A kind of binding agent and preparation method thereof
Technical field
The invention belongs to materialogy field, particularly relate to a kind of binding agent and preparation method thereof.
Background technology
At present, in industries such as industry and civilian building, decoration and furniture, latex and binding agent market or the product of industrial chemicals are taken as the leading factor, and these products are on the impact of environment and affect larger, run counter to the sustainable development strategy of China.The industrial country in west has started to develop and has applied based on the xanthan gum of reproducible biological raw material, and the industry of large-scale application comprises material of construction, paper-making industry and civilian art work.China, as a materials application big country, will certainly strengthen the technology and the fund input that biomaterial are comprised to xanthan gum, follows the technology and market guiding in the whole world, to reduce environmental pollution and to endanger the life of the people.
Summary of the invention
For the defect existed in above-mentioned prior art, the invention provides a kind of binding agent and preparation method thereof, described this binding agent and preparation method thereof solves binding agent of the prior art and contains the poisonous material such as formaldehyde, can affect the health of people, the technical problem simultaneously polluted the environment.
The invention provides a kind of binding agent, be made up of soyflour and inorganic salt, described soyflour and the weight ratio of inorganic salt are (50-95): (5-50).
Further, also containing starch, the weight ratio of described soyflour, inorganic salt and starch is (60-80): (10-30): (5-15).
Further, also containing glucose, described soyflour, inorganic salt, starch and glucose weight ratio are (60-80): (8-30): (4-15): (0.5-5).
Further, described inorganic salt include but not limited to FeO, ZnO, MgO, CaO, Fe
2o
3, Al
2o
3.
Present invention also offers a kind of binding agent, be made up of soyflour, inorganic salt and water, the weight ratio of soyflour and inorganic salt is (50-95): (5-50), and in described binding agent, its solid content is between 15% ~ 45%, and pH value is between 7-11.
Further, also containing starch, the weight ratio of described soyflour, inorganic salt and starch is (60-80): (10-30): (5-15).
Further, also containing glucose, described soyflour, inorganic salt, starch and glucose weight ratio are (60-80): (8-30): (4-15): (0.5-5).
Further, present invention also offers the preparation method of above-mentioned this binding agent, comprise one takes each material step according to weight ratio, then each material taken is added in reaction vessel, after mix and blend, add water, stir and form the uniform water-sol, in the described water-sol, solid content is between 15% ~ 40%, and pH value is between 7-11.
Further, with ammoniacal liquor, pH value is reconciled between 7-11.
Further, described inorganic salt include but not limited to FeO, ZnO, MgO, CaO, Fe
2o
3, Al
2o
3.
Present invention also offers the using method of above-mentioned a kind of binding agent, comprise a process be heating and curing by binding agent, in the described process be heating and curing, the temperature of heating is 180-250 DEG C, heating 0.5-3 minute, is then cooled to normal temperature and preserves.
Further, described soyflour adopts ProliaSF100/90 soyflour.
The present invention is main based on the biomaterial of degradable and regeneration, the starting material adopted are mainly soyflour, starch and sugar, mineral compound (metal oxide) is adopted to be crosslinking reagent, form organic continuable biological binding agent, to replace the chemical industry emulsion products extensively utilized in the market.The present invention, by soyflour, after inorganic salt mix and blend (or adding starch, sugar), is slowly added to the water mixture and ceaselessly stirs the uniform water-sol of formation.The solids ratios (i.e. solid content) of colloid is lower than 45%, otherwise viscosity can be too high, is unfavorable for practical application.Desirable solid content should between 15% to 40%, and potential of hydrogen can regulate between 7-11 with ammoniacal liquor, at room temperature can keep stable for a long time after this biological binding agent is formed.
Reaction principle of the present invention is the acidic group (-COOH) in soyflour and the metal ion generation crosslinking in inorganic salt.Any soyflour thin more easily reacts, so adopt any soyflour of fine size.Starch then need molecular weight high any, physical strength can be better.Usually DE(DextroseEquivalent is wanted, that is, dextrose equivalent value) >5, desirable equivalent value: 5<DE<15.
The present invention compares with prior art, and its technical progress is significant.Amino acid in solidification process in bean powder protein and the effect of metal ion generation crosslinking, form the complex compound that mechanical property is very strong.It and unlike the xanthan gum based on starch, this true tumor binding agent has good water-repellancy, is not easy to weaken physical and mechanical property because of water suction.
There is no the volatile matters such as harmful formaldehyde after biological adhesive cures of the present invention, there is the features such as sustainable and reproducibility.The fields such as the present invention is conducive to environment protection, can be applicable to paper-making industry, material of construction, the matrix material of the non-textile product of glass wool/glass fibre, have market application foreground widely.And, because the cost of bean powder is lower than general industrial chemicals, so the preparation cost of this new binding agent also can be lower, be conducive to extension production from now on and commercial operations.
embodiment:
Following number is weight part.
