CN103453278A - High-universality hydraulic press sealing head mechanism capable of quickly replacing lower sealing body assembly - Google Patents
High-universality hydraulic press sealing head mechanism capable of quickly replacing lower sealing body assembly Download PDFInfo
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- 238000007789 sealing Methods 0.000 title claims abstract description 80
- 230000001681 protective effect Effects 0.000 claims description 16
- 239000000725 suspension Substances 0.000 claims description 2
- 238000012360 testing method Methods 0.000 abstract description 29
- 229910000831 Steel Inorganic materials 0.000 description 4
- 238000007667 floating Methods 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 2
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- 238000003825 pressing Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本发明涉及一种高压试压机的密封头,尤其涉及一种高通用性可快速更换下密封体组件的水压机密封头机构。The invention relates to a sealing head of a high-pressure testing machine, in particular to a highly versatile sealing head mechanism of a hydraulic machine capable of quickly replacing a lower sealing body assembly.
背景技术Background technique
随着机械工业的发展,一些管状工具(如不同规格的井下工具,不同规格的钢管)在高压情况下应用非常广泛,而这些工具自身的安全性直接影响到现场的生产安全,所以在应用前就得进行高压试验,而目前高压试压机都是一个密封头对应一种管径的工具,并且一台试压机只能满足极少的几种规格管径的试压工件,这样不仅成本高,而且设备的利用率低,通用性不强。另外通用性强的试压机都是以两端不同规格的带扣堵头和工件拧上扣后试压,这样在试压过程中不仅会对工件的扣有损坏,而且试压工件必须得两端有螺纹扣,没有扣就没法试压。With the development of the machinery industry, some tubular tools (such as downhole tools of different specifications, steel pipes of different specifications) are widely used under high pressure, and the safety of these tools directly affects the production safety on site, so before applying It is necessary to carry out high-pressure test, and the current high-pressure test press is a tool with a sealing head corresponding to a pipe diameter, and a test press can only meet the pressure test workpieces with a few specifications of pipe diameters, which not only costs High, and the utilization rate of the equipment is low, and the versatility is not strong. In addition, the versatile pressure testing machine uses buckle plugs of different specifications at both ends and the workpiece to be screwed on for pressure testing, so that not only the buckle of the workpiece will be damaged during the pressure test, but also the workpiece must be properly tested. There are thread buckles at both ends, and there is no way to test the pressure without buckles.
以石油工业井下工具试压为例,因井下工具种类繁多,结构复杂,不同种类的管径的变化也很大。如目前川庆钻探井下作业公司生产的井下工具种类就有上百种之多,如,封隔器、旋挂器、捕球器、滑套等等,其中一种叫浮箍的部件的种类就有几十种,直径分布在90mm到400mm之间,这么多种类规格的井下工具试压如果试压机的通用性不强,不仅试压机设备的投入会很高,而且设备的维护工作也是相当繁重的。另外现在很多井下工具生产企业为了降低试压的成本,通常会采用不同的试压工具配不同的堵头(一种自带内螺纹或者外螺纹的圆盖,试压前与试压工件的外螺纹或者内螺纹扣上),这样虽然便宜并且简单,但在试压过程中会对工具的螺纹口会形成损伤,工具在未投入使用前就面临着伤扣的风险,并且井下工具为了试压方便,在设计之初就必须将工具的两端设计成带扣的螺纹,不管井下工具两端在功能上是不是需要带扣,这样势必会对井下工具的正常设计和使用照成影响。Taking the pressure test of downhole tools in the petroleum industry as an example, due to the variety of downhole tools and complex structures, the diameters of different types of pipes also vary greatly. For example, there are hundreds of types of downhole tools produced by Chuanqing Drilling Downhole Operation Company, such as packers, spinners, ball catchers, sliding sleeves, etc., and one of them is called a floating hoop. There are dozens of types, with diameters ranging from 90mm to 400mm. If the universality of the pressure testing machine for so many types of downhole tools is not strong, not only the investment in the testing machine equipment will be high, but also the maintenance work of the equipment will be very high. It is also quite heavy. In addition, in order to reduce the cost of pressure testing, many downhole tool manufacturers usually use different pressure testing tools with different plugs (a kind of round cap with internal thread or external thread, which is connected with the outer surface of the pressure test workpiece before pressure test). thread or internal thread), although it is cheap and simple, it will cause damage to the threaded opening of the tool during the pressure test. Convenience, the two ends of the tool must be designed as buckle threads at the beginning of the design, regardless of whether the two ends of the downhole tool need a buckle in function, this will inevitably affect the normal design and use of the downhole tool.
