CN103660751A - Button engraving device - Google Patents
Button engraving device Download PDFInfo
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- CN103660751A CN103660751A CN201210358006.7A CN201210358006A CN103660751A CN 103660751 A CN103660751 A CN 103660751A CN 201210358006 A CN201210358006 A CN 201210358006A CN 103660751 A CN103660751 A CN 103660751A
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- 238000001514 detection method Methods 0.000 claims abstract description 29
- 230000007246 mechanism Effects 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 16
- 230000008901 benefit Effects 0.000 abstract description 6
- 238000012937 correction Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 10
- 230000008569 process Effects 0.000 description 9
- 238000005516 engineering process Methods 0.000 description 3
- 230000010354 integration Effects 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 229920006337 unsaturated polyester resin Polymers 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010147 laser engraving Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000001915 proofreading effect Effects 0.000 description 1
- 230000033458 reproduction Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 230000011664 signaling Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
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Abstract
The invention provides a button engraving device. The button engraving device comprises an engraving tooling capable of fixing a button workblank, a detector, a laser emitting device and a control device, wherein the detector is used for detecting a hole position of the button workblank on the engraving tooling and capable of sending a detection signal, the laser emitting device is used for emitting laser to engrave the button workblank on the engraving tooling, and the control device is used for receiving the detection signal sent by the detector and comparing the detection signal with preset standard position data so that the laser emitted by the laser emitting device can be adjusted to an engraving position on the button workblank. According to the button engraving device, the detector and the control device are cooperated so as to change laser emitting angles instead of manual movement and correction of the button workblank, automatic production of the button workblank during engraving can be achieved, manual interference is avoided, the producing efficiency of buttons is greatly increased, the workload of an operator is reduced, and economic benefits of button production can be further improved.
Description
Technical field
The present invention relates to button manufacturing technology field, more particularly, relate to a kind of button carving device.
Background technology
Button is the ordinary articles in people's daily life, and along with improving constantly of living standard, people are also more and more higher to the use of articles for daily use and esthetic requirement.
At present, on market, comparatively common button is Metal buttons and unsaturated polyester resin button, and wherein, unsaturated polyester resin button is subject to people's favor more because of good looking appearance.
According to different actual conditions, need on the surface of button, adopt radium-shine mode to carve font or pattern, in the prior art, the cooperation of laser machine and deduction processed is merely able to meet the not automation laser engraving of the button blank of eyelet work and produces, and cannot meet the automated production of the button blank of accomplishing fluently eyelet, because button blank is on deduction processed during mechanical feed, the cause being moved due to button blank, be distributed in eyelet on button blank with respect to the laser head of laser machine in optional position, and although laser head can be adjusted angle with correction position before carving, but its engraving position is after proofreading and correct well, when a plurality of button blanks are carved, be to remain at a fixed position, therefore just cannot meet the requirement that eyelet is carved in the button blank of optional position with respect to laser head, now with regard to needing, manually by the fixture pair button blank not corresponding with laser head position, carry out shift calibrating, so that the font being engraved as or pattern can be distributed in eyelet around with suitable angle and distance.
But, due in actual production process, eyelet on most of button blank is all not corresponding with laser head, so manually a large amount of buttons is operated frequently with regard to needing, so this kind of artificial mode of production participating in has affected the production efficiency of button greatly, also make operating personnel's work burden larger, the economic benefit that button is produced cannot further improve.
In sum, how providing a kind of button carving device, to realize the production efficiency that improves button, is current those skilled in the art's problem demanding prompt solution.
Summary of the invention
In view of this, the invention provides a kind of button carving device, improved the production efficiency of button, reduced operating personnel's work burden.
In order to achieve the above object, the invention provides following technical scheme:
A button carving device, for automatic engraving character on the perforated button blank of tool, comprises the engraving frock that can fix described button blank, and it also comprises:
Detection is positioned at the eyelet position of the described button blank that described carver loads onto, and can send the checkout gear of detection signal;
The laser beam emitting device of Emission Lasers to carve being positioned at described button blank that described carver loads onto;
Receive the detection signal that described checkout gear sends, and described detection signal and predefined normal place data are compared, to adjust the control device of described laser that described laser beam emitting device the launches engraving position on described button blank.
