CN103506615A - Full-automatic crawler loader for pig moulding machine - Google Patents
Full-automatic crawler loader for pig moulding machine Download PDFInfo
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- CN103506615A CN103506615A CN201310007256.0A CN201310007256A CN103506615A CN 103506615 A CN103506615 A CN 103506615A CN 201310007256 A CN201310007256 A CN 201310007256A CN 103506615 A CN103506615 A CN 103506615A
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Abstract
The invention provides a full-automatic crawler loader for a pig moulding machine in order to solve the problem that no mature crawler loader exists in the prior art. The full-automatic crawler loader for the pig moulding machine is characterized in that pneumatic power is used in complete equipment as the power, and slagging-off work is conducted on two sets of casting molds at the same time; a cantilever is mounted on a base, a following mechanism is mounted on the cantilever through an unthreaded bar, a positioning mechanism is mounted below the following mechanism, after the positioning mechanism determines the position of the casting molds, the following mechanism follows the casting molds to move together, meanwhile, a mechanical arm descends to make slagging-off movement, and a rear mechanism arm is lifted and moved to the periphery of a working area, slagging-off is conducted, and then restoration is achieved. According to the full-automatic crawler loader, slagging-off is complete, the surface of an aluminium pig is smooth, slagging-off movement is at a constant low speed, the full-automatic crawler loader for the pig moulding machine can be automatically suitable for variation of the production rate of the pig moulding machine, operating and maintaining are simple and convenient, working efficiency is high, and environmental protection and safety are achieved.
Description
Technical field
The present invention relates to aluminium ingot production field, the full-automatic Cinder Machine that especially a kind of pig moulding machine uses.
Background technology
Aluminum ingot casting technique all adopts aluminium liquid to inject mould, and after generation is cooled to and takes out after strand, injection process is the committed step of product quality.Casting process is also for being crystallized into the physical process of solid aluminum by liquid aluminium.Casting aluminium ingot technological process is roughly as follows: go out aluminium → skim → check the weight → batching → shove charge → concise → aluminium ingot → finished product inspection for casting → remelting → finished product and check the weight → put in storage.
China most of Aluminum Electrolysis Production producer adopts the domestic or full-automatic continuous casting machine of import, but, still there is no at present both at home and abroad the Cinder Machine of supporting, technology maturation with it, therefore have to by workman under the condition of pyrotechnics, bow for a long time and bend over to skim online operation, so both increase workman's establishment, affected again workman healthy, also diminished enterprise civilization creating image simultaneously.In the continuous casting of electrolytic aluminium resmelting ingot is produced, by mould, skimming is online to guarantee the inherence of aluminium ingot and the important procedure of apparent mass.China most of Aluminum Electrolysis Production producer, all adopt the domestic or full-automatic continuous casting machine of import 20kg ingot (hereinafter to be referred as pig moulding machine), this machine peak performance is 16t/h, can automatically complete the operations such as quantitative casting, condensation, typewriting, the demoulding and stacking, but still not have the Cinder Machine of technology maturation supporting with it both at home and abroad at present.Workman at operating ambient temperature up to 50 ℃, flue dust is heavy and often have under the hazardous environment that aluminium water burst-mode splashes the operation of skimming in turn.So both increase workman's establishment, diminished again enterprise civilization creating image, especially had a strong impact on workman healthy.
Summary of the invention
For solving now the problem without the Cinder Machine of technology maturation, the full-automatic Cinder Machine that we's invention provides a kind of pig moulding machine to use, can adapt to the variation of pig moulding machine productivity ratio automatically, skim clean, and aluminium ingot surface finishing, and reliable operation, Operation and Maintenance is simple and convenient.
The technical scheme that the present invention proposes to deal with problems is: the full-automatic Cinder Machine that a kind of pig moulding machine uses, comprise: pedestal, cantilever, actuating unit and detent mechanism and tracking mechanism form, it is characterized in that: a complete set of equipment adopts pneumatic as power, to the operation of skimming of two groups of molds simultaneously; Cantilever is arranged on pedestal, tracking mechanism is arranged on cantilever by feed rod, detent mechanism is arranged on tracking mechanism below, by detent mechanism, determined behind mold position, tracking mechanism is followed the action of skimming that declines of mechanical arm of synkinematic while of mold one, and rear mechanical arm resets after lifting and moving to workspace periphery scarfing cinder.
The full-automatic Cinder Machine that described pig moulding machine uses, is characterized in that: tracking mechanism comprises: bracing frame and feed rod, and wherein, feed rod is fixed on cantilever, and bracing frame is connected on feed rod by cylinder.