现有技术中,申请号为201020539016.7的中国专利:钢管试压设备的钢管端部密封圈和申请号为201020156402.8的中国专利:钢管试压设备高压液压系统的端部密封等,这些技术都存在试压管径通用性不强、一套设备只能针对某一种管径工件的试压的问题。In the prior art, the application number is the Chinese patent of 201020539016.7: the steel pipe end sealing ring of the steel pipe pressure test equipment and the Chinese patent of the application number 201020156402.8: the end seal of the high pressure hydraulic system of the steel pipe pressure test equipment, etc., these technologies all exist. The versatility of the pressure pipe diameter is not strong, and a set of equipment can only be used for the pressure test of a certain pipe diameter workpiece.
发明内容Contents of the invention
本发明的目的是提供一种通用性强、能针对不同管径的工件试压、对工件无破坏、成本低、能快速更换的高通用性可快速更换下密封体组件的水压机密封头机构。The purpose of the present invention is to provide a hydraulic press seal head mechanism with high versatility, which can be used for pressure testing of workpieces with different pipe diameters, without damage to the workpieces, low in cost, and can be replaced quickly.
本发明的目的是通过以下技术方案实现的:The purpose of the present invention is achieved through the following technical solutions:
本发明的高通用性可快速更换下密封体组件的水压机密封头机构,包括保护罩、密封头上部、下密封体、密封圈,所述下密封体与密封圈为整体组合件,所述整体组合件包括多种规格。The high versatility of the present invention can quickly replace the hydraulic press sealing head mechanism of the lower sealing body assembly, including the protective cover, the upper part of the sealing head, the lower sealing body, and the sealing ring. The lower sealing body and the sealing ring are an integral assembly, and the whole Assemblies include a variety of sizes.
由上述本发明提供的技术方案可以看出,本发明实施例提供的高通用性可快速更换下密封体组件的水压机密封头机构,由于下密封体与密封圈为整体组合件,整体组合件包括多种规格,通用性强、能针对不同管径的工件试压、对工件无破坏、成本低、能更换快速。It can be seen from the above-mentioned technical solution provided by the present invention that the high versatility provided by the embodiment of the present invention can quickly replace the hydraulic press seal head mechanism of the lower sealing body assembly. Since the lower sealing body and the sealing ring are an integral assembly, the integral assembly includes A variety of specifications, strong versatility, pressure test for workpieces with different pipe diameters, no damage to workpieces, low cost, and quick replacement.
附图说明Description of drawings
图1为本发明实施例一的高通用性可快速更换下密封体组件的水压机密封头机构的一种规格的结构示意图;Fig. 1 is a structural schematic diagram of a specification of the sealing head mechanism of a hydraulic press with high versatility and quick replacement of the lower sealing body assembly according to
图2为本发明实施例一的高通用性可快速更换下密封体组件的水压机密封头机构的另一种规格的结构示意图;Fig. 2 is a structural schematic diagram of another specification of the sealing head mechanism of the hydraulic press with high versatility and quick replacement of the lower sealing body assembly according to
图3为本发明实施例二的高通用性可快速更换下密封体组件的水压机密封头机构的结构示意图。Fig. 3 is a schematic structural view of the sealing head mechanism of the hydraulic press with high versatility and quick replacement of the lower sealing body assembly according to the second embodiment of the present invention.
