CN204728997U - The fragmentation of hydraulic rotary drilling rig down-the-hole enters rock and bores - Google Patents
The fragmentation of hydraulic rotary drilling rig down-the-hole enters rock and bores Download PDFInfo
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- CN204728997U CN204728997U CN201520464843.7U CN201520464843U CN204728997U CN 204728997 U CN204728997 U CN 204728997U CN 201520464843 U CN201520464843 U CN 201520464843U CN 204728997 U CN204728997 U CN 204728997U
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Abstract
本实用新型的名称是液压回转钻机潜孔破碎入岩钻,涉及一种适用于动力头式全液压回转钻机上的破岩装置。它主要是解决已有的动力头式全液压回转钻机在钻孔过程中一旦遇到岩层,钻头很难快速入岩,钻孔效率低,无法实现大直径桩孔的一次冲击成孔,不能实现连续孔底排渣,入岩速度较慢,钻头磨损严重,成本高的问题。本实用新型在回转钻机的钻杆上加装有油路回转接头组件,回转接头组件的中心轴通过法兰与钻杆连接,回转接头组件的下端通过振动器与气举硬岩钻头连接。本实用新型在钻孔入岩时引入了冲击钻孔,入岩钻孔效率提高,在振动器振动打击配合钻头钻孔的同时不改变钻机的气举连续排渣,实现了动力头式全液压回转钻机连打带钻的功能。
The name of the utility model is a down-the-hole breaking rock drill for a hydraulic rotary drilling rig, which relates to a rock breaking device suitable for a power head type full hydraulic rotary drilling rig. It is mainly to solve the problem that once the existing power head type full hydraulic rotary drilling rig encounters the rock formation during the drilling process, the drill bit is difficult to enter the rock quickly, the drilling efficiency is low, and it is impossible to realize the one-time impact hole forming of the large-diameter pile hole. Continuous hole bottom slag discharge, slow rock entry speed, serious drill bit wear and high cost. The utility model is equipped with an oil circuit rotary joint assembly on the drill pipe of the rotary drilling rig, the central axis of the rotary joint assembly is connected with the drill pipe through a flange, and the lower end of the rotary joint assembly is connected with the gas lift hard rock drill bit through a vibrator. The utility model introduces percussion drilling when drilling into the rock, and the efficiency of the drilling into the rock is improved. While the vibrator vibrates and hits the drill bit to drill the hole, the gas lift continuous slag discharge of the drilling rig is not changed, and the power head type full hydraulic pressure is realized. The rotary drilling rig has the function of continuous drilling and drilling.
Description
技术领域 technical field
本实用新型涉及一种动力头式全液压回转钻机,具体是涉及一种适用于动力头式全液压回转钻机入岩钻孔的潜孔破碎入岩钻。 The utility model relates to a power head type full hydraulic rotary drilling rig, in particular to a down-the-hole crushing rock drill which is suitable for the power head type full hydraulic rotary drilling rig for rock drilling.
背景技术 Background technique
目前使用的动力头式全液压回转钻机,在钻孔过程中一旦遇到岩层,原配钻头都很难快速入岩,钻孔效率极低,传统的钻孔方法靠钻头底部的钻齿磨削,在遇到100兆帕及其以上硬度的岩层时,其穿岩速度也只有10小时1米左右。虽然使用气动潜孔锤能够冲击岩层,但效率低,桩孔直径越大,潜孔锤的造价就越高,并且无法实现大直径桩孔的一次冲击成孔,需要多次扩孔,还不能实现连续孔底排渣,入岩速度较慢。 The power head type full hydraulic rotary drilling rig currently used, once it encounters a rock formation during the drilling process, it is difficult for the original drill bit to enter the rock quickly, and the drilling efficiency is extremely low. The traditional drilling method relies on the grinding of the drill teeth at the bottom of the drill bit. When encountering a rock formation with a hardness of 100 MPa and above, its rock-penetrating speed is only about 1 meter in 10 hours. Although the use of a pneumatic down-the-hole hammer can impact the rock formation, the efficiency is low. The larger the diameter of the pile hole, the higher the cost of the down-the-hole hammer, and it is impossible to realize the one-time impact of a large-diameter pile hole into a hole. Multiple reaming is required. Realize continuous slag discharge at the bottom of the hole, and the rock entry speed is relatively slow.
