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CN103726801A - Deslagging device and rotary drilling rig - Google Patents

Deslagging device and rotary drilling rig Download PDF

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Publication number
CN103726801A
CN103726801A CN201310739749.3A CN201310739749A CN103726801A CN 103726801 A CN103726801 A CN 103726801A CN 201310739749 A CN201310739749 A CN 201310739749A CN 103726801 A CN103726801 A CN 103726801A
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slag discharge
pipe
slag
drilling
hinged
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CN103726801B (en
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冯建伟
张晓蕾
水俊峰
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Beijing Sany Heavy Machinery Co Ltd
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Beijing Sany Heavy Machinery Co Ltd
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Abstract

本发明公开了一种排渣装置和旋挖钻机。该排渣装置包括内管,第一外管,上排渣管,下排渣管和吸渣泵,其中,第一外管套设于内管外,内管由旋挖钻机的钻杆驱动转动;第一外管设置有可供上排渣管穿设的外排渣孔;上排渣管的一端通过外排渣孔延伸入第一外管内,另一端与吸渣泵相连;内管设置有与外排渣孔相对设置的上排渣孔,以及可供下排渣管穿设的下排渣孔,下排渣管的一端通过下排渣孔延伸入内管内;下排渣管的另一端用于与旋挖钻机的钻具相连。该排渣既能降低了对钻渣二次破碎的概率,还能防止钻渣糊齿,由此提高了对原生岩层或土层的破碎率,保护钻头钻齿;此外还能够降低旋挖钻机施工过程中提钻渣的次数,提高钻进效率。

The invention discloses a slag discharge device and a rotary drilling machine. The slag discharge device includes an inner pipe, a first outer pipe, an upper slag discharge pipe, a lower slag discharge pipe and a slag suction pump, wherein the first outer pipe is sleeved outside the inner pipe, and the inner pipe is driven by the drill pipe of the rotary drilling rig Rotation; the first outer pipe is provided with an outer slag discharge hole for the upper slag discharge pipe; one end of the upper slag discharge pipe extends into the first outer pipe through the outer slag discharge hole, and the other end is connected with the slag suction pump; the inner pipe There is an upper slag discharge hole opposite to the outer slag discharge hole, and a lower slag discharge hole for the lower slag discharge pipe to pass through. One end of the lower slag discharge pipe extends into the inner pipe through the lower slag discharge hole; the lower slag discharge pipe The other end is used to connect with the drilling tool of the rotary drilling rig. The slag discharge can not only reduce the probability of secondary crushing of the drilling slag, but also prevent the drilling slag from sticking, thereby improving the crushing rate of the primary rock layer or soil layer, and protecting the drill bit teeth; During the construction process, the number of drilling slags is lifted to improve the drilling efficiency.

Description

排渣装置和旋挖钻机Slagging devices and rotary drilling rigs

技术领域technical field

本发明涉及工程机械领域,特别涉及一种排渣装置和旋挖钻机。The invention relates to the field of engineering machinery, in particular to a slag discharge device and a rotary drilling rig.

背景技术Background technique

旋挖钻机是一种取土成孔灌注桩施工机械,具有动力传动平稳以及效率高等优点,在灌注桩、连续墙、基础加固等多种地基等基础施工中得到广泛应用。旋挖钻机主要由底盘和工作装置两部分组成,其中底盘包括行走机构、底架和上车回转系统。工作装置通常包括变幅机构、桅杆总成、主卷扬、副卷扬、动力头、钻杆和钻具等。Rotary drilling rig is a construction machine for taking soil and forming holes for cast-in-place piles. It has the advantages of stable power transmission and high efficiency. It is widely used in various foundation constructions such as cast-in-place piles, continuous walls, and foundation reinforcement. The rotary drilling rig is mainly composed of a chassis and a working device. The chassis includes a traveling mechanism, an underframe and a car slewing system. Working devices usually include luffing mechanism, mast assembly, main winch, auxiliary winch, power head, drill pipe and drilling tools, etc.

旋挖钻机钻进成孔的工艺过程大致为:通过钻机的行走机构和桅杆变幅机构使钻具(如回转斗)到达桩位,利用桅杆导向下放钻杆,此过程将设置于钻杆底部的钻具放置到孔位,通过动力头为钻杆提供扭矩,并由加压装置通过加压动力头的方式将压力传递给钻杆和钻具,使钻具破碎岩土并直接将其装入钻具内,然后再由提升装置和伸缩式钻杆将回转斗提出孔外卸土,如此循环反复,不断的取土、卸土,直至钻至设计深度。The process of drilling a hole with a rotary drilling rig is roughly as follows: the drilling tool (such as a rotary bucket) reaches the pile position through the traveling mechanism of the drilling rig and the mast luffing mechanism, and the drill pipe is lowered under the guidance of the mast. This process will be set at the bottom of the drill pipe. The drilling tool is placed in the hole position, the torque is provided for the drill rod through the power head, and the pressure is transmitted to the drill rod and the drilling tool by the pressurizing device through the pressurizing power head, so that the drilling tool breaks the rock and soil and is directly installed into the drilling tool, and then the rotary bucket is lifted out of the hole by the lifting device and the telescopic drill pipe to unload the soil. This cycle is repeated, and the soil is continuously fetched and unloaded until the drill reaches the design depth.

