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CN103576663B - Cement filler silo dedusting blows grey automation control system with swiping the card - Google Patents

Cement filler silo dedusting blows grey automation control system with swiping the card Download PDF

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Publication number
CN103576663B
CN103576663B CN201310600890.5A CN201310600890A CN103576663B CN 103576663 B CN103576663 B CN 103576663B CN 201310600890 A CN201310600890 A CN 201310600890A CN 103576663 B CN103576663 B CN 103576663B
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CN
China
Prior art keywords
control
controller
card
output control
relay
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Expired - Fee Related
Application number
CN201310600890.5A
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Chinese (zh)
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CN103576663A (en
Inventor
孙国光
薛岩
刁长福
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Beijing No5 Construction Engineering Group Co Ltd
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Beijing No5 Construction Engineering Group Co Ltd
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Priority to CN201310600890.5A priority Critical patent/CN103576663B/en
Publication of CN103576663A publication Critical patent/CN103576663A/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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  • Filtering Of Dispersed Particles In Gases (AREA)
  • Programmable Controllers (AREA)

Abstract

本发明公开了一种水泥粉料仓除尘与刷卡吹灰自动化控制系统,该系统主要包括插卡取电方式的主令开关、控制器、执行机构和上位PC机。所述主令开关被分别安装在对应的上料电磁翻板前端;所述每个主令开关与电力线连接,所述第一继电器控制远端控制箱中的中间继电器,该中间继电器为常开线圈,接在电源与控制器信号输入端之间,在控制器的对应两个输出控制端分别接有两个输出控制中间继电器,该两个输出控制中间继电器的常闭触点以相互串联的方式实现电气互锁;所述两个输出控制中间继电器控制控风机或振动器的工作。本发明可以解决传统的手动控制系统存在的线路复杂、电缆用的较多、安装调试比较繁琐和不能定期对设备进行巡检等技术问题。

The invention discloses an automatic control system for dust removal and soot blowing by swiping a card for a cement powder silo. The system mainly includes a master switch, a controller, an executive mechanism and an upper PC in a card-inserting power-taking mode. The master switches are respectively installed on the front ends of the corresponding feeding electromagnetic flaps; each of the master switches is connected to the power line, and the first relay controls the intermediate relay in the remote control box, which is normally open The coil is connected between the power supply and the signal input terminal of the controller. Two output control intermediate relays are respectively connected to the corresponding two output control terminals of the controller. The normally closed contacts of the two output control intermediate relays are connected in series. The electrical interlocking is realized by means; the two output control intermediate relays control the work of the fan or the vibrator. The invention can solve the technical problems existing in the traditional manual control system, such as complex lines, many cables, cumbersome installation and debugging, and inability to regularly inspect equipment.

