CN103560001B - Be applicable to one-body molded frock and the method for work of transformer flatwise coil - Google Patents
Be applicable to one-body molded frock and the method for work of transformer flatwise coil Download PDFInfo
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- CN103560001B CN103560001B CN201310501318.3A CN201310501318A CN103560001B CN 103560001 B CN103560001 B CN 103560001B CN 201310501318 A CN201310501318 A CN 201310501318A CN 103560001 B CN103560001 B CN 103560001B
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- 238000000034 method Methods 0.000 title claims abstract description 6
- 238000007493 shaping process Methods 0.000 claims abstract description 70
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 11
- 239000010959 steel Substances 0.000 claims abstract description 11
- 238000004080 punching Methods 0.000 claims description 24
- 239000000463 material Substances 0.000 claims description 16
- 230000003044 adaptive effect Effects 0.000 claims description 8
- 230000015572 biosynthetic process Effects 0.000 claims description 6
- 239000002699 waste material Substances 0.000 claims description 6
- 208000004141 microcephaly Diseases 0.000 claims description 5
- 230000006978 adaptation Effects 0.000 claims description 4
- 238000003754 machining Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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Abstract
The present invention relates to a kind of one-body molded frock and the method for work thereof that are applicable to transformer flatwise coil, comprise module, lower module, described upper module comprises shaping oriented module, shaping preloaded module, white steel rule die, tension brute spring, and shaping preloaded module, tension brute spring, shaping oriented module and white steel rule die are connected to each other respectively; Described lower module comprises fixed form, compacted under module, work core rod, brute spring, and compacted under module, work core rod, fixed form and brute spring are connected to each other respectively.Production efficiency of the present invention is high, good product quality.
Description
Technical field
The invention belongs to transformer flatwise coil processing tool, relate to that a kind of flatwise coil is shaping, punching, the mold tooling of cut-out and method of work.
Background technology
Because flatwise coil volume in transformer application is little, resistance to electric current is large, and winding structure is simple, causes more and more transformer application flatwise coil structure.And flatwise coil specific dimensions, shape, punching, cut-out working (machining) efficiency, always lower.
Summary of the invention
Technical problem solved by the invention is to provide a kind of mould of flatwise coil making specific dimensions, shape, improves working (machining) efficiency.
The technical scheme realizing above-mentioned purpose is as follows:
Be applicable to the one-body molded frock of transformer flatwise coil, comprise module, lower module, it is characterized in that: described upper module comprises shaping oriented module, shaping preloaded module, white steel rule die, and shaping preloaded module, shaping oriented module and white steel rule die are connected to each other respectively; Described lower module comprises fixed form, compacted under module, work core rod, and compacted under module, work core rod and fixed form are connected to each other respectively, and product material is placed on work core rod.
Further, the agent structure of described shaping oriented module is roughly a cuboid, symmetrically on the same side end face of cuboid is provided with protrusion one, protrudes the main body of a vertically-guided module.
Further, the agent structure of shaping preloaded module is a rectangular structure, on a side of cuboid, symmetry is provided with groove two, in the bayonet socket being stuck in formation between protrusion one of the projection adaptation formed between groove two, on the end face of shaping oriented module main body, symmetry is provided with two countersunk head through holes, for connecting hole one, the position that shaping preloaded module is corresponding also have two tapped through holes, for connecting hole four, common tension brute spring is placed with in tapped through hole and countersunk head through hole, tensioned screw is placed in tension brute spring, by tensioned screw, shaping oriented module is connected with shaping preloaded module, shaping preloaded module main body end face is also provided with mold insert hole, pin location mold insert is placed in mold insert hole, shaping preloaded module side end is provided with tapped through hole, for connecting hole nine, connecting hole nine is communicated with mold insert hole, mold insert hole and pin locate insert shape, size is adaptive, placing screws in connecting hole nine, by screw, pin is located mold insert to fix.
