而实现多相协同强化的目的,所开发的合金一定会表现出非常优异的快速时效响应特性。本发明就是根据这一设计思想而进行新合金成分设计和工艺开发的。Considering that reducing the content of solute elements Mg, Si, Cu and Fe can reduce the strength of the T4 state alloy and improve the formability of the alloy, but the reduction of Mg, Si and Cu elements will also reduce the paint hardening ability of the alloy. In addition, considering that the MgZn 2 strengthening phase can greatly increase the strength of Al-Zn-Mg-Cu alloys, if the two main strengthening phases of Al-Mg-Si and Al-Zn-Mg-Cu alloys can be used simultaneously Mg 2 Si and MgZn 2 or their transition phases are used as the strengthening phase of the new Al-Mg-Si alloy to achieve the purpose of multi-phase synergistic precipitation and multi-phase synergistic strengthening. The developed alloy will definitely show excellent rapid aging Responsiveness. The present invention carries out new alloy composition design and process development according to this design idea.
发明内容Contents of the invention
本发明为了克服现有技术的不足,针对常规Al-Mg-Si系合金时效响应速度和时效硬化性能不够理想的特点,开发一种具有快速时效响应特性的新型Al-Mg-Si-Cu-Zn系合金,充分利用Mg2Si和MgZn2多相协同析出和协同强化从而使合金综合性能得到大幅度提高。该发明合金特别适合应用于汽车车身外板用铝合金的制造,使车身外板冲压成形后具有优异的烤漆硬化性能。In order to overcome the deficiencies of the prior art, the present invention aims at the unsatisfactory characteristics of conventional Al-Mg-Si alloy aging response speed and age hardening performance, and develops a new type of Al-Mg-Si-Cu-Zn with fast aging response characteristics. System alloy, make full use of Mg 2 Si and MgZn 2 multi-phase synergistic precipitation and synergistic strengthening so that the overall performance of the alloy is greatly improved. The alloy of the invention is particularly suitable for the manufacture of aluminum alloys for the outer panels of automobile bodies, so that the outer panels of the automobile bodies have excellent baking paint hardening performance after being stamped and formed.
本发明通过成分设计和优化首先对具有多相组织的Al-Mg-Si-Cu-Zn系合金的成分范围进行选择,然后通过熔炼铸造等工序制备所设计合金并对其时效析出行为进行研究,最终确定具有快速时效响应的新型Al-Mg-Si-Cu-Zn系合金成分。具体的制备工艺如下:FactSage相图计算→Al-Mg-Si系合金成分选择→合金配制和熔炼铸造→铸锭均匀化→热轧变形→中间退火→冷轧变形→固溶淬火→多级时效处理。The present invention first selects the composition range of the Al-Mg-Si-Cu-Zn alloy with a multi-phase structure through composition design and optimization, and then prepares the designed alloy through processes such as smelting and casting and studies its aging precipitation behavior. The composition of the new Al-Mg-Si-Cu-Zn alloy with fast aging response was finally determined. The specific preparation process is as follows: FactSage phase diagram calculation→Al-Mg-Si alloy composition selection→alloy preparation and melting and casting→ingot homogenization→hot rolling deformation→intermediate annealing→cold rolling deformation→solution quenching→multi-stage aging deal with.
本发明的第一目的在于提出的一种具有快速时效响应特性的新型Al-Mg-Si-Cu-Zn系列铝合金,其特征是在于该合金的化学成分及其质量百分比含量为:Zn:0.10~3.7wt%,Mg0.3~1.2wt%,Si0.3~1.2wt%,Cu0.05~0.7wt%,Fe≤0.3wt%,Mn≤0.3wt%,Cr≤0.2wt%,Ti≤0.2wt%,余量为Al。The first object of the present invention is to propose a novel Al-Mg-Si-Cu-Zn series aluminum alloy with fast aging response characteristics, which is characterized in that the chemical composition and mass percentage content of the alloy are: Zn: 0.10 ~3.7wt%, Mg0.3~1.2wt%, Si0.3~1.2wt%, Cu0.05~0.7wt%, Fe≤0.3wt%, Mn≤0.3wt%, Cr≤0.2wt%, Ti≤0.2 wt%, the balance is Al.
优选地,其化学成分的Zn、Si和Cu含量范围分别为:Zn0.4~3.5wt%,Si0.8~1.1wt%,Cu0.15~0.35wt%。Preferably, the Zn, Si and Cu content ranges of its chemical composition are: Zn0.4-3.5wt%, Si0.8-1.1wt%, Cu0.15-0.35wt%.
优选地,其化学成分Mg、Si的Mg/Si质量比范围为0.5~1。Preferably, the Mg/Si mass ratio of the chemical components Mg and Si ranges from 0.5 to 1.