Description

Cement filler silo dedusting blows grey automation control system with swiping the card
Technical field
The present invention relates to a kind of dedusting of concrete mixing plant and the control device of material loading.
Background technology
Most of concrete mixing plant of Present Domestic generally have employed dedusting and the material-uploading style of the Non-follow control combined with stirring system, the circuit more complicated of its control system, cable more, and Installation and Debugging are also more loaded down with trivial details.
Summary of the invention
The object of this invention is to provide a kind of cement filler silo dedusting with swiping the card blows grey automation control system, with solve complex circuit that traditional manual control system exists, cable more, Installation and Debugging are more loaded down with trivial details and can not regularly carry out the technical matters such as patrolling and examining to equipment.
In order to realize foregoing invention object, the technical solution adopted in the present invention is as follows:
A kind of cement filler silo dedusting blows grey automation control system with swiping the card, and this system mainly comprises by the control switch of plug-in card way to take power, controller, topworks and upper PC, described controller is connected with upper PC, described control switch is the opened and closed positions limiting feeding port, be separately mounted on corresponding material loading electromagnetic turnover front end, described each control switch is connected with line of electric force by air switch after connecting with the first corresponding relay and electromagnetic turnover control coil, the coils connected in series of the auxiliary reclay that the normally opened contact of described first relay is corresponding with control box, be connected on the DC terminal of direct supply, the normally opened contact of described auxiliary reclay, be connected between power supply and controller signals input end, be connected to two between output control terminal and power end respectively in the correspondence two of controller and export control auxiliary reclay, these two export the normally closed contact controlling auxiliary reclay and realize electrical interlocks in the mode of mutually connecting, described two normally opened contacts exporting control auxiliary reclay are connected in same electric loop with corresponding action control relay coil, and the normally opened contact of described action control relay is serially connected in the power supply loop of controlled control blower fan or Vib..
Technical scheme tool of the present invention has the following advantages: with mixing plant dust pelletizing system for control object, adopt PLC and field control combined technology, design the dedusting control system that a set of mixing plant is suitable for, this system Installation and Debugging difficulty is little, effectively can avoid the generation of material loading mistake, reduce the working strength of operating personnel; Appliance computer carries out on-line monitoring to dust pelletizing system, regularly patrols and examines equipment, ensures that whole system is reliable, energy-saving safe.
Accompanying drawing explanation
Fig. 1 is circuit theory of constitution figure of the present invention.
Embodiment
Concrete structure of the present invention and principle of work as follows: see Fig. 1, mainly comprise the control switch of plug-in card way to take power, controller, topworks and upper PC; Control switch is the working method of plug-in card power taking, also known as plug-and-consume switch, comprise magnetic card electricity-getting switch, IC-card electricity-getting switch etc., this switch is conventional in hotel guest room, when guest enters guest room, CUSTOM HOUSE HOTEL is inserted in special card electricity-getting switch, just can use the equipment such as the illumination in guest room, air-conditioning and TV, extract CUSTOM HOUSE HOTEL after walking and just can close (time delay) above-mentioned consumer.This control switch is separately mounted on corresponding material loading electromagnetic turnover front end, described each control switch is connected with line of electric force by air switch after connecting with the first corresponding relay and electromagnetic turnover control coil, the coils connected in series of the auxiliary reclay that the normally opened contact of described first relay is corresponding with control box, be connected on the DC terminal of direct supply, the normally opened contact of described auxiliary reclay, be connected between power supply and controller signals input end, be connected to two between output control terminal and power end respectively in the correspondence two of controller and export control auxiliary reclay, these two export the normally closed contact controlling auxiliary reclay and realize electrical interlocks in the mode of mutually connecting, described two normally opened contacts exporting control auxiliary reclay are connected in same electric loop with corresponding action control relay coil, and the normally opened contact of described action control relay is serially connected in the power supply loop of controlled control blower fan or Vib..
Control system primary control (PLC) realization is to the soft start of cleaner and programmed control.First utilize the plug-in card electricity getting device (control switch) be arranged on material loading electromagnetic turnover to limit the opened and closed positions of feeding port, which number turnover panel which number card opens, and prevents wrong material on powder tank car.Then controller sends instruction by being stored in inner software in advance, controls topworks and carries out corresponding a series of actions according to program, reach the object of dedusting.
PLC is connected with host computer (PC) by software, can on-line monitoring system ruuning situation, and can need to modify to the program of PLC inside according to the difference of producing.
System cloud gray model flow process:
1. system electrification, QF1 ~ QF9 air switch is energized, PLC power-on self-test, and system brings into operation internal processes.
2. driver's plug-in card, this example of electricity getting device SB1(is for SB1 plug-in card) electric, relay K M4 is energized, and electromagnetic turnover control coil YM4 energising is simultaneously opened, and the trap of often bursting at the seams of KM4 is closed, and causes the auxiliary reclay KA4 in far-end control box to be energized.The trap of often bursting at the seams of KA4 is closed, then produce a lasting electric signal at the I1 input end of PLC, trigger PLC internal processes according to the instruction of writing in advance, from Q1, Q2 output terminal alternating output signal, by the break-make of auxiliary reclay KA1, KA2 pilot relay KM1, KM2.Control motor by KM1, KM2, and then control the work of blower fan and Vib..
3. in order to prevent KA1, KA2 simultaneously electric, mutually connect at the normally closed contact of KA1, KA2, carry out electrical interlocks.
4., when fly-ash separator discharging is not smooth, press SB4 button, auxiliary reclay KA3 is energized, and KM3 obtains electric, and motor obtains electric, discharging vibrator works, accelerates discharge rate.
5. host computer (PC) is connected with PLC by software, can on-line monitoring system ruuning situation, and according to the different needs produced, can be modified to the program of PLC inside by control cables WS.
If 6. have two or more electricity getting devices simultaneously electric, system carries out work according to program equally.