图中:In the picture:
1、密封头上部,2、保护罩,3、密封圈进水孔,4、下密封体,5、压块,6、密封圈,7、试压水进水孔,8、排气孔或排水孔。1. Upper part of sealing head, 2. Protective cover, 3. Water inlet hole of sealing ring, 4. Lower sealing body, 5. Briquetting block, 6. Sealing ring, 7. Water inlet hole for pressure test, 8. Vent hole or drainage hole.
具体实施方式Detailed ways
下面将对本发明实施例作进一步地详细描述。The embodiments of the present invention will be further described in detail below.
本发明的高通用性可快速更换下密封体组件的水压机密封头机构,其较佳的具体实施方式是:The high versatility of the present invention can quickly replace the hydraulic press sealing head mechanism of the lower sealing body assembly, and its preferred specific implementation mode is:
包括保护罩、密封头上部、下密封体、密封圈,所述下密封体与密封圈为整体组合件,所述整体组合件包括多种规格。It includes a protective cover, an upper part of a sealing head, a lower sealing body, and a sealing ring. The lower sealing body and the sealing ring are an integral assembly, and the entire assembly includes various specifications.
所述密封头上部、下密封体与密封圈为整体组合件。The upper part of the sealing head, the lower sealing body and the sealing ring are an integral assembly.
所述保护罩设于所述整体组合件的上部,所述整体组合件的一侧设有吊环,所述保护罩的下表面与所述整体组合件的上表面均为无台阶的平面。The protective cover is arranged on the upper part of the integral assembly, and a suspension ring is provided on one side of the integral assembly. The lower surface of the protective cover and the upper surface of the integral assembly are both planes without steps.
所述整体组合件与所述密封头上部之间设有压块,所述保护罩设于所述整体组合件与所述密封头上部的侧部边缘部位。A pressure block is provided between the integral assembly and the upper part of the sealing head, and the protective cover is arranged on the side edge of the integral assembly and the upper part of the sealing head.
所述整体组合件与所述密封头上部的侧部边缘部位为楔形结构,所述保护罩的内壁为与所述楔形结构相啮合的楔形槽。The side edge portion of the integral assembly and the upper part of the sealing head is a wedge-shaped structure, and the inner wall of the protective cover is a wedge-shaped groove engaged with the wedge-shaped structure.
所述压块设于所述密封头上部与所述密封圈之间。The pressing block is arranged between the upper part of the sealing head and the sealing ring.
本发明的高通用性可快速更换下密封体组件的水压机密封头机构,通用性强、能针对不同管径的工件试压、对工件无破坏、成本低、能更换快速。The high versatility of the present invention can quickly replace the hydraulic press sealing head mechanism of the lower sealing body assembly, has strong versatility, can perform pressure tests on workpieces with different pipe diameters, does not damage the workpieces, has low cost, and can be replaced quickly.
具体实施例一:Specific embodiment one:
如图1、图2所示,以管径为89mm和400mm的两种井下工具的一个部件浮箍(结构即为一单向阀),图1中为89mm浮箍的密封头,图2中为400mm浮箍的密封头结构形式,在试压完成一种规格的工具后如需试压另外一种规格的工具,则只需:As shown in Figure 1 and Figure 2, the floating hoop (the structure is a one-way valve) is a component of two downhole tools with pipe diameters of 89mm and 400mm. In Figure 1, it is the sealing head of the 89mm floating hoop, and in Figure 2 The structure of the sealing head is 400mm floating hoop. After the pressure test is completed for a tool of one specification, if you need to test a tool of another specification, you only need to:
第一步,打开保护罩2;The first step is to open the
第二步,整体更换下密封体组件(包括下密封体4、压块5、密封圈6的整体组合件);The second step is to replace the lower sealing body assembly as a whole (including the overall assembly of the
第三步,合上保护罩2。The third step is to close the
三步即完成不同规格的密封头的转换,并且设备的成本低,只需更换一部分的设备,其他的整体设备都不变。The conversion of sealing heads with different specifications can be completed in three steps, and the cost of the equipment is low. Only a part of the equipment needs to be replaced, and the other overall equipment remains unchanged.
