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CN103575960B - giant magnetoresistance effect current sensor - Google Patents

giant magnetoresistance effect current sensor Download PDF

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CN103575960B
CN103575960B CN201310520095.5A CN201310520095A CN103575960B CN 103575960 B CN103575960 B CN 103575960B CN 201310520095 A CN201310520095 A CN 201310520095A CN 103575960 B CN103575960 B CN 103575960B
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resistor
giant magnetoresistance
operational amplifier
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current sensor
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CN103575960A (en
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杨晓光
解存福
李元园
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Yasin Perception Technology Tianjin Co ltd
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Hebei University of Technology
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Abstract

本发明巨磁阻效应电流传感器,涉及用于测量电流的装置,是一种带磁屏蔽壳与偏置线圈的巨磁阻效应电流传感器,其构成包括U型磁屏蔽壳、巨磁阻芯片、偏置线圈绕组、载流导体、PCB板、偏置电流源和信号处理电路,其中,由U型磁屏蔽壳、巨磁阻芯片、偏置线圈绕组、载流导体和PCB板构成巨磁阻效应电流传感器的探头,上述信号处理电路包括偏置磁场发生电路、巨磁阻芯片供电电压转换电路、参考电压产生电路和改进型差分运算放大电路,磁屏蔽壳的存在克服了因巨磁阻对磁场的高度敏感特性使得它们同时易受外界杂散磁场的影响的缺陷,同时又通过偏置线圈绕组提供偏置磁场的方法降低了磁滞误差以及实现对交直流电流的精确测量。

The giant magnetoresistance effect current sensor of the present invention relates to a device for measuring current, which is a giant magnetoresistance effect current sensor with a magnetic shielding shell and a bias coil, and its composition includes a U-shaped magnetic shielding shell, a giant magnetoresistance chip, Bias coil winding, current-carrying conductor, PCB board, bias current source and signal processing circuit, wherein, the giant magnetoresistance is composed of U-shaped magnetic shielding shell, giant magnetoresistance chip, bias coil winding, current-carrying conductor and PCB board The probe of the effect current sensor, the above-mentioned signal processing circuit includes a bias magnetic field generation circuit, a giant magnetoresistance chip power supply voltage conversion circuit, a reference voltage generation circuit and an improved differential operational amplifier circuit. The highly sensitive nature of the magnetic field makes them susceptible to the defects of external stray magnetic fields. At the same time, the method of providing a bias magnetic field through the bias coil winding reduces the hysteresis error and realizes accurate measurement of AC and DC currents.

Description

巨磁阻效应电流传感器giant magnetoresistance effect current sensor

技术领域technical field

本发明的技术方案涉及用于测量电流的装置,具体地说是巨磁阻效应电流传感器。The technical solution of the invention relates to a device for measuring current, specifically a giant magnetoresistance effect current sensor.

背景技术Background technique

随着电力电子技术的发展,高性能紧凑型电流传感器的需求逐渐增大。传统的电流检测方法包括分流器、电流互感器、罗氏线圈和霍尔传感器;新型电流检测技术包括磁通门传感器、巨磁阻效应电流传感器和光纤传感器。相比之下,巨磁阻效应电流传感器有其自身突出的优势性能,具有独特的磁感应能力。巨磁阻效应电流传感器具有对施加磁场高灵敏度、高工作带宽范围、温度稳定性极佳、低功耗和小型化等特点。With the development of power electronics technology, the demand for high-performance compact current sensors is gradually increasing. Traditional current detection methods include shunts, current transformers, Rogowski coils, and Hall sensors; new current detection technologies include fluxgate sensors, giant magnetoresistance effect current sensors, and fiber optic sensors. In contrast, the giant magnetoresistance effect current sensor has its own outstanding advantages and unique magnetic induction ability. The giant magnetoresistance effect current sensor has the characteristics of high sensitivity to applied magnetic field, high operating bandwidth range, excellent temperature stability, low power consumption and miniaturization.

然而,由于巨磁阻对磁场的高度敏感特性,使得它们同时易受外界杂散磁场的影响。这些杂散磁场的场源包括电机和变压器等电器设备,或者传感器周围的载流导体等等。杂散磁场会引起传感器产生较大的输出误差,影响了电流测量结果的准确度。同时,当被测磁场较弱且正负交替变化时,由于巨磁电阻相邻铁磁层间较弱的耦合作用,使得巨磁阻芯片表现出明显的磁滞效应。另外现有技术中所用的巨磁阻芯片为单极性输出特性,当被测量为交流电流时,输出波形类似于全波整流输出,这样输出的波形容易失真,引起较大的输出误差。However, due to the high sensitivity of giant magnetoresistance to magnetic field, they are also vulnerable to external stray magnetic fields. Sources of these stray magnetic fields include electrical equipment such as motors and transformers, or current-carrying conductors around sensors, among others. The stray magnetic field will cause a large output error of the sensor, which affects the accuracy of the current measurement result. At the same time, when the measured magnetic field is weak and alternately positive and negative, the giant magnetoresistance chip exhibits obvious hysteresis effect due to the weak coupling between the adjacent ferromagnetic layers of the giant magnetoresistance. In addition, the giant magnetoresistive chip used in the prior art has a unipolar output characteristic. When it is measured as an alternating current, the output waveform is similar to a full-wave rectified output, so the output waveform is easily distorted, causing a large output error.

CN102043083A公开了一种巨磁阻阵列电流传感器,以实现交直流的同时测量,并能完成信息的数字化传输、存储。然而该传感器的不足之处在于:①该传感器探头需要8个巨磁阻芯片和16个条形的铝镍钴永磁体构成,成本较高,探头结构较为复杂;②利用永磁体提供偏置磁场,这样产生的磁场不够稳定,永磁体随着环境温度的变化会发生退磁现象,造成输出信号不精确;③此传感器对探头输出的电压信号进行采样保持及A/D转换,再经FPGA处理进行空间傅里叶变换,如此信号处理电路较为复杂。CN102043083A discloses a giant magnetoresistive array current sensor to realize simultaneous measurement of AC and DC, and to complete digital transmission and storage of information. However, the disadvantages of this sensor are: ①The sensor probe needs 8 giant magnetoresistive chips and 16 bar-shaped AlNiCo permanent magnets, the cost is high, and the probe structure is relatively complicated; ②Use permanent magnets to provide a bias magnetic field , the magnetic field generated in this way is not stable enough, and the permanent magnet will demagnetize as the ambient temperature changes, resulting in inaccurate output signals; Space Fourier transform, so the signal processing circuit is more complicated.

CN101038305B提出了一种基于非晶软磁条带所具有的巨磁阻抗(GMI)效应的阵列式电流传感器,其缺陷有三点:①对两个阵列式非晶电流传感器探头要求完全一样并平行对称,但是由于制造工艺等原因很难保证两个阵列式非晶电流传感器探头完全一致,由此产生的温漂现象会引起一定的输出误差;②传感器电路部分包括两路科比茨振荡电路和整流电路,涉及起振电容、晶振、晶体管、高频运算放大器、整流二极管、稳压电容及滤波电容等器件,电路较为复杂;③利用永磁体提供偏置磁场同样存在如CN102043083A中的②所述的缺陷和不足。CN101038305B proposes an array current sensor based on the giant magneto-impedance (GMI) effect of the amorphous soft magnetic strip, which has three defects: ① The probes of the two array amorphous current sensors are required to be exactly the same and parallel and symmetrical , but due to the manufacturing process and other reasons, it is difficult to ensure that the probes of the two array type amorphous current sensors are completely consistent, and the resulting temperature drift phenomenon will cause a certain output error; , involving devices such as starting capacitors, crystal oscillators, transistors, high-frequency operational amplifiers, rectifier diodes, voltage stabilizing capacitors, and filter capacitors, the circuit is relatively complicated; ③ Utilizing permanent magnets to provide bias magnetic fields also has the defects described in ② in CN102043083A and insufficient.

发明内容Contents of the invention

本发明所要解决的技术问题是:提供巨磁阻效应电流传感器,是一种带磁屏蔽壳与偏置线圈的巨磁阻效应电流传感器,磁屏蔽壳的存在克服了因巨磁阻对磁场的高度敏感特性使得它们同时易受外界杂散磁场的影响的缺陷;同时又通过偏置线圈绕组提供偏置磁场的方法降低了磁滞误差以及实现对交直流电流的精确测量。The technical problem to be solved by the present invention is to provide a giant magnetoresistance effect current sensor, which is a giant magnetoresistance effect current sensor with a magnetic shielding shell and a bias coil. The highly sensitive characteristics make them susceptible to the defects of external stray magnetic fields; at the same time, the method of providing a bias magnetic field through the bias coil winding reduces the hysteresis error and realizes accurate measurement of AC and DC currents.