现有的旋挖钻机的缺陷在于:在钻进过程中,原生岩层或土层被钻头破碎成钻渣,部分砖渣会不可避免的滞留在钻头附近,一方面,这样会造成钻具的对钻渣的二次破碎,影响对原生岩层或土层的钻进效率,加速耗齿;另一方面,钻渣还易堆积在钻头表面,形成钻渣糊齿,这又进一步降低对原生岩层或土层的破碎效率。The defect of existing rotary drilling rigs is that during the drilling process, the primary rock layer or soil layer is broken into drilling slag by the drill bit, and some brick slag will inevitably stay near the drill bit. The secondary crushing of drilling slag affects the drilling efficiency of the original rock or soil layer, and accelerates tooth wear; Soil crushing efficiency.

发明内容Contents of the invention

有鉴于此,本发明提出一种排渣装置,以降低旋挖钻机对钻渣的二次破碎,避免钻渣糊齿。为达到上述目的,本发明的技术方案是这样实现的:In view of this, the present invention proposes a slag discharge device to reduce the secondary crushing of the drilling slag by the rotary drilling rig and avoid sticking of the drilling slag. In order to achieve the above object, technical solution of the present invention is achieved in that way:

本发明提供了一种排渣装置,用于旋挖钻机,所述排渣装置包括:内管,第一外管,上排渣管,下排渣管和吸渣泵,其中,所述第一外管套设于所述内管外,所述内管由所述旋挖钻机的钻杆驱动转动;所述第一外管设置有可供所述上排渣管穿设的外排渣孔;所述上排渣管的一端通过所述外排渣孔延伸入所述第一外管内,另一端与所述吸渣泵相连;所述内管设置有与所述外排渣孔相对设置的上排渣孔,以及可供所述下排渣管穿设的下排渣孔,所述下排渣管的一端通过所述下排渣孔延伸入所述内管内;所述下排渣管的另一端用于与所述旋挖钻机的钻具相连。The present invention provides a slag discharge device for rotary drilling rigs. The slag discharge device includes: an inner pipe, a first outer pipe, an upper slag discharge pipe, a lower slag discharge pipe and a slag suction pump, wherein the first An outer pipe is sheathed outside the inner pipe, and the inner pipe is driven to rotate by the drill rod of the rotary drilling rig; the first outer pipe is provided with an outer slag discharge pipe for the upper slag discharge pipe to pass through. hole; one end of the upper slag discharge pipe extends into the first outer pipe through the outer slag discharge hole, and the other end is connected with the slag suction pump; the inner pipe is provided with a The upper slag discharge hole provided, and the lower slag discharge hole for the lower slag discharge pipe to pass through, one end of the lower slag discharge pipe extends into the inner pipe through the lower slag discharge hole; the lower slag discharge pipe The other end of the slag pipe is used to be connected with the drilling tool of the rotary drilling rig.

进一步地,所述排渣装置还包括上回转支承,所述上回转支承的内圈与所述内管的上端相连,外圈与所述第一外管的上端相连;所述内圈与所述钻杆键连接。Further, the slag discharge device also includes an upper slewing bearing, the inner ring of the upper slewing bearing is connected with the upper end of the inner pipe, and the outer ring is connected with the upper end of the first outer pipe; the inner ring is connected with the upper end of the first outer pipe. Drill pipe key connection.

进一步地,所述排渣装置还包括安装于所述内管和第一外管之间的旋转密封件组件,所述旋转密封件组件包括位于所述上排渣孔上方的上旋转密封件,以及位于所述上排渣孔下方的下旋转密封件。Further, the slag discharge device further includes a rotary seal assembly installed between the inner pipe and the first outer pipe, the rotary seal assembly includes an upper rotary seal located above the upper slag discharge hole, and a lower rotary seal located below the upper slag discharge hole.

进一步地,所述上排渣孔的个数为多个,沿所述内管的周向均匀设置。Further, the number of the upper slag discharge holes is multiple, which are evenly arranged along the circumferential direction of the inner pipe.

进一步地,所述排渣装置还包括下连接机构,下回转支承,第二外管和支撑翼;其中,所述内管的下端通过所述下连接机构与所述钻具相连;所述下连接机构与所述内管同轴联动,且沿所述内管的轴向可以移动;所述下回转支承的内圈与所述下连接机构相连,外圈与所述第二外管相连;所述支撑翼的铰接端分别与所述第一外管和第二外管铰接。Further, the slag discharge device also includes a lower connection mechanism, a lower slewing bearing, a second outer tube and a support wing; wherein, the lower end of the inner tube is connected with the drilling tool through the lower connection mechanism; the lower The connecting mechanism is coaxially linked with the inner tube, and can move along the axial direction of the inner tube; the inner ring of the lower slewing bearing is connected with the lower connecting mechanism, and the outer ring is connected with the second outer tube; The hinged ends of the support wings are respectively hinged to the first outer tube and the second outer tube.

进一步地,所述下连接机构包括第一连接部,所述第一连接部和所述内管键连接,且所述键连接的键槽和键条沿所述内管的轴向布置。Further, the lower connection mechanism includes a first connection part, the first connection part is keyed to the inner tube, and the keyway and the key bar of the keyed connection are arranged along the axial direction of the inner tube.

进一步地,所述内管的外壁设置有键条,所述第一连接部套设于所述内管下部的外围,所述第一连接部内壁设置有与所述键条相适配的键槽。Further, the outer wall of the inner tube is provided with a key bar, the first connecting part is sleeved on the periphery of the lower part of the inner tube, and the inner wall of the first connecting part is provided with a key groove matching the key bar .

进一步地,所述下连接机构还包括连接板,所述连接板与所述上下回转支承的内圈相连;所述连接板上设置有可供所述下排渣管穿设的通孔,所述下排渣管的另一端通过所述通孔延伸入所述钻具内。Further, the lower connection mechanism also includes a connection plate, which is connected to the inner ring of the upper and lower slewing bearings; the connection plate is provided with a through hole for the lower slag discharge pipe to pass through. The other end of the lower slag discharge pipe extends into the drilling tool through the through hole.