发明内容 Contents of the invention
本实用新型的目的是针对上述的不足,而提出的一种冲击力大,成孔速度快,钻孔效率高,安全可靠,成本低的一种钻头360度旋转冲击岩石成孔的潜孔破碎入岩钻。 The purpose of the utility model is to solve the above-mentioned deficiencies, and propose a kind of down-the-hole crushing that has large impact force, fast hole forming speed, high drilling efficiency, safety, reliability and low cost. Drill into the rock.
本实用新型的技术解决方案是:在回转钻机的钻杆上加装有油路回转接头组件,回转接头组件的中心轴通过法兰与钻杆连接,回转接头组件的下端通过振动器与钻头连接。 The technical solution of the utility model is: an oil circuit rotary joint assembly is installed on the drill pipe of the rotary drilling rig, the central axis of the rotary joint assembly is connected to the drill pipe through a flange, and the lower end of the rotary joint assembly is connected to the drill bit through a vibrator .
本实用新型的技术解决方案中所述的回转接头组件是安装在中心轴上的动环,动环通过轴承与其外圆周上的静环连接,静环的外圆周上固定有止转机构,止转机构的外侧设有滚轮。 The rotary joint assembly described in the technical solution of the utility model is a moving ring installed on the central shaft. The moving ring is connected to the static ring on its outer circumference through a bearing. The outer side of the turning mechanism is provided with rollers.
本实用新型的技术解决方案中所述的回转接头组件的动环通过中心孔套装在中心轴上,动环的下端通过拨销固定在中心轴上,动环的上端通过限位盘用螺栓固定在中心轴上。 The moving ring of the rotary joint assembly described in the technical solution of the utility model is set on the central shaft through the central hole, the lower end of the moving ring is fixed on the central shaft through a dial pin, and the upper end of the moving ring is fixed with bolts through a limit plate on the central axis.
本实用新型的技术解决方案中所述的回转接头组件的静环上设有油环槽,静环与动环上分别加工有油道孔,油道孔分别与进油管和出油管连接。 The static ring of the rotary joint assembly described in the technical solution of the utility model is provided with an oil ring groove, and oil passage holes are respectively processed on the static ring and the moving ring, and the oil passage holes are respectively connected with the oil inlet pipe and the oil outlet pipe.
本实用新型的技术解决方案中所述的振动器包括振动器齿轮箱,振动器齿轮箱安装在过渡钻杆上,振动器齿轮箱的外侧通过橡胶减震块连接在振动器外罩内,振动器外罩上端通过法兰与回转接头组件的中心轴下法兰连接,振动器齿轮箱下端与气举硬岩钻头用法兰连接。 The vibrator described in the technical solution of the utility model includes a vibrator gear box, the vibrator gear box is installed on the transition drill pipe, the outer side of the vibrator gear box is connected in the vibrator outer cover through a rubber shock absorber, and the vibrator The upper end of the outer cover is flanged to the lower flange of the central shaft of the rotary joint assembly, and the lower end of the vibrator gear box is flanged to the gas-lift hard rock drill bit.
本实用新型的技术解决方案中所述的回转接头组件的中心轴与固定振动器齿轮箱的过渡钻杆通过挠性软管连接,中心轴和过渡钻杆、以及挠性软管的中心通孔均分内外两层,内层与钻头上的排渣孔连接,外层与钻头上的进气孔连接。 The central shaft of the rotary joint assembly described in the technical solution of the utility model is connected with the transition drill rod of the fixed vibrator gearbox through a flexible hose, and the central shaft and the transition drill rod, as well as the central through hole of the flexible hose Evenly divided into inner and outer layers, the inner layer is connected with the slag discharge hole on the drill bit, and the outer layer is connected with the air inlet hole on the drill bit.