本发明解决该技术问题所采用的技术方案是:巨磁阻效应电流传感器,是一种带磁屏蔽壳与偏置线圈的巨磁阻效应电流传感器,其构成包括U型磁屏蔽壳、巨磁阻芯片、偏置线圈绕组、载流导体、PCB板、偏置电流源和信号处理电路,其中,由U型磁屏蔽壳、巨磁阻芯片、偏置线圈绕组、载流导体和PCB板构成巨磁阻效应电流传感器的探头,上述信号处理电路包括偏置磁场发生电路、巨磁阻芯片供电电压转换电路、参考电压产生电路和改进型差分运算放大电路;PCB板置于U型磁屏蔽壳内,巨磁阻芯片固定放置在PCB板的上方,载流导体置于巨磁阻芯片的下方,偏置线圈绕组均匀的缠绕在巨磁阻芯片上,巨磁阻芯片供电电压转换电路的输出电压连接到巨磁阻芯片的电源引脚,偏置电流源连接到偏置线圈绕组两端,改进型差分运算放大电路两个输入端分别连接在巨磁阻芯片的正输出端和巨磁阻芯片的负输出端,参考电压产生电路的输出电压Vref连接在改进型差分运算放大电路的正输入端,经过改进型差分运算放大电路输入端信号的叠加,最后在改进型差分运算放大电路的输出端输出电流传感器的输出信号,由此构成巨磁阻电流传感器。The technical scheme adopted by the present invention to solve the technical problem is: the giant magnetoresistance effect current sensor is a giant magnetoresistance effect current sensor with a magnetic shielding shell and a bias coil, and its composition includes a U-shaped magnetic shielding shell, a giant magnetic Resistance chip, bias coil winding, current-carrying conductor, PCB board, bias current source and signal processing circuit, wherein, it is composed of U-shaped magnetic shielding shell, giant magnetoresistive chip, bias coil winding, current-carrying conductor and PCB board The probe of the giant magnetoresistance effect current sensor, the above-mentioned signal processing circuit includes a bias magnetic field generation circuit, a giant magnetoresistance chip power supply voltage conversion circuit, a reference voltage generation circuit and an improved differential operational amplifier circuit; the PCB board is placed in a U-shaped magnetic shielding shell Inside, the giant magnetoresistance chip is fixedly placed above the PCB board, the current-carrying conductor is placed under the giant magnetoresistance chip, the bias coil winding is evenly wound on the giant magnetoresistance chip, and the output of the giant magnetoresistance chip power supply voltage conversion circuit The voltage is connected to the power supply pin of the giant magnetoresistance chip, the bias current source is connected to both ends of the bias coil winding, and the two input terminals of the improved differential operational amplifier circuit are respectively connected to the positive output terminal of the giant magnetoresistance chip and the giant magnetoresistance The negative output terminal of the chip, the output voltage Vref of the reference voltage generation circuit is connected to the positive input terminal of the improved differential operational amplifier circuit, after the superposition of the signals at the input terminal of the improved differential operational amplifier circuit, and finally at the output of the improved differential operational amplifier circuit The terminal outputs the output signal of the current sensor, thus forming a giant magnetoresistive current sensor.

上述巨磁阻效应电流传感器,所述U型磁屏蔽壳采用的是坡莫合金材料制作,其电阻率为0.56μΩ·m,居里点为400℃,饱和磁感应强度为Bs=0.7T,饱和磁感应强度下的矫顽力Hc不大于1.6A/m,直流磁性能满足在0.08A/m磁场强度中的磁导率不小于37.5mH/m,厚度是1mm,宽度是7mm,高度是10mm,长度是13mm。For the above giant magnetoresistance effect current sensor, the U-shaped magnetic shielding shell is made of permalloy material, its resistivity is 0.56μΩ·m, the Curie point is 400°C, the saturation magnetic induction is Bs=0.7T, and the saturation magnetic induction is Bs=0.7T. The coercive force Hc under the magnetic induction intensity is not more than 1.6A/m, the DC magnetic performance meets the magnetic permeability in the magnetic field intensity of 0.08A/m is not less than 37.5mH/m, the thickness is 1mm, the width is 7mm, and the height is 10mm. The length is 13mm.

上述巨磁阻效应电流传感器,所述巨磁阻芯片即GMR芯片,采用的是美国NVE公司生产的AA002-02。The giant magnetoresistance effect current sensor mentioned above, the giant magnetoresistance chip, namely the GMR chip, adopts AA002-02 produced by NVE Company of the United States.

上述巨磁阻效应电流传感器,所述偏置磁场发生电路由芯片LT3092和偏置线圈绕组L构成,芯片LT3092利用一个内部电流源和误差放大器以及两个外部电阻器Rset和电阻器Rout来提供输出电流,调节电阻器Rset和电阻器Rout的阻值的大小可以得到一个位于0.5mA至200mA的恒定输出电流,LT3092输出端连接到偏置线圈绕组L,偏置线圈绕组L另一端接地,偏置线圈绕组L的线圈直径为0.08mm,匝数为50匝,直流电阻为3.487Ω,通过的直流电流大小为50mA,电阻器Rset阻值为20kΩ,电阻器Rout阻值为4kΩ。For the giant magnetoresistance effect current sensor mentioned above, the bias magnetic field generating circuit is composed of the chip LT3092 and the bias coil winding L, and the chip LT3092 utilizes an internal current source and an error amplifier as well as two external resistors Rset and resistor Rout to provide an output Current, adjusting the resistance value of resistor Rset and resistor Rout can get a constant output current between 0.5mA and 200mA, the output terminal of LT3092 is connected to the bias coil winding L, the other end of the bias coil winding L is grounded, and the bias The coil diameter of the coil winding L is 0.08mm, the number of turns is 50 turns, the DC resistance is 3.487Ω, the DC current passing through is 50mA, the resistance value of the resistor Rset is 20kΩ, and the resistance value of the resistor Rout is 4kΩ.

上述巨磁阻效应电流传感器,所述巨磁阻芯片供电电压转换电路的构成方式是:稳压器VR7805的输入端Vin接巨磁阻电流传感器系统供电直流电电源+15V,0.33uF的滤波电容C1并联在稳压器VR7805的输入端Vin与稳压器VR7805的接地端之间,稳压器VR7805的输出端Vout输出稳定的+5V电压的直流电,0.1uF的滤波电容C2并联在稳压器VR7805的输出端Vout与稳压器VR7805的接地端之间,由此Vout引脚的输出电压为稳定的5V直流电。For the giant magnetoresistance effect current sensor, the configuration of the giant magnetoresistance chip power supply voltage conversion circuit is as follows: the input terminal Vin of the voltage regulator VR7805 is connected to the giant magnetoresistance current sensor system power supply DC power supply +15V, and the filter capacitor C1 of 0.33uF Connect in parallel between the input terminal Vin of the voltage regulator VR7805 and the ground terminal of the voltage regulator VR7805, the output terminal Vout of the voltage regulator VR7805 outputs a stable +5V voltage DC, and the 0.1uF filter capacitor C2 is connected in parallel with the voltage regulator VR7805 Between the output terminal Vout of the voltage regulator VR7805 and the ground terminal of the regulator VR7805, the output voltage of the Vout pin is a stable 5V direct current.

上述巨磁阻效应电流传感器,所述参考电压产生电路的构成方式是:运算放大器U1A和电阻R1和R2和R3组成反相输入比例运算电路,电阻R1的一端接U1A的正相输入端,电阻R1的另一端接地,电阻R2的一端接U1A的反相输入端,电阻R2的另一端接直流5V的电压源,电阻R3两端分别接到U1A的反相输入端和输出端,U1A的供电电压是+15V和-15V;U1A的输出端接到U1B的正相输入端,U1B的反相输入端与输出端连在一起构成电压跟随器,运算放大器U1A和运算放大器U1B的型号均为LF353,上述电阻R1阻值为8.2kΩ,电阻R2阻值为3.6kΩ,电阻R3阻值为10kΩ。For the above giant magnetoresistance effect current sensor, the configuration of the reference voltage generating circuit is as follows: the operational amplifier U1A and the resistors R1, R2 and R3 form an inverting input proportional operation circuit, one end of the resistor R1 is connected to the positive phase input of U1A, and the resistor The other end of R1 is grounded, one end of resistor R2 is connected to the inverting input of U1A, the other end of resistor R2 is connected to a DC 5V voltage source, and the two ends of resistor R3 are respectively connected to the inverting input and output of U1A, the power supply of U1A The voltage is +15V and -15V; the output terminal of U1A is connected to the non-inverting input terminal of U1B, and the inverting input terminal and output terminal of U1B are connected together to form a voltage follower. The models of operational amplifier U1A and operational amplifier U1B are both LF353 , the resistance value of the above-mentioned resistor R1 is 8.2 kΩ, the resistance value of the resistor R2 is 3.6 kΩ, and the resistance value of the resistor R3 is 10 kΩ.