进一步地,所述支撑翼包括:支撑板,上铰接杆和下铰接杆;所述上铰接杆的铰接端与所述内管铰接,另一端与所述支撑板相连;下铰接杆的铰接端与所述第二外管铰接,另一端与所述支撑板相连。Further, the support wing includes: a support plate, an upper hinge rod and a lower hinge rod; the hinged end of the upper hinge rod is hinged to the inner tube, and the other end is connected to the support plate; the hinged end of the lower hinge rod It is hinged with the second outer tube, and the other end is connected with the support plate.

另一方面,本发明还提供一种旋挖钻机,其设置有上述任意一项所述的排渣装置。On the other hand, the present invention also provides a rotary drilling rig, which is provided with the slag discharge device described in any one of the above.

本发明提供一种排渣装置,在该排渣装置的排渣泵的作用下,装置中的上排渣管、第一外管与内管的间隙、内管内部、以及下排渣管形成负压排渣通道,进而能够及时将钻齿附近的钻渣吸出,既能降低了对钻渣二次破碎的概率,还能防止钻渣糊齿,由此提高了对原生岩层或土层的破碎率,保护钻头钻齿;此外,由于大部分钻渣均可通过该排渣装置排出桩孔,因此能够降低旋挖钻机施工过程中提钻渣的次数,提高钻进效率。The invention provides a slag discharge device. Under the action of the slag discharge pump of the slag discharge device, the upper slag discharge pipe, the gap between the first outer pipe and the inner pipe, the interior of the inner pipe, and the lower slag discharge pipe in the device form a The negative pressure slag discharge channel can suck out the drill slag near the drill tooth in time, which can not only reduce the probability of secondary crushing of the drill slag, but also prevent the drill slag from sticking, thus improving the protection of the original rock layer or soil layer. In addition, since most of the drilling slag can be discharged from the pile hole through the slag discharge device, it can reduce the number of drilling slag lifting during the construction process of the rotary drilling rig and improve the drilling efficiency.

附图说明Description of drawings

构成本发明的一部分的附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The drawings constituting a part of the present invention are used to provide a further understanding of the present invention, and the schematic embodiments and descriptions of the present invention are used to explain the present invention, and do not constitute an improper limitation of the present invention. In the attached picture:

图1为本发明实施例提供的排渣装置的剖面结构示意图;Fig. 1 is a schematic cross-sectional structure diagram of a slag discharge device provided by an embodiment of the present invention;

图2为本发明实施例提供的排渣装置的部分立体结构示意图。Fig. 2 is a schematic diagram of a partial three-dimensional structure of a slag discharge device provided by an embodiment of the present invention.

附图标记说明:Explanation of reference signs:

Figure BDA0000447345090000031
Figure BDA0000447345090000031

Figure BDA0000447345090000041
Figure BDA0000447345090000041

具体实施方式Detailed ways

需要说明的是,在不冲突的情况下,本发明中的实施例及实施例中的特征可以相互组合。下面结合附图,对本发明的各优选实施例作进一步说明:It should be noted that, in the case of no conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other. Below in conjunction with accompanying drawing, each preferred embodiment of the present invention is described further:

请参见图1,该图示出了本发明实施例提供的排渣装置的结构,为了更清楚的表明部件的连接关系以及工作原理,该图还示出钻杆11和钻具12。本实施例提供的排渣装置用于旋挖钻机,包括:内管1,第一外管2,上排渣管3,下排渣管4和吸渣泵(图中未示出),其中,Please refer to FIG. 1 , which shows the structure of the slag discharge device provided by the embodiment of the present invention. In order to more clearly show the connection relationship and working principle of the components, the figure also shows a drill pipe 11 and a drill tool 12 . The slag discharge device provided in this embodiment is used for rotary drilling rigs, including: an inner pipe 1, a first outer pipe 2, an upper slag discharge pipe 3, a lower slag discharge pipe 4 and a slag suction pump (not shown in the figure), wherein ,

第一外管2套设于内管1外,内管1由旋挖钻机的钻杆11驱动转动;第一外管2不转动;The first outer tube 2 is sleeved outside the inner tube 1, and the inner tube 1 is driven to rotate by the drill rod 11 of the rotary drilling rig; the first outer tube 2 does not rotate;

第一外管2设置有可供上排渣管3穿设的外排渣孔;上排渣管3的一端通过外排渣孔延伸入第一外管2内,另一端与吸渣泵相连;The first outer pipe 2 is provided with an outer slag discharge hole for the upper slag discharge pipe 3 to pass through; one end of the upper slag discharge pipe 3 extends into the first outer pipe 2 through the outer slag discharge hole, and the other end is connected to the slag suction pump ;

内管1设置有与外排渣孔相对设置的上排渣孔101,以及可供下排渣管4穿设的下排渣孔,下排渣管4的一端通过下排渣孔延伸入内管1内;下排渣管4的另一端用于与旋挖钻机的钻具12相连。The inner pipe 1 is provided with an upper slag discharge hole 101 opposite to the outer slag discharge hole, and a lower slag discharge hole for the lower slag discharge pipe 4 to pass through. One end of the lower slag discharge pipe 4 extends into the inner pipe through the lower slag discharge hole 1; the other end of the lower slag discharge pipe 4 is used to connect with the drilling tool 12 of the rotary drilling rig.

