A kind of operating means of mining disconnector disjunction test use
Technical field
The present invention relates to cut off field of switches, particularly a kind of a kind of operating means of mining disconnector disjunction test use.
Background technology
Mining disconnector (hereinafter to be referred as disconnector),, when dividing position, have insulation distance and the obvious fracture of requirement up to specification between contact; When co-bit is put, can carry the electric current under normal loop condition, and carry at the appointed time the switchgear of short-circuit current or disjunction fault current.Disconnector is one of critical piece in the mine anti-explosion trigger, is also the vitals that guarantees power supply safety and personal safety.According to colliery rules and industry standard requirement, all disconnector must be installed in every explosion-proof trigger, for different disconnectores, standard-required possesses the ability of 1~6 times of rated current of disjunction, and the disconnector breaking capacity test belongs to the important examination project of type approval test.
The disconnector breaking capacity test is to examine disconnector under 1.05 or 1.1 times of rated voltages, the ability of 1~6 times of rated current of disjunction, and dividing has no progeny does not apply lasting arcing.What disconnector adopted is a kind of operating mechanism of mechanical type disjunction, during operation, by manpower, is closed a minute operation.Traditional disconnector breaking capacity test, at first disconnector is arranged on the operation support, test loop access break-make pilot system, closed disconnector, member to be tested connects the break-make pilot system, and after test current is set up rear 100ms, disconnector draws by manpower, the disjunction test current, test complete.
Because disconnector is air switch, can produce larger arc light during disjunction, for guaranteeing operating personnel's safety, tradition adopts a taper knob in the rotating shaft of disconnector to the mechanical breaking operation of disconnector, tie down the upper end of handle with a rope, pull a long way off after rope and drive rotating shaft disjunction disconnector.
Traditional stay cord operation disjunction mode needs two laboratory technicians' cooperations to carry out, a laboratory technician is responsible for the break-make pilot system, send ready signal to the stay cord operator when pilot study, after the stay cord operator hears the power transmission signal, pull rapidly rope disjunction disconnector.In test, exist operator's stay cord to cause not in time conduction time long, or stay cord causes conduction time too short (not setting up full load current) in advance, or stay cord does not simply cause problems such as not meeting breaking speed, these problems have all increased the uncertainty of test, have additionally increased the uncertain factor of test examination.Simultaneously traditional mode of operation is all inconvenient on installing and operating, and the test routine holding time is longer, and the arc short-circuit phenomenon occurred in process of the test, affect operating personnel's personal safety, and cause psychological sense of insecurity.
Summary of the invention
Technical matters to be solved by this invention is for shortcomings and deficiencies of the prior art, the mining disconnector disjunction operating device for testing of mechanical disjunction mode is changed in disconnector disjunction when a kind of will the test is provided by artificial disjunction mode, to address the above problem.
Technical matters solved by the invention can realize by the following technical solutions:
A kind of operating means of mining disconnector disjunction test use, is characterized in that, comprising:
Casing; Described casing is divided into left and right two parts, and wherein a part is a casing, and another part is a pilot passageway;
Be arranged on the cylinder mounting platform in described casing;
Be arranged on the test product erecting frame mounting platform in described pilot passageway, described test product erecting frame mounting platform is in order to install the test product erecting frame, the test product erecting frame is in order to install disconnector to be tested, one end of this test product erecting frame mounting platform is arranged on the conduit wall that described pilot passageway is relative with described casing, and the other end extends in described casing and is arranged on described cylinder mounting platform;
Be arranged on the divide-shut brake cylinder on the cylinder mounting platform, described divide-shut brake is stretched out by described casing with the push rod of cylinder and is connected with the rotating shaft of disconnector to be tested, drives the rotating shaft of disconnector to be tested rotate and realize closing a floodgate and separating brake;
One is arranged on the solenoid valve group in described casing, and described solenoid valve group is connected with cylinder with described divide-shut brake by gas circuit, to control divide-shut brake, with cylinder, moves;
One is arranged on the control device in described casing, and described control device is controlled the solenoid valve group and moved according to predefined test routine.
