CN103608611B - Twisted spur gear and power transmission - Google Patents
Twisted spur gear and power transmission Download PDFInfo
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- CN103608611B CN103608611B CN201180003604.6A CN201180003604A CN103608611B CN 103608611 B CN103608611 B CN 103608611B CN 201180003604 A CN201180003604 A CN 201180003604A CN 103608611 B CN103608611 B CN 103608611B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H55/00—Elements with teeth or friction surfaces for conveying motion; Worms, pulleys or sheaves for gearing mechanisms
- F16H55/02—Toothed members; Worms
- F16H55/17—Toothed wheels
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/0006—Vibration-damping or noise reducing means specially adapted for gearings
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T74/00—Machine element or mechanism
- Y10T74/19—Gearing
- Y10T74/1987—Rotary bodies
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T74/00—Machine element or mechanism
- Y10T74/19—Gearing
- Y10T74/1987—Rotary bodies
- Y10T74/19893—Sectional
- Y10T74/19921—Separate rim
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- General Engineering & Computer Science (AREA)
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Abstract
本发明提供斜齿轮以及动力传递装置。外周侧面(24b)具有第一侧面区域(24b1),该第一侧面区域(24b1)设置成:从齿圈部(22c)的靠轴套部(22a)侧位置至外周侧面(24b)为止的、在旋转轴的半径方向上的距离中,位于斜齿轮(21)的旋转方向(R1)的最前端侧的位置处的距离(W2)大于位于后端侧的距离(W1)。
The invention provides a helical gear and a power transmission device. The outer peripheral side (24b) has a first side area (24b1), and the first side area (24b1) is set to: from the ring gear portion (22c) near the sleeve portion (22a) side to the outer peripheral side (24b) . Among the distances in the radial direction of the rotating shaft, the distance (W2) at the front end side of the helical gear (21) in the rotation direction (R1) is greater than the distance (W1) at the rear end side.
Description
技术领域 technical field
本发明涉及斜齿轮以及动力传递装置。The invention relates to a helical gear and a power transmission device.
背景技术 Background technique
在图12以及图13中示出斜齿轮21Z的概略结构。另外,图12以及图13示出在齿轮的啮合部位齿轮倾斜(倾倒)的状态。并且,对于倾斜的程度,为了容易理解而夸大示出。The schematic structure of the helical gear 21Z is shown in FIG.12 and FIG.13. In addition, FIG. 12 and FIG. 13 show the state in which the gears are tilted (tilted) at the meshing portion of the gears. In addition, the degree of inclination is shown exaggeratedly for easy understanding.
该斜齿轮21Z具备:装配于旋转轴的轴套部22a;从该轴套部22a朝旋转轴的半径方向外侧延伸的盘部22b;以及设置于该盘部22b的外侧的齿圈(rim)部22c,在该齿圈部22c的外周面设置有相对于齿轮21Z的旋转方向(R)倾斜的齿22d。This helical gear 21Z includes: a boss portion 22a mounted on the rotating shaft; a disk portion 22b extending from the boss portion 22a radially outward of the rotating shaft; and a ring gear (rim) provided outside the disk portion 22b. The ring gear portion 22c is provided with teeth 22d inclined with respect to the rotation direction (R) of the gear 21Z on the outer peripheral surface of the ring gear portion 22c.
对于这样的斜齿轮21Z,齿相对于齿轮的旋转方向倾斜。由此,在相对于齿轮的旋转方向交叉的方向(推力方向(图13中S方向))上轮齿接触扭矩分散,因此能够抑制噪音,扭矩的变动少。但是,当扭矩分散时,如图13所示,斜齿轮21Z朝推力方向(S方向)倾倒,由此,振动以及噪音增大,无法期待充分地抑制振动、噪音。With such a helical gear 21Z, the teeth are inclined with respect to the direction of rotation of the gear. As a result, the tooth contact torque is dispersed in a direction intersecting the rotational direction of the gear (thrust direction (direction S in FIG. 13 )), so that noise can be suppressed and torque fluctuations are small. However, when the torque is dispersed, as shown in FIG. 13 , the helical gear 21Z tilts in the thrust direction (S direction), thereby increasing vibration and noise, and sufficient suppression of vibration and noise cannot be expected.
在日本特开2009-228741号公报、日本特开2010-101334号公报、日本特开2008-303968号公报、日本特开2005-325865号公报、以及日本特开2005-069401号公报所公开的齿轮中,在齿轮的盘部设置贯通孔,通过对盘部的刚性加以研究来实现对振动以及噪音的抑制。Gears disclosed in JP 2009-228741, JP 2010-101334, JP 2008-303968, JP 2005-325865, and JP 2005-069401 Among them, a through hole is provided in the plate of the gear, and the vibration and noise are suppressed by studying the rigidity of the plate.
专利文献1:日本特开2009-228741号公报Patent Document 1: Japanese Patent Laid-Open No. 2009-228741
专利文献2:日本特开2010-101334号公报Patent Document 2: Japanese Patent Laid-Open No. 2010-101334
专利文献3:日本特开2008-303968号公报Patent Document 3: Japanese Patent Laid-Open No. 2008-303968
专利文献4:日本特开2005-325865号公报Patent Document 4: Japanese Patent Laid-Open No. 2005-325865
专利文献5:日本特开2005-069401号公报Patent Document 5: Japanese Patent Laid-Open No. 2005-069401
在图14以及图15中示出斜齿轮21Y的概略结构。另外,图14以及图15示出在齿轮的啮合部位齿轮倾斜(倾倒)的状态。此外,对于倾斜的程度,为了容易理解而夸大示出。The schematic structure of the helical gear 21Y is shown in FIG.14 and FIG.15. In addition, FIG. 14 and FIG. 15 show the state in which the gears are tilted (tilted) at the meshing portion of the gears. In addition, the degree of inclination is shown exaggeratedly for easy understanding.