本实施例提供的排渣装置用于将钻具钻齿附近的钻渣吸出,由此减少二次破碎以及钻渣糊齿的概率。为此,本实施例提供的排渣装置设置有吸渣泵,该吸渣泵与上排渣管3相通,上排渣管3又依次通过内管1与第一外管2的间隙,内管1,下排渣管4与钻具12相通,本领域技术人员可以理解,上排渣管3的一端应是位于第一外管2内且位于内管1外的,即位于第一外管2的内壁和内管1的外壁之间。内管1又与钻杆11和钻具12同轴联动;当旋挖钻机工作时,钻杆11将扭矩传递给内管1,内管1又将扭矩传递给钻具12,上述三个部件一同转动。在转动的过程中,开启吸渣泵,吸渣泵作为泵吸装置使得钻具附近产生负压,钻齿周围的钻渣在负压的作用下依次通过下排渣管4、内管1、从上排渣孔101排出,又穿过内管1和第一外管2之间的空隙进入上排渣管3,最终排出桩孔。The slag discharge device provided in this embodiment is used to suck out the drill slag near the drill teeth of the drilling tool, thereby reducing the probability of secondary crushing and drill slag sticking. For this reason, the slag discharge device provided in this embodiment is provided with a slag suction pump, which communicates with the upper slag discharge pipe 3, and the upper slag discharge pipe 3 passes through the gap between the inner pipe 1 and the first outer pipe 2 in turn, and the inner pipe 1 The pipe 1 and the lower slag discharge pipe 4 communicate with the drilling tool 12. Those skilled in the art can understand that one end of the upper slag discharge pipe 3 should be located inside the first outer pipe 2 and outside the inner pipe 1, that is, it should be located on the first outer pipe 2. between the inner wall of tube 2 and the outer wall of inner tube 1. The inner pipe 1 is coaxially linked with the drill pipe 11 and the drilling tool 12; when the rotary drilling rig is working, the drill pipe 11 transmits the torque to the inner pipe 1, and the inner pipe 1 transmits the torque to the drilling tool 12. The above three components Turn together. During the rotation process, turn on the slag suction pump. The slag suction pump is used as a pump suction device to generate negative pressure near the drilling tool. The drilling slag around the drill teeth passes through the lower slag discharge pipe 4, inner pipe 1, It is discharged from the upper slag discharge hole 101, and then enters the upper slag discharge pipe 3 through the gap between the inner pipe 1 and the first outer pipe 2, and finally is discharged from the pile hole.

上述排渣装置中的内管1的作用在于:随钻具12一同转动,通过下排渣管4将钻具附近的钻渣吸出;并通过管内通道向外输送。设置第一外管2的作用在于:防止排渣的过程中排渣管发生卷绕,具体而言:吸渣泵工作时通常是不发生转动的,因此相应的也要求上排渣管3的位置相对固定,即要求第一外管2不发生转动;通过在内管1上设置与上排渣管3相对的上排渣孔101,以实现下排渣管4可随钻具12转动吸渣,上排渣管3可不动排渣,防止排渣管发生卷绕。The function of the inner pipe 1 in the above-mentioned slag discharge device is to rotate together with the drilling tool 12, suck out the drilling slag near the drilling tool through the lower slag discharge pipe 4, and transport it outward through the inner channel of the pipe. The function of installing the first outer pipe 2 is to prevent the slag discharge pipe from being wound during the slag discharge process. Specifically, the slag suction pump usually does not rotate when it is working, so the corresponding upper slag discharge pipe 3 is also required. The position is relatively fixed, that is, the first outer pipe 2 is required not to rotate; by setting the upper slag discharge hole 101 opposite to the upper slag discharge pipe 3 on the inner pipe 1, the lower slag discharge pipe 4 can rotate with the drilling tool 12 to absorb slag, the upper slag discharge pipe 3 can not move the slag discharge to prevent the slag discharge pipe from winding.

进一步的,为了防止从内管1的上排渣孔101排出的钻渣通过内管1和第一外管2的间隙外漏,本实施例提供的排渣装置还包括有安装于内管1和第一外管2之间的旋转密封件组件,该旋转密封件组件包括位于上排渣孔101上方的上旋转密封件51,以及位于上排渣孔101下方的下旋转密封件52。由此即可保证内管1和第一外管2的相对转动,又能有效防止钻渣外漏。为了防止钻渣通过排渣孔(外排孔和下排渣孔)外漏,还可以在上排渣管3与上排渣孔101之间设置第一密封垫圈;在下排渣管4与下排渣孔之间设置第二密封垫圈。此外,为了提高单位时间内的吸渣率,内管1的上排渣孔101的个数优选为多个,且沿内管1的周向均匀设置。Further, in order to prevent the drilling slag discharged from the upper slag discharge hole 101 of the inner pipe 1 from leaking through the gap between the inner pipe 1 and the first outer pipe 2, the slag discharge device provided in this embodiment also includes a and the rotary seal assembly between the first outer pipe 2 , the rotary seal assembly includes an upper rotary seal 51 located above the upper slag discharge hole 101 , and a lower rotary seal 52 located below the upper slag discharge hole 101 . In this way, the relative rotation between the inner pipe 1 and the first outer pipe 2 can be ensured, and the leakage of drilling slag can be effectively prevented. In order to prevent drilling slag from leaking through the slag discharge hole (outer slag discharge hole and lower slag discharge hole), a first sealing gasket can also be arranged between the upper slag discharge pipe 3 and the upper slag discharge hole 101; A second sealing gasket is arranged between the slag discharge holes. In addition, in order to improve the slag absorption rate per unit time, the number of the upper slag discharge holes 101 of the inner pipe 1 is preferably multiple, and are evenly arranged along the circumferential direction of the inner pipe 1 .