本发明的第二目的在于提出一种上述具有快速时效响应特性的新型Al-Mg-Si-Cu-Zn系列铝合金的制备方法,所述制备方法包括以下步骤:The second object of the present invention is to propose a method for preparing the above-mentioned novel Al-Mg-Si-Cu-Zn series aluminum alloy with fast aging response characteristics, the preparation method comprising the following steps:
步骤一、熔炼铸造;Step 1, melting and casting;
步骤二、双级均匀化;Step two, two-stage homogenization;
步骤三、热轧变形;Step 3, hot rolling deformation;
步骤四、中间退火;Step 4, intermediate annealing;
步骤五、冷轧变形;Step five, cold rolling deformation;
步骤六、540℃以上的固溶处理;Step 6, solution treatment above 540°C;
步骤七、水淬处理;Step 7, water quenching treatment;
步骤八、多级时效处理。Step eight, multi-stage aging treatment.
优选地,所述步骤二的双级均匀化具体为:将熔炼铸造后的合金试样以20~40℃/h升温速率开始从室温升温到470~485℃保温2~5h,然后再以20~40℃/h继续升温到545~555℃保温14~20h,最后再以20~40℃/h的降温速率随炉降温至100℃时取出。Preferably, the two-stage homogenization in the second step is as follows: the alloy sample after smelting and casting is heated from room temperature to 470-485°C at a heating rate of 20-40°C/h for 2-5h, and then heated at a temperature of 20-40°C/h. ~40°C/h continue to heat up to 545~555°C for 14~20h, and finally take it out when the temperature is lowered to 100°C with the furnace at a cooling rate of 20~40°C/h.
优选地,所述步骤三的热轧变形具体为:开轧温度在545~555℃,热轧总变形量>90%,终轧温度≥300℃;Preferably, the hot-rolling deformation in step three is specifically: the starting rolling temperature is 545-555°C, the total hot-rolling deformation is >90%, and the finishing rolling temperature is ≥300°C;
优选地,所述步骤四的中间退火具体为,将热轧变形后的合金试样直接放入350~450℃的热处理炉中进行1~3h的中间退火,然后空冷。Preferably, the intermediate annealing in step 4 specifically includes placing the hot-rolled and deformed alloy sample directly into a heat treatment furnace at 350-450° C. for intermediate annealing for 1-3 hours, and then cooling in air.
优选地,所述步骤五的冷轧变形的冷轧总变形量处于50%~75%之间,道次压下量处于15%~25%之间。Preferably, the cold rolling deformation in the fifth step has a total cold rolling deformation between 50% and 75%, and a pass reduction between 15% and 25%.
优选地,所述步骤六的540℃以上的固溶处理具体为:在盐浴炉中进行545~555℃/1-6min的固溶处理;所述步骤七的水淬处理是将固溶处理后的合金试样直接进行水淬。Preferably, the solution treatment above 540°C in the step six is specifically: performing solution treatment at 545-555°C/1-6min in a salt bath furnace; the water quenching treatment in the step seven is to dissolve The final alloy samples were directly quenched in water.
优选地,所述步骤八的多级时效处理是将水淬处理后的合金试样在2~5min内转移到预时效炉中进行70-140℃/9-15h的预时效处理,然后再在室温放置14天,最后进行185℃人工时效;或是将水淬处理后的合金试样在2~5min内转移到70-140℃预时效炉中以1-15℃/h的降温速率降温到20~40℃取出,然后再在室温放置14天,最后进行185℃人工时效。Preferably, the multi-stage aging treatment in step 8 is to transfer the alloy sample after water quenching treatment to a pre-aging furnace within 2 to 5 minutes for pre-aging treatment at 70-140°C/9-15h, and then in Place it at room temperature for 14 days, and finally carry out artificial aging at 185°C; or transfer the alloy sample after water quenching to a pre-aging furnace at 70-140°C within 2 to 5 minutes and cool it down at a cooling rate of 1-15°C/h to Take it out at 20-40°C, then place it at room temperature for 14 days, and finally carry out artificial aging at 185°C.
通过采用上述的技术方案,本发明具有如下优越性:本发明的新型Al-Mg-Si-Cu-Zn系合金可以充分利用基体内的各主要合金元素Mg、Si、Cu和Zn元素之间的相互作用,通过合适的热处理调控使得多种强化相协同析出,最终合金基体内均匀弥散分布有大量不同种类的强化相使合金在较短的时效时间内即可获得较大幅度的强度提高,即实现所谓的快速时效响应特性。本发明合金非常适合应用于目前研究较多的汽车用铝合金外板材料的进一步开发和生产等。By adopting the above-mentioned technical scheme, the present invention has the following advantages: the novel Al-Mg-Si-Cu-Zn alloy of the present invention can make full use of the interaction between the main alloy elements Mg, Si, Cu and Zn elements in the matrix. Through the appropriate heat treatment regulation, a variety of strengthening phases are precipitated synergistically, and finally a large number of different types of strengthening phases are uniformly dispersed in the alloy matrix, so that the alloy can obtain a relatively large increase in strength within a short aging time, that is, To achieve the so-called fast time response characteristics. The alloy of the present invention is very suitable for the further development and production of aluminum alloy outer plate materials for automobiles, which are more researched at present.
附图说明Description of drawings
图1几种新型铝合金固溶淬火后直接进行人工时效的硬度变化规律。Fig. 1 The change law of hardness of several new aluminum alloys directly subjected to artificial aging after solution quenching.
图2几种新型铝合金固溶淬火后直接进行自然时效的硬度变化规律。Fig. 2 Changes in hardness of several new aluminum alloys after solution quenching and natural aging.