Forward and reverse test for the disconnector of realizing girdle tests, forward limiting cylinder and reverse limiting cylinder are installed on described cylinder mounting platform, described forward limiting cylinder and reverse limiting cylinder are controlled positive action and the counteragent of described divide-shut brake with cylinder, and then realize that disconnector to be tested carries out forward test and counter-test; Described forward limiting cylinder is connected with the solenoid valve group with reverse limiting cylinder, controlled by described solenoid valve group.
For the ease of disconnector to be tested is installed, offer a deep-slotted chip breaker on the tank wall of described casing proximity assay passage one side, described divide-shut brake sees through described deep-slotted chip breaker with the push rod of cylinder, described cylinder mounting platform axle is located in described casing, one end axle of described test product erecting frame mounting platform is located on the conduit wall of described pilot passageway away from described casing one side, through the tank wall of proximity assay passage one side, axle is located on described cylinder mounting platform the other end, the oscillating cylinder of the described test product erecting frame of one driving mounting platform upset is installed on described cylinder mounting platform, be provided with a telescopic cylinder between a side inwall of casing and cylinder mounting platform, by oscillating cylinder and telescopic cylinder, drive respectively test product erecting frame mounting platform and cylinder mounting platform synchronously to overturn, so that disconnector to be tested is installed, described oscillating cylinder is connected with described solenoid valve group by gas circuit with telescopic cylinder, to be subject to described solenoid valve group, controls.
In a preferred embodiment of the invention, in order to finely tune the position of disconnector to be tested, described test product erecting frame is arranged on test product erecting frame mounting platform by a manual micro-adjusting mechanism.
In a preferred embodiment of the invention, described solenoid valve group comprises that a divide-shut brake drives solenoid valve, first row pneumoelectric air valve, the second exhaust solenoid valve, large isolation solenoid valve, septulum is from solenoid valve, the test solenoid valve, the spacing solenoid valve of forward, reverse spacing solenoid valve, upset drives solenoid valve, the first oil sprayer, the second oil sprayer, the first air filter reliever, the second air filter reliever, reduction valve, it is a two-position-five-way solenoid valve that described divide-shut brake drives solenoid valve, all the other solenoid valves are two-way electromagnetic valve, wherein, divide-shut brake drives solenoid valve, first row pneumoelectric air valve, the second exhaust solenoid valve, large isolation solenoid valve, septulum is from solenoid valve, the test solenoid valve, the spacing solenoid valve of forward, reverse spacing solenoid valve, upset drives solenoid valve controlled by described control device, the entrance of described the first air filter reliever and the second air filter reliever is connected the outlet of gas-holder by tracheae, the entrance of described gas-holder connects an air compressor machine, the outlet of the first air filter reliever and the second air filter reliever is connected respectively the entrance of the first oil sprayer and the second oil sprayer by tracheae, the outlet of the first oil sprayer is connected to the entrance of described large isolation solenoid valve by tracheae, the outlet of the second oil sprayer is connected respectively to the test solenoid valve by tracheae, reduction valve, the spacing solenoid valve of forward, reverse spacing solenoid valve, upset drives the entrance of solenoid valve, the outlet of reduction valve is connected to the entrance of described septulum from solenoid valve by tracheae, the outlet of large isolation solenoid valve, the outlet of test solenoid valve and septulum all are connected to by tracheae the entrance that divide-shut brake drives solenoid valve from the outlet of solenoid valve, divide-shut brake drives first of solenoid valve, the second outlet is connected to the first row air valve by tracheae respectively, the entrance of second row air valve, divide-shut brake drives the 3rd of solenoid valve, the 4th outlet is connected to divide-shut brake with on cylinder by tracheae, the outlet of the spacing solenoid valve of forward, reverse spacing solenoid valve is connected respectively on forward limiting cylinder and reverse limiting cylinder by tracheae, and upset drives the outlet of solenoid valve to be connected on described oscillating cylinder and telescopic cylinder.
