CN103694605B - PVC foaming aluminum plastic building mould - Google Patents
PVC foaming aluminum plastic building mould Download PDFInfo
- Publication number
- CN103694605B CN103694605B CN201410020694.5A CN201410020694A CN103694605B CN 103694605 B CN103694605 B CN 103694605B CN 201410020694 A CN201410020694 A CN 201410020694A CN 103694605 B CN103694605 B CN 103694605B
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- CN
- China
- Prior art keywords
- aluminium alloy
- alloy plate
- core layer
- foamed core
- pvc
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000005187 foaming Methods 0.000 title claims abstract description 22
- 229920003023 plastic Polymers 0.000 title claims abstract description 19
- 239000004033 plastic Substances 0.000 title claims abstract description 19
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 14
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 13
- 229920000915 polyvinyl chloride Polymers 0.000 claims abstract description 25
- 239000004800 polyvinyl chloride Substances 0.000 claims abstract description 25
- 229910000838 Al alloy Inorganic materials 0.000 claims abstract description 13
- VTYYLEPIZMXCLO-UHFFFAOYSA-L calcium carbonate Substances [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims abstract description 10
- 239000012792 core layer Substances 0.000 claims abstract description 10
- 239000010410 layer Substances 0.000 claims abstract description 10
- 239000004604 Blowing Agent Substances 0.000 claims abstract description 8
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 5
- 239000002699 waste material Substances 0.000 claims abstract description 5
- 235000010216 calcium carbonate Nutrition 0.000 claims abstract description 4
- 239000002131 composite material Substances 0.000 claims abstract description 4
- 239000012188 paraffin wax Substances 0.000 claims abstract description 4
- 239000000843 powder Substances 0.000 claims abstract description 4
- 239000011347 resin Substances 0.000 claims abstract description 4
- 229920005989 resin Polymers 0.000 claims abstract description 4
- 239000003017 thermal stabilizer Substances 0.000 claims abstract description 3
- 239000000463 material Substances 0.000 abstract description 3
- KFUSEUYYWQURPO-UHFFFAOYSA-N 1,2-dichloroethene Chemical compound ClC=CCl KFUSEUYYWQURPO-UHFFFAOYSA-N 0.000 abstract description 2
- 239000012752 auxiliary agent Substances 0.000 abstract description 2
- 239000000945 filler Substances 0.000 abstract description 2
- 239000003607 modifier Substances 0.000 abstract description 2
- 229940088417 precipitated calcium carbonate Drugs 0.000 abstract description 2
- 238000001125 extrusion Methods 0.000 abstract 1
- 238000009415 formwork Methods 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 4
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 3
- 235000017491 Bambusa tulda Nutrition 0.000 description 3
- 241001330002 Bambuseae Species 0.000 description 3
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 3
- 239000011425 bamboo Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/92—Measuring, controlling or regulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/395—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders
- B29C48/40—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders using two or more parallel screws or at least two parallel non-intermeshing screws, e.g. twin screw extruders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/78—Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling
- B29C48/875—Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling for achieving a non-uniform temperature distribution, e.g. using barrels having both cooling and heating zones
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92504—Controlled parameter
- B29C2948/92704—Temperature
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92819—Location or phase of control
- B29C2948/92857—Extrusion unit
- B29C2948/92876—Feeding, melting, plasticising or pumping zones, e.g. the melt itself
- B29C2948/92895—Barrel or housing
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
A kind of PVC foaming aluminum plastic building mould, being formed by upper aluminium alloy plate top layer, lower aluminium alloy plate top layer and middle foamed core layer, do are component and the parts by weight of described middle foamed core layer: SG-5 type polyvinyl chloride resin 25~30,20~50 order PVC waste material powder 60,1000 order precipitated calcium carbonates 10~15, AC blowing agent 0.2~0.3, NC blowing agent 0.4~0.5, foaming control agent 4~5, composite thermal stabilizer 2.5~3.0, paraffin 0.4~0.5, OPE 0.2~0.3, Tissuemat E 0.5~0.6, CPE-135A 4~5. The present invention is taking thermoplastic--and polyvinyl chloride or waste vinylene chloride plastic are base material, using precipitated calcium carbonate as filler, add various auxiliary agents and modifier, through bipyramid extruder and foaming mould extrusion modling, tool smooth surface, intensity are large, good toughness, impact resistance are strong, the feature of long service life.
Description
Technical field
The present invention relates to building template, especially a kind of PVC foaming aluminum plastic building mould.
Background technology
Plastic building template is the 4th generation concreting template after plank sheathing, bamboo offset plate, steel form, is jointEnergy environmentally friendly machine, plastic formwork technology also becomes one of 10 new technologies of building industry (2010 editions) that firmly portion of building widelys popularize.In recent years, China's plastic formwork development is very rapid, and the low foaming formwork of hard PVC is the main flow on China's plastic formwork marketProduct, but because the more traditional bamboo and wood glued board of the low foaming formwork intensity of PVC is poor, apply significantly and limited.
