CN103500267A - Method for judging assembling reliability degree of bolt connection device with state information - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及机械设备装配可靠度的判定方法,特别涉及一种利用状态信息判定螺栓连接设备装配可靠度的方法。The invention relates to a method for judging the assembly reliability of mechanical equipment, in particular to a method for judging the assembly reliability of bolt connection equipment by using state information.
背景技术Background technique
螺栓连接是一种广泛采用的机械部件连接形式,应用于航空发动机、燃气轮机等关键机械设备中。该结构形式利用螺栓连接独立的机械部件,形成一个具有一定动力学特性的机械设备。由螺栓松动造成的紧力不足将会改变设备的装配质量,进而影响设备完成其规定功能。因此,装配可靠度判定对识别装配状态,保障设备的可靠性和安全性具有重要意义。Bolted connection is a widely used connection form of mechanical components, which is used in key mechanical equipment such as aero-engines and gas turbines. This structural form uses bolts to connect independent mechanical parts to form a mechanical device with certain dynamic characteristics. Insufficient tightening force caused by loose bolts will change the assembly quality of the equipment, thereby affecting the equipment to complete its specified functions. Therefore, the assembly reliability judgment is of great significance to identify the assembly state and ensure the reliability and safety of equipment.
目前常用的可靠度分析方法基于大样本条件假设,根据批量设备可靠度统计信息获得整体失效规律。使用传统可靠度分析方法评估机械设备可靠度存在以下两方面的困难:1)传统可靠度分析方法基于大样本理论,难以有效地处理小样本和单样本失效数据;2)传统可靠度分析方法未考虑设备退化的个体特性,缺乏对单台设备可靠度评估的准确性。At present, the commonly used reliability analysis method is based on the assumption of large sample conditions, and the overall failure law is obtained according to the reliability statistics of batch equipment. There are two difficulties in using the traditional reliability analysis method to evaluate the reliability of mechanical equipment: 1) The traditional reliability analysis method is based on the large-sample theory, and it is difficult to effectively deal with small sample and single-sample failure data; 2) The traditional reliability analysis method does not Considering the individual characteristics of equipment degradation, it lacks the accuracy of evaluating the reliability of a single equipment.
状态信息是设备内在健康状况的外在表现,能够反映设备的可靠程度,为设备可靠度评估提供了依据。螺栓连接设备装配质量退化时,设备的动力学特征,如刚度、阻尼等将会发生变化,可表现为在外部激励下设备状态信息的时域幅值、频域结构等特征的改变。因此,分析正常装配状态与当前装配状态设备状态信息的差异,进而构造可靠度指标,为单台设备装配可靠度评估提供了途径。Status information is the external manifestation of the internal health status of the equipment, which can reflect the reliability of the equipment and provide a basis for the evaluation of equipment reliability. When the assembly quality of bolted connection equipment degrades, the dynamic characteristics of the equipment, such as stiffness and damping, will change, which can be manifested as changes in the time-domain amplitude and frequency-domain structure of equipment state information under external excitation. Therefore, analyzing the difference between the normal assembly state and the current assembly state equipment state information, and then constructing the reliability index provides a way for the evaluation of the single equipment assembly reliability.
发明内容Contents of the invention
本发明的目的是提供一种合理、有效地判定螺栓连接设备装配可靠度的方法,该方法可解决在失效样本不足的条件下判定单台螺栓连接设备装配可靠度。The purpose of the present invention is to provide a reasonable and effective method for judging the assembly reliability of bolted connection equipment, which can solve the problem of judging the assembly reliability of a single bolted connection equipment under the condition of insufficient failure samples.