上述巨磁阻效应电流传感器,所述改进型差分运算放大电路的构成是:电阻R4的一端接运算放大器A1的反相输入端,电阻R4的另一端接运算放大器A2的输出端,电阻R5的一端接运算放大器A2的反相输入端,电阻R5的另一端接运算放大器A1的输出端,运算放大器A2的正输入端连接到运算放大器A1的输出端,电阻R6的两端分别接到运算放大器A2的反相输入端和输出端,电阻R1的一端接电压U1,电阻R1的另一端接运算放大器A1的反相输入端,电阻R2的一端接电压U2,电阻R2的另一端接运算放大器A1的正相输入端,电阻R3的一端接运算放大器A1的正相输入端,电阻R3的另一端接地,运算放大器A1和运算放大器A2的型号均为LF356,上述电阻R1阻值为27kΩ,电阻R2阻值为27kΩ,电阻R3阻值为270kΩ,电阻R4阻值为270kΩ,电阻R5阻值为1kΩ,电阻R6阻值为10kΩ。The above-mentioned giant magnetoresistance effect current sensor, the composition of the improved differential operational amplifier circuit is: one end of the resistance R4 is connected to the inverting input end of the operational amplifier A1, the other end of the resistance R4 is connected to the output end of the operational amplifier A2, and the other end of the resistance R4 is connected to the output end of the operational amplifier A2. One end is connected to the inverting input terminal of the operational amplifier A2, the other end of the resistor R5 is connected to the output terminal of the operational amplifier A1, the positive input terminal of the operational amplifier A2 is connected to the output terminal of the operational amplifier A1, and the two ends of the resistor R6 are respectively connected to the operational amplifier The inverting input terminal and output terminal of A2, one end of the resistor R1 is connected to the voltage U1, the other end of the resistor R1 is connected to the inverting input end of the operational amplifier A1, one end of the resistor R2 is connected to the voltage U2, and the other end of the resistor R2 is connected to the operational amplifier A1 One end of the resistor R3 is connected to the positive input end of the operational amplifier A1, and the other end of the resistor R3 is grounded. The models of the operational amplifier A1 and the operational amplifier A2 are both LF356. The resistance value is 27kΩ, the resistance value of the resistor R3 is 270kΩ, the resistance value of the resistor R4 is 270kΩ, the resistance value of the resistor R5 is 1kΩ, and the resistance value of the resistor R6 is 10kΩ.

上述巨磁阻效应电流传感器,所涉及的器件和零部件均是公知途径获得的,所有部件的安装方法是本技术领域的技术人员所掌握的。The devices and parts involved in the above giant magnetoresistance effect current sensor are all obtained from known means, and the installation methods of all parts are within the grasp of those skilled in the art.

本发明的有益效果是:与现有技术相比,本发明的突出的实质性特点是:The beneficial effects of the present invention are: compared with the prior art, the outstanding substantive features of the present invention are:

(1)巨磁阻电流传感器工作原理是基于载流导体产生的磁场,为了使芯片处的磁场尽量增大同时保证外界杂散磁场对芯片处引起的干扰最小,有效的方法是应用磁屏蔽技术,即本发明所采用的磁屏蔽壳并且将其设计成U型结构。磁屏蔽是用来隔离磁场耦合的措施,是利用磁通沿低磁阻路径流通的原理来改变外界杂散磁场的方向,从而使磁力线聚集于屏蔽体内。由磁阻公式Rm=l/μS可知,磁阻与材料的磁导率成反比,因此一般要选用高磁导率材料。为了增大检测范围的量程,应选用高饱和磁密的导磁材料,同时为了得到实时精确的检测结果,要选用低磁滞、低矫顽力材料。常用的磁屏蔽材料包括:电磁软铁,硅钢片、坡莫合金、非晶合金等。其中非晶合金磁导率最高,但价格较为昂贵,电磁软铁和硅钢片价格便宜,但磁导率较低。从性能和成本方面考虑,本发明选择了坡莫合金材料作为屏蔽壳。(1) The working principle of the giant magnetoresistive current sensor is based on the magnetic field generated by the current-carrying conductor. In order to increase the magnetic field at the chip as much as possible and ensure the minimum interference caused by the external stray magnetic field to the chip, the effective method is to apply magnetic shielding technology. , that is, the magnetic shield used in the present invention and designed as a U-shaped structure. Magnetic shielding is a measure used to isolate magnetic field coupling. It uses the principle of magnetic flux flowing along a low reluctance path to change the direction of external stray magnetic fields, so that the magnetic field lines gather in the shielding body. It can be seen from the reluctance formula Rm=l/μS that the reluctance is inversely proportional to the magnetic permeability of the material, so generally high magnetic permeability materials should be selected. In order to increase the measuring range of the detection range, the magnetic material with high saturation magnetic density should be selected, and at the same time, in order to obtain real-time and accurate detection results, the material with low hysteresis and low coercive force should be selected. Commonly used magnetic shielding materials include: electromagnetic soft iron, silicon steel sheet, permalloy, amorphous alloy, etc. Among them, the magnetic permeability of amorphous alloy is the highest, but the price is relatively expensive, and the price of electromagnetic soft iron and silicon steel sheet is cheap, but the magnetic permeability is low. Considering performance and cost, the present invention selects permalloy material as the shielding case.

(2)虽然由高磁导率的坡莫合金磁材料组成的磁屏蔽壳,可以有效聚集期望信号,同时减少外界杂散磁场的影响,但是检测探头所用的巨磁阻芯片为单极性输出特性,当被测量为交流电流时,输出波形类似于全波整流输出,这样输出的波形容易失真,引起较大的输出误差。另外,由于本发明带有磁屏蔽壳与偏置线圈的基于巨磁阻效应的电流传感器由于巨磁阻芯片为磁性元件,因此存在典型的磁特性,即存在磁滞现象和饱和现象。当被测磁场超过某个值时,巨磁阻芯片达到饱和,输出不再增加。当被测磁场较弱且在正负过零点间变化时,由于巨磁电阻相邻铁磁层间较弱的耦合作用,使得巨磁阻芯片表现出明显的磁滞效应。与此同时,所用的巨磁阻芯片为单极性输出特性,当被测量为交流电流时,输出波形类似于全波整流输出,这样输出的波形容易失真,引起较大的输出误差。为此本发明设计了独特的偏置磁场结构,通过磁场的叠加使得作用于巨磁阻芯片即GMR芯片的磁场全部提高到线性区。这样当无被测磁场时,巨磁阻芯片输出一个直流偏置电压,当有被测电流时,巨磁阻芯片的输出电压是在原偏置电压的基础上又叠加了一个由被测电流产生的磁场而产生的电压,提供直流偏置磁场可以有效地改善传感器的线性度和磁滞误差。(2) Although the magnetic shielding shell composed of permalloy magnetic material with high magnetic permeability can effectively gather the desired signal and reduce the influence of external stray magnetic fields, the giant magnetoresistive chip used in the detection probe is a unipolar output Characteristics, when it is measured as an AC current, the output waveform is similar to the full-wave rectified output, so the output waveform is easily distorted, causing a large output error. In addition, since the giant magnetoresistance effect-based current sensor with a magnetic shield and a bias coil of the present invention is a magnetic element, there are typical magnetic characteristics, that is, hysteresis and saturation. When the measured magnetic field exceeds a certain value, the giant magnetoresistive chip reaches saturation, and the output will no longer increase. When the measured magnetic field is weak and changes between positive and negative zero-crossing points, the giant magnetoresistance chip exhibits obvious hysteresis effect due to the weak coupling between the adjacent ferromagnetic layers of the giant magnetoresistance. At the same time, the giant magnetoresistive chip used has unipolar output characteristics. When it is measured as an alternating current, the output waveform is similar to a full-wave rectified output, so the output waveform is easily distorted, causing a large output error. For this reason, the present invention designs a unique bias magnetic field structure, through the superposition of the magnetic field, the magnetic field acting on the giant magnetoresistive chip, that is, the GMR chip, is all increased to the linear region. In this way, when there is no measured magnetic field, the giant magnetoresistive chip outputs a DC bias voltage. When there is a measured current, the output voltage of the giant magnetoresistive chip is superimposed on the basis of the original bias voltage and a voltage generated by the measured current. The voltage generated by the magnetic field, providing a DC bias magnetic field can effectively improve the linearity and hysteresis error of the sensor.