在该斜齿轮21Y中,在盘部22b设置有沿着绕旋转轴的周方向延伸多个贯通孔H21。由此,通过使位于轴套部22a和齿圈部22c之间的盘部22b的沿着周方向的刚性变化,如图15所示,使得斜齿轮21Z能够朝向推力方向大幅倾倒。由此,能够抑制振动以及噪音的增大。In this helical gear 21Y, a plurality of through-holes H21 extending in the circumferential direction around the rotation axis are provided in the disk portion 22b. Thereby, by changing the rigidity along the circumferential direction of the disk portion 22b located between the boss portion 22a and the ring gear portion 22c, as shown in FIG. 15 , the helical gear 21Z can be largely tilted in the thrust direction. Thereby, the increase of vibration and noise can be suppressed.
但是,当从齿圈部22c观察轴套部22a的情况下,在旋转轴的半径方向上,未设置贯通孔H21的区域的盘部22b的刚性与设置有贯通孔H21的区域的盘部22b的刚性急剧变化。However, when the sleeve portion 22a is viewed from the ring gear portion 22c, in the radial direction of the rotating shaft, the rigidity of the disk portion 22b in the area where the through hole H21 is not provided is not as rigid as that of the disk portion 22b in the area where the through hole H21 is provided. sharp change in rigidity.
因此,在贯通孔H21中,在斜齿轮21Y的旋转方向的前头侧((旋转方向R1)的最前端侧(图14中的以A1包围的区域)),在盘部22b产生的应力极端地增加,存在产生贯通孔H21的啮合发展方向侧的齿圈部22c的强度不足的忧虑。另一方面,为了消除该强度不足,例如在增大盘部22b的厚度的情况下,刚性提高,担心振动以及噪音增大。Therefore, in the through hole H21, the stress generated in the disk portion 22b is extremely extreme on the head side in the rotation direction of the helical gear 21Y (the front end side (in the rotation direction R1) (the region surrounded by A1 in FIG. 14 )). increase, there is a possibility that the strength of the ring gear portion 22c on the side of the meshing development direction of the through hole H21 is insufficient. On the other hand, in order to eliminate this lack of strength, for example, when the thickness of the disk portion 22b is increased, the rigidity is increased, and vibration and noise may increase.
发明内容 Contents of the invention
本发明是鉴于上述问题而完成的,其目的在于,提供一种斜齿轮以及动力传递装置,具备能够抑制振动以及噪音、且能够使在设置于盘部的贯通孔的旋转方向的前端侧产生的应力降低的构造。The present invention has been made in view of the above problems, and an object of the present invention is to provide a helical gear and a power transmission device that can suppress vibrations and noises, and can generate vibrations on the front end side of the rotation direction of the through-hole provided in the disc portion. Stress-reducing construction.
基于本发明的斜齿轮具备:轴套部,该轴套部装配于旋转轴;盘部,该盘部从上述轴套部朝上述旋转轴的半径方向外侧延伸;以及齿圈部,该齿圈部设置于上述盘部的外侧,上述齿圈部在其周面包括多个齿,上述盘部包括多个开口周壁,这些开口周壁限定出沿着上述轴套部的周围设置的贯通孔。The helical gear according to the present invention includes: a boss portion fitted to the rotating shaft; a disk portion extending radially outward from the boss portion toward the rotating shaft; and a ring gear portion. A portion is disposed outside the disk portion, the ring gear portion includes a plurality of teeth on its peripheral surface, and the disk portion includes a plurality of opening peripheral walls defining through holes provided along the circumference of the sleeve portion.
上述开口周壁包括:内周侧面,该内周侧面位于上述轴套部侧的位置;外周侧面,该外周侧面位于比上述内周侧面靠上述齿圈部侧的位置;第一端部侧面,该第一端部侧面连结上述内周侧面的一端和上述外周侧面的一端;以及第二端部侧面,该第二端部侧面连结上述内周侧面的另一端和上述外周侧面的另一端。The opening peripheral wall includes: an inner peripheral side, the inner peripheral side is located on the sleeve portion side; an outer peripheral side, the outer peripheral side is located closer to the ring gear than the inner peripheral side; a first end side, the a first end side connecting one end of the inner peripheral side and one end of the outer peripheral side; and a second end side connecting the other end of the inner peripheral side and the other end of the outer peripheral side.
上述外周侧面具有:第一侧面区域;以及第二侧面区域,该第二侧面区域位于比上述第一侧面区域靠该斜齿轮的上述旋转方向的后端侧的位置,上述第一侧面区域设置成:从上述齿圈部的靠上述轴套部侧的位置至上述外周侧面为止的、在上述旋转轴的上述半径方向上的距离中,位于该斜齿轮的旋转方向的最前端侧的位置处的距离最大。The outer peripheral side surface has: a first side area; and a second side area, the second side area is located closer to the rear end side of the helical gear in the rotation direction than the first side area, and the first side area is provided to : The position located on the frontmost side in the direction of rotation of the helical gear in the distance from the position of the ring gear part on the side of the boss part to the outer peripheral surface in the radial direction of the rotation shaft distance max.
在其他方式中,上述第一侧面区域和上述第二侧面区域借助连结部连续设置,上述第一侧面区域和上述第二侧面区域设置成:上述第一侧面区域和上述第二侧面区域隔着上述连结部呈左右对称。In another form, the first side area and the second side area are continuously provided via a connecting portion, and the first side area and the second side area are provided such that the first side area and the second side area are separated by the The connecting portion is left-right symmetrical.
在其他方式中,上述第一侧面区域设置成弯曲形状。In another manner, the above-mentioned first side area is configured in a curved shape.
在其他方式中,上述第一侧面区域设置成直线形状。In another form, the above-mentioned first side area is arranged in a linear shape.
基于本发明的动力传递装置具备上述所记载的斜齿轮。A power transmission device according to the present invention includes the helical gear described above.
根据基于本发明的斜齿轮以及动力传递装置,提供一种斜齿轮以及动力传递装置,具备能够抑制振动以及噪音、且能够使在设置于盘部的贯通孔的旋转方向的前端侧产生的应力降低的构造。According to the helical gear and the power transmission device according to the present invention, there is provided a helical gear and a power transmission device capable of suppressing vibration and noise, and capable of reducing the stress generated on the front end side in the rotation direction of the through-hole provided in the disc portion. structure.