Claims (1)

1.一种水泥粉料仓除尘与刷卡吹灰自动化控制系统,其特征在于,该系统主要包括由插卡取电方式的主令开关、控制器、执行机构和上位PC机;所述控制器与上位PC机连接;所述主令开关为限定上料口的开闭位置,被分别安装在对应的上料电磁翻板前端,每个所述主令开关与对应的第一继电器及电磁翻板控制线圈串联后通过空气开关与电力线连接,所述第一继电器的常开触点与控制箱中对应的中间继电器的线圈串联,接在直流电源的直流端,所述中间继电器的常开触点,接在电源与控制器信号输入端之间,在控制器的对应两个输出控制端与电源端之间分别接有两个输出控制中间继电器,该两个输出控制中间继电器的常闭触点以相互串联的方式实现电气互锁;所述两个输出控制中间继电器的常开触点与对应的动作控制继电器线圈串联在同一电气回路中,所述动作控制继电器的常开触点串接在被控制的控制风机或振动器的供电电源回路中。 1. A cement powder silo dedusting and card swiping soot blowing automatic control system is characterized in that the system mainly includes a master switch, a controller, an executive mechanism and a host PC of a power-taking mode by plugging in a card; the controller It is connected with the upper PC; the master switch is to limit the opening and closing position of the feeding port, and is respectively installed on the front end of the corresponding feeding electromagnetic flap, each of the master switches is connected with the corresponding first relay and the electromagnetic flap After the board control coil is connected in series with the power line through the air switch, the normally open contact of the first relay is connected in series with the coil of the corresponding intermediate relay in the control box and connected to the DC end of the DC power supply. The normally open contact of the intermediate relay The point is connected between the power supply and the signal input terminal of the controller, and two output control intermediate relays are respectively connected between the corresponding two output control terminals of the controller and the power supply end, and the two output control intermediate relays are normally closed contacts. The points are connected in series to realize electrical interlocking; the normally open contacts of the two output control intermediate relays are connected in series with the corresponding action control relay coils in the same electrical circuit, and the normally open contacts of the action control relays are connected in series In the power supply circuit of the controlled fan or vibrator.
CN201310600890.5A 2013-11-25 2013-11-25 Cement filler silo dedusting blows grey automation control system with swiping the card Expired - Fee Related CN103576663B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110682443B (en) * 2019-12-11 2020-02-28 潍坊三建滨海建筑材料有限公司 Full-automatic control system for powder soot blowing of concrete mixing plant

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006194804A (en) * 2005-01-17 2006-07-27 Ishikawajima Constr Mach Co Ground leakage location probing method and apparatus
CN201142545Y (en) * 2007-12-29 2008-10-29 白朝辉 Distribution box of concrete dispensing machine
CN202878501U (en) * 2012-10-25 2013-04-17 中铁十二局集团第二工程有限公司 Electrical control device for cement bins of mixing stations
CN203705899U (en) * 2013-11-25 2014-07-09 北京市第五建筑工程集团有限公司 Cement filler silo dust removing and card swiping ash blowing automatic control system

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006194804A (en) * 2005-01-17 2006-07-27 Ishikawajima Constr Mach Co Ground leakage location probing method and apparatus
CN201142545Y (en) * 2007-12-29 2008-10-29 白朝辉 Distribution box of concrete dispensing machine
CN202878501U (en) * 2012-10-25 2013-04-17 中铁十二局集团第二工程有限公司 Electrical control device for cement bins of mixing stations
CN203705899U (en) * 2013-11-25 2014-07-09 北京市第五建筑工程集团有限公司 Cement filler silo dust removing and card swiping ash blowing automatic control system

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Title
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