The full-automatic Cinder Machine that described pig moulding machine uses, it is characterized in that: detent mechanism comprises that feeler lever support, mechanical arm, feeler lever and cylinder form, wherein: feeler lever is arranged on the both sides of feeler lever support and is positioned at the front position of mechanical arm, mechanical arm is arranged on the centre position of feeler lever support, and the center that cylinder is arranged on feeler lever support connects bracing frame.
The full-automatic Cinder Machine that described pig moulding machine uses, is characterized in that: pedestal is connected by pressure bearing with cantilever, meets the requirement of on-bne repair.
The full-automatic Cinder Machine that described pig moulding machine uses, is characterized in that: cantilever root arranges cooling fan, reduces mechanical arm operating ambient temperature.
The invention has the beneficial effects as follows: not only skim clean, aluminium ingot surface finishing, the action of skimming is at the uniform velocity mild, and variation and the Operation and Maintenance that can automatically adapt to pig moulding machine productivity ratio are simple and convenient, and operating efficiency is high, Environmental Safety.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the present invention is further detailed.
Fig. 1 is the full-automatic Cinder Machine front view that pig moulding machine uses; Fig. 2 is the full-automatic Cinder Machine left view that pig moulding machine uses.
Wherein, 1. pedestal; 2. pressure bearing; 3. industry control case; 4. cantilever; 5. sensor; 6. feeler lever support; 7. bracing frame; 8. feed rod; 9. mechanical arm; 10. feeler lever; 11. cylinders 1; 12. cylinders 2; 13. cooling fans.
The specific embodiment
As shown in Fig. 1 ~ 2, a complete set of equipment adopts pneumatic as power, cantilever (4) is arranged on pedestal (1) by pressure bearing (2), tracking mechanism is arranged on cantilever (4) by feed rod (8), detent mechanism is arranged on tracking mechanism below, cantilever (4) root arranges cooling fan (13), reduces mechanical arm (9) operating ambient temperature.
Wherein, tracking mechanism comprises: bracing frame (7) and feed rod (8), and it is upper that feed rod (8) is fixed on cantilever (4), bracing frame (7) is by cylinder 2(12) be connected on feed rod (8).
Detent mechanism comprises feeler lever support (6), mechanical arm (9), feeler lever (10) and cylinder 1(11) form, wherein: feeler lever (10) is arranged on the both sides of feeler lever support (6) and is positioned at the front position of mechanical arm (9), mechanical arm (9) is arranged on the centre position of feeler lever support (6) both sides, cylinder 1(11) center that is arranged on feeler lever support (6) connects the center of bracing frame (7).
The course of work: holding state → cylinder 1(11) work, open feeler lever support (6) put in place make feeler lever (10) put in place → feeler lever of mold (10) acknowledge(ment) signal → cylinder 2(12 that puts in place → detect) work, open self-lock switch → mechanical arm (9) work of the skimming → cylinder 1(11 on bracing frame (7) simultaneously), cylinder 2(12) simultaneously lifting → scarfing cinder → bracing frame (7) driving mechanical arm (9) reset, next group mold is closed → waited for to self-lock switch.
Claims (4)
1. the full-automatic Cinder Machine that pig moulding machine uses, comprising: pedestal, cantilever, actuating unit and detent mechanism and tracking mechanism form, and it is characterized in that: a complete set of equipment adopts pneumatic as power, to the operation of skimming of two groups of molds simultaneously; Cantilever is arranged on pedestal, tracking mechanism is arranged on cantilever by feed rod, detent mechanism is arranged on tracking mechanism below, by detent mechanism, determined behind mold position, tracking mechanism is followed the action of skimming that declines of mechanical arm of synkinematic while of mold one, and rear mechanical arm resets after lifting and moving to workspace periphery scarfing cinder.
2. the full-automatic Cinder Machine that pig moulding machine according to claim 1 uses, it is characterized in that: detent mechanism comprises that feeler lever support, mechanical arm, feeler lever and cylinder form, wherein: feeler lever is arranged on the both sides of feeler lever support and is positioned at the front position of mechanical arm, mechanical arm is arranged on the centre position of feeler lever support, and the center that cylinder is arranged on feeler lever support connects bracing frame.
3. the full-automatic Cinder Machine that pig moulding machine according to claim 1 uses, is characterized in that: pedestal is connected by pressure bearing with cantilever, meets the requirement of on-bne repair.