图3几种新型铝合金固溶淬火后经自然时效14天后的DSC分析结果。Figure 3 DSC analysis results of several new aluminum alloys after solution quenching and natural aging for 14 days.
图4几种新型铝合金固溶淬火后经自然时效14天后再经185℃人工时效的硬度变化规律。Fig. 4 Changes in hardness of several new aluminum alloys after solution quenching, natural aging for 14 days, and then artificial aging at 185°C.
图5几种新型铝合金经预时效处理后在自然时效过程中的硬度变化规律。Fig. 5 Changes in hardness of several new aluminum alloys after pre-aging treatment in the natural aging process.
图6几种新型铝合金经预时效+自然时效14天后的DSC分析结果。Figure 6 DSC analysis results of several new aluminum alloys after pre-aging + natural aging for 14 days.
图7几种新型铝合金经预时效+自然时效14天后再在185℃时效的硬度变化规律。Fig. 7 Changes in hardness of several new aluminum alloys after pre-aging + natural aging for 14 days and then aging at 185°C.
图8T4P态5#合金以10℃/min升温到250℃时的TEM显微组织。Fig. 8 TEM microstructure of 5# alloy in T4P state when the temperature is raised to 250°C at 10°C/min.
具体实施方式detailed description
下面结合具体实施方案对本发明做进一步的补充和说明。The present invention will be further supplemented and described below in conjunction with specific embodiments.
原材料分别采用99.9wt%的高纯铝、工业纯Mg、工业纯Zn、中间合金Al-20wt%Si、Al-50wt%Cu、Al-20wt%Fe、Al-10wt%Mn等。在电阻炉中的具体熔炼过程为,首先将纯铝全部加入坩埚,将炉温设定在850℃,待纯铝熔化后加入Al-20wt%Si、Al-50wt%Cu、Al-20wt%Fe、Al-10wt%Mn中间合金,并加入覆盖剂(50wt%NaCl+50wt%KCl);继续加热熔体,待中间合金熔化,熔体温度达到750℃后对其进行搅拌使溶质元素混合均匀,然后在750℃保温30min后设定炉温使熔体降温到710℃,然后向熔体中加入纯Zn和纯Mg,并充分搅拌使其彻底溶解;待熔体温度再次达到730℃时取样分析成分,如果成分测量值低于设计值,根据烧损情况适当添加一定量的中间合金,如果成分测量值高于设计值,根据过量值适当添加一定量的金属纯铝进行稀释;继续待熔体升至740℃后扒渣、加入精炼剂进行除气精炼;然后将熔体温度降至约720℃时加入Al-5wt%Ti-1wt%B晶粒细化剂并进行适当搅拌,最后在此温度保温10min后将熔体浇铸到四周水冷的钢模内。实施发明合金的具体化学成分见表1。The raw materials are 99.9wt% high-purity aluminum, industrial pure Mg, industrial pure Zn, master alloys Al-20wt%Si, Al-50wt%Cu, Al-20wt%Fe, Al-10wt%Mn, etc. The specific smelting process in the resistance furnace is as follows: first add all the pure aluminum to the crucible, set the furnace temperature at 850°C, and add Al-20wt%Si, Al-50wt%Cu, Al-20wt%Fe after the pure aluminum is melted , Al-10wt%Mn master alloy, and add a covering agent (50wt%NaCl+50wt%KCl); continue to heat the melt until the master alloy melts, and stir it after the melt temperature reaches 750°C to mix the solute elements evenly, Then keep the temperature at 750°C for 30 minutes and set the furnace temperature to cool the melt down to 710°C, then add pure Zn and pure Mg into the melt, and stir thoroughly to dissolve them; when the melt temperature reaches 730°C again, take samples for analysis Composition, if the measured value of the composition is lower than the design value, add a certain amount of master alloy appropriately according to the burning loss situation, if the measured value of the composition is higher than the design value, add a certain amount of pure metal aluminum for dilution according to the excess value; continue to wait for the melt After rising to 740°C, remove slag, add refining agent for degassing and refining; then add Al-5wt%Ti-1wt%B grain refiner when the melt temperature is lowered to about 720°C and carry out proper stirring, and finally here After the temperature was kept for 10 minutes, the melt was cast into a steel mold surrounded by water cooling. The specific chemical composition of implementing the invention alloy is shown in Table 1.
