CN103500708B - A kind of graphic method reducing bonding cavity - Google Patents
A kind of graphic method reducing bonding cavity Download PDFInfo
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- CN103500708B CN103500708B CN201310453690.1A CN201310453690A CN103500708B CN 103500708 B CN103500708 B CN 103500708B CN 201310453690 A CN201310453690 A CN 201310453690A CN 103500708 B CN103500708 B CN 103500708B
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- 238000000034 method Methods 0.000 title claims abstract description 26
- 239000000463 material Substances 0.000 claims abstract description 31
- 239000000758 substrate Substances 0.000 claims abstract description 21
- 229910001218 Gallium arsenide Inorganic materials 0.000 claims abstract description 19
- 238000009792 diffusion process Methods 0.000 claims abstract description 12
- 238000000137 annealing Methods 0.000 claims description 7
- 229910045601 alloy Inorganic materials 0.000 claims description 4
- 239000000956 alloy Substances 0.000 claims description 4
- 239000011248 coating agent Substances 0.000 claims description 2
- 238000000576 coating method Methods 0.000 claims description 2
- 238000005530 etching Methods 0.000 claims description 2
- 229920002120 photoresistant polymer Polymers 0.000 claims description 2
- 239000000126 substance Substances 0.000 claims description 2
- 238000005260 corrosion Methods 0.000 claims 1
- 230000007797 corrosion Effects 0.000 claims 1
- 238000001259 photo etching Methods 0.000 claims 1
- 239000004065 semiconductor Substances 0.000 abstract description 25
- 230000008646 thermal stress Effects 0.000 abstract description 10
- 238000000059 patterning Methods 0.000 abstract description 9
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000000206 photolithography Methods 0.000 abstract description 4
- 238000003486 chemical etching Methods 0.000 abstract description 3
- 238000004381 surface treatment Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000035882 stress Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- H—ELECTRICITY
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- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L24/00—Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
- H01L24/80—Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected
- H01L24/83—Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected using a layer connector
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/80—Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected
- H01L2224/83—Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected using a layer connector
- H01L2224/8319—Arrangement of the layer connectors prior to mounting
- H01L2224/83191—Arrangement of the layer connectors prior to mounting wherein the layer connectors are disposed only on the semiconductor or solid-state body
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/80—Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected
- H01L2224/83—Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected using a layer connector
- H01L2224/8319—Arrangement of the layer connectors prior to mounting
- H01L2224/83194—Lateral distribution of the layer connectors
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Abstract
本发明涉及半导体器件制造技术,具体是一种减少键合空洞的图形化方法。本发明解决了现有晶片键合技术易产生键合空洞和过大热应力的问题。一种减少键合空洞的图形化方法,该方法是采用如下步骤实现的:(1)选取GaAs衬底;在GaAs衬底上生长N-GaAs层;在N-GaAs层上生长量子阱层;在量子阱层上生长P-GaP层;(2)在P-GaP层上制作电流扩散层;(3)在电流扩散层上制作欧姆接触层;(4)采用光刻法在欧姆接触层上制作图形;(5)选取基板;在基板上制作材料键合层;(6)在材料键合层上制作材料反射层;(7)将材料反射层与欧姆接触层进行键合;(8)采用化学腐蚀法去掉GaAs衬底。本发明适用于半导体器件的制造。
The invention relates to semiconductor device manufacturing technology, in particular to a patterning method for reducing bonding voids. The invention solves the problems that bonding voids and excessive thermal stress are easily produced in the existing chip bonding technology. A patterning method for reducing bonding voids, which is realized by the following steps: (1) selecting a GaAs substrate; growing an N-GaAs layer on the GaAs substrate; growing a quantum well layer on the N-GaAs layer; Grow a P-GaP layer on the quantum well layer; (2) Make a current diffusion layer on the P-GaP layer; (3) Make an ohmic contact layer on the current diffusion layer; (4) Use photolithography on the ohmic contact layer Make graphics; (5) select the substrate; make a material bonding layer on the substrate; (6) make a material reflection layer on the material bonding layer; (7) bond the material reflection layer and the ohmic contact layer; (8) The GaAs substrate is removed by chemical etching. The invention is applicable to the manufacture of semiconductor devices.