对于内管1和第一外管2的固定方式,本实施例可以通过采用上回转支承的方式实现。具体而言,该排渣装置还包括有上回转支承71,该上回转支承71的内圈与内管1的上端相连,外圈与第一外管2的上端相连;上回转支承71的内圈与钻杆11键连接,由此钻杆11的扭矩通过上回转支承71的内圈能够传递给内管1。更具体而言,钻杆11底部的连接方可以设置有键条,上回转支承71的内圈设置有与该键条相适配的键槽,或者设置有相应的键套。As for the fixing method of the inner pipe 1 and the first outer pipe 2, this embodiment can be realized by adopting an upper slewing support. Specifically, the slag discharge device also includes an upper slewing support 71, the inner ring of the upper slewing support 71 is connected with the upper end of the inner pipe 1, and the outer ring is connected with the upper end of the first outer pipe 2; the inner ring of the upper slewing support 71 is The ring is keyed to the drill rod 11, so that the torque of the drill rod 11 can be transmitted to the inner pipe 1 through the inner ring of the upper slewing bearing 71. More specifically, a key bar may be provided at the connection side of the bottom of the drill rod 11 , and the inner ring of the upper slewing support 71 may be provided with a key groove matching the key bar, or provided with a corresponding key sleeve.

此外,为了在钻进过程中防止桩孔塌陷本实施例提供的排渣装置还优选包括下连接机构6,下回转支承72,第二外管8和支撑翼9;其中,In addition, in order to prevent the pile hole from collapsing during the drilling process, the slag discharge device provided by this embodiment preferably also includes a lower connection mechanism 6, a lower slewing bearing 72, a second outer tube 8 and a support wing 9; wherein,

内管1的下端通过下连接机构6与钻具12相连;下连接机构6与内管1同轴联动,且沿内管1的轴向可以移动;The lower end of the inner tube 1 is connected to the drilling tool 12 through the lower connecting mechanism 6; the lower connecting mechanism 6 is coaxially linked with the inner tube 1 and can move along the axial direction of the inner tube 1;

下回转支承72的内圈与下连接机构6相连,外圈与第二外管8相连;The inner ring of the lower slewing bearing 72 is connected with the lower connecting mechanism 6, and the outer ring is connected with the second outer tube 8;

支撑翼9的铰接端分别与第一外管2和第二外管8铰接。The hinged ends of the support wings 9 are hinged to the first outer tube 2 and the second outer tube 8 respectively.

设置支承翼9的作用在于:其打开后撑于桩孔内壁,有效防止桩孔坍塌;其在钻进作业结束后其可收回,以保障提钻的顺利进行。该支撑翼的铰接端分别铰接于第一外管2和第二外管8,当第一外管2和第二外管8的相对距离减少时,该支撑翼9打开,其支撑板与桩孔抵压接触;当第一外管2和第二外管8的相对增大减少时,该支撑翼9收回,其支撑板与桩孔相分离。The effect that support wing 9 is set is: after it is opened, it is supported on the pile hole inner wall, effectively preventing pile hole from collapsing; it can be retracted after the drilling operation is finished, to guarantee the smooth progress of lifting the drill. The hinged ends of the supporting wings are respectively hinged to the first outer tube 2 and the second outer tube 8, when the relative distance between the first outer tube 2 and the second outer tube 8 decreases, the supporting wings 9 are opened, and its supporting plate and pile The holes are pressed against each other; when the relative increase of the first outer tube 2 and the second outer tube 8 decreases, the support wing 9 retracts, and its support plate is separated from the pile hole.

支撑翼9具体可以包括(请参见图2):支撑板91,上铰接杆92和下铰接杆93;上铰接杆92的铰接端与内管1铰接,另一端与所述支撑板91相连;下铰接杆93的铰接端与第二外管8铰接,另一端也与所述支撑板91相连;上述上铰接杆92和下铰接杆93优选与支撑板91铰接。上述上铰接杆92和下铰接杆93的个数可以为一个或多个。此外,上述支撑翼9的个数也可以为一个或多个,优选的,支撑翼9的个数不少于三个。The supporting wing 9 may specifically include (see FIG. 2 ): a supporting plate 91 , an upper hinged rod 92 and a lower hinged rod 93 ; the hinged end of the upper hinged rod 92 is hinged to the inner tube 1 , and the other end is connected to the supporting plate 91 ; The hinged end of the lower hinged rod 93 is hinged with the second outer tube 8 , and the other end is also connected with the support plate 91 ; the upper hinged rod 92 and the lower hinged rod 93 are preferably hinged with the support plate 91 . The number of above-mentioned upper hinged rods 92 and lower hinged rods 93 can be one or more. In addition, the number of the above-mentioned supporting wings 9 may also be one or more, preferably, the number of the supporting wings 9 is not less than three.