表1实施发明合金化学成分(质量百分数,wt%)Table 1 The chemical composition of the invention alloy (mass percentage, wt%)
发明合金铸锭在循环空气炉中进行均匀化处理,处理工艺为:将合金铸锭放入循环空气炉内,打开电源,以20~70℃/h升温速率开始升温,待温度达到460~490℃保温1~7h,然后再以20~70℃/h继续升温到540~560℃保温10~25h,然后再以20~70℃/h的降温速率随炉降温至100℃时取出试样;然后对铸锭进行热轧变形→中间退火→冷轧变形,为了更好地优化成分,一部分试样直接取自均匀化态,一部分取自冷轧态,然后将切取的块状试样放入540~560℃的盐浴炉中进行1-10min的固溶处理,随后进行水淬处理。最后对淬火试样进行单级或多级时效处理,并对其进行DSC分析、显微硬度和拉伸性能测量分析合金析出行为和快速时效响应的变化情况。具体的实施方式如下:Invented alloy ingots are homogenized in a circulating air furnace. The treatment process is: put the alloy ingots into the circulating air furnace, turn on the power, start heating at a heating rate of 20-70°C/h, and wait until the temperature reaches 460-490 ℃ for 1~7h, then continue to heat up at 20~70℃/h to 540~560℃ for 10~25h, and then take out the sample when cooling down to 100℃ with the furnace at a cooling rate of 20~70℃/h; Then the ingot is subjected to hot-rolled deformation→intermediate annealing→cold-rolled deformation. In order to better optimize the composition, some samples are directly taken from the homogenized state, and some are taken from the cold-rolled state, and then the cut block samples are put into Solid solution treatment for 1-10min in a salt bath furnace at 540-560°C, followed by water quenching. Finally, single-stage or multi-stage aging treatment is performed on the quenched sample, and DSC analysis, microhardness and tensile properties are measured to analyze the changes of alloy precipitation behavior and rapid aging response. The specific implementation is as follows:
实施例1Example 1
从实施发明合金1#、2#和5#经熔炼铸造后,对其进行均匀化处理,处理工艺为:以20~40℃/h升温速率开始升温,待温度达到470~485℃保温2~5h,然后再以20~40℃/h继续升温到545~555℃保温14~20h,然后再以20~40℃/h的降温速率随炉降温至100℃时取出试样。然后再在均匀化处理后的块体材料上直接切取试样置于盐浴炉中进行545~555℃/1-6min固溶处理(即在545~555℃的盐浴炉中进行1-6min的固溶处理)和水淬处理,随后直接放入185℃时效炉中进行不同时间的人工时效,比较各种合金的时效析出行为(详见图1所示)。After the invention alloys 1#, 2# and 5# are smelted and cast, they are subjected to homogenization treatment. The treatment process is: start to heat up at a heating rate of 20-40°C/h, and keep warm for 2~ 5h, then continue to heat up at 20-40°C/h to 545-555°C for 14-20h, and then take out the sample when cooling down to 100°C with the furnace at a cooling rate of 20-40°C/h. Then directly cut the sample from the homogenized bulk material and place it in a salt bath furnace for 545-555°C/1-6min solid solution treatment (i.e., carry out 1-6min in a salt bath furnace at 545-555°C solution treatment) and water quenching treatment, and then directly placed in an aging furnace at 185°C for artificial aging for different times, and the aging precipitation behavior of various alloys was compared (see Figure 1 for details).
实施例2Example 2
从实施发明合金1#、2#、3#、4#和5#经熔炼铸造后,对其进行均匀化处理,处理工艺为:以20~40℃/h升温速率开始升温,待温度达到470~485℃保温2~5h,再以20~40℃/h继续升温到545~555℃保温14~20h,然后再以20~40℃/h的降温速率随炉降温至100℃时取出试样。随后再在均匀化处理后的块体材料上直接切取试样置于盐浴炉中进行545~555℃/1-6min固溶和水淬处理,然后直接在室温状态下进行自然时效,测量合金硬度随自然时效时间的变化规律(详见图2所示)。此外还对14天自然时效态试样进行DSC分析,具体实施方案为:切出直径3mm×1mm,质量约为15mg的圆片,利用差示扫描量热仪Q2000(DSC)进行差热分析,用高纯Al作为标样,以10℃/min的加热速率从20℃加热到400℃。据此进一步掌握不同成分合金的时效析出行为差异(详见图3所示)。After the invention alloys 1#, 2#, 3#, 4# and 5# are smelted and cast, they are homogenized. The treatment process is: start to heat up at a heating rate of 20-40°C/h, and wait until the temperature reaches 470 Insulate at ~485°C for 2~5h, then continue to heat up at 20~40°C/h to 545~555°C for 14~20h, and then take out the sample when cooling down to 100°C with the furnace at a cooling rate of 20~40°C/h . Then cut the sample directly from the homogenized bulk material and place it in a salt bath furnace for 545~555℃/1-6min solid solution and water quenching treatment, and then directly perform natural aging at room temperature to measure the alloy The change law of hardness with natural aging time (see Figure 2 for details). In addition, DSC analysis was carried out on the 14-day natural aging sample. The specific implementation plan is: cut out a disc with a diameter of 3mm×1mm and a mass of about 15mg, and use a differential scanning calorimeter Q2000 (DSC) for differential thermal analysis. High-purity Al was used as a standard sample and heated from 20°C to 400°C at a heating rate of 10°C/min. Based on this, the difference in aging precipitation behavior of alloys with different compositions can be further grasped (see Figure 3 for details).