Description
技术领域 technical field
本发明涉及半导体器件制造技术,具体是一种减少键合空洞的图形化方法。 The invention relates to semiconductor device manufacturing technology, in particular to a patterning method for reducing bonding voids.
背景技术 Background technique
不断地优化半导体器件的参数和结构,以使半导体器件获得更好的性能,一直是半导体器件领域追求的目标。半导体器件通常由多种半导体材料制造而成,因此只有综合各种半导体材料的优良特性,才能使半导体器件获得更好的性能。目前,在采用晶格匹配的多种半导体材料制造半导体器件时,主要采用在衬底上外延生长的方式来制造半导体器件。而在采用晶格失配高、热膨胀系数差异大的多种半导体材料制造半导体器件时,则主要采用晶片键合的方式来制造半导体器件。在现有技术条件下,晶片键合主要包括表面处理、预键合、退火三个环节。这三个环节的质量直接关系到半导体器件的性能。实践表明,现有晶片键合技术由于自身原理所限,存在如下问题:其一,在表面处理环节,由于晶片表面存在颗粒和起伏,易导致键合界面产生键合空洞,该键合空洞直接影响键合的质量,从而影响半导体器件的性能。其二,在预键合环节,由于晶片之间的热膨胀系数差异大,易导致晶片之间产生过大的热应力,该热应力的集中集聚,进一步导致键合界面产生热应力裂纹,该热应力裂纹会破坏键合界面的完整性,由此直接影响键合的质量,从而影响半导体器件的性能。其三,在退火环节,由于键合温度过高,易导致晶片表面的残留水分蒸发并形成气泡,该气泡无法顺利逃离键合界面,进一步导致键合界面产生键合空洞,该键合空洞直接影响键合的质量,从而影响半导体器件的性能。基于此,有必要发明一种全新的晶片键合技术,以解决现有晶片键合技术易产生键合空洞和过大热应力的问题。 Continuously optimizing the parameters and structures of semiconductor devices to obtain better performance of semiconductor devices has always been the goal pursued by the field of semiconductor devices. Semiconductor devices are usually made of a variety of semiconductor materials, so only by combining the excellent characteristics of various semiconductor materials can semiconductor devices achieve better performance. At present, when a semiconductor device is manufactured using a variety of semiconductor materials with lattice matching, the semiconductor device is mainly manufactured by epitaxial growth on a substrate. However, when using various semiconductor materials with high lattice mismatch and large differences in thermal expansion coefficients to manufacture semiconductor devices, wafer bonding is mainly used to manufacture semiconductor devices. Under the current technical conditions, wafer bonding mainly includes three steps: surface treatment, pre-bonding, and annealing. The quality of these three links is directly related to the performance of semiconductor devices. Practice has shown that the existing wafer bonding technology has the following problems due to its own principle limitations: First, in the surface treatment process, due to the presence of particles and fluctuations on the wafer surface, it is easy to cause bonding voids at the bonding interface, and the bonding voids directly Affect the quality of bonding, thereby affecting the performance of semiconductor devices. Second, in the pre-bonding process, due to the large difference in thermal expansion coefficient between the chips, it is easy to cause excessive thermal stress between the chips, and the concentration of the thermal stress will further lead to thermal stress cracks at the bonding interface. Stress cracks will destroy the integrity of the bonding interface, thereby directly affecting the quality of bonding, thereby affecting the performance of semiconductor devices. Third, in the annealing process, due to the high bonding temperature, the residual water on the surface of the wafer is likely to evaporate and form bubbles. The bubbles cannot escape the bonding interface smoothly, which further leads to bonding voids at the bonding interface. The bonding voids directly Affect the quality of bonding, thereby affecting the performance of semiconductor devices. Based on this, it is necessary to invent a brand-new wafer bonding technology to solve the problems of bonding voids and excessive thermal stress in the existing wafer bonding technology.