(3)由于巨磁阻芯片输出信号为微弱的差分信号,因此需要应用差分运算放大电路对信号进行放大。一般差分运算放大电路由一个集成运算放大器与外加电阻网络组成,这种结构随着被测信号频率的增大而造成输入输出相位差也增大,影响了被测信号的带宽范围。为了降低相位误差,本发明提出了一种改进型差分运算放大电路,其结构是在一般差分运算放大电路的反馈回路中引入了运放电阻网络,可有效补偿相位误差,同时具有较高的共模抑制比。该改进型差分运算放大电路正输入端的参考电压Vref用于消除偏置磁场产生的偏置电压,使得本发明的巨磁阻电流传感器最终输出得到一个双极输出的电压,也即输出有正有负的电压。(3) Since the output signal of the giant magnetoresistive chip is a weak differential signal, it is necessary to use a differential operational amplifier circuit to amplify the signal. A general differential operational amplifier circuit is composed of an integrated operational amplifier and an external resistor network. This structure increases the input-output phase difference with the increase of the frequency of the measured signal, which affects the bandwidth range of the measured signal. In order to reduce the phase error, the present invention proposes an improved differential operational amplifier circuit. Its structure is to introduce an operational amplifier resistor network into the feedback loop of a general differential operational amplifier circuit, which can effectively compensate the phase error and has a higher common mode suppression ratio. The reference voltage Vref at the positive input terminal of the improved differential operational amplifier circuit is used to eliminate the bias voltage generated by the bias magnetic field, so that the final output of the giant magnetoresistive current sensor of the present invention obtains a bipolar output voltage, that is, the output has positive and negative voltages. negative voltage.

与现有技术相比,本发明的显著进步是:Compared with prior art, remarkable progress of the present invention is:

(1)本发明带有磁屏蔽壳与偏置线圈的基于巨磁阻效应的电流传感器在满量程范围内的最大误差为0.8%,并且具有较高的灵敏度和精度;(1) The giant magnetoresistance effect-based current sensor with a magnetic shield and a bias coil of the present invention has a maximum error of 0.8% in the full scale range, and has high sensitivity and precision;

(2)本发明带有磁屏蔽壳与偏置线圈的基于巨磁阻效应的电流传感器的磁屏蔽壳采用坡莫合金材料,其具有高磁导率、低矫顽力、高矩形比、磁芯损耗低和高温稳定性好的优点,并且饱和磁感应强度较高,耐磨性和耐蚀性都强。加磁屏蔽壳不但使传感器输出的灵敏度得到了很大的提高,同时线性度也在一定程度上有了改善。(2) The magnetic shielding shell of the current sensor based on the giant magnetoresistance effect with a magnetic shielding shell and a bias coil in the present invention adopts permalloy material, which has high magnetic permeability, low coercive force, high squareness ratio, magnetic It has the advantages of low core loss and good high temperature stability, high saturation magnetic induction, strong wear resistance and corrosion resistance. Adding a magnetic shield not only greatly improves the sensitivity of the sensor output, but also improves the linearity to a certain extent.

(3)本发明带有磁屏蔽壳与偏置线圈的基于巨磁阻效应的电流传感器有效的聚集了期望信号,同时减少外界杂散磁场的影响。当存在2mT的外界杂散场时,本发明具有屏蔽壳的巨磁阻电流传感器的输出误差信号约为4mV,与无屏蔽壳的电流传感器的输出误差信号约为400mV相比,受外界杂散场的影响减小了约为100倍。(3) The giant magnetoresistance effect-based current sensor with a magnetic shield and a bias coil of the present invention effectively gathers desired signals while reducing the influence of external stray magnetic fields. When there is an external stray field of 2mT, the output error signal of the giant magnetoresistive current sensor with a shielded shell of the present invention is about 4mV, compared with the output error signal of a current sensor without a shielded shell about 400mV, it is affected by the external stray field The impact is reduced by a factor of about 100.

附图说明Description of drawings

下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

图1是本发明巨磁阻电流传感器的探头结构图。Fig. 1 is a structure diagram of a probe of a giant magnetoresistive current sensor of the present invention.

图2是本发明巨磁阻电流传感器中各个构成部分之间相互作用示意图。Fig. 2 is a schematic diagram of interaction among various components in the giant magnetoresistive current sensor of the present invention.

图3是本发明巨磁阻电流传感器的结构示意图。Fig. 3 is a schematic structural diagram of the giant magnetoresistive current sensor of the present invention.

图4是本发明巨磁阻电流传感器的巨磁阻芯片供电电压转换电路示意图。Fig. 4 is a schematic diagram of a giant magnetoresistance chip power supply voltage conversion circuit of the giant magnetoresistance current sensor of the present invention.

图5是本发明巨磁阻电流传感器的偏置磁场发生电路示意图。FIG. 5 is a schematic diagram of a bias magnetic field generating circuit of a giant magnetoresistive current sensor of the present invention.

图6是本发明巨磁阻电流传感器的参考电压产生电路示意图。Fig. 6 is a schematic diagram of a reference voltage generating circuit of a giant magnetoresistive current sensor of the present invention.

图7是一般形式差分运算放大电路的电路示意图。FIG. 7 is a schematic circuit diagram of a differential operational amplifier circuit in a general form.

图8是本发明巨磁阻电流传感器的改进型差分运算放大电路示意图。Fig. 8 is a schematic diagram of an improved differential operational amplifier circuit of the giant magnetoresistive current sensor of the present invention.

图9是本发明巨磁阻电流传感器在有与无偏置磁场两种情况下的磁滞曲线。Fig. 9 is the hysteresis curves of the giant magnetoresistive current sensor of the present invention with and without a bias magnetic field.

图10是本发明巨磁阻电流传感器在有与无磁屏蔽壳两种情况下的输入输出特性曲线。Fig. 10 is the input and output characteristic curves of the giant magnetoresistive current sensor of the present invention with and without a magnetic shielding case.

图11是本发明巨磁阻电流传感器在加磁屏蔽壳时电流传感器相对误差曲线图。Fig. 11 is a graph of the relative error of the current sensor when the giant magnetoresistive current sensor of the present invention is magnetically shielded.

图中,1.磁屏蔽壳,2.偏置线圈绕组,3.巨磁阻芯片,4.载流导体,5.PCB板,6.偏置电流源,7.改进型差分运算放大电路,8.参考电压产生电路,9.巨磁阻芯片正输出端,10.巨磁阻芯片负输出端。In the figure, 1. Magnetic shielding shell, 2. Bias coil winding, 3. Giant magnetoresistive chip, 4. Current-carrying conductor, 5. PCB board, 6. Bias current source, 7. Improved differential operational amplifier circuit, 8. The reference voltage generating circuit, 9. The positive output terminal of the giant magnetoresistance chip, and 10. The negative output terminal of the giant magnetoresistance chip.