实施例3Example 3
从实施发明合金1#、2#、3#、4#和5#经熔炼铸造后,对其进行均匀化处理,处理工艺为:以20~40℃/h升温速率开始升温,待温度达到470~485℃保温2~5h,再以20~40℃/h继续升温到545~555℃保温14~20h,然后再以20~40℃/h的降温速率随炉降温至100℃时取出试样。随后再在均匀化处理后的块体材料上直接切取试样置于盐浴炉中进行545~555℃/1-6min固溶和水淬处理,然后在室温状态下进行14天自然时效(T4态),最后对自然时效态试样进行185℃不同时间的人工时效处理,测量合金的硬度变化规律(详见图4所示)。After the invention alloys 1#, 2#, 3#, 4# and 5# are smelted and cast, they are homogenized. The treatment process is: start to heat up at a heating rate of 20-40°C/h, and wait until the temperature reaches 470 Insulate at ~485°C for 2-5 hours, then continue to heat up at 20-40°C/h to 545-555°C and hold for 14-20 hours, and then take out the sample at a cooling rate of 20-40°C/h to 100°C with the furnace . Then directly cut the sample from the homogenized block material and place it in a salt bath furnace for 545~555℃/1-6min solid solution and water quenching treatment, and then carry out natural aging for 14 days at room temperature (T4 state), and finally the natural aging state samples were subjected to artificial aging treatment at 185°C for different times, and the change law of hardness of the alloy was measured (see Figure 4 for details).
实施例4Example 4
从实施发明合金1#、2#、3#、4#和5#经熔炼铸造后,对其进行均匀化处理,处理工艺为:以20~40℃/h升温速率开始升温,待温度达到470~485℃保温2~5h,再以20~40℃/h继续升温到545~555℃保温14~20h,然后再以20~40℃/h的降温速率随炉降温至100℃时取出试样。随后再在均匀化处理后的块体材料上直接切取试样置于盐浴炉中进行545~555℃/1-6min固溶和水淬处理,然后保证在2~5min内转移到预时效炉中进行70~140℃/9~15h的预时效处理,最后将预时效态试样在室温状态下进行自然时效,测量合金硬度随自然时效时间的变化规律(如图5所示)。此外,为了对比不同成分合金的析出行为差异,还进行了相应的DSC分析,具体实施方案为:切出直径3mm×1mm,质量约为15mg的圆片,利用差示扫描量热仪Q2000(DSC)进行差热分析,用高纯Al作为标样,以10℃/min的加热速率从20℃加热到400℃。相应的DSC曲线见图6所示。After the invention alloys 1#, 2#, 3#, 4# and 5# are smelted and cast, they are homogenized. The treatment process is: start to heat up at a heating rate of 20-40°C/h, and wait until the temperature reaches 470 Insulate at ~485°C for 2~5h, then continue to heat up at 20~40°C/h to 545~555°C for 14~20h, and then take out the sample when cooling down to 100°C with the furnace at a cooling rate of 20~40°C/h . Then cut the sample directly from the homogenized bulk material and place it in a salt bath furnace for solid solution and water quenching treatment at 545-555°C/1-6min, and then ensure that it is transferred to the pre-aging furnace within 2-5min Pre-aging treatment at 70-140°C/9-15h was carried out in the middle, and finally the pre-aged sample was subjected to natural aging at room temperature, and the change law of alloy hardness with natural aging time was measured (as shown in Figure 5). In addition, in order to compare the differences in the precipitation behavior of alloys with different components, corresponding DSC analysis was also carried out. The specific implementation plan is: cut out a disc with a diameter of 3mm×1mm and a mass of about 15mg, and use a differential scanning calorimeter Q2000 (DSC ) for differential thermal analysis, using high-purity Al as a standard sample, heating from 20°C to 400°C at a heating rate of 10°C/min. The corresponding DSC curve is shown in Fig. 6.
实施例5Example 5
从实施发明合金1#、2#、3#、4#和5#经熔炼铸造后,对其进行均匀化处理,处理工艺为:以20~40℃/h升温速率开始升温,待温度达到470~485℃保温2~5h,再以20~40℃/h继续升温到545~555℃保温14~20h,然后再以20~40℃/h的降温速率随炉降温至100℃时取出试样。随后再在均匀化处理后的块体材料上直接切取试样置于盐浴炉中进行545~555℃/1-6min固溶和水淬处理,然后保证在2~5min内转移到预时效炉中进行70-140℃/9-15h的预时效处理,并将预时效态试样在室温状态放置14天使合金性能稳定(即T4P(1)态),最后对T4P(1)态试样进行185℃不同时间的人工时效处理,测量合金的硬度变化规律(详见图7所示)。After the invention alloys 1#, 2#, 3#, 4# and 5# are smelted and cast, they are homogenized. The treatment process is: start to heat up at a heating rate of 20-40°C/h, and wait until the temperature reaches 470 Insulate at ~485°C for 2-5 hours, then continue to heat up at 20-40°C/h to 545-555°C and hold for 14-20 hours, and then take out the sample at a cooling rate of 20-40°C/h to 100°C with the furnace . Then directly cut the sample from the homogenized bulk material and place it in a salt bath furnace for solid solution and water quenching treatment at 545-555°C/1-6min, and then ensure that it is transferred to the pre-aging furnace within 2-5min Pre-aging treatment at 70-140℃/9-15h in the middle, and place the pre-aging sample at room temperature for 14 days to stabilize the performance of the alloy (that is, the T4P(1) state), and finally treat the T4P(1) state sample Artificial aging treatment at 185°C for different times, and the change law of hardness of the alloy was measured (see Figure 7 for details).