为达到以上目的,本发明是采取如下技术方案予以实现的:To achieve the above object, the present invention is achieved by taking the following technical solutions:
一种利用状态信息判定螺栓连接设备装配可靠度的方法,其特征在于,包含以下步骤:A method for determining the assembly reliability of bolted connection equipment using state information, characterized in that it includes the following steps:
(1)构造状态特征矩阵(1) Construct the state feature matrix
对螺栓连接设备进行台架敲击试验,利用振动加速度传感器采集设备在外部激励下的状态信息,计算状态信息的时域及频域统计特征,利用所提取的特征构造状态特征矩阵;Carry out a bench knocking test on the bolted connection equipment, use the vibration acceleration sensor to collect the state information of the equipment under external excitation, calculate the time domain and frequency domain statistical characteristics of the state information, and use the extracted features to construct the state characteristic matrix;
(2)构造状态子空间(2) Construct the state subspace
首先,利用非线性映射函数将特征矩阵映射到高维特征空间,并利用核局部保持投影方法分解特征矩阵得到投影矩阵;其次,利用正交化方法对投影矩阵中的向量正交化,得到一组单位正交向量;最后,利用该组单位正交向量构成状态子空间;Firstly, the feature matrix is mapped to the high-dimensional feature space by using the nonlinear mapping function, and the feature matrix is decomposed by the kernel local preserving projection method to obtain the projection matrix; secondly, the vectors in the projection matrix are orthogonalized by the orthogonalization method to obtain a A set of unit orthogonal vectors; finally, use the set of unit orthogonal vectors to form a state subspace;
(3)计算状态子空间相似度指标(3) Calculate the state subspace similarity index
首先,分别构造基准状态子空间和当前状态子空间;然后,利用矩阵范数定义两类状态子空间的相似度指标;所述基准状态子空间为:First, construct the reference state subspace and the current state subspace respectively; then, use the matrix norm to define the similarity index of the two types of state subspaces; the reference state subspace is:
其中i=1,…,r1表示子空间基向量,表示装配良好时的状态特征矩阵,γi,i=1,…,r1表示权值向量,r1表示子空间维数;所述当前状态子空间为:in i=1,..., r 1 represents the subspace basis vector, Represents the state feature matrix when it is well assembled, γ i , i=1,..., r 1 represents the weight vector, r 1 represents the dimension of the subspace; the current state subspace is:
其中i=1,…,r2表示子空间基向量,表示当前时刻的状态特征矩阵,i=1,…,r2表示权值向量,r2表示子空间维数;然后,利用矩阵范数定义两类状态子空间的相似度指标SI,表示为:in i=1,...,r 2 represents the subspace basis vector, Represents the state feature matrix at the current moment, i=1,..., r 2 represents the weight vector, r 2 represents the dimension of the subspace; then, the similarity index SI of the two types of state subspaces is defined by the matrix norm, expressed as:
(4)定义可靠度指标(4) Define the reliability index
由于相似度指标SI的变化范围为[0,1],且能反映当前时刻螺栓连接设备状态与其正常状态的相似程度,将该指标作为可靠度指标R定量反映螺栓连接设备的装配可靠度,因此将可靠度指标定义为:Since the variation range of the similarity index SI is [0, 1], and it can reflect the similarity between the state of the bolted connection equipment and its normal state at the current moment, this index is used as the reliability index R to quantitatively reflect the assembly reliability of the bolted connection equipment, so The reliability index is defined as:
(5)可靠度判定(5) Reliability judgment
用可靠度指标R即可判定螺栓连接设备的装配可靠度:R接近1表示此刻设备装配质量与基准状态接近;反之,R接近0表示此刻设备装配质量偏离基准状态。The reliability index R can be used to determine the assembly reliability of the bolted connection equipment: R close to 1 means that the equipment assembly quality is close to the reference state at the moment; conversely, R close to 0 means that the equipment assembly quality deviates from the reference state at the moment.