Embodiment 1
With the industrial soyflour of 90 parts (the such as Prolia of Cargill company
tMsF100/90 soyflour raw material), after the inorganic oxide zinc (such as Zinplex15 burnett's solution) of 10 parts or calcium oxide mix and blend, mixture is slowly added to the water and ceaselessly stirs and form the uniform water-sol.The solids ratios (i.e. solid content) of colloid should lower than 45%.Desirable solid content should between 15% to 40%.Potential of hydrogen can regulate between 7-11 with ammoniacal liquor.Gained binding agent touches to be sprinkled upon and 13 microns of thick glass fibre solidify to form (weight of binder is about 25%) after the non-glass cross spun, tensile test (Instron stress test equipment, sample size is 2 inches of X10 inches) shows intensity at about 48 pounds.
Embodiment 2
With after the industrial soyflour of 80 parts (the ProliaTMSF100/90 soyflour raw material of such as Cargill company) and the inorganic oxide zinc (such as Zinplex15 burnett's solution) of 20 parts or calcium oxide mix and blend, mixture is slowly added to the water and ceaselessly stirs the uniform water-sol of formation.The solids ratios (i.e. solid content) of colloid should lower than 45%.Desirable solid content should between 15% to 40%.Potential of hydrogen can regulate between 7-11 with ammoniacal liquor.Gained binding agent touches to be sprinkled upon and 13 microns of thick glass fibre solidify to form (weight of binder is about 25%) after the non-glass cross spun, tensile test (Instron stress test equipment, sample size is 2 inches of X10 inches) shows intensity at about 55 pounds.
Embodiment 3
With the industrial soyflour of 95 parts (the such as Prolia of Cargill company
tMsF100/90 soyflour raw material) with the inorganic oxide magnesium mix and blend of 5 parts after, mixture is slowly added to the water and ceaselessly stirs the uniform water-sol of formation.The solids ratios (i.e. solid content) of colloid should lower than 45%.Desirable solid content should between 15% to 40%.Potential of hydrogen can regulate between 7-11 with ammoniacal liquor.(gained binding agent touches to be sprinkled upon and 13 microns of thick glass fibre solidify to form (weight of binder is about 25%) after the non-glass cross spun, tensile test (Instron stress test equipment, sample size is 2 inches of X10 inches) shows intensity at about 43 pounds.
Embodiment 4
With the industrial soyflour of 50 parts (the such as Prolia of Cargill company
tMsF100/90 soyflour raw material) mix with the inorganic oxide aluminium of 50 parts, after stirring, mixture is slowly added to the water and ceaselessly stirs and form the uniform water-sol.The solids ratios (i.e. solid content) of colloid should lower than 45%.Desirable solid content should between 15% to 40%.Potential of hydrogen can regulate between 7-11 with ammoniacal liquor.Gained binding agent touches to be sprinkled upon and 13 microns of thick glass fibre solidify to form (weight of binder is about 22%) after the non-glass cross spun, tensile test (Instron stress test equipment, sample size is 2 inches of X10 inches) shows intensity at about 40 pounds.
Embodiment 5
With the industrial soyflour of 55 parts (the such as Prolia of Cargill company
tMsF100/90 soyflour raw material), after the inorganic oxide zinc mix and blend of 45 parts, mixture is slowly added to the water and ceaselessly stirs the uniform water-sol of formation.The solids ratios (i.e. solid content) of colloid should lower than 45%.Desirable solid content should between 15% to 40%.Potential of hydrogen can regulate between 7-11 with ammoniacal liquor.Gained binding agent touches to be sprinkled upon and 13 microns of thick glass fibre solidify to form (weight of binder is about 23%) after the non-glass cross spun, tensile test (Instron stress test equipment, sample size is 2 inches of X10 inches) shows intensity at about 41 pounds.
Embodiment 6
With the industrial soyflour of 60 parts (the such as Prolia of Cargill company
tMsF100/90 soyflour raw material), after the inorganic oxide zinc mix and blend of 40 parts, mixture is slowly added to the water and ceaselessly stirs the uniform water-sol of formation.The solids ratios (i.e. solid content) of colloid should lower than 45%.Desirable solid content should between 15% to 40%.Potential of hydrogen can regulate between 7-11 with ammoniacal liquor.Gained binding agent touches to be sprinkled upon and 13 microns of thick glass fibre solidify to form (weight of binder is about 23%) after the non-glass cross spun, tensile test (Instron stress test equipment, sample size is 2 inches of X10 inches) shows intensity at about 43 pounds
.