Preferably, in above-mentioned button carving device, described checkout gear is CCD camera.
Preferably, in above-mentioned button carving device, also comprise the positive and negative of distinguishing described button blank, and described button blank is delivered to the drawing-in device that described carver loads onto.
Preferably, in above-mentioned button carving device, also comprise and make described button blank depart from the drawing mechanism of described engraving frock.
Preferably, in above-mentioned button carving device, described engraving frock is four station rotary hub heads, and one, interval intermediate stations between the engraving station carved of the detection station that detects of described checkout gear and described laser.
Preferably, in above-mentioned button carving device, described control device is PLC controller.
Preferably, in above-mentioned button carving device, also comprise described button blank is sent into the rotating disk in described drawing-in device.
Preferably, in above-mentioned button carving device, the error adjusting range of described Laser emission angle is 0 degree-1 degree, and the engraving site error distance range on described button blank is 0mm-0.04mm.
In button carving device provided by the invention, after the perforated button blank of tool is fixed on carver and loads onto, checkout gear detects the eyelet position on button blank, to determine the actual relative position of itself and laser beam emitting device, then checkout gear sends detection signal to control device, control device is by the data and the predefined normal place data that obtain in contrast detection signal, draw the deviation of eyelet position and normal place on button blank, control device is controlled the emission angle that laser beam emitting device changes laser, and then guarantee that the character of carve and the relative position between eyelet meet technological requirement.Button carving device provided by the invention, the mode that changes Laser emission angle by adopting checkout gear to coordinate with control device replaces moved by hand to proofread and correct the mode of button blank, realize the automated production of button blank in engraving process, avoided artificial participation, greatly improved the production efficiency of button, and having alleviated operating personnel's work load, the economic benefit that button is produced is further enhanced.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, to the accompanying drawing of required use in embodiment or description of the Prior Art be briefly described below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skills, do not paying under the prerequisite of creative work, can also obtain according to these accompanying drawings other accompanying drawing.
The structural representation of the button carving device that Fig. 1 provides for the embodiment of the present invention.
In upper Fig. 1:
Engraving frock 1, checkout gear 2, laser beam emitting device 3, control device 4, drawing-in device 5, drawing mechanism 6, rotating disk 7.
The specific embodiment
In order further to understand the present invention, below in conjunction with embodiment, the preferred embodiment for the present invention is described, but should be appreciated that these are described is in order to further illustrate the features and advantages of the present invention, rather than limiting to the claimed invention.
The invention provides a kind of button carving device, improved the production efficiency of button, reduced operating personnel's work burden.
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described, obviously, described embodiment is only the present invention's part embodiment, rather than whole embodiment.Embodiment based in the present invention, those of ordinary skills, not making the every other embodiment obtaining under creative work prerequisite, belong to the scope of protection of the invention.
As shown in Figure 1, the button carving device that the embodiment of the present invention provides, for automatic engraving character on the perforated button blank of tool, comprises the fixedly engraving frock 1 of button blank, and it also comprises:
Detection is positioned at the eyelet position that carver fills the button blank on 1, and can send the checkout gear 2 of detection signal;
Emission Lasers is to fill to being positioned at carver the laser beam emitting device 3 that the button blank on 1 is carved;
The detection signal that receiving detection device 2 sends, and detection signal and predefined normal place data are compared, to adjust the control device 4 of the engraving position of laser on button blank.
In the button carving device that the present embodiment provides, after the perforated button blank of tool is fixed in engraving frock 1, eyelet position on 2 pairs of button blanks of checkout gear is detected, to determine the actual relative position of itself and laser beam emitting device 3, then checkout gear 2 sends detection signal to control device 4, control device 4 is by the data and the predefined normal place data that obtain in contrast detection signal, draw the deviation of eyelet position and normal place on button blank, control device 4 is controlled the emission angle that laser beam emitting device 3 changes laser, and then guarantee that the character of carve and the relative position between eyelet meet technological requirement.