附图说明 Description of drawings
图1是示出具备本实施方式的斜齿轮的变速器和驱动桥形成一体的变速驱动桥(动力传递装置)的结构的剖视图。1 is a cross-sectional view showing the configuration of a transaxle (power transmission device) in which a transmission including a helical gear according to the present embodiment is integrated with a transaxle.
图2是示出具备本实施方式的斜齿轮的三轴结构的齿轮装置的啮合状态的示意图。FIG. 2 is a schematic diagram illustrating a meshing state of a gear device having a three-shaft structure including helical gears according to the present embodiment.
图3是示出本实施方式的斜齿轮的主视图。FIG. 3 is a front view showing the helical gear of this embodiment.
图4是本实施方式的斜齿轮的局部放大俯视图。Fig. 4 is a partially enlarged plan view of the helical gear of the present embodiment.
图5是沿着图3中的V-V线从箭头方向观察的、示出斜齿轮啮合时的变形的剖视图。Fig. 5 is a cross-sectional view showing deformation when the helical gears mesh, viewed from the arrow direction along the line V-V in Fig. 3 .
图6是示出背景技术的斜齿轮的主视图。Fig. 6 is a front view showing a helical gear of the background art.
图7是沿着图6的VII-VII线从箭头方向观察的剖视图。Fig. 7 is a cross-sectional view taken along line VII-VII of Fig. 6 viewed from the direction of the arrow.
图8是示出本实施方式的斜齿轮的应力与贯通孔相位之间的关系的图。FIG. 8 is a graph showing the relationship between the stress of the helical gear and the phase of the through-hole in the present embodiment.
图9是示出背景技术的斜齿轮的应力与贯通孔相位之间的关系的图。FIG. 9 is a graph showing the relationship between the stress of the helical gear of the background art and the phase of the through-hole.
图10是示出另一实施方式的斜齿轮的主视图。Fig. 10 is a front view showing a helical gear according to another embodiment.
图11是示出再一实施方式的斜齿轮的主视图。Fig. 11 is a front view showing a helical gear according to yet another embodiment.
图12是示出背景技术的斜齿轮啮合时的变形的主视图。FIG. 12 is a front view showing deformation of helical gears in the background art when meshing.
图13是沿着图12中的XIII-XIII线从箭头方向观察的剖视图。Fig. 13 is a sectional view taken along line XIII-XIII in Fig. 12 viewed from the direction of the arrow.
图14是示出背景技术的另一斜齿轮的啮合时的变形的主视图。Fig. 14 is a front view showing deformation during meshing of another helical gear of the background art.
图15是沿着图14中的XV-XV线从箭头方向观察的剖视图。Fig. 15 is a cross-sectional view taken along line XV-XV in Fig. 14 viewed from the direction of the arrow.
具体实施方式 detailed description
以下,基于附图对本发明的实施方式进行说明。另外,在以下的附图中,对相同或相当的部分标注相同的参照符号而不重复说明。Embodiments of the present invention will be described below based on the drawings. In addition, in the following drawings, the same reference numerals are attached to the same or corresponding parts, and descriptions thereof will not be repeated.
另外,在以下说明的实施方式中,对于各种构成要素,除了特别记载的情况以外,对本发明而言并不是必须的。并且,在以下的实施方式中,在言及个数、量等的情况下,除了特别记载的情况以外,上述个数等仅是例示,本发明的范围并不一定限定于该个数、量等。In addition, in the embodiments described below, the various constituent elements are not essential to the present invention unless otherwise described. In addition, in the following embodiments, when referring to the number, amount, etc., unless otherwise specified, the above-mentioned number, etc. are only examples, and the scope of the present invention is not necessarily limited to the number, amount, etc. .
图1是示出具备采用了本实施方式的斜齿轮的齿轮装置的变速器和驱动桥形成一体的变速驱动桥的结构的剖视图。图1所示的变速器是在前轮驱动的混合动力车辆中使用的变速器。1 is a cross-sectional view showing a configuration of a transaxle in which a transmission including a gear unit using a helical gear according to the present embodiment and a transaxle are integrated. The transmission shown in FIG. 1 is a transmission used in a front-wheel drive hybrid vehicle.
如图1所示,变速驱动桥具备:旋转电机100、200;动力分配用的行星轮300;以及差速机构400。旋转电机100、200、行星轮300以及差速机构400设置于壳体内。As shown in FIG. 1 , the transaxle includes rotating electric machines 100 and 200 ; planetary gears 300 for power distribution; and a differential mechanism 400 . The rotary electric machines 100, 200, the planetary gear 300, and the differential mechanism 400 are disposed in the casing.
旋转电机100包括作为第一轴的旋转轴10,该旋转轴10设置成相对于壳体能够旋转。旋转电机200包括作为第二轴的旋转轴20,该旋转轴20设置成相对于壳体能够旋转。旋转电机100、200具有:层叠电磁钢板而形成的定子铁心;以及卷绕于定子铁心的定子线圈。定子线圈的端子与来自外部电源的供电缆线连接,外部电源与定子线圈电连接。The rotary electric machine 100 includes a rotary shaft 10 as a first shaft, and the rotary shaft 10 is provided rotatably with respect to a housing. The rotary electric machine 200 includes a rotary shaft 20 as a second shaft, and the rotary shaft 20 is provided so as to be rotatable with respect to the housing. The rotating electric machines 100 and 200 include: a stator core formed by laminating electromagnetic steel sheets; and a stator coil wound around the stator core. The terminals of the stator coils are connected to the power supply cables from the external power supply, and the external power supply is electrically connected to the stator coils.
行星轮300与旋转轴20连接。行星轮300将经由旋转轴20传递来的发动机动力分配并传递给旋转轴10和作为第三轴的旋转轴30。The planetary gears 300 are connected to the rotary shaft 20 . The planetary gear 300 distributes and transmits the engine power transmitted through the rotary shaft 20 to the rotary shaft 10 and the rotary shaft 30 as a third shaft.