具体实施方式detailed description

图1所示实施例表明,本发明巨磁阻电流传感器的探头包括磁屏蔽壳1、偏置线圈绕组2、巨磁阻芯片3、载流导体4和PCB板5,磁屏蔽壳1是U型结构,从性能和成本方面考虑,选择了坡莫合金作为屏蔽壳的材料,使巨磁阻芯片3处的磁场尽量增大,同时保证外界杂散磁场对巨磁阻芯片3处引起的干扰最小。由于巨磁阻芯片3有单极性输出的特性,因此通过偏置线圈绕组2提供直流偏置磁场,偏置线圈绕组2均匀的缠绕在巨磁阻芯片3上,通过磁场的叠加使得作用于巨磁阻芯片3的磁场全部提高到线性区。巨磁阻芯片3固定在PCB板5上。载流导体4置于巨磁阻芯片3和PCB板5之间,载流导体4中通入电流产生磁场,巨磁阻芯片3在被测磁场的作用下输出差分电压信号。由于输出信号与被测磁场之间具有线性变化规律,输出的电压正比于被测电流,从而实现电流信号的测量功能。The embodiment shown in Fig. 1 shows that the probe of the giant magnetoresistance current sensor of the present invention comprises a magnetic shield shell 1, a bias coil winding 2, a giant magnetoresistance chip 3, a current-carrying conductor 4 and a PCB board 5, and the magnetic shield shell 1 is a U In terms of performance and cost, Permalloy is selected as the material of the shielding shell, so that the magnetic field at the giant magnetoresistive chip 3 is increased as much as possible, and at the same time, the interference caused by the external stray magnetic field to the giant magnetoresistive chip 3 is guaranteed. minimum. Since the giant magnetoresistive chip 3 has the characteristics of unipolar output, a DC bias magnetic field is provided through the bias coil winding 2, and the bias coil winding 2 is evenly wound on the giant magnetoresistance chip 3, and the superposition of the magnetic field makes it act on The magnetic fields of the giant magnetoresistive chip 3 are all raised to the linear region. The giant magnetoresistance chip 3 is fixed on the PCB board 5 . The current-carrying conductor 4 is placed between the giant magnetoresistive chip 3 and the PCB board 5 , a current is passed through the current-carrying conductor 4 to generate a magnetic field, and the giant magnetoresistive chip 3 outputs a differential voltage signal under the action of the measured magnetic field. Since there is a linear change law between the output signal and the measured magnetic field, the output voltage is proportional to the measured current, thereby realizing the measurement function of the current signal.

图2所示实施例表明,本发明巨磁阻电流传感器中各个构成部分之间相互作用是:巨磁阻芯片放置在磁屏蔽壳内;偏置磁场发生电路作用于巨磁阻芯片,使得作用于巨磁阻芯片的磁场全部提高到线性区;被测电流产生的磁场经过磁屏蔽壳聚磁后作用于巨磁阻芯片,巨磁阻芯片输出电压信号进入图中虚线框所示改进型差分运算放大电路中的一般形式差分运算放大电路;为了消除偏置磁场发生电路引起的直流偏置电压,在虚线框所示改进型差分运算放大电路输入端加入了参考电压产生电路产生的参考电压,通过该参考电压与偏置磁场发生电路产生的偏置电压的叠加,起到偏置补偿的作用。由于一般形式差分运算放大电路随着被测信号频率的增大而造成输入输出相位差也增大,因此在一般形式差分运算放大电路的反馈回路中引入了运放电阻网络,如此对一般形式差分运算放大电路起到相位补偿作用,由此组成虚线框所示的改进型差分运算放大电路,最终改进型差分运算放大电路的输出信号与被测电流呈正向比例关系。The embodiment shown in Figure 2 shows that the interaction between the various components in the giant magnetoresistance current sensor of the present invention is: the giant magnetoresistance chip is placed in the magnetic shielding shell; the bias magnetic field generating circuit acts on the giant magnetoresistance chip, so that the effect The magnetic field of the giant magnetoresistance chip is all raised to the linear region; the magnetic field generated by the measured current acts on the giant magnetoresistance chip after being concentrated by the magnetic shielding shell, and the output voltage signal of the giant magnetoresistance chip enters the improved differential circuit shown in the dotted line box in the figure. The general form differential operational amplifier circuit in the operational amplifier circuit; in order to eliminate the DC bias voltage caused by the bias magnetic field generation circuit, the reference voltage generated by the reference voltage generation circuit is added to the input terminal of the improved differential operational amplifier circuit shown in the dotted line box, The superimposition of the reference voltage and the bias voltage generated by the bias magnetic field generating circuit plays a role of bias compensation. Since the general form of differential operational amplifier circuit increases the input and output phase difference with the increase of the frequency of the signal to be measured, an operational amplifier resistor network is introduced in the feedback loop of the general form of differential operational amplifier circuit, so the general form of differential The operational amplifier circuit plays the role of phase compensation, thereby forming the improved differential operational amplifier circuit shown in the dotted line box, and finally the output signal of the improved differential operational amplifier circuit is in a positive proportional relationship with the measured current.

图3所示实施例表明,本发明巨磁阻电流传感器的结构为:巨磁阻芯片3放置在磁屏蔽壳1内,载流导体4置于巨磁阻芯片3的下方,偏置线圈绕组2均匀的缠绕在巨磁阻芯片3上,偏置电流源6连接在偏置线圈绕组2两端,为巨磁阻芯片3提供偏置磁场。载流导体4产生的磁场作用于巨磁阻芯片3输出电压信号,输出信号进入改进型差分运算放大电路7进行放大,参考电压产生电路8加到改进型差分运算放大电路7的输入端,如此经过参考电压产生电路8与由偏置线圈绕组产生的偏置磁场产生的偏置电压叠加作用,使得改进型差分运算放大电路7输出一个与被测电流呈正比例关系的电压信号。The embodiment shown in Figure 3 shows that the structure of the giant magnetoresistance current sensor of the present invention is: the giant magnetoresistance chip 3 is placed in the magnetic shielding shell 1, the current-carrying conductor 4 is placed under the giant magnetoresistance chip 3, and the bias coil winding 2 is uniformly wound on the giant magnetoresistance chip 3 , and the bias current source 6 is connected to both ends of the bias coil winding 2 to provide a bias magnetic field for the giant magnetoresistance chip 3 . The magnetic field generated by the current-carrying conductor 4 acts on the output voltage signal of the giant magnetoresistive chip 3, and the output signal enters the improved differential operational amplifier circuit 7 for amplification, and the reference voltage generation circuit 8 is added to the input terminal of the improved differential operational amplifier circuit 7, so The reference voltage generation circuit 8 and the bias voltage generated by the bias magnetic field generated by the bias coil winding superimpose, so that the improved differential operational amplifier circuit 7 outputs a voltage signal that is proportional to the measured current.

图4所示实施例表明,本发明巨磁阻电流传感器的巨磁阻芯片供电电压转换电路的构成方式是:稳压器VR7805的输入端Vin接巨磁阻电流传感器系统供电直流电电源+15V,0.33uF的滤波电容C1并联在稳压器VR7805的输入端Vin与稳压器VR7805的接地端之间,稳压器VR7805的输出端Vout输出稳定的+5V电压的直流电,0.1uF的滤波电容C2并联在稳压器VR7805的输出端Vout与稳压器VR7805的接地端之间,由此Vout引脚的输出电压为稳定的5V直流电。因为巨磁阻芯片所需的供电电压为正5V,而巨磁阻电流传感器系统供电电源为正负15V,因此通过稳压器VR7805的作用产生5V的稳定直流电压供给巨磁阻芯片所需的供电电压。The embodiment shown in Fig. 4 shows that the configuration of the giant magnetoresistance chip power supply voltage conversion circuit of the giant magnetoresistance current sensor of the present invention is: the input terminal Vin of the voltage regulator VR7805 is connected to the giant magnetoresistance current sensor system power supply DC power supply +15V, The filter capacitor C1 of 0.33uF is connected in parallel between the input terminal Vin of the voltage regulator VR7805 and the ground terminal of the voltage regulator VR7805, the output terminal Vout of the voltage regulator VR7805 outputs a stable +5V DC voltage, and the filter capacitor C2 of 0.1uF It is connected in parallel between the output terminal Vout of the voltage regulator VR7805 and the ground terminal of the voltage regulator VR7805, so that the output voltage of the Vout pin is a stable 5V direct current. Because the power supply voltage required by the giant magnetoresistive chip is positive 5V, and the power supply of the giant magnetoresistive current sensor system is plus or minus 15V, a stable DC voltage of 5V is generated by the function of the voltage regulator VR7805 to supply the power required by the giant magnetoresistive chip. supply voltage.