发明内容 Contents of the invention
本发明为了解决现有晶片键合技术易产生键合空洞和过大热应力的问题,提供了一种减少键合空洞的图形化方法。 The invention provides a patterning method for reducing bonding voids in order to solve the problems that bonding voids and excessive thermal stress are easily produced in the existing wafer bonding technology.
本发明是采用如下技术方案实现的:一种减少键合空洞的图形化方法,该方法是采用如下步骤实现的:(1)选取GaAs衬底;在GaAs衬底上生长N-GaAs层;在N-GaAs层上生长量子阱层;在量子阱层上生长P-GaP层;(2)在P-GaP层上制作电流扩散层;(3)在电流扩散层上制作欧姆接触层;(4)采用光刻法在欧姆接触层上制作图形;(5)选取基板;在基板上制作材料键合层;(6)在材料键合层上制作材料反射层;(7)将材料反射层与欧姆接触层进行键合;(8)采用化学腐蚀法去掉GaAs衬底。 The present invention is realized by adopting the following technical scheme: a patterning method for reducing bonding voids, which is realized by adopting the following steps: (1) selecting a GaAs substrate; growing an N-GaAs layer on the GaAs substrate; Grow a quantum well layer on the N-GaAs layer; grow a P-GaP layer on the quantum well layer; (2) make a current diffusion layer on the P-GaP layer; (3) make an ohmic contact layer on the current diffusion layer; (4) ) using photolithography to make graphics on the ohmic contact layer; (5) selecting the substrate; making a material bonding layer on the substrate; (6) making a material reflection layer on the material bonding layer; (7) combining the material reflection layer with Ohmic contact layer for bonding; (8) Remove the GaAs substrate by chemical etching.
与现有晶片键合技术相比,本发明所述的一种减少键合空洞的图形化方法通过在键合界面制作图形,具备了如下优点:其一,在表面处理环节,该图形一方面有效防止了键合界面产生键合空洞,另一方面使得晶片表面形成悬挂键,利于键合界面形成化学键合网络,由此有效保证了键合的质量,从而保证了半导体器件的性能。其二,在预键合环节,该图形有效防止了晶片之间产生过大的热应力,即有效防止了键合界面产生热应力裂纹,由此有效保证了键合的质量,从而保证了半导体器件的性能。其三,在退火环节,该图形有效防止了晶片表面的残留水分蒸发并形成气泡,即有效防止了键合界面产生键合空洞,由此有效保证了键合的质量,从而保证了半导体器件的性能。综上所述,本发明所述的一种减少键合空洞的图形化方法有效解决了现有晶片键合技术易产生键合空洞和过大热应力的问题,由此有效保证了键合的质量,从而保证了半导体器件的性能。 Compared with the existing wafer bonding technology, a patterning method for reducing bonding voids described in the present invention has the following advantages by making a pattern on the bonding interface: First, in the surface treatment process, the pattern on the one hand It effectively prevents bonding voids at the bonding interface, and on the other hand, makes the surface of the wafer form dangling bonds, which is beneficial to the formation of a chemical bonding network at the bonding interface, thus effectively ensuring the quality of bonding and thus ensuring the performance of semiconductor devices. Second, in the pre-bonding process, the pattern effectively prevents excessive thermal stress between the chips, that is, effectively prevents thermal stress cracks at the bonding interface, thereby effectively ensuring the quality of the bonding, thereby ensuring the semiconductor device performance. Third, in the annealing process, this pattern effectively prevents the residual moisture on the wafer surface from evaporating and forming bubbles, that is, effectively prevents bonding voids from forming on the bonding interface, thereby effectively ensuring the quality of bonding, thereby ensuring the reliability of the semiconductor device. performance. In summary, a patterning method for reducing bonding voids described in the present invention effectively solves the problems of bonding voids and excessive thermal stress in the existing wafer bonding technology, thereby effectively ensuring the reliability of bonding. quality, thereby ensuring the performance of semiconductor devices.