Further, the main structure body of described work core rod is roughly the column structure of a step, and described cylinder has major part and microcephaly, along the axial direction of major part, in the side of major part, there is lug, be provided with counter sink below work core rod major part, in counter sink, place brute spring.Further, the agent structure of described compacted under module is a cuboid, in the middle of cuboid, there is through hole, described through hole is connecting hole five, placement work core rod in connecting hole five, lug stopper slot is set in connecting hole five, lug is limited in stopper slot, large head shapes, the size of described connecting hole five and work core rod are adaptive, the lower end of compacted under module is connected and fixed template, compacted under module also has dowel hole simultaneously, place product orientation pin in dowel hole, shaping precompressed product material is positioned between alignment pin and works on core rod.
Further, the center of described fixed form has counter sink, described counter sink is connecting hole six, brute spring is placed with in connecting hole six, the brute spring other end is positioned over below work core rod major part in counter sink, fixed form is also provided with several connecting hole seven, placing screws in connecting hole seven simultaneously, the bottom of the compacted under module of corresponding connecting hole seven is also provided with several threaded connection hole, and compacted under module and fixed form are connected and fixed by screw.
Further, on described shaping oriented module, shaping preloaded module main body end face, correspondence position is provided with thimble through hole, punching thimble is placed in thimble through hole, thimble through hole and punching thimble shape, size adaptation, simultaneously vertical with the thimble through hole of shaping oriented module side is provided with tapped through hole, and be connecting hole eight, connecting hole eight is communicated with the thimble through hole of shaping oriented module, placing screws in connecting hole eight, the screwed lock in connecting hole eight is solidly connected punching thimble.
Further, the compacted under module corresponding with the thimble lead to the hole site of shaping oriented module being provided with two through holes, is thimble material-dropping hole, and the lower position of simultaneously thimble material-dropping hole is provided with groove three, the waste material so that product material falls after completing puncture motion.
A kind of method of work being applicable to the one-body molded frock of transformer flatwise coil: upper module, lower module assembles, upper module and lower module take product center as benchmark, upper and lower vertical cartel, product material is placed on lower module Working mould core, and be positioned between product orientation pin, the downward force application movement of upper module, the compacted under module of the shaping preloaded module of module and lower module is closed, product material carries out precompressed action, shaping preloaded module and the shaping oriented module of going up module afterwards close, product material carries out shaping, punching, cut off action, go up module afterwards to move up, shaped article has taken out one-body molded processing.
Working (machining) efficiency of the present invention is high, good product quality.
Accompanying drawing explanation
Fig. 1 is STRUCTURE DECOMPOSITION figure of the present invention
Fig. 2 is the partial enlarged drawing of Fig. 1
Fig. 3 is the partial enlarged drawing of Fig. 1
Fig. 4 is the schematic diagram after upper module group assembling
Fig. 5 is the schematic diagram after lower module group assembling
Figure number illustrates: shaping oriented module 1, protrude a 1-1, groove one 1-2, connecting hole one 1-3, connecting hole two 1-4, connecting hole eight 1-5, thimble through hole one 1-6, white steel rule die 2, connecting hole three 2-1, shaping preloaded module 3, groove two 3-1, connecting hole four 3-2, mold insert hole 3-3, thimble through hole two 3-4, connecting hole nine 3-5, screw 4, tension brute spring 5, tensioned screw 6, pin location mold insert 7, work core rod 8, microcephaly 8-1, major part 8-2, lug 8-3, compacted under module 9, connecting hole five 9-1, groove three 9-2, alignment pin 9-3, thimble material-dropping hole 9-4, fixed form 10, connecting hole six 10-1, connecting hole seven 10-2, brute spring 11, punching thimble 13.
Embodiment
Below in conjunction with accompanying drawing, the present invention is described in detail.
Upper module comprises shaping oriented module, punching thimble, shaping preloaded module, pin location mold insert, tension brute spring, tensioned screw, white steel rule die.The agent structure of shaping oriented module is roughly a rectangular structure, protrusion one 1-1 is provided with on the both sides of the same side end face of cuboid, protrude the body normal of a 1-1 and shaping oriented module, the shaping oriented module main body side relative with protrusion one is provided with groove one 1-2, groove one is provided with connecting hole two 1-4, white steel rule die 2 is connected in groove 1-2, white steel rule die 2 is also provided with connecting hole three 2-1 corresponding with connecting hole two 1-4, connecting hole two is connected by screw with connecting hole three 2-1.