图5所示的实施例表明,本发明巨磁阻电流传感器的偏置磁场发生电路由芯片LT3092和偏置线圈绕组L构成。图5方框内显示用5V的电压供电的直流电流源的内部结构,其中芯片LT3092利用一个内部电流源和误差放大器以及两个外部电阻器Rset和电阻器Rout来提供输出电流,调节电阻器Rset和电阻器Rout的阻值的大小可以得到一个位于0.5mA至200mA的恒定输出电流,IN为LT3092芯片的输入端引脚,此引脚为芯片的供电电源输入端。OUT为芯片的输出端,SET为芯片的设置端,SET连接到芯片内部误差放大器的同相输入端,同时可以设置电流的偏置工作点。10μA为LT3092芯片内部基准电流源,此基准电流源流过电阻器Rset产生一个电压,该电压施加到另一个电阻器Rout产生输出电流,电阻器Rout连接在芯片OUT输出端和电阻器Rset两端。LT3092输出端连接到偏置线圈绕组L,偏置线圈绕组L另一端接地,偏置线圈绕组L的线圈直径为0.08mm,匝数为50匝,直流电阻为3.487Ω,通过的直流电流大小为50mA。图中电阻器Rset阻值为20kΩ,电阻器Rout阻值为4kΩ。The embodiment shown in FIG. 5 shows that the bias magnetic field generating circuit of the giant magnetoresistive current sensor of the present invention is composed of a chip LT3092 and a bias coil winding L. The internal structure of a DC current source powered by a 5V voltage is shown in the box of Figure 5, in which the chip LT3092 uses an internal current source and error amplifier as well as two external resistors Rset and resistor Rout to provide output current, and adjust the resistor Rset A constant output current between 0.5mA and 200mA can be obtained according to the resistance value of the resistor Rout. IN is the input terminal pin of the LT3092 chip, and this pin is the power supply input terminal of the chip. OUT is the output terminal of the chip, SET is the setting terminal of the chip, and SET is connected to the non-inverting input terminal of the error amplifier inside the chip, and the bias operating point of the current can be set at the same time. 10μA is the internal reference current source of the LT3092 chip. This reference current source flows through the resistor Rset to generate a voltage, which is applied to another resistor Rout to generate an output current. The resistor Rout is connected between the chip OUT output terminal and the resistor Rset. The output terminal of LT3092 is connected to the bias coil winding L, and the other end of the bias coil winding L is grounded. The coil diameter of the bias coil winding L is 0.08mm, the number of turns is 50 turns, and the DC resistance is 3.487Ω. The magnitude of the DC current passing through is 50mA. In the figure, the resistance value of the resistor Rset is 20kΩ, and the resistance value of the resistor Rout is 4kΩ.

图6所示的实施例表明,本发明巨磁阻电流传感器的参考电压产生电路的构成方式是:运算放大器U1A和电阻R1和R2和R3组成反相输入比例运算电路,电阻R1的一端接U1A的正相输入端c,电阻R1的另一端接地。电阻R2的一端接U1A的反相输入端b,电阻R2的另一端接直流5V的电压源,电阻R3两端分别接到U1A的反相输入端b和输出端a,U1A的供电电压是+15V端h和-15V端d;U1A的输出端a接到U1B的正相输入端e,U1B的反相输入端f与输出端g连在一起构成电压跟随器。由于电压跟随器具有输入阻抗高、输出阻抗低的特点,对后级电路相当于一个恒压源,其输出电压不受负载阻抗影响,于是得到一个恒定的参考电压Vref。运算放大器U1A和运算放大器U1B的型号均为LF353。图中电阻R1阻值为8.2kΩ,电阻R2阻值为3.6kΩ,电阻R3阻值为10kΩ。The embodiment shown in Figure 6 shows that the constitution of the reference voltage generating circuit of the giant magnetoresistive current sensor of the present invention is: operational amplifier U1A and resistors R1, R2 and R3 form an inverting input proportional operation circuit, and one end of resistor R1 is connected to U1A The non-inverting input terminal c, the other end of the resistor R1 is grounded. One end of the resistor R2 is connected to the inverting input terminal b of U1A, the other end of the resistor R2 is connected to a DC 5V voltage source, the two ends of the resistor R3 are respectively connected to the inverting input terminal b and output terminal a of U1A, and the power supply voltage of U1A is + The 15V terminal h and the -15V terminal d; the output terminal a of U1A is connected to the non-inverting input terminal e of U1B, and the inverting input terminal f of U1B is connected to the output terminal g to form a voltage follower. Since the voltage follower has the characteristics of high input impedance and low output impedance, it is equivalent to a constant voltage source for the subsequent circuit, and its output voltage is not affected by the load impedance, so a constant reference voltage Vref is obtained. Both op amp U1A and op amp U1B are LF353. In the figure, the resistance value of resistor R1 is 8.2kΩ, the resistance value of resistor R2 is 3.6kΩ, and the resistance value of resistor R3 is 10kΩ.

图7所示的实施例表明,一般形式差分运算放大电路的电路的构成是:由一个集成运算放大器与外加电阻网络组成,电阻R1的一端接电压U1,电阻R1的另一端接运算放大器的反相输入端,电阻R2的一端接电压U2,电阻R2的另一端接运算放大器的正相输入端,电阻R4两端分别接到运算放大器的反相输入端和输出端,电阻R3的一端接运算放大器的正相输入端,电阻R3的另一端接地。运算放大器型号为LF356。这种结构随着被测信号频率的增大而造成输入输出相位差也增大,影响了被测信号的带宽范围。图中电阻R1阻值为27kΩ,电阻R2阻值为27kΩ,电阻R3阻值为270kΩ,电阻R4阻值为270kΩ。The embodiment shown in Fig. 7 shows that the circuit composition of the differential operational amplifier circuit in general form is: it is composed of an integrated operational amplifier and an external resistor network, one end of the resistor R1 is connected to the voltage U1, and the other end of the resistor R1 is connected to the reverse of the operational amplifier. Phase input terminal, one terminal of resistor R2 is connected to voltage U2, the other terminal of resistor R2 is connected to the positive phase input terminal of the operational amplifier, both ends of resistor R4 are respectively connected to the inverting input terminal and output terminal of the operational amplifier, and one terminal of resistor R3 is connected to the operational amplifier. The non-inverting input terminal of the amplifier, the other end of the resistor R3 is grounded. The operational amplifier model is LF356. This structure increases the input-output phase difference with the increase of the frequency of the signal under test, which affects the bandwidth range of the signal under test. In the figure, the resistance value of resistor R1 is 27kΩ, the resistance value of resistor R2 is 27kΩ, the resistance value of resistor R3 is 270kΩ, and the resistance value of resistor R4 is 270kΩ.

图8所示的实施例表明,本发明巨磁阻电流传感器的改进型差分运算放大电路的构成是:电阻R4的一端接运算放大器A1的反相输入端,电阻R4的另一端接运算放大器A2的输出端,电阻R5的一端接运算放大器A2的反相输入端,电阻R5的另一端接运算放大器A1的输出端Uo即改进型差分运算放大电路的输出端,运算放大器A2的正输入端连接到运算放大器A1的输出端Uo,电阻R6的两端分别接到运算放大器A2的反相输入端和输出端,电阻R1的一端接电压U1,电阻R1的另一端接运算放大器A1的反相输入端,电阻R2的一端接电压U2,电阻R2的另一端接运算放大器A1的正相输入端,电阻R3的一端接运算放大器A1的正相输入端,电阻R3的另一端接地,运算放大器A1和运算放大器A2的型号均为LF356。图中电阻R1阻值为27kΩ,电阻R2阻值为27kΩ,电阻R3阻值为270kΩ,电阻R4阻值为270kΩ,电阻R5阻值为1kΩ,电阻R6阻值为10kΩ。The embodiment shown in Figure 8 shows that the composition of the improved differential operational amplifier circuit of the giant magnetoresistive current sensor of the present invention is: one end of the resistor R4 is connected to the inverting input terminal of the operational amplifier A1, and the other end of the resistor R4 is connected to the operational amplifier A2 The output terminal of the resistor R5 is connected to the inverting input terminal of the operational amplifier A2, and the other terminal of the resistor R5 is connected to the output terminal Uo of the operational amplifier A1, which is the output terminal of the improved differential operational amplifier circuit, and the positive input terminal of the operational amplifier A2 is connected to To the output terminal Uo of the operational amplifier A1, the two ends of the resistor R6 are respectively connected to the inverting input terminal and the output terminal of the operational amplifier A2, one terminal of the resistor R1 is connected to the voltage U1, and the other terminal of the resistor R1 is connected to the inverting input terminal of the operational amplifier A1 One end of the resistor R2 is connected to the voltage U2, the other end of the resistor R2 is connected to the non-inverting input of the operational amplifier A1, one end of the resistor R3 is connected to the non-inverting input of the operational amplifier A1, the other end of the resistor R3 is grounded, and the operational amplifier A1 and The models of operational amplifier A2 are both LF356. In the figure, the resistance value of resistor R1 is 27kΩ, the resistance value of resistor R2 is 27kΩ, the resistance value of resistor R3 is 270kΩ, the resistance value of resistor R4 is 270kΩ, the resistance value of resistor R5 is 1kΩ, and the resistance value of resistor R6 is 10kΩ.