支撑翼9的打开与收回是通过第一外管2、第二外管8相对位置的改变实现的,而第一外管2和第二外管8之间相对位置的改变是通过内管1与下连接机构6的相对移动实现的,具体而言:当进行钻进作业时,钻杆11连同内管1在旋挖钻机加压装置的作用下向下移动,直至其与下连接机构6抵压接触,此时第一外管2也向下移动,第一外管2与第二外管8之间的相对距离减小,带动支撑翼9的上支撑杆与92和下支撑杆93与竖直面的夹角变大,相应的将支撑翼9的支撑板91撑起于桩孔内壁;当钻进结束,提钻过程中,下连接机构6和钻具12的重力作用下,内管1与下连接机构6之间的距离变大,此时第一外管2与第二外管8之间的相对距离也变大,上支撑杆与92和下支撑杆93与竖直面的夹角变小,相应的将支撑翼9的支撑板91撑收回。The opening and retracting of the support wings 9 is realized by changing the relative positions of the first outer tube 2 and the second outer tube 8, and the change of the relative positions between the first outer tube 2 and the second outer tube 8 is achieved by the inner tube 1 The relative movement with the lower connecting mechanism 6 is realized, specifically: when drilling, the drill pipe 11 together with the inner pipe 1 moves downward under the action of the pressurizing device of the rotary drilling rig until it is connected with the lower connecting mechanism 6 Pressing contact, now the first outer tube 2 also moves downward, the relative distance between the first outer tube 2 and the second outer tube 8 decreases, driving the upper support rods 92 and lower support rods 93 of the support wings 9 The included angle with the vertical surface becomes larger, and the support plate 91 of the support wing 9 is propped up on the inner wall of the pile hole correspondingly; The distance between the inner pipe 1 and the lower connecting mechanism 6 becomes larger, and now the relative distance between the first outer pipe 2 and the second outer pipe 8 also becomes larger, and the upper support rod and 92 and the lower support rod 93 and the vertical The included angle of the surface becomes smaller, and the support plate 91 of the support wing 9 is retracted correspondingly.

下连接机构6的作用在于:通过与内管1的相对运动,实现第一外管2和第二外管8的相对运动,进而实现支撑翼9的开合;此外还有将内管1的扭矩传递给钻具12的作用。设置下回转支承72的作用在于:在保证上述功能的同时,第二外管8能不随下连接机构6转动。The function of the lower connection mechanism 6 is to realize the relative movement of the first outer tube 2 and the second outer tube 8 through the relative movement with the inner tube 1, and then realize the opening and closing of the support wings 9; Torque is transmitted to the drilling tool 12. The effect of setting the lower slewing support 72 is: while ensuring the above-mentioned functions, the second outer tube 8 can not rotate with the lower connection mechanism 6 .

具体而言,为了保证传扭功能,下连接机构6可以与内管1键连接,具体而言:下连接机构6可以包括第一连接部61,该第一连接部61和内管1键连接,同时为了保证内管1与下连接机构6沿轴向的相对运动,上述键连接的键槽和键条沿内管1的轴向方向布置。更具体而言,键连接的具体方式可以采用如下方式中的任意一种:Specifically, in order to ensure the torque transmission function, the lower connecting mechanism 6 can be keyed to the inner tube 1, specifically: the lower connecting mechanism 6 can include a first connecting portion 61, and the first connecting portion 61 can be keyed to the inner tube 1 At the same time, in order to ensure the relative movement of the inner tube 1 and the lower connecting mechanism 6 along the axial direction, the key grooves and key strips of the key connection are arranged along the axial direction of the inner tube 1 . More specifically, the specific way of key connection can be any one of the following ways:

内管1的外壁设置有键条,第一连接部61套设于内管1下部的外围,第一连接部61内壁设置有与该键条相适配的键槽。The outer wall of the inner tube 1 is provided with a key bar, the first connecting part 61 is sheathed on the periphery of the lower part of the inner tube 1 , and the inner wall of the first connecting part 61 is provided with a key groove matching the key bar.

内管1的外壁设置有键槽,第一连接部61套设于内管1下部的外围,第一连接部61内壁设置有与该键槽相适配的键条。The outer wall of the inner tube 1 is provided with a keyway, the first connecting part 61 is sheathed on the periphery of the lower part of the inner tube 1 , and the inner wall of the first connecting part 61 is provided with a key bar matching the keyway.

此外,为了不影响下排渣管4与钻具12连接,该下连接机构6还可以包括连接板62,该连接板62与下回转支承72的内圈相连;连接板62上设置有可供下排渣管4穿设的通孔,下排渣管4的另一端通过该通孔延伸入钻具12内。该下连接机构6还可以包括有第二连接部63,该第二连接部63用于与钻具12相连,具体其可以与钻具12的连接方键连接或螺栓连接。In addition, in order not to affect the connection between the lower slag discharge pipe 4 and the drilling tool 12, the lower connection mechanism 6 may also include a connecting plate 62, which is connected to the inner ring of the lower slewing bearing 72; The lower slag discharge pipe 4 is pierced through a through hole through which the other end of the lower slag discharge pipe 4 extends into the drilling tool 12 . The lower connecting mechanism 6 may also include a second connecting portion 63 for connecting with the drilling tool 12 , specifically, it may be connected with the drilling tool 12 with a square key or a bolt.

本实施例提供的排渣装置的工作过程如下:The working process of the slagging device provided by the present embodiment is as follows:

使用前,将上回转支承71与钻杆11相连,将下连接机构6与钻具12相连,安装完毕;Before use, connect the upper slewing support 71 with the drill pipe 11, connect the lower connection mechanism 6 with the drilling tool 12, and the installation is completed;

旋挖钻机钻进过程中,开启吸渣泵,上排渣管3、第一外管2与内管1间隙、内管1内部、以及下排渣管4形成负压排渣通道,由此使得钻具12的钻齿附近的钻渣在负压的作用下沿着上述排渣通道排出桩孔,排出行程详见图1中的箭头指向。同时,在旋挖钻机加压装置的作用下,内管1向下运动直至与下连接机构6抵压接触,同时带动第一外管2与第二外管8之间的相对距离减小,支撑翼9打开。During the drilling process of the rotary drilling rig, the slag suction pump is turned on, and the upper slag discharge pipe 3, the gap between the first outer pipe 2 and the inner pipe 1, the inside of the inner pipe 1, and the lower slag discharge pipe 4 form a negative pressure slag discharge channel, thus The drilling slag near the drill teeth of the drilling tool 12 is discharged from the pile hole along the above-mentioned slag discharge channel under the action of negative pressure. The discharge stroke is shown in the direction of the arrow in FIG. 1 for details. At the same time, under the action of the pressurizing device of the rotary drilling rig, the inner pipe 1 moves downward until it contacts the lower connecting mechanism 6, and at the same time drives the relative distance between the first outer pipe 2 and the second outer pipe 8 to decrease, The support wings 9 are opened.