与基于大样本条件假设,根据批量设备可靠度统计信息的传统方法相比,本发明方法通过激励测试获得设备的状态信息;利用特征提取方法对所获得状态信息预处理得到状态特征矩阵;再利用模式识别算法分析特征矩阵的内在固有模式,构造对应于状态特征矩阵的状态子空间;然后计算基准状态子空间与当前状态子空间的相似度指标,该指标反映了两类状态子空间的相似性,能够刻画出当前时刻设备性能与正常状态的接近程度;将该相似度指标作为可靠度指标定量反映设备装配可靠度水平,其优点是,针对单台设备的装配可靠度进行判定,不依赖于大量失效样本,简单易行,具有结果可靠、实时性强等特点,适用于现场实时评估螺栓连接设备的装配可靠度,有利于提高设备运行安全性和可靠性,具有工程应用价值。Compared with the traditional method based on the assumption of large sample conditions and the statistical information of batch equipment reliability, the method of the present invention obtains the state information of the equipment through the stimulus test; uses the feature extraction method to preprocess the obtained state information to obtain the state feature matrix; The pattern recognition algorithm analyzes the inherent mode of the feature matrix, and constructs the state subspace corresponding to the state feature matrix; then calculates the similarity index between the reference state subspace and the current state subspace, which reflects the similarity between the two types of state subspaces , which can describe the closeness between the equipment performance and the normal state at the current moment; the similarity index can be used as a reliability index to quantitatively reflect the equipment assembly reliability level. A large number of failure samples, simple and easy to implement, has the characteristics of reliable results and strong real-time performance. It is suitable for on-site real-time evaluation of the assembly reliability of bolted connection equipment, which is conducive to improving the safety and reliability of equipment operation, and has engineering application value.
附图说明Description of drawings
下面结合附图及具体实施方式对本发明做进一步的详细说明。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
图1为某螺栓连接设备在不同装配状态下状态信息时域波形。其中,图1(a)为在正常装配状态时状态信息的时域波形图;图1(b)为在3个拉杆螺栓松动半圈时的状态信息时域波形图;图1(c)为在12个拉杆螺栓松动半圈时的状态信息时域波形图;图1(d)为在24个拉杆螺栓松动半圈时的状态信息时域波形图;图1(e)为在24个拉杆螺栓松动一圈时的状态信息时域波形图;图1(f)为在24个拉杆螺栓松动一圈半时的状态信息时域波形图。图中横坐标表示时间,单位为秒;纵坐标表示振动信号幅值,单位为g。Fig. 1 is the time-domain waveform of the state information of a bolted connection equipment under different assembly states. Among them, Fig. 1(a) is the time-domain waveform diagram of the state information in the normal assembly state; Fig. 1(b) is the time-domain waveform diagram of the state information when the three tie rod bolts are loosened for half a turn; Fig. 1(c) is The time-domain waveform diagram of state information when 12 tie rod bolts are loosened half a turn; Figure 1(d) is the time-domain waveform diagram of state information when 24 tie rod bolts are loosened by half a turn; Figure 1(e) is the time domain waveform diagram of 24 tie rods The time-domain waveform diagram of the state information when the bolts are loosened for one circle; Fig. 1(f) is the time-domain waveform diagram of the state information when the 24 tie rod bolts are loosened for one and a half circles. The abscissa in the figure represents time in seconds; the ordinate represents the vibration signal amplitude in g.
图2为某螺栓连接设备在不同装配状态下状态信息频谱图。其中,图2(a)为在正常装配状态时状态信息的频谱图;图2(b)为在3个拉杆螺栓松动半圈时的状态信息频谱图;图2(c)为在12个拉杆螺栓松动半圈时的状态信息频谱图;图2(d)为在24个拉杆螺栓松动半圈时的状态信息频谱图;图2(e)为在24个拉杆螺栓松动一圈时的状态信息频谱图;图2(f)为在24个拉杆螺栓松动一圈半时的状态信息频谱图。图中横坐标表示频率成分,单位为Hz;纵坐标表示频率幅值,单位为g。Fig. 2 is a state information spectrum diagram of a bolted connection equipment under different assembly states. Among them, Fig. 2(a) is the spectrum diagram of the state information in the normal assembly state; Fig. 2(b) is the state information spectrum diagram when the bolts of the three tie rods are loosened for half a circle; Spectrum diagram of state information when the bolts are loosened half a turn; Fig. 2(d) is the state information spectrum diagram when 24 tie bolts are loosened for half a turn; Fig. 2(e) is the state information when 24 tie bolts are loosened for one turn Spectrum diagram; Figure 2(f) is a spectrum diagram of state information when 24 tie rod bolts are loosened for one and a half circles. In the figure, the abscissa indicates the frequency component, and the unit is Hz; the ordinate indicates the frequency amplitude, and the unit is g.
