CN103696554B - A kind of plucking veneer exterior dry-hang ceramic plate preparation method and products thereof - Google Patents
A kind of plucking veneer exterior dry-hang ceramic plate preparation method and products thereof Download PDFInfo
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- CN103696554B CN103696554B CN201310722648.5A CN201310722648A CN103696554B CN 103696554 B CN103696554 B CN 103696554B CN 201310722648 A CN201310722648 A CN 201310722648A CN 103696554 B CN103696554 B CN 103696554B
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- 239000000919 ceramic Substances 0.000 title claims abstract description 29
- 238000002360 preparation method Methods 0.000 title claims abstract description 16
- 239000011449 brick Substances 0.000 claims abstract description 14
- 239000000843 powder Substances 0.000 claims abstract description 14
- 239000004927 clay Substances 0.000 claims abstract description 12
- 239000000654 additive Substances 0.000 claims abstract description 7
- 230000000996 additive effect Effects 0.000 claims abstract description 7
- 239000010433 feldspar Substances 0.000 claims abstract description 4
- 230000000694 effects Effects 0.000 claims description 11
- 238000000034 method Methods 0.000 claims description 10
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 claims description 8
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 8
- 238000005520 cutting process Methods 0.000 claims description 6
- 238000001125 extrusion Methods 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- 229910000831 Steel Inorganic materials 0.000 claims description 4
- 230000032683 aging Effects 0.000 claims description 4
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 4
- 150000001875 compounds Chemical class 0.000 claims description 4
- 229910052593 corundum Inorganic materials 0.000 claims description 4
- 229910052571 earthenware Inorganic materials 0.000 claims description 4
- 238000013467 fragmentation Methods 0.000 claims description 4
- 238000006062 fragmentation reaction Methods 0.000 claims description 4
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims description 4
- 238000013138 pruning Methods 0.000 claims description 4
- 239000010959 steel Substances 0.000 claims description 4
- 229910001845 yogo sapphire Inorganic materials 0.000 claims description 4
- 238000010304 firing Methods 0.000 claims description 2
- 238000004806 packaging method and process Methods 0.000 claims description 2
- 238000003756 stirring Methods 0.000 claims description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims 2
- KKCBUQHMOMHUOY-UHFFFAOYSA-N Na2O Inorganic materials [O-2].[Na+].[Na+] KKCBUQHMOMHUOY-UHFFFAOYSA-N 0.000 claims 1
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 229910052681 coesite Inorganic materials 0.000 claims 1
- 229910052906 cristobalite Inorganic materials 0.000 claims 1
- 239000000377 silicon dioxide Substances 0.000 claims 1
- 229910052682 stishovite Inorganic materials 0.000 claims 1
- 229910052905 tridymite Inorganic materials 0.000 claims 1
- 150000003839 salts Chemical class 0.000 abstract description 8
- 239000002689 soil Substances 0.000 abstract description 8
- 238000009825 accumulation Methods 0.000 abstract description 7
- 238000010276 construction Methods 0.000 abstract description 7
- 239000004568 cement Substances 0.000 abstract description 4
- 238000005253 cladding Methods 0.000 abstract description 3
- 238000009434 installation Methods 0.000 abstract description 2
- 239000000463 material Substances 0.000 description 7
- 239000002994 raw material Substances 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 235000013312 flour Nutrition 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 229910052595 hematite Inorganic materials 0.000 description 1
- 239000011019 hematite Substances 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- LIKBJVNGSGBSGK-UHFFFAOYSA-N iron(3+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[Fe+3].[Fe+3] LIKBJVNGSGBSGK-UHFFFAOYSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000011236 particulate material Substances 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 238000004382 potting Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Landscapes
- Compositions Of Oxide Ceramics (AREA)
- Finishing Walls (AREA)
Abstract
The invention discloses a kind of plucking veneer exterior dry-hang ceramic plate preparation method, batching of the present invention comprises: quick clay dry powder 10-30%, white clay dry powder 20-40%, feldspar powder 10-30%, fineness 8-20 object coarse aggregate 15-30%; Additive 0.2-7.0%; Plucking veneer exterior dry-hang ceramic plate of the present invention is produced the product that can carry on the back the dry hanging such as extension, side extension by mould, and curtain skeleton is melted into a whole, and at various middle-high buildings extensive use, security reliability is high; Owing to adopting dry hanging construction, do not have cement contact not have the accumulation of salt in the surface soil problem of Splitting Tile; Because scored surface pottery plate facing is large, installation is succinct efficient, reduces cost of labor, reduces the engineering time; Adopt the cladding later stage to change plate convenient, do not need will knock out after the good brick of large face whole of paving again as Splitting Tile change brick, only need to extract out damaged then hang up new.