Embodiment 7
With the industrial soyflour of 70 parts (the such as Prolia of Cargill company
tMsF100/90 soyflour raw material), after the inorganic oxide zinc mix and blend of 30 parts, mixture is slowly added to the water and ceaselessly stirs the uniform water-sol of formation.The solids ratios (i.e. solid content) of colloid should lower than 45%.Desirable solid content should between 15% to 40%.Potential of hydrogen can regulate between 7-11 with ammoniacal liquor.Gained binding agent touches to be sprinkled upon and 13 microns of thick glass fibre solidify to form (weight of binder is about 24%) after the non-glass cross spun, tensile test (Instron stress test equipment, sample size is 2 inches of X10 inches) shows intensity at about 44 pounds.
Embodiment 8
With the industrial soyflour of 70 parts (the such as Prolia of Cargill company
tMsF100/90 soyflour raw material), the starch of 10 parts, after the inorganic oxide zinc mix and blend of 20 parts, is slowly added to the water mixture and ceaselessly stirs the uniform water-sol of formation.The solids ratios (i.e. solid content) of colloid should lower than 45%.Desirable solid content should between 15% to 40%.Potential of hydrogen can regulate between 7-11 with ammoniacal liquor.Gained binding agent touches to be sprinkled upon and 13 microns of thick glass fibre solidify to form (weight of binder is about 25%) after the non-glass cross spun, tensile test (Instron stress test equipment, sample size is 2 inches of X10 inches) shows intensity at about 55 pounds.
Embodiment 9
With the industrial soyflour of 80 parts (the such as Prolia of Cargill company
tMsF100/90 soyflour raw material), the starch of 15 parts, after the inorganic oxide zinc mix and blend of 30 parts, is slowly added to the water mixture and ceaselessly stirs the uniform water-sol of formation.The solids ratios (i.e. solid content) of colloid should lower than 45%.Desirable solid content should between 15% to 40%.Potential of hydrogen can regulate between 7-11 with ammoniacal liquor.Gained binding agent touches to be sprinkled upon and 13 microns of thick glass fibre solidify to form (weight of binder is about 22%) after the non-glass cross spun, tensile test (Instron stress test equipment, sample size is 2 inches of X10 inches) shows intensity at about 45 pounds.
Embodiment 10
With the industrial soyflour of 60 parts (the such as Prolia of Cargill company
tMsF100/90 soyflour raw material), the starch of 5 parts, after the inorganic oxide zinc mix and blend of 10 parts, is slowly added to the water mixture and ceaselessly stirs the uniform water-sol of formation.The solids ratios (i.e. solid content) of colloid should lower than 45%.Desirable solid content should between 15% to 40%.Potential of hydrogen can regulate between 7-11 with ammoniacal liquor.Gained binding agent touches to be sprinkled upon and 13 microns of thick glass fibre solidify to form (weight of binder is about 21%) after the non-glass cross spun, tensile test (Instron stress test equipment, sample size is 2 inches of X10 inches) shows intensity at about 42 pounds.
Embodiment 11
With the industrial soyflour of 65 parts (the such as Prolia of Cargill company
tMsF100/90 soyflour raw material), after the inorganic oxide zinc mix and blend of the starch of 8 parts, the glucose of 4 parts and 18 parts, mixture is slowly added to the water and ceaselessly stirs and form the uniform water-sol.The solids ratios (i.e. solid content) of colloid should lower than 45%.Desirable solid content should between 15% to 40%.Potential of hydrogen can regulate between 7-11 with ammoniacal liquor.Gained binding agent touches to be sprinkled upon and 13 microns of thick glass fibre solidify to form (weight of binder is about 22%) after the non-glass cross spun, tensile test (Instron stress test equipment, sample size is 2 inches of X10 inches) shows intensity at about 45 pounds.
Embodiment 12
The binding agent that above-described embodiment prepares can be applied on the non-glass cross spun, and can effectively glass yarn be bonded together.As described in example 1-3, binding agent is applied on glass or organic plastics fiber with the form of sprinkling or coating, after crosslinking curing, fiber is bonded together firmly, forms high-strength composite material
.
Embodiment 13
Also the biological binding agent prepared can be applied in wood, the bonding of paper pulp or glued board (vinylflooring) manufactures.In bonding application process, xanthan gum can be applied in surface with the form of sprinkling or coating, then solidifies through thermophilic 180-250 DEG C (350 ~ 450 Fahrenheit degree).Amino acid in solidification process in bean powder protein and the effect of metal ion generation crosslinking, form very strong complex compound.Complex compound after solidification has very strong mechanical property, tensile test intensity all more than 40 pounds, and unlike the xanthan gum based on starch, this true tumor binding agent has good water-repellancy
.usually be after the xanthan gum curing cross-linked of matrix with starch, then soak 15 minutes in 80 DEG C of hot water, tensile test intensity results can weaken, and less than 20% before hot water test, and binding agent of the present invention reaches more than 45% after tested.Be not easy to weaken physical and mechanical property because of water suction.