The agent structure of shaping preloaded module 3 is substantially in a rectangular configuration, the side of shaping preloaded module 3 has symmetrical groove two 3-1, the projection adaptation formed between groove two be stuck in the bayonet socket that formed between protrusion one 1-1, the end face of shaping preloaded module 3 is provided with connecting hole four 3-2 corresponding with connecting hole one 1-3, the side of connecting hole four 3-2 is provided with a mold insert hole 3-3 wherein, common tension elastic spring 5 is placed in connecting hole one 1-3 and connecting hole four 3-2, tensioned screw 6 is placed in tension elastic spring 5, by tensioned screw 6, shaping preloaded module 3 is connected to the lower end of shaping oriented module 1, pin location mold insert 7 is placed in the 3-3 of mold insert hole, pin location mold insert 7 and mold insert hole 3-3 shape, size is adaptive, the end face of shaping preloaded module 3 is also provided with two thimble through hole two 3-4, two thimble through hole one 1-6 are provided with on the shaping oriented module 1 of thimble through hole two 3-4 correspondence position, common punching thimble 13 is placed in thimble through hole one 1-6 and thimble through hole two 3-4, punching thimble 13 and thimble through hole one 1-6, thimble through hole two 3-4 shape, size is adaptive, simultaneously vertical with shaping oriented module thimble through hole side is provided with tapped through hole, for connecting hole eight 1-5, connecting hole eight 1-5 is communicated with thimble through hole one 1-6, placing screws in connecting hole eight, by screw, punching thimble 13 is locked in thimble through hole one 1-6.
Lower module comprises: work core rod 8, compacted under module 9, fixed form 10, brute spring 11, and compacted under module 9, work core rod 8, brute spring 11 are connected to each other respectively with fixed form 10.
Work core rod 8 is a staircase structural model, there is microcephaly 8-1 and major part 8-2, major part 8-2 has lug 8-3, counter sink is provided with below work core rod major part, place brute spring 11, compacted under module has a forming hole, described forming hole is connecting hole five 9-1, the major part 8-2 shape of connecting hole five 9-1 and work core rod, size is adaptive, work core rod lug stopper slot (not shown) is set in connecting hole five, lug is limited in stopper slot, the effect of lug stopper slot is after lower module is installed, can by lug stopper slot by spacing for work core rod in compacted under model calling hole five, work core rod 8 is placed in connecting hole five 9-1, work core rod lug 8-3 is limited in stopper slot, the lower end of compacted under module is connected and fixed template 10.The center of fixed form 10 has a counter sink, for connecting hole six 10-1, uniform four connecting hole seven 10-2 of surrounding of connecting hole six 10-1, the bottom of compacted under module has the screwed hole corresponding with connecting hole seven 10-2, placing screws 4 in connecting hole seven 10-2, fixed form and compacted under module are linked together by screw 4, place brute spring 11 other end in connecting hole six 10-1, between the counter sink that brute spring 11 is arranged below work core rod 8 and connecting hole six 10-1.Compacted under module also has dowel hole simultaneously, in dowel hole, place product orientation pin 9-3.Product material is positioned between work core rod 8 and alignment pin 9-3.Arrange two thimble material-dropping hole 9-4 on alignment pin 9-3 side, thimble material-dropping hole 9-4 is corresponding with thimble through hole two 3-4 position, is provided with groove three 9-2 below thimble material-dropping hole 9-4, waste material effect of rising and falling after product material punching.
Meanwhile, upper module and lower module take product center as benchmark, and upper and lower vertical cartel uses, and can comprise accurate die holder, but do not limit the accurate die holder of use.
Can be divided into after each assembling parts of upper module, lower module: product placement positioning module, product punching locating module, assistant formation slides up and down workpiece, product punching and waste material cutting module, product cuts off module, product preloaded module, formed product module.
Product placement positioning module: empty by lower module compacted under module 9 center the work core rod 8 being bumped into product placement positioning for connecting hole five 9-1 and sliding up and down effect and form;
Product punching locating module: beat dowel hole by lower module compacted under module 9 appropriate location, the alignment pin 9-3 installed additional for product punching positioning action forms;
Assistant formation slides up and down workpiece: empty connecting hole five 9-1 by lower module compacted under module 9 center and be bumped into and slide up and down work core rod 8, brute spring 11, fixed form 10, locks composition with screw 4;
Punching and waste material cutting module: thimble material-dropping hole 9-4 and patrix composing type oriented module 1 are set by lower module compacted under module 9 appropriate location and are bumped into punching thimble 13 with shaping preloaded module 3 relevant position and form;
Product cuts off module: by patrix composing type oriented module 1, white steel rule die 2, lower module compacted under module 9, then lock composition with screw 4.