旋挖钻机钻进结束后,关闭吸渣泵,提钻过程中,在下连接机构6和钻具12的重力作用下,内管1相对于下连接机构6向上运动,同时带动第一外管2与第二外管8之间的相对距离增大,支撑翼9收回。After the drilling of the rotary drilling rig is completed, the slag suction pump is turned off, and during the drilling process, under the gravity of the lower connecting mechanism 6 and the drilling tool 12, the inner pipe 1 moves upward relative to the lower connecting mechanism 6, and at the same time drives the first outer pipe 2 The relative distance to the second outer tube 8 increases, and the support wings 9 retract.

由上述内容可知,本发明实施例提供的排渣装置具有如下优点:It can be seen from the above that the slag discharge device provided by the embodiment of the present invention has the following advantages:

在排渣泵的作用下,上排渣管3、第一外管2与内管1的间隙、内管1内部、以及下排渣管4形成负压排渣通道,进而能够及时将钻齿附近的钻渣吸出,既能降低了对钻渣二次破碎的概率,还能防止钻渣糊齿,由此提高了对原生岩层或土层的破碎率,保护钻头钻齿;Under the action of the slag discharge pump, the upper slag discharge pipe 3, the gap between the first outer pipe 2 and the inner pipe 1, the inside of the inner pipe 1, and the lower slag discharge pipe 4 form a negative pressure slag discharge channel, and then the drill teeth can be moved in time. The suction of the nearby drilling slag can not only reduce the probability of secondary crushing of the drilling slag, but also prevent the drilling slag from sticking, thereby improving the crushing rate of the original rock layer or soil layer, and protecting the drill bit teeth;

由于大部分钻渣均可通过该排渣装置排出桩孔,因此能够降低旋挖钻机施工过程中提钻渣的次数,提高钻进效率。Since most of the drilling slag can be discharged from the pile hole through the slag discharge device, the number of drilling slag lifting during the construction process of the rotary drilling rig can be reduced, and the drilling efficiency can be improved.

本发明实施例还提供了一种旋挖钻机,该旋挖钻机设有上述任一种排渣装置。具体而言,排渣装置中的上回转支承71与钻杆11驱动连接(如键连接),内管1底部(未设置下连接机构6的情况)或下连接机构6与钻具12相连;下排渣管4与钻具12的钻筒内部相通或与钻具12底面相通,本领技术人员可以根据钻具的具体类型选择排渣管4具体与钻具12哪一部位相通。The embodiment of the present invention also provides a rotary drilling rig, the rotary drilling rig is provided with any one of the above slag discharge devices. Specifically, the upper slewing bearing 71 in the slag discharge device is drivingly connected to the drill pipe 11 (such as a key connection), and the bottom of the inner pipe 1 (when the lower connecting mechanism 6 is not provided) or the lower connecting mechanism 6 is connected to the drilling tool 12; The lower slag discharge pipe 4 communicates with the inside of the drill pipe of the drilling tool 12 or communicates with the bottom surface of the drilling tool 12. Those skilled in the art can choose which part of the slag discharge pipe 4 communicates with the drilling tool 12 according to the specific type of the drilling tool.

由于上述任一种排渣装置具有上述技术效果,因此,设有该排渣装置的工旋挖钻机也应具备相应的技术效果,其具体实施过程与上述实施例类似,兹不赘述。Since any of the above-mentioned slagging devices has the above-mentioned technical effects, the rotary drilling rig equipped with the slag discharging device should also have corresponding technical effects.

以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the scope of the present invention. within the scope of protection.

Claims (10)