差速机构400包括末级从动齿轮91。末级从动齿轮91经由末级驱动齿轮81与旋转轴30连结。从旋转轴30承受动力传递的差速部90边改变车辆转弯时的左右车轮的旋转速度边朝两轮传递均等的驱动力。The differential mechanism 400 includes a final driven gear 91 . The final driven gear 91 is connected to the rotary shaft 30 via the final drive gear 81 . The differential portion 90 receiving power transmission from the rotary shaft 30 transmits equal driving force to both wheels while changing the rotational speed of the left and right wheels when the vehicle turns.
这样,图1所示的变速驱动桥作为将从电动机以及发动机的曲轴输入的旋转驱动力传递并输出给驱动轮的动力传递装置发挥功能。In this way, the transaxle shown in FIG. 1 functions as a power transmission device that transmits the rotational driving force input from the crankshaft of the electric motor and the engine and outputs it to drive wheels.
在该变速驱动桥中,为了达成小型化、轻量化以及低成本化,作为输出电动机动力以及发动机动力的变速器,采用一个齿轮具有两个啮合部位的三轴构造的齿轮装置。In this transaxle, in order to achieve size reduction, weight reduction, and cost reduction, a three-shaft gear unit in which one gear has two meshing portions is used as a transmission for outputting electric motor power and engine power.
在旋转轴10设置有第一齿轮11。在旋转轴20设置有第二齿轮21。在旋转轴30设置有第三齿轮31。第一齿轮11、第二齿轮21以及第三齿轮31分别使用斜齿轮。A first gear 11 is provided on the rotating shaft 10 . A second gear 21 is provided on the rotating shaft 20 . A third gear 31 is provided on the rotating shaft 30 . Helical gears are used for the first gear 11, the second gear 21, and the third gear 31, respectively.
参照图2示出三轴结构的齿轮机构的啮合状态。如图2所示,第一齿轮11与第二齿轮21在啮合点41啮合。第二齿轮21与第三齿轮31在啮合点42啮合。动力传递装置具备包括第一齿轮11、第二齿轮21以及第三齿轮31的齿轮装置。啮合点41是第一齿轮11与第二齿轮21的啮合位置。啮合点42是第二齿轮21与第三齿轮31的啮合位置。Referring to FIG. 2, the meshing state of the gear mechanism of the three-shaft structure is shown. As shown in FIG. 2 , the first gear 11 meshes with the second gear 21 at the meshing point 41 . The second gear 21 meshes with the third gear 31 at the meshing point 42 . The power transmission device includes a gear unit including a first gear 11 , a second gear 21 , and a third gear 31 . The meshing point 41 is the meshing position of the first gear 11 and the second gear 21 . The meshing point 42 is a meshing position of the second gear 21 and the third gear 31 .
此处,参照图3至图5对作为第二齿轮的斜齿轮21的详细构造进行说明。另外,图3是示出本实施方式的斜齿轮21的主视图,图4是本实施方式的斜齿轮21的局部放大俯视图,图5是示出与沿着图3的V-V线从箭头方向观察的图对应的斜齿轮21的啮合时的变形的剖视图。并且,对于第一齿轮11以及第三齿轮31所采用的斜齿轮,也可以采用与本实施方式同样的斜齿轮。Here, the detailed structure of the helical gear 21 as the second gear will be described with reference to FIGS. 3 to 5 . In addition, FIG. 3 is a front view showing the helical gear 21 of this embodiment, FIG. 4 is a partially enlarged plan view of the helical gear 21 of this embodiment, and FIG. The figure in FIG. 1 corresponds to a cross-sectional view of deformation of the helical gear 21 during meshing. In addition, the same helical gears as in the present embodiment may be used for the helical gears used for the first gear 11 and the third gear 31 .
该斜齿轮21具备:轴套部22a,该轴套部装配于旋转轴20;盘部22b,该盘部从轴套部22a朝旋转轴20的半径方向外侧延伸;以及齿圈部22c,该齿圈部设置于盘部22b的外侧。齿圈部22c在其外周面包括多个齿22d。The helical gear 21 includes: a boss portion 22a fitted to the rotating shaft 20; a disk portion 22b extending radially outward from the boss portion 22a toward the rotating shaft 20; and a ring gear portion 22c. The ring gear portion is provided outside the disk portion 22b. The ring gear portion 22c includes a plurality of teeth 22d on its outer peripheral surface.
盘部22b包括开口周壁24,该开口周壁限定出沿着轴套部22a的周围设置的贯通孔H11。在本实施方式中,开口周壁24以120°间距设置于三个部位。The disk portion 22b includes an opening peripheral wall 24 defining a through-hole H11 provided along the circumference of the boss portion 22a. In this embodiment, the opening peripheral wall 24 is provided in three places at a pitch of 120°.
本实施方式的开口周壁24包括:内周侧面24a,该内周侧面位于靠轴套部22a侧的位置;外周侧面24b,该外周侧面位于比内周侧面24a靠齿圈部22c侧的位置;第一端部侧面24c,该第一端部侧面连结内周侧面24a的一端和外周侧面24b的一端;以及第二端部侧面24d,该第二端部侧面连结内周侧面24a的另一端和外周侧面24b的另一端。The opening peripheral wall 24 of this embodiment includes: an inner peripheral side 24a, which is located closer to the sleeve portion 22a; an outer peripheral side 24b, which is located closer to the ring gear 22c than the inner peripheral side 24a; One end side 24c, the first end side connects one end of the inner peripheral side 24a and one end of the outer peripheral side 24b; and the second end side 24d, the second end side connects the other end of the inner peripheral side 24a and the outer periphery The other end of side 24b.
内周侧面24a由以旋转轴20的旋转中心(也是轴套部22a的中心)C1为中心、且半径为D1的圆弧的一部分构成。并且,第一端部侧面24c以及第二端部侧面24d由以旋转中心C2为中心、且半径为D2的半圆构成。The inner peripheral side surface 24a is constituted by a part of an arc whose center is the rotation center (also the center of the boss portion 22a ) C1 of the rotation shaft 20 and whose radius is D1. Moreover, the 1st end side surface 24c and the 2nd end side surface 24d are comprised by the semicircle centering on rotation center C2, and having a radius D2.