本实用新型是在已有的回转钻机的钻杆上加装回转接头和液压马达驱动振动器带动钻头进行冲击钻孔,在连打带钻的工况下实现快速入岩钻孔,通过振动打击将岩层破碎成碎石粉末,并通过气举方式使钻渣从孔底连续排出;本实用新型的优点是:一是冲击力大,钻头冲击力可达350Mpa/cm2以上,成孔速度快;二是通过震动打击可使岩层破碎成粉末状,并通过回转钻主机的气举回收管路对钻渣的连续收集排出实现连续钻孔,不停机;三是安全可靠,液压管路采用高压防振密封,不存在密封不严的问题,振动锤与振动锤外罩之间通过减震块连接,振动锤振动时减震块产生减震效果,使振动锤外罩以上部分及回转钻机动力头、液压加压油缸不受振动锤振动而产生影响;四是止转机构止转效果好,响应速度快,采用液压缸顶紧桩孔壁实现回转接头静环的可靠止转。 The utility model is to add a rotary joint and a hydraulic motor-driven vibrator to the drill pipe of the existing rotary drilling rig to drive the drill bit to perform impact drilling. The rock stratum is broken into gravel powder, and the drilling slag is continuously discharged from the bottom of the hole by means of air lift; the advantages of the utility model are: first, the impact force is large, the impact force of the drill bit can reach more than 350Mpa/cm2, and the hole forming speed is fast; The second is that the rock formation can be broken into powder by vibration and impact, and the drilling slag can be continuously collected and discharged through the gas lift recovery pipeline of the rotary drilling machine to realize continuous drilling without stopping the machine; the third is safe and reliable, and the hydraulic pipeline adopts high-pressure anti- Vibration seal, there is no problem of poor sealing. The vibratory hammer and the vibratory hammer cover are connected by a shock absorber. The pressurized oil cylinder is not affected by the vibration of the vibrating hammer; the fourth is that the anti-rotation mechanism has good anti-rotation effect and fast response speed, and the hydraulic cylinder is used to tighten the wall of the pile hole to realize the reliable anti-rotation of the static ring of the rotary joint.
附图说明 Description of drawings
图1是本实用新型与回转钻机配套的示意图。 Fig. 1 is the supporting schematic diagram of the utility model and rotary drilling rig.
图2是本实用新型的结构示意图。 Fig. 2 is a schematic structural view of the utility model.
具体实施方式 Detailed ways
如图1、2所示,本实用新型的回转钻机潜孔破碎入岩钻的回转钻机4的钻杆15上加装有油路回转接头组件1,回转接头组件1的下端通过振动器2与钻头3连接;回转接头组件1由动环7、静环8和止转机构9组成,回转接头组件1动环7是设有中心通孔的圆筒,动环7通过该中心通孔套装在中心轴18上;中心轴18是一个过渡钻杆,中心轴18的上端通过法兰与回转钻机的钻杆15连接,中心轴18上的中心通孔与钻杆15上的钻渣气举通路对接;静环8是设有中心通孔的圆筒,静环8通过该中心通孔套装在动环7外圆周上,动环7通过轴承17与其外圆周上的静环8连接,保证其间隙满足油道密封安装要求;止转机构9设在回转接头组件1静环8的外圆周上,止转机构9通过加压油缸加压撑紧孔壁实现回转接头组件1静环8的止转,防止油管在钻孔过程中随钻杆转动而缠绕,止转机构9的外侧设有滚轮21,当本实用新型回转钻机潜孔破碎入岩钻工作时可以上、下滑动撑紧孔壁,保证回转钻机潜孔破碎入岩钻在钻进过程中随钻杆钻进,图2中止转机构9和滚轮21外侧给出的竖直线表示孔壁;动环7的下端通过拨销10固定在中心轴18上,可以通过传动拨销10带动动环7转动,动环7的上端设有限位盘16,限位盘16用螺栓固定在中心轴18上;在静环8上设有油环槽,静环8与动环7上分别加工有油道孔,油道孔分别与进油管和出油管连接,实现静止油管与动油管的油路衔接,进油管接液压泵站5,出油管接振动器2的液压马达;振动器2由振动器齿轮箱12和振动器外罩19两部分组成,振动器齿轮箱12中心为中空式,中空部位设置气举排渣管路过渡钻杆20;振动器齿轮箱12下端与钻头3通过法兰连接;振动器外罩19与振动器齿轮箱12之间用橡胶减震块13连接,橡胶减震块13起减震缓冲作用,以减少振动对上端钻杆及主机的影响;为防止橡胶减震块13失效后,振动器齿轮箱12与振动器外罩19脱开,振动器齿轮箱12无法在孔底取出,在振动器外罩19与振动器齿轮箱12之间设有保险栓;振动器2的动力靠液压马达驱动,满足在桩孔底部恶劣环境工作;振动器外罩19上端通过法兰与回转接头组件1的中心轴18下法兰连接,中心轴18与固定振动器齿轮箱12的过渡钻杆20通过挠性软管11连接,中心轴18和过渡钻杆20、以及挠性软管11的中心通孔均分内外两层,与钻头3上的排渣孔和进气孔相对应,内层的通孔与钻头3上的排渣孔连接,外层的通孔与钻头3上的进气孔连接,以满足回转钻机的气举排渣要求,实现钻进连续排渣,保证回转钻排渣通道畅通。本实用新型的液压供油由液压泵站5提供,液压油管路通过加装的油管绞盘6收放,保证油管在孔内无松弛现象,本实用新型的控制系统可集成在回转钻机的控制室内实现集中控制。本实用新型靠液压马达驱动振动器2产生高频激振力,带动钻机气举硬岩钻头3上下震动,主机动力头带动钻杆旋转,确保对硬岩进行均匀破碎打击,同时利用气举排渣系统将岩石颗粒排出桩孔,整个钻进过程中实现连打带钻,直至施工完成。 