具体实施例二:Specific embodiment two:
如图3所示,快速更换是根据以下步骤来实现的:As shown in Figure 3, quick replacement is achieved according to the following steps:
第一步,通过吊环直接将密封头芯(包括密封头上部1、下密封体4、密封圈6的整体组合件)从保护罩2中吊出;The first step is to directly lift the sealing head core (including the overall assembly of the upper part of the sealing
第二步,更换相应密封头部件;The second step is to replace the corresponding sealing head parts;
第三步,将密封头芯放回。The third step is to put the sealing head core back.
同样,三步即完成不同规格的密封头的转换,并且设备的成本低,只需更换一部分的设备,其他的整体设备都不变。Similarly, the conversion of sealing heads with different specifications can be completed in three steps, and the cost of the equipment is low, only part of the equipment needs to be replaced, and the other overall equipment remains unchanged.
本发明技术方案带来的有益效果:The beneficial effects brought by the technical solution of the present invention:
通用性强,一套设备能设计成适合许多种不同管径的工件试压;更换快速;成本低;对工件无损害;具体实施例一中,保护罩内壁和密封头台肩设计成楔形结构能起到很好的锁紧效果。Strong versatility, a set of equipment can be designed to be suitable for pressure testing of workpieces with different pipe diameters; fast replacement; low cost; no damage to workpieces; in
具体实施中,可以将密封头由圆形设计成方形或者其他形状,保护罩的形状变化了,密封头芯的外形也变化。In a specific implementation, the sealing head can be designed from a circular shape to a square shape or other shapes. When the shape of the protective cover changes, the shape of the sealing head core also changes.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明披露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应该以权利要求书的保护范围为准。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any person familiar with the technical field can easily conceive of changes or changes within the technical scope disclosed in the present invention. Replacement should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be determined by the protection scope of the claims.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105675386A (en) * | 2016-03-09 | 2016-06-15 | 南通永大管业股份有限公司 | Sealed pressurizing device for hydraulic press |
CN105715885A (en) * | 2016-04-28 | 2016-06-29 | 苏州富强科技有限公司 | Male connector with pressure sealing structure |
CN108593447A (en) * | 2018-04-20 | 2018-09-28 | 中国石油集团渤海石油装备制造有限公司 | Internal lining pipe water test unit and test method |
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US5065617A (en) * | 1990-03-08 | 1991-11-19 | Jack W. Hayden | Multiple diameter pipe test end closure |
CN201007347Y (en) * | 2006-12-22 | 2008-01-16 | 天津赛瑞机器设备有限公司 | Seamless steel pipe hydrostatic testing machine end face seal structure |
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- 2013-09-09 CN CN2013104072593A patent/CN103453278A/en active Pending
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
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US5065617A (en) * | 1990-03-08 | 1991-11-19 | Jack W. Hayden | Multiple diameter pipe test end closure |
CN201007347Y (en) * | 2006-12-22 | 2008-01-16 | 天津赛瑞机器设备有限公司 | Seamless steel pipe hydrostatic testing machine end face seal structure |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105675386A (en) * | 2016-03-09 | 2016-06-15 | 南通永大管业股份有限公司 | Sealed pressurizing device for hydraulic press |
CN105715885A (en) * | 2016-04-28 | 2016-06-29 | 苏州富强科技有限公司 | Male connector with pressure sealing structure |
CN108593447A (en) * | 2018-04-20 | 2018-09-28 | 中国石油集团渤海石油装备制造有限公司 | Internal lining pipe water test unit and test method |
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Application publication date: 20131218 |