图3为某螺栓连接设备状态信息的典型时域特征变化趋势图。图中横坐标表示样本序号;纵坐标表示特征幅值;S1-S6表示六种装配状态。Figure 3 is a typical time-domain feature change trend diagram of the state information of a bolted connection equipment. The abscissa in the figure represents the sample number; the ordinate represents the characteristic amplitude; S1-S6 represent six assembly states.
图4为某螺栓连接设备状态信息的典型频域特征变化趋势图。图中横坐标表示样本序号;纵坐标表示特征幅值;S1-S6表示六种装配状态。Fig. 4 is a trend diagram of typical frequency domain characteristics of the status information of a bolted connection equipment. The abscissa in the figure represents the sample number; the ordinate represents the characteristic amplitude; S1-S6 represent six assembly states.
图5为某螺栓连接设备装配可靠度的判定结果图。图中横坐标表示六种装配状态,纵坐标表示每种装配状态对应的设备装配可靠度R。Figure 5 is a diagram of the judgment results of the assembly reliability of a certain bolted connection equipment. The abscissa in the figure represents six assembly states, and the ordinate represents the equipment assembly reliability R corresponding to each assembly state.
其具体实施方式Its specific implementation
参照图5,装配状态良好时设备的可靠度判定结果为1,随着装配质量由好变坏,装配可靠度指标R逐渐下降。可靠度指标R的变化趋势很好地反映了设备装配质量由好变坏的过程。Referring to Figure 5, when the assembly state is good, the reliability judgment result of the equipment is 1, and as the assembly quality changes from good to bad, the assembly reliability index R gradually decreases. The change trend of the reliability index R well reflects the process of equipment assembly quality changing from good to bad.
本发明利用状态信息判定螺栓连接设备装配可靠度按以下具体步骤实施:The present invention utilizes state information to determine the assembly reliability of bolted connection equipment according to the following specific steps:
1)状态特征矩阵构造:1) State feature matrix construction:
对螺栓连接设备进行台架敲击试验,利用振动加速度传感器采集设备在外部激励下的状态信息。计算状态信息的时域统计特征和频域统计特征,利用所提取的特征构造状态特征矩阵。The bench knocking test is carried out on the bolted connection equipment, and the vibration acceleration sensor is used to collect the state information of the equipment under external excitation. Calculate the time-domain statistical features and frequency-domain statistical features of state information, and use the extracted features to construct a state feature matrix.
2)状态子空间构造:2) State subspace construction:
首先,利用非线性映射函数将特征矩阵映射到高维特征空间,并利用核局部保持投影方法分解特征矩阵得到投影矩阵;其次,利用正交化方法对投影矩阵中的向量正交化,得到一组单位正交向量;最后,利用该组单位正交向量构成状态子空间。Firstly, the feature matrix is mapped to the high-dimensional feature space by using the nonlinear mapping function, and the feature matrix is decomposed by the kernel local preserving projection method to obtain the projection matrix; secondly, the vectors in the projection matrix are orthogonalized by the orthogonalization method to obtain a A set of unit orthogonal vectors; finally, the state subspace is constructed using the set of unit orthogonal vectors.