In a preferred embodiment of the invention, described control device comprises a direct current power supply, one touch screen controller and a master controller, described touch screen controller is arranged on the tank wall of described casing one side, the input termination civil power of described direct supply, the input end of screen controller is touched in the output terminal contact of direct supply, the output terminal of touch screen controller connects the input end of master controller, described master controller has one in order to control the first control signal output terminal of large isolation solenoid valve action, one in order to control the second control signal output terminal of septulum from the solenoid valve action, one in order to control the 3rd control signal output terminal of the spacing solenoid valve action of forward, one in order to control the 4th control signal output terminal of reverse spacing solenoid valve action, one drives solenoid valve to carry out the 5th control signal output terminal of feed motion in order to control divide-shut brake, one the 6th control signal output terminal that drives solenoid valve to carry out the separating brake action in order to control divide-shut brake, one carries out the 7th control signal output terminal of exhaust action in order to control the first exhaust solenoid valve, one carries out the 8th control signal output terminal of exhaust action in order to control the second exhaust solenoid valve, one the 9th control signal output terminal moved in order to control the test solenoid valve, one drives the tenth control signal output terminal and a common ground end of solenoid valve action in order to control upset, also be connected with a break-make test signal reset switch on described master controller.
In a preferred embodiment of the invention, also be provided with delay circuit in described master controller.
Owing to having adopted technical scheme as above, the present invention changes into mechanical disjunction mode by traditional disconnector disjunction mode by artificial disjunction mode, reach the short form test installation procedure, reduce operating personnel's risk, the impact that in less process of the test, human factor produces test.
The invention has the advantages that:
The mode of the alternative manual stay cord of transmission of mode of operation that 1, adopts automated machine to rotate is carried out the disjunction disconnector.
2, operating means adopts the power of pneumatics as mechanical disjunction, has guaranteed disjunction power and the breaking speed of operation.
3, the master controller of operating means employing PIC4520 single-chip microcomputer is core, after the enabling signal program judgement to input, controls solenoid valve, and cylinder is performed an action;
4, adopting touch screen controller is human-computer interaction interface, realizes the easy setting of operational motion parameter.
The accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, below will the accompanying drawing of required use in embodiment or description of the Prior Art be briefly described, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skills, under the prerequisite of not paying creative work, can also obtain according to these accompanying drawings other accompanying drawing.
Fig. 1 is the perspective structure schematic diagram of a kind of operating means of the mining disconnector disjunction test of the present invention use.
Fig. 2 is front elevation of the present invention.
The theory diagram of the solenoid valve group of a kind of operating means that Fig. 3 is the mining disconnector disjunction test of the present invention use.
The electric principle schematic of a kind of operating means that Fig. 4 is the mining disconnector disjunction test of the present invention use.
A kind of operating means experiment process figure that Fig. 5 is the mining disconnector disjunction test of the present invention use.
Embodiment
For technological means, creation characteristic that the present invention is realized, reach purpose and effect is easy to understand, below in conjunction with concrete diagram, further set forth the present invention.
Shown in Fig. 1 and Fig. 2, a kind of operating means of mining disconnector disjunction test use comprises casing 100, cylinder mounting platform 600, test product erecting frame mounting platform 220, cylinder 310, solenoid valve group 510, control device 500, telescopic cylinder 350, forward limiting cylinder 320 and reverse limiting cylinder 330 for divide-shut brake, casing 100 is divided into left and right two parts, wherein a part is a casing 101, and another part is a pilot passageway 102.
Test product erecting frame mounting platform 220 is arranged in pilot passageway 102, test product erecting frame mounting platform 220 is in order to install test product erecting frame 221, test product erecting frame 221 is arranged on test product erecting frame mounting platform 220 by a manual micro-adjusting mechanism 210, test product erecting frame 221 is in order to install disconnector to be tested, one end of this test product erecting frame mounting platform 220 is arranged on the conduit wall that pilot passageway 102 is relative with casing 101, the other end extends in casing 101 and is arranged on cylinder mounting platform 600, and cylinder mounting platform 600 is arranged in casing 101.