The button carving device that the present embodiment provides, the mode that changes Laser emission angle by adopting checkout gear 2 to coordinate with control device 4 replaces moved by hand to proofread and correct the mode of button blank, realize the automated production of button blank in engraving process, avoided artificial participation, greatly improved the production efficiency of button, and having alleviated operating personnel's work load, the economic benefit that button is produced is further enhanced.
In order further to optimize technique scheme, in the button carving device that the present embodiment provides, checkout gear 2 is the (abbreviation of Charge-coupled Device of CCD camera, Chinese full name: charge coupled cell, it is a kind of semiconductor devices, also can be called ccd image sensor, it can be converted into data signal optical image).CCD camera can directly be converted to analog current signal by optical signalling, analog current signal is through amplifying and analog-to-digital conversion, can realize obtaining of image, storage, transmission, process and reproduction, its distinguishing feature is: volume is little lightweight, power consumption is little, operating voltage is low, shock resistance and vibrations, stable performance, life-span is long, highly sensitive, noise is low, dynamic range is large, fast response time, there is self-scanning function, pattern distortion is little, without image retention, application super large-scale integration technology is produced, the degree of integration of pixel is high, size is accurate, the plurality of advantages such as commercialization production cost is low, it is widely used at image sensing and non-cpntact measurement field.In the time need to detecting the particular location of button blank, CCD camera carries out image to button blank takes pictures, and sends it to control device 4.Certainly, in addition can also select the checkout gear 2 of other types, for example, utilize range sensor to distinguish the surface of eyelet and button blank.
Further, in the button carving device that the present embodiment provides, also comprise the positive and negative of distinguishing button blank, and button blank is delivered to the drawing-in device 5 in engraving frock 1.In the present embodiment, in order further to improve the automaticity of device, on button carving device, be also provided with the drawing-in device 5 having on former deduction processed, this drawing-in device 5 can be by automatic, orderly being delivered in engraving frock 1 of button blank, further increase work efficiency, and the perforated button blank of tool can be distinguished to positive and negative in the button blank process of transporting in the passage of drawing-in device 5, to guarantee that the character of engraving is positioned on the correct surface of technological requirement.
To corresponding, in the button carving device providing at the present embodiment, also comprise that the button blank that makes having on former deduction processed departs from the drawing mechanism 6 of engraving frock 1 with above-mentioned drawing-in device 5.After button blank has been carved, need to make button blank depart from engraving frock 1, so that next button blank to be carved enters engraving frock 1, therefore just need to set out materials device 6, make the button blank after having carved depart from engraving frock 1, wherein drawing mechanism 6 is a passage, and the centrifugal force that the button blank after having carved produces while rotating by engraving frock 1 departs from engraving frock 1.
Concrete, engraving frock 1 is four station rotary hub heads, and one, interval intermediate stations between the engraving station carved of the detection station that detects of checkout gear 2 and laser.Four station rotary hub heads have the different station of four continuous operations, can adjust flexibly position and the angle of button blank fixed thereon, can meet the engraving demand of multiple different operating, make the button carving device that the present embodiment provides there is higher versatility and process flexibility.
In the present embodiment, one, interval intermediate stations between the engraving station that the detection station that checkout gear 2 detects and laser are carved.This kind of detection carves with reality the set-up mode that differs a station, can make to there is a period of time between engraving and detection poor, because the engraving process need regular hour, testing process is relatively very fast, if engraving is adjacent with the station detecting, after detection completes, need to wait for after this button blank has been carved and just can carry out the detection of next button, and one, interval station, can provide a period of time poor for engraving process, make checkout gear 2 can be detecting on station continuously continual detection without etc. the completing of process to be carved, working time can further be made full use of, further improved operating efficiency.