外周侧面24b具有第一侧面区域24b1,该第一侧面区域24b1设置成:从齿圈部22c的靠轴套部22a侧的位置至外周侧面24b为止的、在旋转轴的半径方向上的距离中,位于斜齿轮21的旋转方向(R1)的最前端侧(在图中由A1包围的区域中,最接近线(1)的位置侧)的距离W2大于后端侧的连结部P1处的距离W1。第一侧面区域24b1具有朝向齿圈部22c侧凸出的弯曲形状。The outer peripheral side surface 24b has a first side surface area 24b1 provided such that the distance from the ring gear portion 22c on the sleeve portion 22a side to the outer peripheral side surface 24b in the radial direction of the rotating shaft , the distance W2 at the frontmost side of the rotation direction (R1) of the helical gear 21 (the side closest to the line (1) in the area surrounded by A1 in the figure) is greater than the distance at the connection part P1 at the rear end side W1. The first side area 24b1 has a curved shape that is convex toward the ring gear portion 22c side.
本实施方式的外周侧面24b具有位于比第一侧面区域24b1靠斜齿轮21的旋转方向R1的后端侧的位置的第二侧面区域24b2。该第二侧面区域24b2借助连结部P1与第一侧面区域24b1连续设置,第一侧面区域24b1和第二侧面区域24b2设置成:该第一侧面部24b1和第二侧面部24b2隔着连结部P1呈左右对称。因而,由开口周壁24限定出的贯通孔H11形成为相对于连结旋转中心C1和连结部P1的假想直线L1呈左右对称的形态。The outer peripheral side surface 24b of this embodiment has the 2nd side surface area 24b2 located in the rear end side of the rotation direction R1 of the helical gear 21 rather than the 1st side surface area 24b1. The second side area 24b2 is provided continuously with the first side area 24b1 via the connecting portion P1, and the first side area 24b1 and the second side area 24b2 are provided such that the first side area 24b1 and the second side area 24b2 are separated by the connecting portion P1. It is left-right symmetrical. Therefore, the through hole H11 defined by the opening peripheral wall 24 is formed to be left-right symmetrical with respect to the virtual straight line L1 connecting the rotation center C1 and the connection part P1.
此处,参照图6以及图7对背景技术的斜齿轮21Y的形状进行说明。另外,图6是示出背景技术的斜齿轮21Y的主视图,图7是示出与沿着图6的VII-VII线从箭头方向观察的图对应的斜齿轮21Y的啮合时的变形的剖视图。Here, the shape of the helical gear 21Y of the background art will be described with reference to FIGS. 6 and 7 . In addition, FIG. 6 is a front view showing a helical gear 21Y of the background art, and FIG. 7 is a cross-sectional view showing deformation of the helical gear 21Y when meshing corresponding to a diagram viewed from the arrow direction along line VII-VII of FIG. 6 . .
图3所示的本实施方式的斜齿轮21、与背景技术的斜齿轮21Y的基本形状相同,但限定出设置于盘部22b的贯通孔H21的开口周壁25的形状不同。The helical gear 21 of this embodiment shown in FIG. 3 has the same basic shape as the helical gear 21Y of the background art, but the shape of the opening peripheral wall 25 defining the through hole H21 provided in the disk portion 22b is different.
在斜齿轮21Y中,开口周壁25包括:内周侧面25a,该内周侧面位于靠轴套部22a侧的位置;外周侧面25b,该外周侧面25b位于比内周侧面25a靠齿圈部22c侧的位置;第一端部侧面25c,该第一端部侧面连结内周侧面25a的一端和外周侧面25b的一端;以及第二端部侧面25d,该第二端部侧面连结内周侧面25a的另一端和外周侧面25b的另一端。In the helical gear 21Y, the opening peripheral wall 25 includes: an inner peripheral side surface 25a located closer to the hub portion 22a side; and an outer peripheral side surface 25b located closer to the ring gear portion 22c side than the inner peripheral side surface 25a. position; the first end side 25c, which connects one end of the inner peripheral side 25a and one end of the outer peripheral side 25b; and the second end side 25d, which connects the other end of the inner peripheral side 25a One end and the other end of the peripheral side 25b.
内周侧面25a由以旋转轴20的旋转中心C1为中心、且半径为D11的圆弧的一部分构成。外周侧面25b由以旋转轴20的旋转中心C1为中心、且半径为D12(D12>D11)的圆弧的一部分构成。并且,第一端部侧面25c以及第二端部侧面25d由以上述旋转中心C2为中心、且半径为D2的半圆构成。The inner peripheral side surface 25a is constituted by a part of an arc whose center is the rotation center C1 of the rotation shaft 20 and whose radius is D11. The outer peripheral side surface 25b is constituted by a part of an arc whose center is the rotation center C1 of the rotation shaft 20 and whose radius is D12 (D12>D11). And the 1st end side surface 25c and the 2nd end side surface 25d are comprised by the semicircle centering on the said rotation center C2, and having a radius D2.
外周侧面25b设置成:该外周侧面25b隔着连结部P1呈左右对称。因而,由开口周壁25限定出的贯通孔H21形成为相对于连结旋转中心C1和连结部P1的假想直线L1呈左右对称的形态。The outer peripheral side surface 25b is provided so that the outer peripheral side surface 25b may be left-right symmetrical across the connecting portion P1. Therefore, the through-hole H21 defined by the opening peripheral wall 25 is formed to be left-right symmetrical with respect to the virtual straight line L1 connecting the rotation center C1 and the connection part P1.
外周侧面25b由以旋转轴20的旋转中心C1为中心、且半径为D12的圆弧的一部分构成,因此,在旋转轴的半径方向上的距离中,位于斜齿轮21Y的旋转方向R1的最前端侧(在图中由A1包围的区域中、最接近线(1)的位置侧)的位置的距离W2最大。The outer peripheral side surface 25b is constituted by a part of an arc whose center is the rotation center C1 of the rotation shaft 20 and whose radius is D12. Therefore, it is positioned at the foremost end in the rotation direction R1 of the helical gear 21Y in the distance in the radial direction of the rotation shaft. The distance W2 at the position on the side (the side closest to the line (1) in the area surrounded by A1 in the figure) is the largest.