4. the full-automatic Cinder Machine that pig moulding machine according to claim 1 uses, is characterized in that: cantilever root arranges cooling fan, reduces mechanical arm operating ambient temperature.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310007256.0A CN103506615A (en) | 2013-01-09 | 2013-01-09 | Full-automatic crawler loader for pig moulding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310007256.0A CN103506615A (en) | 2013-01-09 | 2013-01-09 | Full-automatic crawler loader for pig moulding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103506615A true CN103506615A (en) | 2014-01-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310007256.0A Pending CN103506615A (en) | 2013-01-09 | 2013-01-09 | Full-automatic crawler loader for pig moulding machine |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104057079A (en) * | 2014-07-08 | 2014-09-24 | 沈阳市汇丰机械厂 | Rectangular coordinate slag-off robot for aluminum pig casting machine |
| CN106345993A (en) * | 2016-11-16 | 2017-01-25 | 福建龙翌合金有限公司 | Zinc-alloy-ingot-casting efficient surface-scraping deslagging system |
| CN106392055A (en) * | 2016-11-16 | 2017-02-15 | 福建龙翌合金有限公司 | Efficient scraping off and deslagging method for zinc alloy ingot casting |
| CN108262472A (en) * | 2017-01-03 | 2018-07-10 | 日轻商菱铝业（昆山）有限公司 | A kind of automatic film-removing technology for aluminium alloy ingots surface film oxide |
| CN110026548A (en) * | 2018-05-27 | 2019-07-19 | 苏州铭阳智能科技有限公司 | Robot fishing slag tooling in a kind of ingot casting production line |
| CN111923062A (en) * | 2020-08-11 | 2020-11-13 | 温州大学 | Multi-degree-of-freedom zinc ingot slag-raking robot |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2252158A1 (en) * | 1973-11-23 | 1975-06-20 | Pechiney Aluminium | Automatic skimming of ingot moulds - using two contra rotating belts fitted with paddles |
| GB2128520A (en) * | 1982-09-07 | 1984-05-02 | Outokumpu Oy | A slag-scraping apparatus |
| JPS6072659A (en) * | 1983-09-27 | 1985-04-24 | Dowa Mining Co Ltd | Scraper of dross in casting mold |
| CN202079264U (en) * | 2011-05-27 | 2011-12-21 | 湖南江冶机电科技有限公司 | Slag dragging machine |
| CN102847931A (en) * | 2012-09-28 | 2013-01-02 | 莱芜钢铁集团有限公司 | Slag removing machine |
-
2013
- 2013-01-09 CN CN201310007256.0A patent/CN103506615A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2252158A1 (en) * | 1973-11-23 | 1975-06-20 | Pechiney Aluminium | Automatic skimming of ingot moulds - using two contra rotating belts fitted with paddles |
| GB2128520A (en) * | 1982-09-07 | 1984-05-02 | Outokumpu Oy | A slag-scraping apparatus |
| JPS6072659A (en) * | 1983-09-27 | 1985-04-24 | Dowa Mining Co Ltd | Scraper of dross in casting mold |
| CN202079264U (en) * | 2011-05-27 | 2011-12-21 | 湖南江冶机电科技有限公司 | Slag dragging machine |
| CN102847931A (en) * | 2012-09-28 | 2013-01-02 | 莱芜钢铁集团有限公司 | Slag removing machine |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104057079A (en) * | 2014-07-08 | 2014-09-24 | 沈阳市汇丰机械厂 | Rectangular coordinate slag-off robot for aluminum pig casting machine |
| CN104057079B (en) * | 2014-07-08 | 2016-04-20 | 沈阳市汇丰机械厂 | Aluminium pig casting machine rectangular co-ordinate is skimmed robot |
| CN106345993A (en) * | 2016-11-16 | 2017-01-25 | 福建龙翌合金有限公司 | Zinc-alloy-ingot-casting efficient surface-scraping deslagging system |
| CN106392055A (en) * | 2016-11-16 | 2017-02-15 | 福建龙翌合金有限公司 | Efficient scraping off and deslagging method for zinc alloy ingot casting |
| CN106392055B (en) * | 2016-11-16 | 2018-09-18 | 福建龙翌合金有限公司 | Cast efficient rossing of ZINC ALLOY removes slag method |
| CN108262472A (en) * | 2017-01-03 | 2018-07-10 | 日轻商菱铝业（昆山）有限公司 | A kind of automatic film-removing technology for aluminium alloy ingots surface film oxide |
| CN110026548A (en) * | 2018-05-27 | 2019-07-19 | 苏州铭阳智能科技有限公司 | Robot fishing slag tooling in a kind of ingot casting production line |
| CN111923062A (en) * | 2020-08-11 | 2020-11-13 | 温州大学 | Multi-degree-of-freedom zinc ingot slag-raking robot |
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Application publication date: 20140115 |