Description
Technical field
The present invention relates to a kind of preparation method of dry-hang ceramic plate, particularly relate to a kind of pluckingThe preparation method of facing dry-hang ceramic plate, the invention still further relates to the product that said method preparesProduct.
Background technology
Plucking facing is because its concave-convex surface causes, style is rough natural in multiple decoration materialOn material, application, the particularly Splitting Tile of plucking facing extensively adopt on exterior wall. Splitting TileHaving another name called split tile, is the one of ceramic wall and floor bricks. Generally with various clays or be equipped with feldsparDeng potting raw material through dry pulverization process add water or wet ball grinding press filtration after make moisture wet base mud,So that being housed, the vacuum screw extruder of hollow mould is extruded as by flat thin rib two againSheet adobe links the hollow base substrate being integrated, then burns till through cutting after dry, then with peopleIt is two flake products that work or machine are rived along rib junction, therefore named Splitting Tile. Splitting Tile is pressedThe smooth degree on surface divides, and can be divided into plane brick and plucking brick, and the former surface is moist,The latter adds particulate material and finer wire is installed to adobe surface at mould outlet in blankDissect, product surface is covered with coarse granule or pit, thereby it is thick that product surface is obtainedRough decorative effect.
In CN101786288A, disclosing one utilizes tailings of high phosphorus hematite preparation to riveThe method of brick discloses a kind of novel Splitting Tile in CN202299208U,A kind of wall body structure that is adhesive with Splitting Tile is disclosed in CN202596097U. But existing skillThe Splitting Tile facing specification of art is little, general 240*60*10mm or less, jointing after upper wallMany, inapplicable to pursuing the architectural style of complete unification, specification atmosphere; Splitting Tile adoptsWet combining construction, with the associativity of body of wall be not too high, affected by amblent air temperature etc. easily to peel off,Therefore for security consideration, national regulation middle-high building is forbidden wet combining exterior wall product;Adopt in addition wet combining construction, affected by the cement accumulation of salt in the surface soil, Splitting Tile external wall seepage rear surface is generalAlkali is serious, it is attractive in appearance to affect; Secondly because Splitting Tile area is little, when construction artificial intensity large,Progress slowly, usually affects the duration of construction project.
Summary of the invention
The present invention completes the present invention in order to solve above-mentioned deficiency of the prior artThe natural potter's clay of this employing nature is raw material, by extrusion molding, wet base surface galling placeReason, continuous drying, high temperature burn till, the production technology of post-production is prepared outside plucking facingWall dry-hang ceramic plate. The plucking facing pottery plate width 200--600mm that adopts invention to produce,Length 10--1800mm, thickness 18--50mm, specification span is many, and decorative cover Splitting Tile is notComparable, its minimizing that separator bar is installed more can show the architectural effect of rough primitive simplicity and nature;Plucking veneer exterior dry-hang ceramic plate is produced and can be carried on the back the dry hanging such as extension, side extension by mouldProduct, and curtain skeleton is melted into a whole, at various middle-high buildings extensive use, peaceFull property reliability is high; Owing to adopting dry hanging construction, do not have cement contact not have Splitting TileAccumulation of salt in the surface soil problem; Because scored surface pottery plate facing is large, install succinctly efficiently, reduce artificialCost, minimizing engineering time; Adopt the cladding later stage to change plate convenient, do not need picture Splitting TileChange after the good brick that brick will knock out large face like that whole of paving again, only need to extract out damaged soAfter hang up new.