Concrete, control device 4 is PLC controller (PLC, the abbreviation of Programmable Logic Controller, programmable logic controller (PLC)).The image that 4 pairs of checkout gears 2 of control device send is analyzed, because the surface of eyelet place and button blank is inconsistent to the reflected intensity of light, so can determine according to the bright and dark light degree of image upper button blank the position of eyelet, and draw position data, and then with preset normal place data and compare, to determine the physical location deviation of eyelet on button blank, and control laser beam emitting device 3 and adjust the emission angle of laser, thereby realize the zero deflection engraving of character on button blank.PLC controller is comparatively common control device 4, it can meet the most job requirement in machining, and it is cheap, simple to operate, can effectively reduce the manufacturing cost of the button carving device that the present embodiment provides, also can reduce operation easier, be conducive to actual promotion and application simultaneously.
Preferably, in the button carving device providing at the present embodiment, also comprise button blank is sent into the rotating disk 7 in drawing-in device 5.In order further to improve automaticity, improve the operating efficiency that button is produced, in the present embodiment, be also provided with the rotating disk 7 having on former deduction processed, its effect is exactly by automatic, orderly the sending in drawing-in device 5 of button blank, what make that drawing-in device 5 can be convenient operates, again improved the automaticity of the button carving device that the present embodiment provides, further perfect technical scheme.
Concrete, the error adjusting range of Laser emission angle is 0 degree-1 degree, the engraving site error distance range on button blank is 0mm-0.04mm.By changing the engraving position of laser on button blank, the actual displacement deviation of engraving character on button blank remained within the scope of positive and negative 0.02mm, the actual anglec of rotation deviation of engraving character and eyelet remains in the scope of positive and negative 0.5 degree, has greatly improved engraving position and the accuracy of eyelet to direction.Wherein, character comprises font and pattern.
Above-mentioned explanation to the disclosed embodiments, makes professional and technical personnel in the field can realize or use the present invention.To the multiple modification of these embodiment, will be apparent for those skilled in the art, General Principle as defined herein can, in the situation that not departing from the spirit or scope of the present invention, realize in other embodiments.Therefore, the present invention will can not be restricted to these embodiment shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.
Claims (8)
1. a button carving device, for automatic engraving character on the perforated button blank of tool, comprises the engraving frock (1) that can fix described button blank, it is characterized in that, also comprises:
Detection is positioned at the eyelet position of the described button blank in described engraving frock (1), and can send the checkout gear (2) of detection signal;
The laser beam emitting device (3) of Emission Lasers so that the described button blank being positioned in described engraving frock (1) is carved;
Receive the detection signal that described checkout gear (2) sends, and described detection signal and predefined normal place data are compared to the control device (4) of the engraving position with the described laser of adjusting described laser beam emitting device (3) transmitting on described button blank.
2. button carving device according to claim 1, is characterized in that, described checkout gear (2) is CCD camera.
3. button carving device according to claim 1, is characterized in that, also comprises the positive and negative of distinguishing described button blank, and described button blank is delivered to the drawing-in device (5) in described engraving frock (1).
4. according to the button carving device described in claim 1 or 3, it is characterized in that, also comprise and make described button blank depart from the drawing mechanism (6) of described engraving frock (1).
5. button carving device according to claim 1, it is characterized in that, described engraving frock (1) is four station rotary hub heads, and one, interval intermediate stations between the engraving station carved of the detection station that detects of described checkout gear (2) and described laser.
6. button carving device according to claim 1, is characterized in that, described control device (4) is PLC controller.
7. button carving device according to claim 3, is characterized in that, also comprises described button blank is sent into the rotating disk (7) in described drawing-in device (5).