3)子空间相似度指标计算:3) Subspace similarity index calculation:
首先,构造螺栓连接设备装配良好时的状态子空间S1,表示为:First, construct the state subspace S 1 when the bolted connection equipment is well assembled, expressed as:
称其为基准状态子空间,其中i=1,…,r1表示子空间基向量,表示装配良好时的状态特征矩阵,γi,i=1,…,r1表示权值向量,r1表示子空间维数。构造当前时刻的状态子空间S2,表示为:Call it the base state subspace, where i=1,..., r 1 represents the subspace basis vector, Represents the state feature matrix when it is well assembled, γ i , i=1,..., r 1 represents the weight vector, and r 1 represents the dimension of the subspace. Construct the state subspace S 2 at the current moment, expressed as:
称其为当前状态子空间,其中i=1,…,r2表示子空间基向量,表示当前时刻的状态特征矩阵,i=1,…,r2表示权值向量,r2表示子空间维数。然后,利用矩阵范数定义两类状态子空间的相似度指标SI,表示为:Call it the current state subspace, where i=1,...,r 2 represents the subspace basis vector, Represents the state feature matrix at the current moment, i=1,..., r 2 represents the weight vector, and r 2 represents the dimension of the subspace. Then, the matrix norm is used to define the similarity index SI of the two types of state subspaces, expressed as:
4)可靠度指标定义:4) Definition of reliability index:
由矩阵范数的性质可知,||(S1)TS2||2,||(S1)T||2,||S2||2均不小于0,且||(S1)TS2||2≤||(S1)T||2||S2||2,因此,相似度指标的变化范围为[0,1],即:According to the properties of matrix norm, ||(S 1 ) T S 2 || 2 , ||(S 1 ) T || 2 , ||S 2 || 2 are not less than 0, and ||(S 1 ) T S 2 || 2 ≤||(S 1 ) T || 2 ||S 2 || 2 , therefore, the variation range of the similarity index is [0, 1], namely:
0≤SI≤10≤SI≤1
相似度指标反映了两类状态子空间之间的相似性,并且变化范围为[0,1],可将其作为可靠度指标R定量反映设备状态的可靠程度。因此可靠度指标的定义为:The similarity index reflects the similarity between the two types of state subspaces, and the variation range is [0, 1]. It can be used as the reliability index R to quantitatively reflect the reliability of the equipment state. Therefore, the reliability index is defined as:
5)装配可靠度判定:5) Judgment of assembly reliability:
用可靠度指标R即可判定螺栓连接设备的装配可靠度:R接近1表示此刻设备装配质量与基准状态接近,装配可靠度接近1;反之,R接近0表示此刻设备装配质量偏离基准状态,装配可靠度接近0。The reliability index R can be used to determine the assembly reliability of the bolted connection equipment: R close to 1 means that the assembly quality of the equipment is close to the reference state at the moment, and the assembly reliability is close to 1; otherwise, R close to 0 means that the assembly quality of the equipment deviates from the reference state at the moment, and the assembly quality is close to 1. Reliability is close to 0.
以下给出一具体应用实例过程,同时验证了本发明在工程应用中的有效性。A specific application example process is given below, and the effectiveness of the present invention in engineering applications is verified at the same time.
对一种可拆卸盘鼓型航空发动机转子的装配可靠度进行判定,该转子主要包含轮盘、鼓筒和拉杆螺栓等部件,利用拉杆螺栓将各级轮盘拉紧,形成一个转子结构整体。通过松动拉杆螺栓模拟了六种转子装配状态,每种装配状态的定义和表示方法如表1所示。The assembly reliability of a detachable disc-drum type aero-engine rotor is judged. The rotor mainly includes discs, drums and tie rod bolts. Six rotor assembly states are simulated by loosening tie rod bolts, and the definition and representation of each assembly state are shown in Table 1.
表1中定义了每种装配状态的表示方法、松动螺栓个数和松动程度。从中可以看出,状态S1表示没有螺栓松动,即为正常(基准)状态;状态S2中有3个拉杆螺栓松动,每个螺栓松动程度为0.5圈;对于状态S3-S6可依此类推。从状态S1到S6,转子的装配松动程度依次加深。Table 1 defines the representation method of each assembly state, the number of loose bolts and the degree of looseness. It can be seen that state S1 means that no bolts are loose, which is the normal (reference) state; in state S2, there are 3 tie rod bolts loose, and the degree of looseness of each bolt is 0.5 turns; and so on for states S3-S6. From state S1 to S6, the degree of assembly looseness of the rotor increases sequentially.