Technical scheme of the present invention is as described below:
1, a plucking veneer exterior dry-hang ceramic plate preparation method, is characterized in that described systemPreparation Method comprises the following steps:
Batching comprises:
Quick clay dry powder 10--30%, white clay dry powder 20-40%, feldspar powder 10-30%,Fineness 8-20 object coarse aggregate 15-30%; Additive 0.2-7.0%;
Step 1: above-mentioned batching is weighed and mixed by proportioning, then old in ageing silo2-3 days, to improve batching plasticity and water uniformity;
Step 2: then to the disposable water that adds in the compound after old in above-mentioned steps 1And stir, the amount that adds moisture is the 14wt%-20wt% of the compound after old in step 1;
Step 3: cross-head install make plucking finishing effect cut trowel tool orMould mouth is fixed steel wire;
Step 4: open extruder, the wet feed vacuum of step 2 is extruded continuously, in stepThe billet surface pug of 3-5 millimeter of pruning under 3 frock effect, by the concave-convex of aggregateBecome plucking facing to obtain wet bad, the pug of pruning is allocated step 2 into and is continued to recycle;
Step 5: it is dry that the wet base obtaining in step 4 enters dry kiln, and baking temperature is160-180℃；
Step 6: scored surface pottery plate dried in step 5 is entered to roller kilns high temperature and burn till,Its firing time 4-7 hour, temperature 1100--1200 DEG C;
Step 7: sorting, cutting, packaging, finished product;
Described additive is brium carbonate and high temperature inorganic color, wherein taking batching total amount as 100%Counting described brium carbonate content is 0.2-0.8%, and high temperature inorganic color content is 0-7%;
The component of described batching comprises:
SiO2:60-70％,Al2O3:17-24％,Fe2O3+TiO2:0.6-1.8％；CaO+MgO:1.5-5％；K2O+Na2O:3-7％。
2, according to the plucking veneer exterior dry-hang ceramic plate preparation method described in 1, it is characterized in that:Described coarse aggregate is that useless pottery plate, ceramic tile, earthenware brick and leftover pieces fragmentation thereof form, described thickThe fineness of aggregate is 8-20 order.
3, according to the plucking veneer exterior dry-hang ceramic plate preparation method described in 1, it is characterized in that:Described batching pug is wet-method extrusion moulding.
4, the plucking veneer exterior dry-hang ceramic plate preparation method described in 1, is characterized in that: squeezeDepanning has the back of the body hangs and side hanging groove mouth, so that the pottery plate energy exterior wall dried hanging of extruding.
The present invention also provides a kind of plucking veneer exterior dry-hang ceramic plate,
It is characterized in that described plucking veneer exterior dry-hang ceramic plate is according to above-mentioned 1-4 either partyMethod prepares.
All raw materials of the present invention are commercially available prod, can be by commercially available. ThisThe brium carbonate additive of bright middle use at high temperature with the accumulation of salt in the surface soil substance reaction of base substrate, reduceThe accumulation of salt in the surface soil of facing pottery plate. Aggregate in the present invention is useless pottery plate, ceramic tile, earthenware brick and limit thereofCorner material fragmentation processes. The fineness of described coarse aggregate is 8-20 order, adopts this finenessThe coarse aggregate plate surface that can make to make pottery obtains best plucking effect. Ingredient bags of the present inventionDraw together following component
SiO2:60-70％,Al2O3:17-24％,Fe2O3+TiO2:0.6-1.8％；CaO+MgO:1.5-5％；K2O+Na2O:3-7%. Repetition test through applicant is found, comprises said componentsThe pottery plate for preparing of batching there is best plucking effect, its sheet material can obtain simultaneouslyObtain the most excellent mechanical property.
In the present invention, all percentage is all weight percentage.
Detailed description of the invention
Embodiment 1:
Quick clay dry powder 25%, white clay dry powder 35%, feldspar powder 20%, 8-20 objectCoarse aggregate 20%; Brium carbonate 0.5%, high temperature decorating colour 3.0%, by above-mentioned raw materials at mixerIn be dry mixed 30 minutes. After in ageing silo old 2-3 days; Again old material is added to 16% waterMix 20 minutes in planetary mixer; 300 millimeters of width are installed, 18 millimeters of thickness back of the body is hung and is squeezedGo out mould, the fixing finer wire at two ends, die orifice 3-4 millimeter place, can be exceptionally straight while making it to extrudeFor good; Reinforced vacuum extruding, takes away the surperficial wet feed of steel wire draw cut reclaim; Wet baseBe dried 4 hours at multilayer dry kiln, temperature 160-180 DEG C; After dry at roller kilns1160 DEG C, within 4 hours, burn till; Through sorting, cutting, pack, make the 18 millimeters thick back ofs the body and hangPlucking veneer exterior dry-hang ceramic plate.
Embodiment 2:
With reference to the method for embodiment 1, quick clay dry powder 35, white clay dry powder 30%, longStone flour 15%, 8-20 object coarse aggregate 20%; Brium carbonate 0.5%, high temperature decorating colour 4.0%,Above-mentioned raw materials is dry mixed in mixer to 30 minutes. After in ageing silo old 2-3 days; AgainOld material is added to 16% water in mixed 20 minutes of planetary mixer; Install 600 millimeters of width,30 millimeters of thickness sides are hung extrusion die, the fixing finer wire at two ends, die orifice 3-4 millimeter place,Can be exceptionally straight for good while making it to extrude; Reinforced vacuum extruding, by the surperficial wet feed of steel wire draw cutTake away and reclaim; Wet base is dried 6 hours at multilayer dry kiln, temperature 160-180 DEG C; DryAfter dry, 1160 DEG C of roller kilns, within 6 hours, burn till; Through sorting, cutting, pack, make30 millimeters thick sides are hung plucking veneer exterior dry-hang ceramic plate.