Summary of the invention
Object of the present invention is just to provide that a kind of smooth surface, intensity are large, good toughness, impact resistance are strong, long service lifePVC foaming aluminum plastic building mould.
PVC foaming aluminum plastic building mould of the present invention, by upper aluminium alloy plate top layer, lower aluminium alloy plate top layer and middle foamingSandwich layer forms, and component and the parts by weight of described middle foamed core layer are: SG-5 type polyvinyl chloride resin 25~30,20~50 order PVCWaste material powder 60,1000 order precipitated calcium carbonates 10~15, AC blowing agent 0.2~0.3, NC blowing agent 0.4~0.5, foaming are adjustedJoint agent 4~5, composite thermal stabilizer 2.5~3.0, paraffin 0.4~0.5, OPE 0.2~0.3, Tissuemat E0.5~0.6、CPE-135A4~5。
PVC foaming aluminum plastic building mould of the present invention, with thermoplastic--polyvinyl chloride or waste vinylene chloride plasticFor base material, using precipitated calcium carbonate as filler, add various auxiliary agents and modifier, be squeezed into through bipyramid extruder and foaming mouldType, concrete technology flow process as shown in Figure 1, bipyramid extruder, temperature arranges as follows:
PVC foaming aluminum plastic building mould of the present invention, has overcome existing PVC foaming building template intensity low, poor toughnessProblem, provides a kind of brand-new complex method-plastic-aluminum combined, upper and lower surface Al-alloy plate significantly to improve the strong of templateDegree, toughness, meanwhile, also strengthened the impact resistance of template, increases it and reuse number of times.
Main performance index is as following table:
Project | PVC plastic building template | PVC foaming aluminum plastic building mould | Detection method |
Vicat softening temperature, DEG C | 65~75 | ﹥100 | GB/T 1633-2000 |
Hot size distortion rate, % | 0.5~2.0 | 0.05 | GB/T 8814-2004 |
High low temperature composite straightedge with protractor cun rate of change, % | 0.5~2.0 | 0.02 | GB/T 8814-2004 |
Hardness, HD | 70~80 | ﹥100 | GB/T 2411-2008 |
MOR, Mpa | 20~24 | 40 | GB/T 17657-1999 |
The modulus of elasticity in static bending, Mpa | 1000~1500 | 5000 | GB/T 17657-1999 |
Reuse number of times | 25 | 50 | —— |
, as seen from the above table, compare the low foaming building template of common PVC, the combination property of PVC foaming aluminum plastic building mouldAll have significantly and promote. The weather resistance of PVC foaming aluminum plastic building mould significantly promotes, and has improved reusing time of templateCount, widened the range of application of template. Template good processability, can follow closely, digs, saws, cut. Template physical and mechanical property excellence, toolHave the features such as lightweight, high-strength, high-ductility, high rigidity, more traditional bamboo and wood glued board has significant advantage. Template service lifeLong, can Reusability more than 50 times, the template after scrapping can also 100% be recycled. Template is environment friendly and pollution-free, formwork effectGood, the concrete surface after the demoulding is smooth, can do clear water metope. Template water-tolerant, water absorption rate is low, after chance water, does not depositIn problems such as expansion, distortion; Template good flame resistance, can reach B1 level fire-retardant.
Brief description of the drawings
Fig. 1 is process chart of the present invention.
Detailed description of the invention
A kind of PVC foaming aluminum plastic building mould, by upper aluminium alloy plate top layer, lower aluminium alloy plate top layer and middle foamed core layerForm, middle foamed core layer thickness is 14mm, and density is 0.60~0.65g/cm3, upper aluminium alloy plate top layer and lower aluminium alloy plateSkin depth is 0.5mm, foamed core layer upper and lower surface in the middle of covering.
In the middle of described, component and the parts by weight of foamed core layer are: SG-5 type polyvinyl chloride resin 25,50 order PVC waste material powder 60,1000 order precipitated calcium carbonates 13, AC blowing agent 0.3, NC blowing agent 0.4, foaming control agent (ACR-401) 5, compound thermal are steadyDetermine agent 2.8, paraffin 0.5, OPE OA-60.2, Tissuemat E (PE wax) 0.6, CPE-135A4.