为了降低相位误差,本发明提出了一种改进型差分运算放大电路。与图7所示的一般形式差分运算放大电路相比,本发明的改进型差分运算放大电路的改进就是电阻R4一端接放大器A1的反相输入端一端接放大器A2的输出端,电阻R5的一端接放大器A2的反相输入端,电阻R5的另一端接放大器A1的输出端Uo,放大器A2的正输入端也连接到放大器A1的输出端Uo,电阻R6的两端分别接到放大器A2的反相输入端和输出端。本发明的改进型差分运算放大电路在一般形式差分运算放大电路的反馈回路中引入了运放电阻网络,可有效补偿相位误差,同时具有较高的共模抑制比。In order to reduce the phase error, the invention proposes an improved differential operational amplifier circuit. Compared with the general form differential operational amplifier circuit shown in Figure 7, the improvement of the improved differential operational amplifier circuit of the present invention is that one end of the resistor R4 is connected to the inverting input end of the amplifier A1, the other end is connected to the output end of the amplifier A2, and one end of the resistor R5 Connect the inverting input terminal of amplifier A2, the other end of resistor R5 is connected to the output terminal Uo of amplifier A1, the positive input terminal of amplifier A2 is also connected to the output terminal Uo of amplifier A1, and the two ends of resistor R6 are respectively connected to the reverse terminal of amplifier A2. phase input and output. The improved differential operational amplifier circuit of the present invention introduces an operational amplifier resistance network into the feedback loop of the general differential operational amplifier circuit, which can effectively compensate phase errors and has a higher common-mode rejection ratio.

图9所示的实施例表明,在有与无偏置磁场两种情况下,当被测电流在某个量程内正行程和反行程过程中电流传感器输出和输入的关系,测试结果表明加上偏置磁场后提高了电流传感器的磁滞误差明显降低了,同时线性度有了一定程度的提高。The embodiment shown in Fig. 9 shows that under the two conditions of having or not biasing the magnetic field, when the measured current is within a certain range during the positive stroke and the reverse stroke, the relationship between the output and the input of the current sensor, the test results show that adding After the bias magnetic field is increased, the hysteresis error of the current sensor is obviously reduced, and the linearity is improved to a certain extent.

图10所示的实施例表明,在有与无磁屏蔽壳两种情况下,将不同被测电流下传感器输出电压得到的数据通过matlab软件进行曲线拟合得到的图形,测试结果表明相比无磁屏蔽结构,有磁屏蔽壳的本发明巨磁阻电流传感器的灵敏度得到了很大的提高。The embodiment shown in Fig. 10 shows that under the two conditions of having and not having a magnetic shielding shell, the data obtained by the output voltage of the sensor under different measured currents is obtained by the curve fitting of the matlab software, and the test results show that compared with no The sensitivity of the giant magnetoresistance current sensor of the present invention with the magnetic shielding structure and the magnetic shielding shell is greatly improved.

图11所示的实施例显示本发明巨磁阻电流传感器在加磁屏蔽壳时电流传感器相对误差曲线图。用输出电压的理论值减去实际值,再除以实际值便可得到此电流传感器测量范围内的相对误差。基于实验数据可以得出电流范围是-20A~+20A时,相对误差限制到了0.8%。The embodiment shown in FIG. 11 shows the relative error curve of the current sensor when the giant magnetoresistive current sensor of the present invention is magnetically shielded. The relative error within the measurement range of the current sensor can be obtained by subtracting the actual value from the theoretical value of the output voltage and dividing by the actual value. Based on the experimental data, it can be concluded that when the current range is -20A to +20A, the relative error is limited to 0.8%.

实施例Example

用上述图1、图3、图4、图5、图6、图7和图8所示实施例的各个部件,装置成具有磁屏蔽壳与偏置线圈的基于巨磁阻效应的电流传感器,其中磁屏蔽壳1的结构形状和偏置线圈绕组2的形状及所在位置均在图1中明示。巨磁阻芯片3即GMR芯片,采用的是美国NVE公司生产的AA002-02;U型磁屏蔽壳采用的是坡莫合金材料制作,其电阻率为0.56μΩ·m,居里点为400℃,饱和磁感应强度为Bs=0.7T,饱和磁感应强度下的矫顽力Hc不大于1.6A/m,直流磁性能满足在0.08A/m磁场强度中的磁导率不小于37.5mH/m,厚度是1mm,宽度是7mm,高度是10mm,长度是13mm。1, 3, 4, 5, 6, 7 and 8 are used to form a current sensor based on the giant magnetoresistance effect with a magnetic shield and a bias coil, The structural shape of the magnetic shielding case 1 and the shape and location of the bias coil winding 2 are clearly shown in FIG. 1 . The giant magnetoresistive chip 3 is the GMR chip, which uses AA002-02 produced by NVE Company in the United States; the U-shaped magnetic shielding shell is made of Permalloy material, with a resistivity of 0.56μΩ·m and a Curie point of 400°C , the saturation magnetic induction is Bs=0.7T, the coercive force Hc under the saturation magnetic induction is not more than 1.6A/m, the DC magnetic performance meets the magnetic permeability in the 0.08A/m magnetic field strength is not less than 37.5mH/m, the thickness It is 1mm, the width is 7mm, the height is 10mm, and the length is 13mm.

将上述装置成的巨磁阻电流传感器进行直流电流的测量实验,被测电流从-20A~20A,测量改进型差分运算放大电路的输出电压。将得到的数据输入国际通用的商业软件matlab进行最小二乘曲线拟合,得到图10所示电流传感器输出电压与被测电流的关系。该曲线的拟合方程分别为:存在磁屏蔽壳时如图10所示传感器输出电压与被测电流的关系为:Uout=119.96*I+4.1659,此式表示被测电流与电流传感器输出电压之间的数量关系,可以得到,此电流传感器的灵敏度为119.96,零漂为4.1659mV,输出电压限制在±3V。再进行没有磁屏蔽壳时的测试,同样也用最小二乘曲线拟合得到如图10所示的传感器输出电压与被测电流的关系为:Uout=47.289*I+5.7122,分析得到电流传感器的灵敏度是47.289,零漂是5.7122mV。可以看出加入磁屏蔽壳可以有效增加电流传感器的灵敏度,同时可以减小电流传感器的零漂。用输出电压的理论值减去实际值,再除以实际值便可得到此电流传感器测量范围为-20A~20A时的相对误差,如图11所示的实施例显示本发明巨磁阻电流传感器在加磁屏蔽壳时电流传感器相对误差曲线图,可见在-20A到20A的量程内,相对误差限制在±0.8%内。The giant magnetoresistive current sensor formed by the above device is used for the measurement experiment of direct current, the measured current is from -20A to 20A, and the output voltage of the improved differential operational amplifier circuit is measured. Input the obtained data into the internationally common commercial software matlab for least squares curve fitting, and obtain the relationship between the output voltage of the current sensor and the measured current shown in Figure 10. The fitting equations of the curve are: when there is a magnetic shield, the relationship between the output voltage of the sensor and the measured current as shown in Figure 10 is: Uout=119.96*I+4.1659, this formula represents the relationship between the measured current and the output voltage of the current sensor The quantitative relationship between them can be obtained. The sensitivity of this current sensor is 119.96, the zero drift is 4.1659mV, and the output voltage is limited to ±3V. Carry out the test without the magnetic shielding case again, and also use the least squares curve fitting to get the relationship between the sensor output voltage and the measured current as shown in Figure 10: Uout=47.289*I+5.7122, and analyze the current sensor The sensitivity is 47.289, and the zero drift is 5.7122mV. It can be seen that adding a magnetic shield can effectively increase the sensitivity of the current sensor and reduce the zero drift of the current sensor. Subtract the actual value from the theoretical value of the output voltage, and then divide by the actual value to obtain the relative error when the measurement range of the current sensor is -20A to 20A. The embodiment shown in Figure 11 shows that the giant magnetoresistive current sensor of the present invention The relative error curve of the current sensor when the magnetic shield is added, it can be seen that within the range of -20A to 20A, the relative error is limited within ±0.8%.