As shown in Figures 1 and 2, the drill pipe 15 of the rotary drilling rig 4 of the rotary drilling rig for down-the-hole crushing and rock drilling of the present utility model is equipped with an oil circuit rotary joint assembly 1, and the lower end of the rotary joint assembly 1 passes through the vibrator 2 and The drill bit 3 is connected; the rotary joint assembly 1 is composed of a moving ring 7, a static ring 8 and an anti-rotation mechanism 9. The rotary joint assembly 1 moving ring 7 is a cylinder with a central through hole, and the moving ring 7 is set in the center through the central through hole. On the central shaft 18; the central shaft 18 is a transitional drill pipe, the upper end of the central shaft 18 is connected to the drill pipe 15 of the rotary drilling machine through a flange, and the central through hole on the central shaft 18 is connected to the drilling slag gas lift passage on the drill pipe 15 docking; the static ring 8 is a cylinder with a central through hole, the static ring 8 is set on the outer circumference of the moving ring 7 through the central through hole, and the moving ring 7 is connected with the static ring 8 on the outer circumference of the bearing 17 to ensure its The gap meets the installation requirements of the oil passage seal; the anti-rotation mechanism 9 is arranged on the outer circumference of the static ring 8 of the rotary joint assembly 1, and the anti-rotation mechanism 9 realizes the stop of the static ring 8 of the rotary joint assembly 1 through the pressure of the pressurized oil cylinder to tighten the hole wall. To prevent the oil pipe from being entangled with the rotation of the drill pipe during the drilling process, the outer side of the anti-rotation mechanism 9 is provided with a roller 21, which can slide up and down to tighten the hole wall when the rotary drilling rig of the utility model is broken into the rock and drilled. , to ensure that the rotary drilling rig submersible drill breaks into the rock and drills with the drill pipe during the drilling process. The vertical line given on the outside of the stop mechanism 9 and the roller 21 in Figure 2 indicates the hole wall; the lower end of the moving ring 7 passes through the dial pin 10 Fixed on the central shaft 18, the moving ring 7 can be driven to rotate through the transmission pin 10. The upper end of the moving ring 7 is provided with a limit plate 16, and the limit plate 16 is fixed on the central shaft 18 with bolts; The oil ring groove, the static ring 8 and the moving ring 7 are respectively processed with oil passage holes, and the oil passage holes are respectively connected with the oil inlet pipe and the oil outlet pipe to realize the oil circuit connection between the stationary oil pipe and the dynamic oil pipe, and the oil inlet pipe is connected to the hydraulic pump station 5, The oil outlet pipe is connected to the hydraulic motor of the vibrator 2; the vibrator 2 is composed of a vibrator gearbox 12 and a vibrator cover 19. The center of the vibrator gearbox 12 is hollow, and the hollow part is provided with a gas lift slag discharge pipeline transition drill pipe 20. The lower end of the vibrator gear box 12 is connected to the drill bit 3 through a flange; the vibrator cover 19 and the vibrator gear box 12 are connected with a rubber shock absorber 13, and the rubber shock absorber 13 acts as a shock absorber to reduce vibration The impact on the upper drill pipe and the main engine; in order to prevent the failure of the rubber damping block 13, the vibrator gear box 12 is disengaged from the vibrator cover 19, and the vibrator gear box 