Divide-shut brake is arranged on cylinder mounting platform 600 with cylinder 310, and divide-shut brake is stretched out by casing 101 with the push rod 311 of cylinder 310 and is connected with the rotating shaft of disconnector to be tested, drives the rotating shaft of disconnector to be tested rotate and realize closing a floodgate and separating brake.
Forward and reverse test for the disconnector of realizing girdle tests, forward limiting cylinder 320 and reverse limiting cylinder 330 are installed on cylinder mounting platform 600, forward limiting cylinder 320 and reverse limiting cylinder 330 are controlled positive action and the counteragent of divide-shut brakes with cylinder 310, and then realize that disconnector to be tested carries out forward test and counter-test, forward limiting cylinder 320 is connected with solenoid valve group 510 with reverse limiting cylinder 330, controlled by solenoid valve group 510.
Control device 500 and solenoid valve group 510 are installed in casing 101, control device 500 is controlled solenoid valve group 510 according to predefined test routine action, solenoid valve group 510 is connected with cylinder 310 with divide-shut brake by gas circuit, to control cylinder 310 actions for divide-shut brake.
For the ease of disconnector to be tested is installed, offer a deep-slotted chip breaker 103 on the tank wall of casing 101 proximity assay path 10 2 one sides, divide-shut brake sees through deep-slotted chip breaker 103 with the push rod 311 of cylinder 310, cylinder mounting platform 600 axles are located in casing 101, one end axle of test product erecting frame mounting platform 220 is located on the conduit wall of pilot passageway 102 away from casing 101 1 sides, through the tank wall of proximity assay path 10 2 one sides, axle is located on cylinder mounting platform 600 other end, the oscillating cylinder 340 of one driving test product erecting frame mounting platform 220 upsets is installed on cylinder mounting platform 600, be provided with a telescopic cylinder 350 between a side inwall of casing 101 and cylinder mounting platform 600, by oscillating cylinder 340 and telescopic cylinder 350, drive respectively test product erecting frame mounting platform 220 and cylinder mounting platform 300 synchronously to overturn, so that disconnector to be tested is installed, oscillating cylinder 340 is connected with solenoid valve group 510 by gas circuit with telescopic cylinder 350, to be subject to solenoid valve group 510, control.
Shown in Fig. 3, solenoid valve group 510 comprises that a divide-shut brake drives solenoid valve F6, first row pneumoelectric air valve F1, the second exhaust solenoid valve F2, large isolation solenoid valve F3, septulum is from solenoid valve F5, test solenoid valve F4, the spacing solenoid valve F31 of forward, reverse spacing solenoid valve F32, upset drives solenoid valve F33, the first oil sprayer 400a, the second oil sprayer 400b, the first air filter reliever 410a, the second air filter reliever 410b, reduction valve F7, it is a two-position-five-way solenoid valve that divide-shut brake drives solenoid valve F6, all the other solenoid valves are two-way electromagnetic valve, wherein, divide-shut brake drives solenoid valve F6, first row pneumoelectric air valve F1, the second exhaust solenoid valve F2, large isolation solenoid valve F3, septulum is from solenoid valve F5, test solenoid valve F4, the spacing solenoid valve F31 of forward, reverse spacing solenoid valve F32, upset driving solenoid valve F33 all 500, controlled device controls, the entrance of the first air filter reliever 410a and the second air filter reliever 410b is connected the outlet of gas-holder 700 by tracheae, the entrance of gas-holder 700 connects an air compressor machine 800, the outlet of the first air filter reliever 410a and the second air filter reliever 410b is connected respectively the entrance of the first oil sprayer 400a and the second oil sprayer 400b by tracheae, the outlet of the first oil sprayer 400a is connected to the entrance of large isolation solenoid valve F3 by tracheae, the outlet of the second oil sprayer 400b is connected respectively to test solenoid valve F4 by tracheae, reduction valve F7, the spacing solenoid valve F31 of forward, reverse spacing solenoid valve F32, upset drives the entrance of solenoid valve F33, the outlet of reduction valve F7 is connected to the entrance of septulum from solenoid valve F5 by tracheae, the outlet of large isolation solenoid valve F3, the outlet of test solenoid valve F4 and septulum all are connected to by tracheae the entrance that divide-shut brake drives solenoid valve F6 from the outlet of solenoid valve F5, divide-shut brake drives first of solenoid valve F6, the second outlet is connected to first row air valve F1 by tracheae respectively, the entrance of second row air valve F2, divide-shut brake drives the 3rd of solenoid valve F6, the 4th outlet is connected to divide-shut brake with on cylinder 310 by tracheae, the outlet of the spacing solenoid valve F31 of forward, reverse spacing solenoid valve F32 is connected respectively on forward limiting cylinder 320 and reverse limiting cylinder 330 by tracheae, and upset drives the outlet of solenoid valve F33 to be connected on oscillating cylinder 340 and telescopic cylinder 350.