实施例6Example 6
从实施发明合金1#、2#、3#、4#和5#经熔炼铸造后,对其进行均匀化处理,处理工艺为:以20~40℃/h升温速率开始升温,待温度达到470~485℃保温2~5h,再以20~40℃/h继续升温到545~555℃保温14~20h,然后再以20~40℃/h的降温速率随炉降温至100℃时取出试样。随后再在均匀化处理后的块体材料上直接切取试样置于盐浴炉中进行545~555℃/1-6min固溶和水淬处理,然后保证在2~5min内转移到70-140℃预时效炉中以1-15℃/h的降温速率降温到20~40℃取出,并将预时效态试样在室温状态放置14天使合金性能稳定(即T4P(2)态),最后对T4P(2)态试样进行185℃/20min的人工时效处理,测量合金的硬度增量(详见表2所示)。After the invention alloys 1#, 2#, 3#, 4# and 5# are smelted and cast, they are homogenized. The treatment process is: start to heat up at a heating rate of 20-40°C/h, and wait until the temperature reaches 470 Insulate at ~485°C for 2~5h, then continue to heat up at 20~40°C/h to 545~555°C for 14~20h, and then take out the sample when cooling down to 100°C with the furnace at a cooling rate of 20~40°C/h . Then directly cut the sample from the homogenized bulk material and place it in a salt bath furnace for solid solution and water quenching treatment at 545~555°C/1-6min, and then ensure that it is transferred to 70-140°C within 2~5min. ℃ in the pre-aging furnace at a cooling rate of 1-15°C/h to 20-40°C and take it out, and place the pre-aging sample at room temperature for 14 days to stabilize the alloy performance (that is, the T4P(2) state), and finally The T4P(2) state sample was subjected to artificial aging treatment at 185°C/20min, and the hardness increment of the alloy was measured (see Table 2 for details).
实施例7Example 7
从实施发明合金1#和5#经熔炼铸造后,对其进行均匀化处理,处理工艺为:以20~40℃/h升温速率开始升温,待温度达到470~485℃保温2~5h,再以20~40℃/h继续升温到545~555℃保温14~20h,然后再以20~40℃/h的降温速率随炉降温至100℃时取出试样。均匀化后将铸锭切头铣面,重新加热到545~555℃供热轧,热轧总变形量>90%,终轧温度≥300℃,热轧终轧厚度为4.0mm;对热轧后的板材进行350-450℃/1-3h的退火处理,然后将其冷轧到1mm厚,道次压下量处于15~25%,总变形量为75%;对冷轧后的板材进行545~555℃/1-6min固溶和水淬处理,然后保证在2~5min内转移到70-140℃预时效炉中以1-15℃/h的降温速率降温到20~40℃取出,并将预时效态试样在室温状态放置14天使合金性能稳定(即T4P(2)态),最后对T4P(2)态试样进行185℃/20min的人工时效处理,分别测量T4P(2)态和高温人工时效态合金的拉伸性能(详见表3所示)。After the alloys 1# and 5# of the invention are smelted and cast, they are homogenized. The treatment process is: start to heat up at a heating rate of 20-40°C/h, wait for the temperature to reach 470-485°C for 2-5 hours, and then Continue to heat up at 20-40°C/h to 545-555°C for 14-20h, and then take out the sample when the temperature is lowered to 100°C with the furnace at a rate of 20-40°C/h. After homogenization, the ingot is cut and milled, reheated to 545-555°C for hot rolling, the total deformation of hot rolling is >90%, the final rolling temperature is ≥300°C, and the final hot rolling thickness is 4.0mm; The finished sheet is annealed at 350-450°C/1-3h, and then cold-rolled to a thickness of 1mm, the pass reduction is 15-25%, and the total deformation is 75%; the cold-rolled sheet is 545~555℃/1-6min solid solution and water quenching treatment, and then ensure that it is transferred to a 70-140℃ pre-aging furnace within 2~5min and cooled to 20~40℃ at a cooling rate of 1-15℃/h. And the pre-aging state sample was placed at room temperature for 14 days to stabilize the alloy performance (that is, the T4P(2) state), and finally the T4P(2) state sample was artificially aged at 185°C/20min, and the T4P(2) Tensile properties of as-cast and high-temperature artificially aged alloys (see Table 3 for details).