Beneficial effect
It is raw material that the present invention adopts the natural potter's clay of nature, by extrusion molding, wet base tableThe processing of face plucking, continuous drying, high temperature burn till, the preparation of the production technology of post-production is drawnHair veneer exterior dry-hang ceramic plate. The plucking facing pottery plate width that adopts invention to produce200--600mm, length 10--1800mm, thickness 18--50mm, specification span is many, dressFacing Splitting Tile is not comparable, and its minimizing that separator bar is installed more can show rough primitive simplicity and natureArchitectural effect; Plucking veneer exterior dry-hang ceramic plate is produced by mould can carry on the back extension, side is hungDeng the product of dry hanging, and curtain skeleton is melted into a whole, at various middle-high buildingsExtensive use, security reliability is high; Owing to adopting dry hanging construction, there is no cement contactDo not have the accumulation of salt in the surface soil problem of Splitting Tile; Because scored surface pottery plate facing is large, installation is succinctEfficiently, reduce cost of labor, reduce the engineering time; Adopt the cladding later stage to change plate convenient,Do not need will knock out after the good brick of large face whole of paving again as Splitting Tile changes brick, onlyNeed to extract out then hanging up of breakage new. The brium carbonate additive using in the present invention is at heightThe accumulation of salt in the surface soil substance reaction of the lower and base substrate of temperature, reduces the make pottery accumulation of salt in the surface soil of plate of facing. In the present inventionAggregate is that useless pottery plate, ceramic tile, earthenware brick and leftover pieces fragmentation thereof process. Described thick boneThe fineness of material is 8-20 order, adopts the coarse aggregate of this fineness plate surface that can make to make pottery to obtainBest plucking effect. Batching of the present invention comprises following component
SiO2:60-70％,Al2O3:17-24％,Fe2O3+TiO2:0.6-1.8％；CaO+MgO:1.5-5％；K2O+Na2O:3-7%. Comprise that the pottery plate that the batching of said components prepares hasBest plucking effect, its sheet material can obtain the most excellent mechanical property simultaneously.
Above-mentionedly only several specific embodiments in the present invention are illustrated, but can not serve asProtection scope of the present invention, every equivalence of having done according to the design spirit in the present inventionVariation or modification or equal proportion zoom in or out etc., all should think and fall into protection of the present inventionScope.
Claims (5)
1. a plucking veneer exterior dry-hang ceramic plate preparation method, is characterized in that described preparation method comprises the following steps:
Batching comprises:
Quick clay dry powder 10--30%, white clay dry powder 20-40%, feldspar powder 10-30%, fineness 8-20 object coarse aggregate 15-30%; Additive 0.2-7.0%;
Step 1: above-mentioned batching is weighed and mixed by proportioning, and the then old 2-3 days in ageing silo, to improve batching plasticity and water uniformity;
Step 2: then add water and stir to disposable in the compound after old in above-mentioned steps 1, the amount that adds moisture is the 14wt%-20wt% of the compound after old in step 1;
Step 3: install and make cutting trowel tool or fixing steel wire at mould mouth of plucking finishing effect at cross-head;
Step 4: open extruder, the wet feed vacuum of step 2 is extruded continuously, the billet surface pug of 3-5 millimeter of pruning under the frock effect of step 3, obtains wet base by the concavo-convex formation plucking facing of aggregate, and the pug of pruning is allocated step 2 into and continued to recycle;
Step 5: it is dry that the wet base obtaining in step 4 enters dry kiln, and baking temperature is 160-180 DEG C;
Step 6: scored surface pottery plate dried in step 5 is entered to roller kilns high temperature and burn till, its firing time 4-7 hour, temperature 1100--1200 DEG C;
Step 7: sorting, cutting, packaging, finished product;
Described additive is brium carbonate and high temperature inorganic color, and wherein, taking batching total amount as 100% described brium carbonate content is as 0.2-0.8%, high temperature inorganic color content is 0-7%;
The component of described batching comprises:
SiO2:60-70%,Al2O3:17-24%,Fe2O3+TiO2:0.6-1.8%;CaO+MgO:1.5-5%;K2O+Na2O:3-7%。
2. plucking veneer exterior dry-hang ceramic plate preparation method according to claim 1, is characterized in that: described coarse aggregate is that useless pottery plate, ceramic tile, earthenware brick and leftover pieces fragmentation thereof form, and the fineness of described coarse aggregate is 8-20 order.