上述实施例中所涉及的器件和零部件均是公知途径获得的,所有部件的安装方法是本技术领域的技术人员所掌握的。The devices and components involved in the above embodiments are all obtained from known channels, and the installation methods of all components are within the grasp of those skilled in the art.

Claims (4)

1.巨磁阻效应电流传感器,其特征在于:是一种带磁屏蔽壳与偏置线圈的巨磁阻效应电流传感器,其构成包括U型磁屏蔽壳、巨磁阻芯片、偏置线圈绕组、载流导体、PCB板、偏置电流源和信号处理电路,其中,由U型磁屏蔽壳、巨磁阻芯片、偏置线圈绕组、载流导体和PCB板构成巨磁阻效应电流传感器的探头,上述信号处理电路包括偏置磁场发生电路、巨磁阻芯片供电电压转换电路、参考电压产生电路和改进型差分运算放大电路;PCB板置于U型磁屏蔽壳内,巨磁阻芯片固定放置在PCB板的上方,载流导体置于巨磁阻芯片的下方,偏置线圈绕组均匀的缠绕在巨磁阻芯片上,巨磁阻芯片供电电压转换电路的输出电压连接到巨磁阻芯片的电源引脚,偏置电流源连接到偏置线圈绕组两端,改进型差分运算放大电路两个输入端分别连接在巨磁阻芯片的正输出端和巨磁阻芯片的负输出端,参考电压产生电路的输出电压Vref连接在改进型差分运算放大电路的正输入端,经过改进型差分运算放大电路输入端信号的叠加,最后在改进型差分运算放大电路的输出端输出电流传感器的输出信号,由此构成巨磁阻电流传感器,所述巨磁阻芯片即GMR芯片,采用的是美国NVE公司生产的AA002-02。1. The giant magnetoresistance effect current sensor is characterized in that: it is a giant magnetoresistance effect current sensor with a magnetic shielding shell and a bias coil, and its composition includes a U-shaped magnetic shielding shell, a giant magnetoresistance chip, and a bias coil winding , current-carrying conductor, PCB board, bias current source and signal processing circuit, wherein, the U-shaped magnetic shield shell, giant magnetoresistance chip, bias coil winding, current-carrying conductor and PCB board constitute the giant magnetoresistance effect current sensor Probe, the above-mentioned signal processing circuit includes a bias magnetic field generation circuit, a giant magnetoresistance chip power supply voltage conversion circuit, a reference voltage generation circuit and an improved differential operational amplifier circuit; the PCB board is placed in a U-shaped magnetic shielding shell, and the giant magnetoresistance chip is fixed Placed on the top of the PCB board, the current-carrying conductor is placed under the giant magnetoresistance chip, the bias coil winding is evenly wound on the giant magnetoresistance chip, and the output voltage of the giant magnetoresistance chip power supply voltage conversion circuit is connected to the giant magnetoresistance chip The power pin of the power supply, the bias current source is connected to both ends of the bias coil winding, and the two input terminals of the improved differential operational amplifier circuit are respectively connected to the positive output terminal of the giant magnetoresistance chip and the negative output terminal of the giant magnetoresistance chip. Refer to The output voltage Vref of the voltage generating circuit is connected to the positive input terminal of the improved differential operational amplifier circuit, and after the superposition of the signals at the input terminal of the improved differential operational amplifier circuit, the output signal of the current sensor is finally output at the output terminal of the improved differential operational amplifier circuit , thereby forming a giant magnetoresistance current sensor, the giant magnetoresistance chip is the GMR chip, which is AA002-02 produced by NVE Corporation of the United States. 2.根据权利要求1所说巨磁阻效应电流传感器,其特征在于:所述U型磁屏蔽壳采用的是坡莫合金材料制作,其电阻率为0.56μΩ·m,居里点为400℃,饱和磁感应强度为Bs=0.7T,饱和磁感应强度下的矫顽力Hc不大于1.6A/m,直流磁性能满足在0.08A/m磁场强度中的磁导率不小于37.5mH/m,厚度是1mm,宽度是7mm,高度是10mm,长度是13mm。2. The giant magnetoresistance effect current sensor according to claim 1, characterized in that: the U-shaped magnetic shielding shell is made of permalloy material, its resistivity is 0.56μΩ·m, and its Curie point is 400°C , the saturation magnetic induction is Bs=0.7T, the coercive force Hc under the saturation magnetic induction is not more than 1.6A/m, the DC magnetic performance meets the magnetic permeability of not less than 37.5mH/m in the 0.08A/m magnetic field intensity, and the thickness It is 1mm, the width is 7mm, the height is 10mm, and the length is 13mm. 3.根据权利要求1所说巨磁阻效应电流传感器,其特征在于:所述偏置磁场发生电路由芯片LT3092和偏置线圈绕组L构成,芯片LT3092利用一个内部电流源和误差放大器以及两个外部电阻器Rset和电阻器Rout来提供输出电流,调节电阻器Rset和电阻器Rout的阻值的大小可以得到一个位于0.5mA至200mA的恒定输出电流,LT3092输出端连接到偏置线圈绕组L,偏置线圈绕组L另一端接地,偏置线圈绕组L的线圈直径为0.08mm,匝数为50匝,直流电阻为3.487Ω,通过的直流电流大小为50mA,电阻器Rset阻值为20kΩ,电阻器Rout阻值为4kΩ。3. According to the said giant magnetoresistance effect current sensor of claim 1, it is characterized in that: the bias magnetic field generation circuit is made of chip LT3092 and bias coil winding L, and chip LT3092 utilizes an internal current source and error amplifier and two The external resistor Rset and resistor Rout provide the output current. Adjusting the resistance of the resistor Rset and the resistor Rout can obtain a constant output current between 0.5mA and 200mA. The output terminal of the LT3092 is connected to the bias coil winding L, The other end of the bias coil winding L is grounded, the coil diameter of the bias coil winding L is 0.08mm, the number of turns is 50 turns, the DC resistance is 3.487Ω, the DC current passing through is 50mA, the resistance value of the resistor Rset is 20kΩ, and the resistance The resistor Rout is 4kΩ. 4.根据权利要求1所说巨磁阻效应电流传感器,其特征在于:所述改进型差分运算放大电路的构成是:电阻R4的一端接运算放大器A1的反相输入端,电阻R4的另一端接运算放大器A2的输出端,电阻R5的一端接运算放大器A2的反相输入端,电阻R5的另一端接运算放大器A1的输出端,运算放大器A2的正输入端连接到运算放大器A1的输出端,电阻R6的两端分别接到运算放大器A2的反相输入端和输出端,电阻R1的一端接电压U1,电阻R1的另一端接运算放大器A1的反相输入端,电阻R2的一端接电压U2,电阻R2的另一端接运算放大器A1的正相输入端,电阻R3的一端接运算放大器A1的正相输入端,电阻R3的另一端接地,运算放大器A1和运算放大器A2的型号均为LF356,上述电阻R1阻值为27kΩ,电阻R2阻值为27kΩ,电阻R3阻值为270kΩ,电阻R4阻值为270kΩ,电阻R5阻值为1kΩ,电阻R6阻值为10kΩ。4. according to the said giant magnetoresistive effect current sensor of claim 1, it is characterized in that: the composition of described improved differential operational amplifier circuit is: one end of resistance R4 is connected to the inverting input end of operational amplifier A1, the other end of resistance R4 Connect to the output terminal of the operational amplifier A2, one end of the resistor R5 is connected to the inverting input terminal of the operational amplifier A2, the other end of the resistor R5 is connected to the output terminal of the operational amplifier A1, and the positive input terminal of the operational amplifier A2 is connected to the output terminal of the operational amplifier A1 , the two ends of the resistor R6 are respectively connected to the inverting input and output of the operational amplifier A2, one end of the resistor R1 is connected to the voltage U1, the other end of the resistor R1 is connected to the inverting input of the operational amplifier A1, and one end of the resistor R2 is connected to the voltage U2, the other end of resistor R2 is connected to the non-inverting input of operational amplifier A1, one end of resistor R3 is connected to the positive input of operational amplifier A1, and the other end of resistor R3 is grounded. The models of operational amplifier A1 and operational amplifier A2 are both LF356 , the resistance value of the above-mentioned resistor R1 is 27kΩ, the resistance value of the resistor R2 is 27kΩ, the resistance value of the resistor R3 is 270kΩ, the resistance value of the resistor R4 is 270kΩ, the resistance value of the resistor R5 is 1kΩ, and the resistance value of the resistor R6 is 10kΩ.
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