表2不同状态合金经185℃20min时效处理后硬度增量Table 2 Hardness increment of alloys in different states after aging treatment at 185 °C for 20 min
表3合金板材T4P(2)态和高温人工时效态力学性能Table 3 Mechanical properties of alloy plates in T4P(2) state and high temperature artificial aging state
由于合金成分、显微组织以及热处理制度均对Al-Mg-Si系合金的沉淀析出行为有影响,为了消除热加工和冷加工过程中形成的变形组织对合金析出行为的影响,从而保证更好地优化出具有快速时效响应的新型Al-Mg-Si-Cu-Zn系合金成分,不同热处理状态所用合金均取自均匀化处理后的铸锭试样。实施例1-6经不同热处理工艺处理后的Al-Mg-Si-Cu-Zn系合金硬度变化和相应的DSC曲线如图1-7所示。由图1可以看出,相对于不含Zn的1#合金,无论不含Cu的2#合金还是含Cu的5#合金,固溶淬火后直接进行185℃不同时间的人工时效,其时效析出速度均快于不含Zn的1#合金的,而且峰值硬度也均高于1#合金的。由图2可以看出,无论含Zn还是不含Zn的Al-Mg-Si系合金,固溶淬火态试样在室温放置过程均会发生一定程度的硬度上升最后趋于稳定,不过含1.5wt%Zn的4#合金上升较小。对几种典型合金进行相应的DSC分析可以明显看出,添加一定量Zn的Al-Mg-Si-Cu-Zn系合金低温析出峰和回溶峰均发生明显变化,特别是当Zn含量添加到3.0wt%时,峰值温度为250℃的β″相析出发生明显的前移,说明即使经自然时效处理后的合金,添加一定量的元素Zn也对主要强化相—β″相的析出具有一定的促进作用。根据实施例3,如果对几种自然时效态合金再进行相应的185℃高温人工时效处理,由图4可以看出,添加元素Zn之后的Al-Mg-Si-Cu系合金高温时效析出速度明显加快,不过随着Zn含量的变化,时效析出速度差异较大,这主要由于各主合金元素含量变化对其相互作用产生影响所致。虽然添加一定量的元素Zn可以加快T4态合金高温时效析出速度,但是该析出速度仍然不够理想。如果对发明合金进行相应的预时效处理(实施例4),几种合金在室温放置过程中性能相对较为稳定,与不含Zn的1#合金类似均不会出现固溶淬火态合金在自然时效过程中的硬度上升现象(如图5所示),而且对T4P态试样进行DSC分析可以发现,低温析出峰均消失,添加元素Zn之后,峰值温度为250℃的β″相析出峰同样发生明显的前移。如果对预时效态合金再加14天自然时效放置的试样进行高温人工时效(实施例5),由图7可以看出,合金添加元素Zn之后高温时效析出速度均有较大程度的增加,特别是2#、3#和5#合金,而且透射电镜下观察含Zn合金很容易析出大量球形沉淀相(如图8所示)。Since the alloy composition, microstructure and heat treatment system all have an influence on the precipitation behavior of the Al-Mg-Si alloy, in order to eliminate the influence of the deformed structure formed in the process of hot working and cold working on the precipitation behavior of the alloy, so as to ensure a better A new type of Al-Mg-Si-Cu-Zn alloy composition with fast aging response was optimized, and the alloys used in different heat treatment states were all taken from ingot samples after homogenization treatment. The hardness changes and corresponding DSC curves of Al-Mg-Si-Cu-Zn alloys in Examples 1-6 after different heat treatment processes are shown in Figures 1-7. It can be seen from Figure 1 that, compared with the 1# alloy not containing Zn, regardless of the 2# alloy not containing Cu or the 5# alloy containing Cu, artificial aging at 185°C for different times is directly carried out after solid solution quenching, and the aging precipitates The speed is faster than that of 1# alloy without Zn, and the peak hardness is also higher than that of 1# alloy. It can be seen from Figure 2 that no matter whether it contains Zn or does not contain Al-Mg-Si alloys, the solution-quenched samples will have a certain degree of hardness increase and finally stabilize when they are placed at room temperature. The 4# alloy with %Zn has a smaller increase. Corresponding DSC analysis of several typical alloys shows that the low-temperature precipitation peak and resolubility peak of Al-Mg-Si-Cu-Zn alloys with a certain amount of Zn added obviously change, especially when the Zn content is added to At 3.0wt%, the precipitation of the β″ phase with a peak temperature of 250 °C shifts significantly forward, indicating that even after natural aging treatment, adding a certain amount of element Zn also has a certain effect on the precipitation of the main strengthening phase—β″ phase. promotion. According to Example 3, if several naturally-aged alloys are subjected to corresponding 185°C high-temperature artificial aging treatment, it can be seen from Figure 4 that the high-temperature aging precipitation rate of the Al-Mg-Si-Cu alloy after adding the element Zn is obvious However, with the change of Zn content, the aging precipitation rate varies greatly, which is mainly due to the influence of the change of the content of each main alloying element on its interaction. Although adding a certain amount of element Zn can speed up the precipitation rate of T4 state alloys during high temperature aging, the precipitation rate is still not ideal. If the invention alloy is subjected to corresponding pre-aging treatment (Example 4), the properties of several alloys are relatively stable during room temperature storage, and similar to the 1# alloy without Zn, there will be no natural aging of the solid solution quenched alloy The phenomenon of hardness increase during the process (as shown in Figure 5), and the DSC analysis of the T4P state sample shows that the low-temperature precipitation peaks all disappear, and after the addition of element Zn, the β″ phase precipitation peak with a peak temperature of 250 ° C also occurs Obvious forward movement. If the pre-aging state alloy plus 14 days of natural aging is placed on the sample for high-temperature artificial aging (embodiment 5), it can be seen from Figure 7 that the high-temperature aging precipitation speed of the alloy after the addition of element Zn is relatively high. A large increase, especially 2#, 3# and 5# alloys, and Zn-containing alloys are easy to precipitate a large number of spherical precipitates under the transmission electron microscope (as shown in Figure 8).