8. according to the button carving device described in any one in claim 1-7, it is characterized in that, the error adjusting range of described Laser emission angle is 0 degree-1 degree, and the engraving site error distance range on described button blank is 0mm-0.04mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210358006.7A CN103660751B (en) | 2012-09-24 | 2012-09-24 | A kind of button carving device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210358006.7A CN103660751B (en) | 2012-09-24 | 2012-09-24 | A kind of button carving device |
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| Publication Number | Publication Date |
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| CN103660751A true CN103660751A (en) | 2014-03-26 |
| CN103660751B CN103660751B (en) | 2015-09-09 |
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| CN201210358006.7A Active CN103660751B (en) | 2012-09-24 | 2012-09-24 | A kind of button carving device |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105364638A (en) * | 2015-10-13 | 2016-03-02 | 浙江伟星实业发展股份有限公司 | Unilateral button drawing process |
| CN107414310A (en) * | 2017-08-25 | 2017-12-01 | 温州舒尔达工艺钮扣有限公司 | A kind of fully-automatic laser car button machine and processing method |
| CN107599710A (en) * | 2017-09-18 | 2018-01-19 | 嘉善长强服装辅料厂（普通合伙） | A kind of engraving process of button |
| CN107639967A (en) * | 2017-09-18 | 2018-01-30 | 嘉善长强服装辅料厂（普通合伙） | A kind of spraying method of button |
| CN108944221A (en) * | 2018-07-17 | 2018-12-07 | 嘉善县飞虹钮扣厂 | A kind of rectangular button emebosser |
| CN108944220A (en) * | 2018-07-17 | 2018-12-07 | 嘉善县飞虹钮扣厂 | A kind of button emebosser with convex handle |
| CN110497726A (en) * | 2019-08-27 | 2019-11-26 | 徐州绿源智能科技有限公司 | A kind of electronic engraving machine benefit calculation and equipment |
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| CN1195606A (en) * | 1998-02-12 | 1998-10-14 | 郑殿江 | Preparation of hard stone button |
| CN101195318A (en) * | 2007-12-28 | 2008-06-11 | 中国地质大学（武汉） | Multi-station CNC engraving machine |
| US20080156778A1 (en) * | 2006-12-29 | 2008-07-03 | Shenzhen Futaihong Precision Industrial Co.,Ltd. | Laser engraving mechanism and engraving method of using the same |
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2012
- 2012-09-24 CN CN201210358006.7A patent/CN103660751B/en active Active
Patent Citations (4)
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| CN2279980Y (en) * | 1997-05-09 | 1998-04-29 | 郑殿江 | High efficiency grinding device for forming hard stone buttons |
| CN1195606A (en) * | 1998-02-12 | 1998-10-14 | 郑殿江 | Preparation of hard stone button |
| US20080156778A1 (en) * | 2006-12-29 | 2008-07-03 | Shenzhen Futaihong Precision Industrial Co.,Ltd. | Laser engraving mechanism and engraving method of using the same |
| CN101195318A (en) * | 2007-12-28 | 2008-06-11 | 中国地质大学（武汉） | Multi-station CNC engraving machine |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105364638A (en) * | 2015-10-13 | 2016-03-02 | 浙江伟星实业发展股份有限公司 | Unilateral button drawing process |
| CN107414310A (en) * | 2017-08-25 | 2017-12-01 | 温州舒尔达工艺钮扣有限公司 | A kind of fully-automatic laser car button machine and processing method |
| CN107414310B (en) * | 2017-08-25 | 2019-08-06 | 温州舒尔达工艺钮扣有限公司 | A kind of fully-automatic laser vehicle button machine and processing method |
| CN107599710A (en) * | 2017-09-18 | 2018-01-19 | 嘉善长强服装辅料厂（普通合伙） | A kind of engraving process of button |
| CN107639967A (en) * | 2017-09-18 | 2018-01-30 | 嘉善长强服装辅料厂（普通合伙） | A kind of spraying method of button |
| CN107599710B (en) * | 2017-09-18 | 2019-04-05 | 嘉善长强服装辅料厂（普通合伙） | A kind of engraving process of button |
| CN107639967B (en) * | 2017-09-18 | 2019-04-19 | 嘉善长强服装辅料厂（普通合伙） | A kind of button spraying preamble processing method |
| CN108944221A (en) * | 2018-07-17 | 2018-12-07 | 嘉善县飞虹钮扣厂 | A kind of rectangular button emebosser |
| CN108944220A (en) * | 2018-07-17 | 2018-12-07 | 嘉善县飞虹钮扣厂 | A kind of button emebosser with convex handle |
| CN110497726A (en) * | 2019-08-27 | 2019-11-26 | 徐州绿源智能科技有限公司 | A kind of electronic engraving machine benefit calculation and equipment |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103660751B (en) | 2015-09-09 |
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