使用图5以及图7对具有上述图3所示的结构的本实施方式的斜齿轮21、以及图6所示的背景技术的斜齿轮21Y的啮合时的变形进行比较,可知:图3所示的本实施方式的斜齿轮的倾倒角度α1小于图6所示的斜齿轮21Y的倾倒角度α2。Using FIG. 5 and FIG. 7 to compare the deformation of the helical gear 21 of the present embodiment having the structure shown in FIG. 3 and the helical gear 21Y of the background art shown in FIG. The inclination angle α1 of the helical gear of this embodiment is smaller than the inclination angle α2 of the helical gear 21Y shown in FIG. 6 .
另一方面,本实施方式的斜齿轮21的倾倒角度α1大于图13所示的在盘部22b未设置贯通孔的斜齿轮21Z的倾倒角度α3。即,形成如下关系:斜齿轮21Y的倾倒角度α2>斜齿轮21的倾倒角度α1>斜齿轮21Z的倾倒角度α3。On the other hand, the inclination angle α1 of the helical gear 21 of this embodiment is larger than the inclination angle α3 of the helical gear 21Z shown in FIG. That is, the following relationship is established: tilt angle α2 of the helical gear 21Y>tilt angle α1 of the helical gear 21>tilt angle α3 of the helical gear 21Z.
并且,图8中示出本实施方式的斜齿轮21的贯通孔相位与应力之间的关系,图9中示出背景技术的斜齿轮21Y的贯通孔相位与应力之间的关系。各图中的(1)表示在图3以及图6中示出的贯通孔的位置中、位于斜齿轮21的旋转方向R1的最前端侧的位置。并且,在图8以及图9中,齿宽端部LH意味着从旋转方向观察位于左侧(在图中为里侧)的齿的位置,齿宽中央意味着从旋转方向观察位于中央的齿的位置,齿宽端部RH意味着从旋转方向观察位于右侧(在图中为近前侧)的齿的位置。8 shows the relationship between the through-hole phase and stress of the helical gear 21 according to the present embodiment, and FIG. 9 shows the relationship between the through-hole phase and stress of the helical gear 21Y of the background art. (1) in each figure shows the position on the frontmost side in the rotation direction R1 of the helical gear 21 among the positions of the through holes shown in FIG. 3 and FIG. 6 . In FIG. 8 and FIG. 9 , the tooth width end LH means the position of the tooth located on the left side (rear side in the figure) when viewed in the direction of rotation, and the center of the tooth width means the position of the tooth located in the center when viewed in the direction of rotation. The position of the tooth width end RH means the position of the tooth located on the right side (near side in the figure) as viewed in the direction of rotation.
如图9所示,对于背景技术的斜齿轮21Y的贯通孔相位的应力,在斜齿轮21的旋转方向R1的最前端侧的位置(以(1)表示的贯通孔的位置)处,产生有超过700Mpa的应力。As shown in FIG. 9 , the phase stress of the through hole of the helical gear 21Y of the background art occurs at a position on the front end side in the rotation direction R1 of the helical gear 21 (the position of the through hole indicated by (1)). Stress over 700Mpa.
这是因为:当齿轮在贯通孔与盘部之间的刚性差大的部分处啮合的情况下,在斜齿轮产生较大的变形。结果,啮合的齿被刚性大的部分推压而变形。因此,啮合的齿根被拉伸而导致齿根的应力变高。由此,在盘部设置有贯通孔的齿轮中,认为齿根强度变得极端不利,会产生较大的应力。This is because, when the gear meshes at a portion where the difference in rigidity between the through hole and the disc portion is large, large deformation occurs in the helical gear. As a result, the meshing teeth are pushed and deformed by the rigid parts. As a result, the engaged dedendum is stretched resulting in higher stress at the dedendum. Therefore, in a gear having a through hole in the disc portion, it is considered that the dedendum strength becomes extremely disadvantageous, and a large stress is generated.
另一方面,对于本实施方式的斜齿轮21的贯通孔相位的应力,在斜齿轮21的旋转方向R1的最前端侧的位置(以(1)表示的贯通孔的位置),有可能使应力降低至不超过700Mpa的应力。On the other hand, regarding the stress of the through-hole phase of the helical gear 21 in this embodiment, there is a possibility that the stress may be increased at the position on the front end side in the rotation direction R1 of the helical gear 21 (the position of the through-hole shown by (1)). Reduced to a stress not exceeding 700Mpa.
这是因为:在沿着旋转方向观察贯通孔的情况下,使第一侧面区域24b1的曲率从旋转中心C2开始变化,第一侧面区域24b1设置成:从齿圈部22c的靠轴套部22a侧的位置至外周侧面24b为止的、在旋转轴的半径方向上的距离中,位于斜齿轮21的旋转方向R1的最前端侧的位置的距离W2最大。This is because the curvature of the first side area 24b1 is changed from the rotation center C2 when the through hole is viewed along the rotation direction, and the first side area 24b1 is provided so as to extend from the hub portion 22a of the ring gear portion 22c. Among the distances in the radial direction of the rotating shaft from the position on the side to the outer peripheral side surface 24b, the distance W2 at the position on the frontmost side in the rotation direction R1 of the helical gear 21 is the largest.
由此,在沿着旋转方向观察贯通孔H11的情况下,盘部22b的厚度逐渐变薄,因此,能够使盘部22b的刚性差从贯通孔H11的端部朝中央部(连结部P1)平缓地变化。结果,能够缓和齿由刚性高的部分推压这样的变形,能够抑制齿根应力的上升。Accordingly, when the through hole H11 is viewed along the rotation direction, the thickness of the disk portion 22b becomes gradually thinner, so that the difference in rigidity of the disk portion 22b can be made from the end portion of the through hole H11 toward the central portion (connection portion P1). Changes smoothly. As a result, deformation in which the tooth is pressed by the highly rigid portion can be alleviated, and an increase in stress at the dedendum can be suppressed.