表1装配状态定义和表示方法Table 1 Assembly state definition and representation method
在转子六种装配状态下,使用激振器激励转子,并利用振动加速度传感器和数据采集设备采集并存储转子结构的振动加速度响应,即状态信息。In the six assembly states of the rotor, the rotor is excited by the vibrator, and the vibration acceleration response of the rotor structure is collected and stored by the vibration acceleration sensor and data acquisition equipment, that is, the state information.
六种装配状态下该转子状态信息的时域波形、频域波形、时域典型特征和频域典型特征分别参见图1、图2、图3和图4。从图1可以看出,状态信息存在震荡衰减特征,并且衰减较快。六种装配状态下状态信息的时域波形并没有明显的区别,根据时域波形不能直接判断出转子的松动程度。从图2可以看出,频谱能量集中在高频段,即1600Hz-3200Hz频段。与时域波形类似,频谱图的差异并不明显,从频域波形中也不能够直接判断出转子的松动状态。从图3和图4可以看出,时域典型特征T2(均方根值)和频域典型特征F3虽能较好地区分状态S1、S2和S6,但不能很好地区分状态S3、S4和S5,并且特征没有明显的变化趋势与松动程度的变化趋势不一致。Refer to Figure 1, Figure 2, Figure 3 and Figure 4 for the time domain waveform, frequency domain waveform, time domain typical characteristics and frequency domain typical characteristics of the rotor state information in the six assembly states. It can be seen from Figure 1 that the state information has the characteristics of shock attenuation, and the attenuation is relatively fast. There is no obvious difference in the time-domain waveforms of the state information under the six assembly states, and the looseness of the rotor cannot be directly judged according to the time-domain waveforms. It can be seen from Figure 2 that the spectrum energy is concentrated in the high frequency band, that is, the 1600Hz-3200Hz frequency band. Similar to the time-domain waveform, the difference in the spectrogram is not obvious, and the loose state of the rotor cannot be directly judged from the frequency-domain waveform. It can be seen from Figure 3 and Figure 4 that although the typical characteristic T 2 (rms value) in the time domain and the typical characteristic F 3 in the frequency domain can better distinguish the states S1, S2 and S6, they cannot distinguish the state S3 well , S4 and S5, and there is no obvious trend of change in the characteristics, which is inconsistent with the change trend of the degree of looseness.
将正常装配状态下测得的状态信息分成两部分,其中一部分作为基准状态信息,另外一部分与装配松动状态下测得的信息作为当前状态信息。利用本发明所述方法计算基准状态与当前状态的相似度,进而得到每种状态下转子的装配可靠度。可靠度判定结果见表2和图5。从中可以看出,装配状态良好时可靠度指标R等于1;随着拉杆螺栓松动程度逐渐加深,装配质量由好变坏,可靠度指标R也随之下降,可靠度的下降趋势与螺栓松动程度的加深过程相一致。可靠度判定结果与航空发动机转子实际装配状态相一致,验证了本发明所述方法的有效性。The state information measured under the normal assembly state is divided into two parts, one part is used as the reference state information, and the other part is the current state information measured under the loose assembly state. The method of the invention is used to calculate the similarity between the reference state and the current state, and then obtain the assembly reliability of the rotor in each state. The results of reliability judgment are shown in Table 2 and Figure 5. It can be seen that the reliability index R is equal to 1 when the assembly state is good; as the looseness of tie rod bolts gradually deepens, the assembly quality changes from good to bad, and the reliability index R also decreases. The downward trend of reliability is related to the degree of bolt looseness The deepening process is consistent. The reliability judgment result is consistent with the actual assembly state of the aero-engine rotor, which verifies the validity of the method of the invention.
表2一种可拆卸盘鼓型航空发动机转子装配可靠度判定结果Table 2 The assembly reliability evaluation results of a detachable disc-drum aeroengine rotor
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