12 cannot be taken out at the bottom of the hole. There is a safety bolt between the gear box 12 of the vibrator; the power of the vibrator 2 is driven by a hydraulic motor, which can meet the harsh environment at the bottom of the pile hole; the upper end of the vibrator cover 19 passes through the flange and the lower flange of the central shaft 18 of the rotary joint assembly 1 Connection, the central shaft 18 is connected with the transition drill rod 20 of the fixed vibrator gearbox 12 through a flexible hose 11, the central shaft 18 and the transition drill rod 20, and the central through hole of the flexible hose 11 are equally divided into two layers inside and outside, Corresponding to the slag discharge hole and air intake hole on the drill bit 3, the through hole of the inner layer is connected with the slag discharge hole on the drill bit 3, and the through hole of the outer layer is connected with the air intake hole on the drill bit 3. In order to meet the gas lift slag discharge requirements of the rotary drilling rig, realize continuous slag discharge during drilling, and ensure the smooth flow of the rotary drill slag discharge channel. The hydraulic oil supply of the utility model is provided by the hydraulic pump station 5, and the hydraulic oil pipeline is retracted through the additional oil pipe winch 6 to ensure that there is no looseness of the oil pipe in the hole. The control system of the utility model can be integrated in the control room of the rotary drilling rig Realize centralized control. The utility model relies on the hydraulic motor to drive the vibrator 2 to generate high-frequency exciting force, which drives the drill bit 3 to vibrate up and down. The slag system discharges the rock particles out of the pile hole, and continuous drilling and drilling are realized throughout the drilling process until the construction is completed.
Claims (6)
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106320974A (en) * | 2015-07-02 | 2017-01-11 | 襄阳畅勘智能机械有限公司 | Downhole breaking rock-entering drill of hydraulic slewing drilling machine |
CN106948765A (en) * | 2017-04-09 | 2017-07-14 | 陶德明 | The brake apparatus of center-rotary joint in stake holes |
CN107059870A (en) * | 2017-06-15 | 2017-08-18 | 广州市胜特建筑科技开发有限公司 | The processing method and system that a kind of building special foundation is reinforced |
CN109654138A (en) * | 2019-01-14 | 2019-04-19 | 陶德明 | The brake apparatus of hollow swivel joint in stake holes |
CN110259387A (en) * | 2019-04-28 | 2019-09-20 | 中铁大桥局集团有限公司 | A kind of hollow out impact drill |
-
2015
- 2015-07-02 CN CN201520464843.7U patent/CN204728997U/en not_active Expired - Lifetime
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106320974A (en) * | 2015-07-02 | 2017-01-11 | 襄阳畅勘智能机械有限公司 | Downhole breaking rock-entering drill of hydraulic slewing drilling machine |
CN106948765A (en) * | 2017-04-09 | 2017-07-14 | 陶德明 | The brake apparatus of center-rotary joint in stake holes |
CN107059870A (en) * | 2017-06-15 | 2017-08-18 | 广州市胜特建筑科技开发有限公司 | The processing method and system that a kind of building special foundation is reinforced |
CN109654138A (en) * | 2019-01-14 | 2019-04-19 | 陶德明 | The brake apparatus of hollow swivel joint in stake holes |
CN110259387A (en) * | 2019-04-28 | 2019-09-20 | 中铁大桥局集团有限公司 | A kind of hollow out impact drill |
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