这样,在本实施方式的斜齿轮中,能够抑制振动以及噪音,并且能够使在设置于盘部的贯通孔的旋转方向的前端侧产生的应力降低。结果,能够提高采用了该斜齿轮的齿轮装置、以及具备该齿轮装置的变速驱动桥的性能。In this way, in the helical gear of the present embodiment, while suppressing vibration and noise, it is possible to reduce the stress generated on the front end side in the rotation direction of the through-hole provided in the disk portion. As a result, the performance of the gear unit using the helical gear and the transaxle including the gear unit can be improved.
另外,在本实施方式中,作为外周侧面24b的形状,设置成隔着连结部P1呈左右对称。这是因为:即便在齿轮的旋转方向为反方向的情况下也能够得到同样的作用效果。并且,作为外周侧面24b,对在连结部P1处直接连结第一侧面区域24b1和第二侧面区域24b2的情况进行了说明,但也可以在第一侧面区域24b1与第二侧面区域24b2之间夹装有以旋转中心C1为中心的圆弧的一部分。In addition, in this embodiment, as a shape of the outer peripheral side surface 24b, it is provided so that it may become bilateral symmetry across the connection part P1. This is because the same effect can be obtained even when the rotation direction of the gear is reversed. In addition, the case where the first side region 24b1 and the second side region 24b2 are directly connected at the connecting portion P1 as the outer peripheral side surface 24b has been described, but it may also be sandwiched between the first side region 24b1 and the second side region 24b2. Contains a part of an arc centered on the center of rotation C1.
(其他实施方式)(Other implementations)
并且,作为其他实施方式,也能够采用具有限定出如图10所示的贯通孔H12的开口周壁25A的斜齿轮21A。另外,该斜齿轮21A与图3所示的斜齿轮21的不同之处在于:开口部周壁的形状存在差异,因此对相同或相当的部分标注相同的参照符号、且不再重复说明。Furthermore, as another embodiment, a helical gear 21A having an opening peripheral wall 25A defining a through hole H12 as shown in FIG. 10 can also be employed. In addition, this helical gear 21A differs from the helical gear 21 shown in FIG. 3 in that the shape of the peripheral wall of the opening is different, so the same or corresponding parts are given the same reference numerals and will not be described again.
开口周壁25A以120°间距设置于三个部位。开口周壁25A包括:第一开口周壁25R,该第一开口周壁位于斜齿轮21A的旋转方向的前端侧;以及第二开口周壁25L,该第二开口周壁位于斜齿轮21A的旋转方向的后端侧。第一开口周壁25R和第二开口周壁25L在连结部P1连结。The opening peripheral walls 25A are provided at three locations at a pitch of 120°. The opening peripheral wall 25A includes: a first opening peripheral wall 25R located on the front end side in the rotation direction of the helical gear 21A; and a second opening peripheral wall 25L located on the rear end side in the rotation direction of the helical gear 21A . The 1st opening peripheral wall 25R and the 2nd opening peripheral wall 25L are connected by the connection part P1.
第一开口周壁25R包括:第一内周侧面25a1,该第一内周侧面25a1位于靠轴套部22a侧的位置;第一外周侧面25b1,该第一外周侧面位于比第一内周侧面25a1靠齿圈部22c侧的位置;以及第一端部侧面25c1,该第一端部侧面连结第一内周侧面25a1的一端和第一外周侧面25b1的一端。The first opening peripheral wall 25R includes: a first inner peripheral side 25a1 located closer to the sleeve portion 22a; A position on the side of the ring gear portion 22c; and a first end side surface 25c1 connecting one end of the first inner peripheral side surface 25a1 and one end of the first outer peripheral side surface 25b1.
第二开口周壁25L包括:第二内周侧面25a2,该第二内周侧面位于靠轴套部22a侧的位置;第二外周侧面25b2,该第二外周侧面位于比第二内周侧面25a2靠齿圈部22c侧的位置;以及第二端部侧面25c2,该第二端部侧面连结第二内周侧面25a2的一端和第二外周侧面25b2的一端。The second opening peripheral wall 25L includes: a second inner peripheral side 25a2 located closer to the sleeve portion 22a; a second outer peripheral side 25b2 located closer to the second inner peripheral side 25a2; A position on the side of the ring gear portion 22c; and a second end side surface 25c2 connecting one end of the second inner peripheral side surface 25a2 and one end of the second outer peripheral side surface 25b2.
第二内周侧面25a2由以旋转轴20的旋转中心C1为中心且半径为D11的圆弧的一部分构成。并且,第二外周侧面25b2由以旋转轴20的旋转中心C1为中心、且半径为D21(D21>D11)的圆弧的一部分构成。The second inner peripheral side surface 25a2 is constituted by a part of an arc whose center is the rotation center C1 of the rotation shaft 20 and whose radius is D11. Furthermore, the second outer peripheral side surface 25b2 is constituted by a part of an arc whose center is the rotation center C1 of the rotation shaft 20 and whose radius is D21 (D21>D11).
第一端部侧面25c1以及第二端部侧面25c2由以旋转中心C2为中心、且半径为D2的半圆构成。The first end side surface 25c1 and the second end side surface 25c2 are composed of a semicircle whose center is the rotation center C2 and whose radius is D2.
第一外周侧面25b1设置成:从齿圈部22c的靠轴套部22a侧的位置至第一外周侧面25b1为止的、在旋转轴的半径方向上的距离中,位于斜齿轮21的旋转方向R1的最前端侧(在图中由A1包围的区域中、最接近线(1)的位置侧)的距离W2大于后端侧的连结部P1处的距离W1。第一外周侧面25b1呈直线状。The first outer peripheral side surface 25b1 is provided so as to be located in the rotational direction R1 of the helical gear 21 in the distance in the radial direction of the rotation shaft from the position on the boss portion 22a side of the ring gear portion 22c to the first outer peripheral side surface 25b1. The distance W2 at the front end side (the side closest to the line (1) in the area surrounded by A1 in the figure) is greater than the distance W1 at the connecting portion P1 on the rear end side. The first outer peripheral side surface 25b1 is linear.