Product preloaded module: upper module pin location mold insert 7 is loaded in shaping preloaded module 3, then is inserted in tensioned screw 6 with tension brute spring 5, shaping preloaded module and shaping oriented module 1 are locked composition;
Formed product module: be benchmark with product center by upper module and lower module, upper and lower vertical cartel, can comprise accurate die holder, but does not limit and use accurate die holder.
One-body molded operation principle of the present invention is: upper module is installed and connected, lower module is installed and is connected, product material is put on work core rod 8 microcephaly 8-1, be placed between alignment pin 9-3, afterwards, upper module closes to vertically downward the shaping preloaded module of the upper module of power-> upper module vertical sliding motion-> and the compacted under module of lower module, formed product preloaded module compresses product material, carry out the upper forming module of precompressed action-> to slide up and down workpiece-> product preforming action-> upper and lower forming module unification product to product press-in assistant formation and complete the upper module of forming action-> and continue to complete puncture motion-> product section bar waste material to the descending movement of power-> patrix set product punching module and pass through thimble material-dropping hole 9-4, to drop to below groove three 9-2-the upper module of > continues to cut off the descending movement-> of module to power product and assists cut component closed with lower module, complete the upper module of cut-out action-> to move up-> under module assistant formation slide up and down workpiece one-body molded rear product held out-> product takes out, one-body moldedly to complete.
Frock described above, be applicable to transformer flatwise coil specific dimensions, shaping, the punching of shape, cut-out operation-secondaryly to complete, thus improve working (machining) efficiency.
These are only the preferred embodiment of the embodiment of the present invention; not in order to limit the embodiment of the present invention; within all spirit in the embodiment of the present invention and principle, any amendment done, equivalent replacement, improvement etc., all should be included in the protection range of the embodiment of the present invention.
Claims (9)
1. be applicable to the one-body molded frock of transformer flatwise coil, comprise module, lower module, it is characterized in that: described upper module comprises shaping oriented module, shaping preloaded module, white steel rule die, in shaping preloaded module, shaping oriented module and white steel rule die arbitrarily both be connected to each other; Described lower module comprises fixed form, compacted under module, work core rod, compacted under module, work core rod and fixed form arbitrarily both be connected to each other, product material is placed on work core rod.
2. the one-body molded frock being applicable to transformer flatwise coil according to claim 1, it is characterized in that: the agent structure of described shaping oriented module is roughly a cuboid, symmetrically on the same side end face of cuboid be provided with protrusion one, protrude the main body of a vertically-guided module.
3. the one-body molded frock being applicable to transformer flatwise coil according to claim 1, it is characterized in that: the agent structure of shaping preloaded module is a rectangular structure, on a side of cuboid, symmetry is provided with groove two, in the bayonet socket being stuck in formation between protrusion one of the projection adaptation formed between groove two, on the end face of shaping oriented module main body, symmetry is provided with two countersunk head through holes, for connecting hole one, the position that shaping preloaded module is corresponding also have two tapped through holes, for connecting hole four, common tension brute spring is placed with in tapped through hole and countersunk head through hole, tensioned screw is placed in tension brute spring, by tensioned screw, shaping oriented module is connected with shaping preloaded module, shaping preloaded module main body end face is also provided with mold insert hole, pin location mold insert is placed in mold insert hole, shaping preloaded module side end is provided with tapped through hole, for connecting hole nine, connecting hole nine is communicated with mold insert hole, mold insert hole and pin locate insert shape, size is adaptive, placing screws in connecting hole nine, by screw, pin is located mold insert to fix.
4. the one-body molded frock being applicable to transformer flatwise coil according to claim 1, it is characterized in that: the main structure body of described work core rod is roughly the column structure of a step, described cylinder has major part and microcephaly, along the axial direction of major part, in the side of major part, there is lug, be provided with counter sink below work core rod major part, in counter sink, place brute spring.