本发明有效解决了现有晶片键合技术易产生键合空洞和过大热应力的问题,适用于半导体器件的制造。 The invention effectively solves the problems that bonding voids and excessive thermal stress are easily produced in the existing wafer bonding technology, and is suitable for the manufacture of semiconductor devices.
附图说明 Description of drawings
图1是本发明所述的一种减少键合空洞的图形化方法的示意图。 FIG. 1 is a schematic diagram of a patterning method for reducing bonding voids according to the present invention.
图2是本发明所述的一种减少键合空洞的图形化方法的步骤(1)-(4)的示意图。 FIG. 2 is a schematic diagram of steps (1)-(4) of a patterning method for reducing bonding voids according to the present invention.
具体实施方式 detailed description
一种减少键合空洞的图形化方法,该方法是采用如下步骤实现的: A graphical method for reducing bond voids is achieved using the following steps:
(1)选取GaAs衬底;在GaAs衬底上生长N-GaAs层;在N-GaAs层上生长量子阱层;在量子阱层上生长P-GaP层; (1) Select GaAs substrate; grow N-GaAs layer on GaAs substrate; grow quantum well layer on N-GaAs layer; grow P-GaP layer on quantum well layer;
(2)在P-GaP层上制作电流扩散层; (2) Fabricate a current diffusion layer on the P-GaP layer;
(3)在电流扩散层上制作欧姆接触层; (3) Make an ohmic contact layer on the current diffusion layer;
(4)采用光刻法在欧姆接触层上制作图形; (4) Make patterns on the ohmic contact layer by photolithography;
(5)选取基板;在基板上制作材料键合层; (5) Select the substrate; make a material bonding layer on the substrate;
(6)在材料键合层上制作材料反射层; (6) Make a material reflective layer on the material bonding layer;
(7)将材料反射层与欧姆接触层进行键合; (7) Bond the reflective layer of the material with the ohmic contact layer;
(8)采用化学腐蚀法去掉GaAs衬底。 (8) Remove the GaAs substrate by chemical etching.
所述步骤(2)、(3)中,电流扩散层的材料为ITO,电流扩散层的厚度为1000-3000Å。 In the steps (2) and (3), the material of the current diffusion layer is ITO, and the thickness of the current diffusion layer is 1000-3000Å.
所述步骤(3)、(4)、(7)中,欧姆接触层的材料为Au/AuBe/Au,欧姆接触层的厚度为5000-10000Å。 In the steps (3), (4) and (7), the material of the ohmic contact layer is Au/AuBe/Au, and the thickness of the ohmic contact layer is 5000-10000Å.
所述步骤(4)中,图形的形状为条形,图形的宽度为100-200μm,图形的间距为10-30μm,光刻法的步骤依次为:涂光刻胶,曝光,显影,刻蚀,去胶。 In the step (4), the shape of the pattern is striped, the width of the pattern is 100-200 μm, and the pitch of the pattern is 10-30 μm. The steps of the photolithography method are: coating photoresist, exposure, development, etching , to glue.
所述步骤(5)、(6)中,材料键合层的材料为Pt和/或Ti。 In the steps (5) and (6), the material of the material bonding layer is Pt and/or Ti.
所述步骤(6)、(7)中,材料反射层的材料为Au。 In the steps (6) and (7), the material of the reflective layer is Au.
所述步骤(7)中,键合的温度为200-350℃,键合的时间为50-250ms。 In the step (7), the bonding temperature is 200-350° C., and the bonding time is 50-250 ms.
所述步骤(4)中,制作图形完毕后,采用N2对欧姆接触层进行合金退火处理,合金退火处理的温度为380-480℃,合金退火处理的时间为10-30min,N2的流量为5-10L。 In the step (4), after the graphics are made, the alloy annealing treatment is carried out on the ohmic contact layer with N 2 . It is 5-10L.
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