第一内周侧面25a1设置成与第一外周侧面25b1大致平行,第一内周侧面25a1也呈直线状。The first inner peripheral side surface 25a1 is provided substantially parallel to the first outer peripheral side surface 25b1, and the first inner peripheral side surface 25a1 is also linear.
对于该斜齿轮21A,在旋转方向为R1的情况下,第一开口周壁25R的区域与上述斜齿轮21处于相同条件,因此能够得到同样的作用效果。In the helical gear 21A, when the rotation direction is R1, the region of the first opening peripheral wall 25R is under the same conditions as the helical gear 21 described above, so the same effect can be obtained.
另外,对于图3所示的斜齿轮21以及图10所示的斜齿轮21A,开口周壁均以120°的间距在三个部位设置,但数量并不限定于此。例如,如图11所示,也能够采用如下的斜齿轮21B:对图10所示的斜齿轮21A进行变形,且开口周壁25A以90°的间距在四个部位设置。也能够将斜齿轮21的开口周壁24以90°的间距在四个部位设置。并且,也可以根据需要以等间隔间距在多个部位设置开口周壁。In addition, for the helical gear 21 shown in FIG. 3 and the helical gear 21A shown in FIG. 10 , the opening peripheral walls are provided at three locations at intervals of 120°, but the number is not limited thereto. For example, as shown in FIG. 11 , it is also possible to employ a helical gear 21B in which the helical gear 21A shown in FIG. 10 is modified and the opening peripheral walls 25A are provided at four places at 90° pitches. The opening peripheral wall 24 of the helical gear 21 can also be provided at four places at a pitch of 90°. In addition, the opening peripheral walls may be provided at a plurality of positions at equal intervals as required.
此次公开的实施方式以及实施例在所有方面均是例示,而不应当认为是限制性的描述。本发明的范围并非由上述说明表示、而是由权利要求表示,意图包括与权利要求均等的意思以及范围内的所有变更。Embodiments and examples disclosed this time are illustrative in all points and should not be considered as a restrictive description. The scope of the present invention is shown not by the above-described description but by the claims, and it is intended that all changes within the meaning and scope equivalent to the claims are included.
产业上的利用可能性Industrial Utilization Possibility
本发明特别适用于车辆的变速器、分动器等的齿轮装置。The present invention is particularly suitable for gear devices such as transmissions and transfer cases of vehicles.
符号说明:Symbol Description:
10、20、30…旋转轴;11…第一齿轮(斜齿轮);21…第二齿轮(斜齿轮);22a…轴套部;22b…盘部;22c…齿圈部;22d…齿;24…开口周壁;24a…内周侧面;24b…外周侧面;24b1…第一侧面区域;24b2…第二侧面区域;24c…第一端部侧面;24d…第二端部侧面;21A、21B…斜齿轮;25A…开口周壁;25L…第二开口周壁;25R…第一开口周壁;25a1…第一内周侧面;25a2…第二内周侧面;25b1…第一外周侧面;25b2…第二外周侧面;25c1…第一端部侧面;25c2…第二端部侧面;31…第三齿轮(斜齿轮);41、42…啮合点;81…末级驱动齿轮;90…差动部;91…末级从动齿轮;100、200…旋转电机;300…行星轮;400…差动机构;C1…旋转中心;H11、H12…贯通孔;P1…连结部。10, 20, 30...Rotating shaft; 11...First gear (helical gear); 21...Second gear (helical gear); 22a...Sleeve part; 22b...Disc part; 22c...Ring gear part; 22d...Tooth; 24...opening peripheral wall; 24a...inner peripheral side; 24b...outer peripheral side; 24b1...first side area; 24b2...second side area; 24c...first end side; 24d...second end side; 21A, 21B... Helical gear; 25A...opening peripheral wall; 25L...second opening peripheral wall; 25R...first opening peripheral wall; 25a1...first inner peripheral side; 25a2...second inner peripheral side; 25b1...first outer peripheral side; 25b2...second outer peripheral Side; 25c1...first end side; 25c2...second end side; 31...third gear (helical gear); 41, 42...meshing point; 81...final drive gear; 90...differential part; 91... Final driven gear; 100, 200...rotating motor; 300...planetary gear; 400...differential mechanism; C1...rotation center; H11, H12...through hole; P1...connecting part.
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US8826765B2 (en) * | 2011-09-14 | 2014-09-09 | Toyota Jidosha Kabushiki Kaisha | Helical gear and power transmission apparatus |
JP6555210B2 (en) * | 2016-08-09 | 2019-08-07 | トヨタ自動車株式会社 | Gear mechanism and manufacturing method thereof |
IT201800003230A1 (en) | 2018-03-02 | 2019-09-02 | Ge Avio Srl | NON-AXIAL SYMMETRIC GEAR |
JP7035953B2 (en) * | 2018-10-17 | 2022-03-15 | トヨタ自動車株式会社 | Vehicle gear |
CN111828591B (en) * | 2020-06-11 | 2022-05-17 | 重庆大学 | A new type of smart gear |
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- 2011-06-23 US US13/391,176 patent/US8733198B2/en active Active
- 2011-06-23 CN CN201180003604.6A patent/CN103608611B/en active Active
- 2011-06-23 WO PCT/JP2011/064412 patent/WO2012176304A1/en active Application Filing
- 2011-06-23 JP JP2012506017A patent/JP5252121B1/en active Active
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CN101978193A (en) * | 2008-03-21 | 2011-02-16 | 丰田自动车株式会社 | Gear device and power transmission apparatus |
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CN103608611A (en) | 2014-02-26 |
US20120325037A1 (en) | 2012-12-27 |
JP5252121B1 (en) | 2013-07-31 |
JPWO2012176304A1 (en) | 2015-02-23 |
WO2012176304A1 (en) | 2012-12-27 |
US8733198B2 (en) | 2014-05-27 |
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