Shown in Fig. 4, control device 500 comprises a direct current power supply 520, one touch screen controller 110 and a master controller 1000, touch screen controller 110 is arranged on the tank wall of casing 101 1 sides, the input termination civil power of direct supply 520, the input end of screen controller 110 is touched in the output terminal contact of direct supply 520, the output terminal of touch screen controller 110 connects the input end of master controller 1000, master controller 1000 has one in order to control the first control signal output terminal P1 of large isolation solenoid valve F3 action, one in order to control the second control signal output terminal P2 of septulum from solenoid valve F5 action, one in order to control the 3rd control signal output terminal P3 of the spacing solenoid valve F31 action of forward, one in order to control the 4th control signal output terminal P4 of reverse spacing solenoid valve F32 action, one drives solenoid valve F6 to carry out the 5th control signal output terminal P5 of feed motion in order to control divide-shut brake, one the 6th control signal output terminal P6 that drives solenoid valve F6 to carry out the separating brake action in order to control divide-shut brake, one carries out the 7th control signal output terminal P7 of exhaust action in order to control the first exhaust solenoid valve F1, one carries out the 8th control signal output terminal P8 of exhaust action in order to control the second exhaust solenoid valve F2, one the 9th control signal output terminal P9 moved in order to control test solenoid valve F4, one drives the tenth control signal output terminal P10 and a common ground end P11 of solenoid valve F33 action in order to control upset, also be connected with a break-make test signal reset switch S on master controller 1000, also be provided with the delay circuit (not shown) in master controller 1000.
Principle of work of the present invention is as follows:
Referring to Fig. 1 to Fig. 5, the mode of the alternative manual stay cord of transmission of mode of operation that the present invention adopts automated machine to rotate is carried out the disjunction disconnector.
At first the laboratory technician connects the power supply of whole operating means, and, according to disconnector model to be tested, determines whether to need to overturn test product erecting frame mounting platform 220, so that disconnector model to be tested is installed.If need upset test product erecting frame mounting platform 220, the platform on point touching screen controller 110 is adjusted button, upset drives solenoid valve F33 obtain electric and work, synchronously turn to extreme lower position downwards by oscillating cylinder 340 and synchronous upset test product erecting frame mounting platform 220 and the cylinder mounting platform 600 of driving of telescopic cylinder 350, after upset test product erecting frame mounting platform 220 and 600 upsets of cylinder mounting platform put in place, disconnector to be tested is installed on test product erecting frame 221, and divide-shut brake is connected with the rotating shaft of disconnector to be tested with the push rod 311 of cylinder 310, in disconnector installation process to be tested, can regulate by manual fine-tuning mechanism 210 position of test product erecting frame 221.After disconnector to be tested installs, point touching screen controller 110 upper mounting plates are adjusted button, upset drives solenoid valve F33 obtain electric and work, and by oscillating cylinder 340 and telescopic cylinder 350, synchronously drives upset test product erecting frame mounting platform 220 and cylinder mounting platform 600 synchronously to turn to testing position downwards and gets final product.
Disconnector to be tested is after testing position, at first by the control device initialization of 110 pairs of whole operating means of touch screen controller, enter the setting parameter step after initialization, in the setting parameter step, the test parameterss such as disjunction direction, disconnector specification, conduction time are set, setting parameter well enters test later.