1.一种排渣装置,用于旋挖钻机,其特征在于,所述排渣装置包括:1. A slagging device for rotary drilling rigs, characterized in that the slagging device comprises: 内管(1),第一外管(2),上排渣管(3),下排渣管(4)和吸渣泵,其中,Inner pipe (1), first outer pipe (2), upper slag discharge pipe (3), lower slag discharge pipe (4) and slag suction pump, wherein, 所述第一外管(2)套设于所述内管(1)外,所述内管(1)由所述旋挖钻机的钻杆(11)驱动转动;The first outer tube (2) is sheathed outside the inner tube (1), and the inner tube (1) is driven to rotate by the drill rod (11) of the rotary drilling rig; 所述第一外管(2)设置有可供所述上排渣管(3)穿设的外排渣孔;所述上排渣管(3)的一端通过所述外排渣孔延伸入所述第一外管(2)内,另一端与所述吸渣泵相连;The first outer pipe (2) is provided with an outer slag discharge hole for the upper slag discharge pipe (3); one end of the upper slag discharge pipe (3) extends into the The other end of the first outer pipe (2) is connected to the slag suction pump; 所述内管(1)设置有与所述外排渣孔相对设置的上排渣孔(101),以及可供所述下排渣管(4)穿设的下排渣孔,所述下排渣管(4)的一端通过所述下排渣孔延伸入所述内管(1)内;所述下排渣管(4)的另一端用于与所述旋挖钻机的钻具(12)相连。The inner pipe (1) is provided with an upper slag discharge hole (101) opposite to the outer slag discharge hole, and a lower slag discharge hole for the lower slag discharge pipe (4). One end of the slag discharge pipe (4) extends into the inner pipe (1) through the lower slag discharge hole; the other end of the lower slag discharge pipe (4) is used to connect with the drilling tool of the rotary drilling rig ( 12) Connected. 2.根据权利要求1所述的排渣装置,其特征在于,还包括上回转支承(71),所述上回转支承(71)的内圈与所述内管(1)的上端相连,外圈与所述第一外管(2)的上端相连;所述内圈与所述钻杆(11)键连接。2. The slag discharge device according to claim 1, characterized in that it further comprises an upper slewing support (71), the inner ring of the upper slewing support (71) is connected with the upper end of the inner pipe (1), and the outer The ring is connected to the upper end of the first outer pipe (2); the inner ring is keyed to the drill pipe (11). 3.根据权利要求1所述的排渣装置,其特征在于,还包括安装于所述内管(1)和第一外管(2)之间的旋转密封件组件,所述旋转密封件组件包括位于所述上排渣孔(101)上方的上旋转密封件(51),以及位于所述上排渣孔(101)下方的下旋转密封件(52)。3. The slagging device according to claim 1, further comprising a rotary seal assembly installed between the inner pipe (1) and the first outer pipe (2), the rotary seal assembly It includes an upper rotary seal (51) located above the upper slag discharge hole (101), and a lower rotary seal (52) located below the upper slag discharge hole (101). 4.根据权利要求1所述的排渣装置,其特征在于,所述上排渣孔(101)的个数为多个,沿所述内管(1)的周向均匀设置。4. The slag discharge device according to claim 1, characterized in that the number of the upper slag discharge holes (101) is multiple, and are uniformly arranged along the circumferential direction of the inner pipe (1). 5.根据权利要求1至4任意一项所述的排渣装置,其特征在于,还包括下连接机构(6),下回转支承(72),第二外管(8)和支撑翼(9);其中,5. The slag discharge device according to any one of claims 1 to 4, characterized in that it also includes a lower connection mechanism (6), a lower slewing bearing (72), a second outer pipe (8) and a support wing (9 );in, 所述内管(1)的下端通过所述下连接机构(6)与所述钻具(12)相连;所述下连接机构(6)与所述内管(1)同轴联动,且沿所述内管(1)的轴向可以移动;The lower end of the inner tube (1) is connected to the drilling tool (12) through the lower connecting mechanism (6); the lower connecting mechanism (6) is coaxially linked with the inner tube (1), and along The axial direction of the inner tube (1) can be moved; 所述下回转支承(72)的内圈与所述下连接机构(6)相连,外圈与所述第二外管(8)相连;The inner ring of the lower slewing bearing (72) is connected with the lower connecting mechanism (6), and the outer ring is connected with the second outer pipe (8); 所述支撑翼(9)的铰接端分别与所述第一外管(2)和第二外管(8)铰接。The hinged ends of the support wings (9) are respectively hinged to the first outer tube (2) and the second outer tube (8). 6.所述权利要求5所述的排渣装置,其特征在于,所述下连接机构(6)包括第一连接部(61),所述第一连接部(61)和所述内管(1)键连接,且所述键连接的键槽和键条沿所述内管(1)的轴向布置。6. The slag discharge device according to claim 5, characterized in that, the lower connection mechanism (6) includes a first connection part (61), the first connection part (61) and the inner pipe ( 1) Key connection, and the key slots and key strips of the key connection are arranged along the axial direction of the inner tube (1). 7.根据权利要求6所述的排渣装置,其特征在于,所述内管(1)的外壁设置有键条,所述第一连接部(61)套设于所述内管(1)下部的外围,所述第一连接部(61)内壁设置有与所述键条相适配的键槽。7. The slag discharge device according to claim 6, characterized in that, the outer wall of the inner pipe (1) is provided with key strips, and the first connecting part (61) is sleeved on the inner pipe (1) On the outer periphery of the lower part, the inner wall of the first connecting part (61) is provided with a key groove adapted to the key bar. 8.根据权利要求6所述的排渣装置,其特征在于,所述下连接机构(6)还包括连接板(62),所述连接板(62)与所述上下回转支承(72)的内圈相连;所述连接板(62)上设置有可供所述下排渣管(4)穿设的通孔,所述下排渣管(4)的另一端通过所述通孔延伸入所述钻具(12)内。8. The slag discharge device according to claim 6, characterized in that, the lower connecting mechanism (6) further includes a connecting plate (62), and the connecting plate (62) and the upper and lower slewing bearings (72) The inner ring is connected; the connecting plate (62) is provided with a through hole for the lower slag discharge pipe (4) to pass through, and the other end of the lower slag discharge pipe (4) extends into the inside the drilling tool (12). 9.根据权利要求5所述的排渣装置,其特征在于,所述支撑翼(9)包括:支撑板(91),上铰接杆(92)和下铰接杆(93);所述上铰接杆(92)的铰接端与所述内管(1)铰接,另一端与所述支撑板(91)相连;下铰接杆(93)的铰接端与所述第二外管(8)铰接,另一端与所述支撑板(91)相连。9. The slag discharge device according to claim 5, characterized in that, the support wing (9) comprises: a support plate (91), an upper hinge rod (92) and a lower hinge rod (93); the upper hinge The hinged end of the rod (92) is hinged with the inner tube (1), and the other end is connected with the support plate (91); the hinged end of the lower hinged rod (93) is hinged with the second outer tube (8), The other end is connected with the support plate (91). 10.一种旋挖钻机,其特征在于,设置有权利要求1至9任意一项所述的排渣装置。10. A rotary drilling rig, characterized in that it is provided with the slag discharge device according to any one of claims 1 to 9.
CN201310739749.3A 2013-12-26 2013-12-26 Slag-draining device and rotary drilling rig Expired - Fee Related CN103726801B (en)

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