此外,考虑到具有快速时效响应特性的新型Al-Mg-Si-Cu-Zn系合金更加适合应用于汽车车身用外板合金的制造,因此,可以进一步对比几种合金T4态和T4P态在185℃时效20min的硬度增量(如表2所示)。由表可以看出,T4态的1#合金由于自然时效恶化效应严重,其经185℃/20min时效后甚至出现硬度下降现象,但是添加元素Zn之后,这一现象可以彻底避免。此外,添加元素Zn之后的几种合金,除4#合金之外,其它几种T4P态合金进行185℃20min时效后硬度增量均高于T4P态1#合金的硬度增量,特别是采用实施例6处理后的试样,这进一步说明新型Al-Mg-Si-Cu-Zn系合金经合适的热处理工艺处理后基体内的几种强化相可以实现较好的协同析出而快速强化基体。根据上述结果,再选用部分合金(1#和5#)进行实施例7的进一步对比,由表3可以发现5#合金经185℃/20min的短时人工时效处理,其屈服强度增量将近150MPa,此增量远高于汽车外板常用的AA6016和AA6111合金80MPa左右的增量。In addition, considering that the new Al-Mg-Si-Cu-Zn alloy with fast aging response characteristics is more suitable for the manufacture of outer plate alloys for automobile bodies, it is possible to further compare the T4 state and T4P state of several alloys at 185 ℃ aging for 20min hardness increment (as shown in Table 2). It can be seen from the table that the 1# alloy in the T4 state has a serious deterioration effect due to natural aging, and even has a decrease in hardness after aging at 185°C/20min, but this phenomenon can be completely avoided after adding element Zn. In addition, for several alloys after the addition of Zn, except for 4# alloy, the hardness increment of several other T4P state alloys after aging at 185°C for 20 minutes is higher than that of the T4P state 1# alloy, especially the hardness increment of the T4P state 1# alloy. The sample after treatment in Example 6 further illustrates that several strengthening phases in the matrix of the new Al-Mg-Si-Cu-Zn alloy can achieve better synergistic precipitation and rapidly strengthen the matrix after being treated by a suitable heat treatment process. According to the above results, some alloys (1# and 5#) were selected for further comparison in Example 7. From Table 3, it can be found that the yield strength increment of 5# alloy is nearly 150MPa after short-time artificial aging treatment at 185℃/20min , this increment is much higher than the increment of about 80MPa for AA6016 and AA6111 alloys commonly used in automobile outer panels.
综上所述,本发明通过成分设计和加工热处理工艺优化,对新型Al-Mg-Si-Cu-Zn系合金内各主合金元素Mg、Si、Cu和Zn之间的相互作用进行了很好地调控,使该系合金较常规Al-Mg-Si系合金具有更加优异的快速时效响应特性。此外,新开发的制备工艺不仅可以使合金时效响应速度加快,而且还可以抑制固溶淬火态Al-Mg-Si系合金的自然时效恶化效应,使合金板材具有优异的成形性能和烤漆硬化性能。因此,此发明合金和工艺不仅非常适合应用于汽车轻量化车身外板用铝合金的制造,而且对于其他领域用快速时效响应的新型铝合金的开发、加工和应用也具有一定的指导意义,值得汽车生产厂家和铝合金企业对此发明合金和相关的制备工艺加以重视,使其尽早能够在这一领域得到推广和应用。In summary, the present invention, through compositional design and processing heat treatment process optimization, has carried out very well the interaction between each main alloying element Mg, Si, Cu and Zn in the novel Al-Mg-Si-Cu-Zn series alloy. The alloys in this series have more excellent rapid aging response characteristics than conventional Al-Mg-Si alloys. In addition, the newly developed preparation process can not only accelerate the aging response of the alloy, but also inhibit the natural aging deterioration effect of the solution-quenched Al-Mg-Si alloy, so that the alloy sheet has excellent formability and paint hardening performance. Therefore, the invented alloy and process are not only very suitable for the manufacture of aluminum alloys for lightweight automobile body panels, but also have certain guiding significance for the development, processing and application of new aluminum alloys with fast aging response in other fields. Automobile manufacturers and aluminum alloy companies pay attention to the invention of alloys and related preparation processes, so that they can be promoted and applied in this field as soon as possible.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
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JP5767624B2 (en) * | 2012-02-16 | 2015-08-19 | 株式会社神戸製鋼所 | Aluminum alloy hollow extruded material for electromagnetic forming |
CN103509980A (en) * | 2013-10-12 | 2014-01-15 | 北京科技大学 | Al-Mg-Si-CU-Zn aluminum alloy and preparation method and application thereof |
CN103789583B (en) * | 2014-01-22 | 2016-06-08 | 北京科技大学 | Quick aging response type Al-Mg-Si-Cu-Zn system Alloy And Preparation Method |
CN103757507B (en) * | 2014-02-25 | 2016-04-27 | 北京科技大学 | A kind of automobile body outer board high bake hardening aluminum alloy materials and preparation method thereof |
CN104018040B (en) * | 2014-06-23 | 2017-08-08 | 北京科技大学 | A kind of automobile high formability aluminum alloy materials |
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CN103173661A (en) * | 2013-02-27 | 2013-06-26 | 北京科技大学 | Car body aluminum alloy plate and manufacturing method thereof |
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