For single test, at first whether 1000 pairs of master controllers close a floodgate and are judged, if do not close a floodgate, be back to the setting parameter step, if close a floodgate, enter the combined floodgate step, in the combined floodgate step, divide-shut brake drives solenoid valve F6 to obtain the electric combined floodgate duty that enters, to cylinder 310 air feed for divide-shut brake, divide-shut brake rotates and is closed a floodgate with the push rod 311 promotions disconnector rotating shaft to be tested of cylinder 310, after disconnector to be tested closes a floodgate, master controller 1000 judges whether to enter test, if do not enter test, divide-shut brake drives solenoid valve F6 to the reverse air feed of cylinder 310 for divide-shut brake, divide-shut brake promotes disconnector rotating shaft to be tested with the push rod 311 of cylinder 310 and rotates backward and carry out separating brake, enter the setting parameter step after separating brake.If proceed test, master controller 100 judges whether to need to adjust the position of upset test product erecting frame mounting platform 220 and cylinder mounting platform 600, if do not need, is back to the combined floodgate step; If need to adjust the position of upset test product erecting frame mounting platform 220 and cylinder mounting platform 600, master controller 1000 makes upset drive solenoid valve F33 obtain electric and work, by oscillating cylinder 340 and synchronous upset test product erecting frame mounting platform 220 and cylinder mounting platform 600 positions of driving of telescopic cylinder 350, after adjust position, enter the test preliminary step.After entering the test preliminary step, at first master controller 1000 detects whether make-and-break signal is arranged, if having, delay circuit work in master controller 1000, enter test time delay step, if without make-and-break signal, turns back to the test preliminary step and checked.After closing time arrives, it is electric to the reverse air feed of cylinder 310 for divide-shut brake that divide-shut brake drives solenoid valve F6 to obtain, divide-shut brake promotes disconnector rotating shaft to be tested with the push rod 311 of cylinder 310 and rotates backward and carry out separating brake, test completes, after single test completes, be back to the setting parameter step, enter test next time.If test once under not having, finish test.
For test of many times, after setting parameter is good, master controller 1000 is given test solenoid valve F4 energising, test solenoid valve F4 action, after master controller 1000 detects test solenoid valve F4 actuating signal, by touch screen controller 110 input test number (TN)s, then start test, in process of the test, divide-shut brake drives solenoid valve F6 to obtain electricly to divide-shut brake, with cylinder 310, repeatedly to carry out forward and reverse air feed, divide-shut brake repeatedly carries out forward and rotates backward with the push rod 311 promotion disconnector rotating shaft to be tested of cylinder 310, disconnector carries out combined floodgate and minute brake test repeatedly, 1000 pairs of test number (TN)s of master controller are counted, judge whether to reach the test number (TN) of setting, if do not reach, divide-shut brake drives solenoid valve F6 to obtain electricly to divide-shut brake, with cylinder 310, repeatedly to carry out forward and reverse air feed, if reach the test number (TN) of setting, divide-shut brake drives the solenoid valve dead electricity, test completes.
In process of the test, large isolation solenoid valve F3, septulum are as shown in table 1 from the steering logic of solenoid valve F5 and test solenoid valve F4;
Table 1
The operating means of this robotization is changed into mechanical disjunction mode by traditional disconnector disjunction mode by artificial disjunction mode, reach the short form test installation procedure, reduce operating personnel's risk, the impact that in less process of the test, human factor produces test, also can control conduction time and operating frequency exactly by control device.
What mining disconnector disjunction operating device for testing of the present invention can be used for disconnector closes a minute operation, disconnector disjunction test, disconnector mechanical endurance test, the test of disconnector electrical endurance.
Above demonstration and described ultimate principle of the present invention and principal character and advantage of the present invention.The technician of the industry should understand; the present invention is not restricted to the described embodiments; that in above-described embodiment and instructions, describes just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in the claimed scope of the invention.The claimed scope of the present invention is defined by appending claims and equivalent thereof.