3. plucking veneer exterior dry-hang ceramic plate preparation method according to claim 1, is characterized in that: described batching pug is wet-method extrusion moulding.
4. plucking veneer exterior dry-hang ceramic plate preparation method according to claim 1, is characterized in that: extrusion die has the back of the body to be hung and side hanging groove mouth, so that the pottery plate energy exterior wall dried hanging of extruding.
5. a plucking veneer exterior dry-hang ceramic plate, is characterized in that described plucking veneer exterior dry-hang ceramic plate is to prepare according to claim 1-4 either method.
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| CN104261800B (en) * | 2014-09-11 | 2016-08-03 | 瑞高(浙江)建筑系统有限公司 | The preparation technology of a kind of perpendicular extension ceramic plate and extrusion molding mould |
| CN105822030A (en) * | 2016-04-07 | 2016-08-03 | 曹颖 | Sand planting and wet combining process for vetrified tiles |
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|---|---|---|---|---|
| JPS59131562A (en) * | 1983-01-19 | 1984-07-28 | 各務 嘉矩 | Manufacture of ceramics such as tile |
| CN101638315A (en) * | 2008-07-28 | 2010-02-03 | 咸阳陶瓷研究设计院 | Ceramic plate composite and preparation method thereof |
| CN102010221A (en) * | 2010-10-14 | 2011-04-13 | 咸阳陶瓷研究设计院 | Outer wall lightweight ceramic tile and production method thereof |
| CN102173760A (en) * | 2011-02-17 | 2011-09-07 | 山东德惠来装饰瓷板有限公司 | Method for manufacturing large silicon oxide ceramic sheet |
| CN102351511A (en) * | 2011-07-10 | 2012-02-15 | 新嘉理（江苏）陶瓷有限公司 | Dry hanging ceramic plate composition |
| WO2012038610A1 (en) * | 2010-09-22 | 2012-03-29 | Technique Ceramique Avancee Orriule | Method for making a porous ceramic element for diffusing a liquid, associated equipment, and porous ceramic element produced according to said method |
| CN102659394A (en) * | 2012-04-19 | 2012-09-12 | 福建华泰集团有限公司 | Production method of glazed ceramic board members |
-
2013
- 2013-12-24 CN CN201310722648.5A patent/CN103696554B/en not_active Expired - Fee Related
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS59131562A (en) * | 1983-01-19 | 1984-07-28 | 各務 嘉矩 | Manufacture of ceramics such as tile |
| CN101638315A (en) * | 2008-07-28 | 2010-02-03 | 咸阳陶瓷研究设计院 | Ceramic plate composite and preparation method thereof |
| WO2012038610A1 (en) * | 2010-09-22 | 2012-03-29 | Technique Ceramique Avancee Orriule | Method for making a porous ceramic element for diffusing a liquid, associated equipment, and porous ceramic element produced according to said method |
| CN102010221A (en) * | 2010-10-14 | 2011-04-13 | 咸阳陶瓷研究设计院 | Outer wall lightweight ceramic tile and production method thereof |
| CN102173760A (en) * | 2011-02-17 | 2011-09-07 | 山东德惠来装饰瓷板有限公司 | Method for manufacturing large silicon oxide ceramic sheet |
| CN102351511A (en) * | 2011-07-10 | 2012-02-15 | 新嘉理（江苏）陶瓷有限公司 | Dry hanging ceramic plate composition |
| CN102659394A (en) * | 2012-04-19 | 2012-09-12 | 福建华泰集团有限公司 | Production method of glazed ceramic board members |
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Address after: 313000 Changxin Economic Development Zone, Zhejiang, Huzhou Patentee after: RUIGAO (ZHEJIANG) ENVIRONMENTAL PROTECTION NEW MATERIAL TECHNOLOGY CO.,LTD. Address before: 313000 Changxin Economic Development Zone, Zhejiang, Huzhou Patentee before: RINCON (ZHEJIANG) BUILDING SYSTEMS Co.,Ltd. |
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Granted publication date: 20160504 Termination date: 20211224 |
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| CF01 | Termination of patent right due to non-payment of annual fee |