5. the one-body molded frock being applicable to transformer flatwise coil according to claim 1, it is characterized in that: the agent structure of described compacted under module is a cuboid, in the middle of cuboid, there is through hole, described through hole is connecting hole five, placement work core rod in connecting hole five, lug stopper slot is set in connecting hole five, lug is limited in stopper slot, the large head shapes of described connecting hole five and work core rod, size is adaptive, the lower end of compacted under module is connected and fixed template, compacted under module also has dowel hole simultaneously, product orientation pin is placed in dowel hole, shaping precompressed product material is positioned between alignment pin and works on core rod.
6. the one-body molded frock being applicable to transformer flatwise coil according to claim 1, it is characterized in that: the center of described fixed form has counter sink, described counter sink is connecting hole six, brute spring is placed with in connecting hole six, the brute spring other end to be positioned over below work core rod major part in counter sink, fixed form is also provided with several connecting hole seven simultaneously, placing screws in connecting hole seven, the bottom of the compacted under module of corresponding connecting hole seven is also provided with several threaded connection hole, and compacted under module and fixed form are connected and fixed by screw.
7. the one-body molded frock being applicable to transformer flatwise coil according to claim 1, it is characterized in that: described shaping oriented module, on shaping preloaded module main body end face, correspondence position is provided with thimble through hole, punching thimble is placed in thimble through hole, thimble through hole and punching thimble shape, size is adaptive, simultaneously vertical with the thimble through hole of shaping oriented module side is provided with tapped through hole, for connecting hole eight, connecting hole eight is communicated with the thimble through hole of shaping oriented module, placing screws in connecting hole eight, screwed lock in connecting hole eight is solidly connected punching thimble.
8. the one-body molded frock being applicable to transformer flatwise coil according to claim 1, it is characterized in that: the compacted under module corresponding with the thimble lead to the hole site of shaping oriented module is provided with two through holes, for thimble material-dropping hole, the lower position of simultaneously thimble material-dropping hole is provided with groove three, the waste material so that product material falls after completing puncture motion.
9. be applicable to the method for work of the one-body molded frock of transformer flatwise coil, it is characterized in that: upper module, lower module assembles, upper module and lower module take product center as benchmark, upper and lower vertical cartel, product material is placed on lower module Working mould core, and be positioned between product orientation pin, the downward force application movement of upper module, the compacted under module of the shaping preloaded module of module and lower module is closed, product material carries out precompressed action, shaping preloaded module and the shaping oriented module of going up module afterwards close, product material carries out shaping, punching, cut off action, go up module afterwards to move up, shaped article has taken out one-body molded processing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310501318.3A CN103560001B (en) | 2013-10-22 | 2013-10-22 | Be applicable to one-body molded frock and the method for work of transformer flatwise coil |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310501318.3A CN103560001B (en) | 2013-10-22 | 2013-10-22 | Be applicable to one-body molded frock and the method for work of transformer flatwise coil |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103560001A CN103560001A (en) | 2014-02-05 |
| CN103560001B true CN103560001B (en) | 2016-04-20 |
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Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201717112U (en) * | 2010-05-13 | 2011-01-19 | 安徽祈艾特电子科技有限公司 | Device for assembling ignition coil module |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH06318519A (en) * | 1993-05-10 | 1994-11-15 | Hitachi Cable Ltd | Coil press die and coil manufacturing method |
| JP2003224015A (en) * | 2002-01-30 | 2003-08-08 | Hitachi Ltd | Mold coil, method of manufacturing mold coil, mold transformer, and method of manufacturing mold transformer |
| JP4821870B2 (en) * | 2009-03-19 | 2011-11-24 | Ｔｄｋ株式会社 | Coil component, transformer, switching power supply device, and method of manufacturing coil component |
| JP5597218B2 (en) * | 2012-02-29 | 2014-10-01 | 株式会社鷺宮製作所 | Mold coil, solenoid valve using mold coil, and method for manufacturing mold coil |
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Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201717112U (en) * | 2010-05-13 | 2011-01-19 | 安徽祈艾特电子科技有限公司 | Device for assembling ignition coil module |
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| CN103560001A (en) | 2014-02-05 |
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