Claims (1)
1. a PVC foaming aluminum plastic building mould, is characterized in that: it by upper aluminium alloy plate top layer, lower aluminium alloy plate top layer andMiddle foamed core layer forms, and component and the parts by weight of described middle foamed core layer are: SG-5 type polyvinyl chloride resin 25~30,20~50 order PVC waste material powder 60,1000 order precipitated calcium carbonates 10~15, AC blowing agent 0.2~0.3, NC blowing agent 0.4~0.5, foamingConditioning agent 4~5, composite thermal stabilizer 2.5~3.0, paraffin 0.4~0.5, OPE 0.2~0.3, Tissuemat E 0.5~0.6, CPE-135A4~5, middle foamed core layer thickness is 14mm, density is 0.60~0.65g/cm3, upper aluminium alloy plate tableLayer and lower aluminium alloy plate skin depth are 0.5mm, foamed core layer upper and lower surface in the middle of covering.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201410020694.5A CN103694605B (en) | 2014-01-17 | 2014-01-17 | PVC foaming aluminum plastic building mould |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201410020694.5A CN103694605B (en) | 2014-01-17 | 2014-01-17 | PVC foaming aluminum plastic building mould |
Publications (2)
Publication Number | Publication Date |
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CN103694605A CN103694605A (en) | 2014-04-02 |
CN103694605B true CN103694605B (en) | 2016-05-18 |
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CN201410020694.5A Active CN103694605B (en) | 2014-01-17 | 2014-01-17 | PVC foaming aluminum plastic building mould |
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Families Citing this family (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104292696A (en) * | 2014-09-30 | 2015-01-21 | 山东瑞丰高分子材料股份有限公司 | Polyvinyl chloride (PVC) foamed sheet and preparation method thereof |
WO2016064354A1 (en) * | 2014-10-20 | 2016-04-28 | Sağlam Mithat Rüştü | A carrier system |
CN104592685A (en) * | 2015-02-02 | 2015-05-06 | 赵新明 | Solid-core polymer foaming building template and production method thereof |
CN104861394A (en) * | 2015-05-28 | 2015-08-26 | 天津市甘霖建材科技发展有限公司 | Multi-layer composite building plastic template based on PVC and design method of multi-layer composite building plastic template |
CN105885289A (en) * | 2016-05-13 | 2016-08-24 | 洛阳彤耀建材有限公司 | PVC (polyvinyl chloride) high-polymer plastic template and preparation method thereof |
CN106496865A (en) * | 2016-11-08 | 2017-03-15 | 佛山市炬业科技有限公司 | For manufacturing plastic-wood material of door pocket and preparation method thereof |
CN108297369B (en) * | 2018-01-22 | 2020-11-24 | 中天星建设工程有限公司 | Formaldehyde-free high-strength household plate and preparation method thereof |
CN109880251A (en) * | 2019-01-22 | 2019-06-14 | 青岛海诺瓦型材制造有限公司 | A kind of plastic-aluminum co-extrusion section bar is with rigid foamed and preparation method thereof |
CN114031868A (en) * | 2021-12-22 | 2022-02-11 | 河南中顶豪瑞科技有限公司 | Decorative plate and manufacturing method thereof |
CN115434505A (en) * | 2022-08-15 | 2022-12-06 | 上海模新新材料科技有限公司 | New composite building formwork for lightweight cast-in-place concrete |
Citations (5)
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JPH08142273A (en) * | 1994-11-11 | 1996-06-04 | Shoei Kagaku Kogyo Kk | Composite panel |
CN1276393A (en) * | 1999-06-02 | 2000-12-13 | 兖州矿业(集团)有限责任公司新世纪集团公司 | Composition used for fire resistant industrial wall slab and its production technology |
CN202156420U (en) * | 2011-07-15 | 2012-03-07 | 中盛建材有限公司 | High-performance metal composite ceiling board |
CN102993601A (en) * | 2012-11-26 | 2013-03-27 | 芜湖海螺新材料有限公司 | Formula of polyvinyl chloride (PVC) foamed sheet and preparation method thereof |
CN202882407U (en) * | 2012-11-16 | 2013-04-17 | 中国建筑股份有限公司 | Aluminum alloy-reinforced lightweight, high-strength, environment-friendly and material-saving type building formwork |
-
2014
- 2014-01-17 CN CN201410020694.5A patent/CN103694605B/en active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH08142273A (en) * | 1994-11-11 | 1996-06-04 | Shoei Kagaku Kogyo Kk | Composite panel |
CN1276393A (en) * | 1999-06-02 | 2000-12-13 | 兖州矿业(集团)有限责任公司新世纪集团公司 | Composition used for fire resistant industrial wall slab and its production technology |
CN202156420U (en) * | 2011-07-15 | 2012-03-07 | 中盛建材有限公司 | High-performance metal composite ceiling board |
CN202882407U (en) * | 2012-11-16 | 2013-04-17 | 中国建筑股份有限公司 | Aluminum alloy-reinforced lightweight, high-strength, environment-friendly and material-saving type building formwork |
CN102993601A (en) * | 2012-11-26 | 2013-03-27 | 芜湖海螺新材料有限公司 | Formula of polyvinyl chloride (PVC) foamed sheet and preparation method thereof |
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CN103694605A (en) | 2014-04-02 |
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Effective date of registration: 20220914 Address after: No. 355, Hefang West Road, Qingyunpu District, Nanchang City, Jiangxi Province 333000 Patentee after: Jiangxi building materials research and Design Institute Co.,Ltd. Address before: 330001 No.355, Hefang West Road, Nanchang City, Jiangxi Province Patentee before: JIANGXI BUILDING MATERIALS SCIENTIFIC RESEARCH & DESIGN INSTITUTE |