CN103445169A - Instant germ mixing powder and preparation method thereof - Google Patents
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Abstract
为了解决现有复合胚芽粉存在的营养成分不均衡、不容易吸收的问题,本发明提供一种即食胚芽冲调粉及其制备方法;属于食品加工技术领域。食胚芽冲调粉,由小麦胚芽粉20-30份,大米胚芽粉20-30份,大豆胚芽粉40-50份,奶粉10-15份,糖8-10份;按比例混匀,得混合胚芽粉;向混合胚芽粉中加水拌匀,均质;混合胚芽粉和水的重量比为1:1.5-2;将均质后的混合液喷雾干燥即可。其营养成分均衡,复合人的膳食结构;能同时满足北方南方不同人群的消费需求;容易吸收,提高了生物利用度;营养价值高;分散性和复水溶解性能良好。In order to solve the problems of unbalanced nutritional components and difficult absorption in the existing compound germ powder, the invention provides an instant germ powder and a preparation method thereof, belonging to the technical field of food processing. Edible germ preparation powder consists of 20-30 parts of wheat germ powder, 20-30 parts of rice germ powder, 40-50 parts of soybean germ powder, 10-15 parts of milk powder, and 8-10 parts of sugar; Germ powder; add water to the mixed germ powder, mix well, and homogenize; the weight ratio of the mixed germ powder to water is 1:1.5-2; the homogenized mixed solution can be spray-dried. Its nutritional composition is balanced, and it is suitable for people's dietary structure; it can meet the consumption needs of different groups in the north and south; it is easy to absorb and improves the bioavailability; it has high nutritional value; it has good dispersibility and rehydration solubility.
Description
技术领域 technical field
本发明涉及一种即食胚芽冲调粉及其制备方法,属于食品加工技术领域。 The invention relates to an instant germ powder and a preparation method thereof, belonging to the technical field of food processing.
背景技术 Background technique
胚芽是植物胚的重要组成部分,其中蕴藏着丰富的营养物质。目前,胚芽的深加工处理方法主要有两种:从胚芽中提取胚芽油或者将胚芽超微粉碎为胚芽粉。从胚芽中提取胚芽油的技术已经较为成熟,但是,胚芽粉相关技术仍在探索阶段。 The germ is an important part of the plant embryo, which contains rich nutrients. At present, there are two main methods for deep processing of germ: extracting germ oil from germ or superfinely pulverizing germ into germ powder. The technology of extracting germ oil from germ has been relatively mature, but the technology related to germ powder is still in the stage of exploration.
目前公开的胚芽粉,有单一的大豆胚芽粉、小麦胚芽粉及少数种类的复合胚芽粉。但是,现有的复合胚芽粉,一方面存在各种胚芽粉之间的搭配、比例不合适,导致营养成分不均衡的问题;另一方面,其制备方法为各种胚芽粉简单混合,存在营养成分不容易吸收的问题。 The germ powder disclosed at present has single soybean germ powder, wheat germ powder and compound germ powder of a few kinds. But existing compound germ powder, on the one hand there is the collocation between various germ powders, the proportion is inappropriate, causes the problem of unbalanced nutritional labeling; The problem of ingredients not being easily absorbed.
发明内容 Contents of the invention
为了解决现有复合胚芽粉存在的营养成分不均衡、不容易吸收的问题,本发明提供一种即食胚芽冲调粉及其制备方法。 In order to solve the problems of unbalanced nutritional components and difficult absorption in the existing compound germ powder, the present invention provides an instant germ powder and its preparation method.
本发明的技术方案: Technical scheme of the present invention:
一种即食胚芽冲调粉,由小麦胚芽粉20-30份,大米胚芽粉20-30份,大豆胚芽粉40-50份,奶粉10-15份,糖8-10份组成;所述份数为重量份。 An instant germ powder, which consists of 20-30 parts of wheat germ powder, 20-30 parts of rice germ powder, 40-50 parts of soybean germ powder, 10-15 parts of milk powder, and 8-10 parts of sugar; the number of parts is parts by weight.
上述即食胚芽冲调粉,优选的,所述小麦胚芽粉、大米胚芽粉和大豆胚芽粉的粒径为800-1000目。 For the above-mentioned instant germ powder, preferably, the grain size of the wheat germ powder, rice germ powder and soybean germ powder is 800-1000 mesh.
上述即食胚芽冲调粉,优先选用下述方法制备而成:将小麦胚芽粉、大米胚芽粉、大豆胚芽粉、奶粉和糖按比例混匀,加水拌匀、均质;将均质后的混合液喷雾干燥,既得产品。 The above-mentioned ready-to-eat germ powder is preferably prepared by the following method: mix wheat germ powder, rice germ powder, soybean germ powder, milk powder and sugar in proportion, add water, mix well, and homogenize; mix the homogenized The liquid is spray-dried to obtain the product.
小麦胚芽约占整个麦粒的2.5%左右,小含多种营养物质,小麦胚芽蛋白含量约为30%,属于全价蛋白,与牛肉、鸡蛋的氨基酸配比相当。小麦胚芽油含量超过10%,属于优质的植物脂肪酸油脂,富含油酸、亚油酸、亚麻酸等多种不饱和脂肪酸,含量约为84%。此外小麦胚芽油富含维生素E,为0.25%~0.55%,具有提高机体免疫力,调节人体机能,对抗衰老及促进其他激素分泌等具有很好的疗效。此外小麦胚芽含有矿物质、磷脂、高级碳烯醇及一些未知的微量生理活性成分,营养价值占整个麦粒的97%。 Wheat germ accounts for about 2.5% of the whole wheat grain, and contains a variety of nutrients. The protein content of wheat germ is about 30%, which is a complete protein, which is equivalent to the amino acid ratio of beef and eggs. The content of wheat germ oil is more than 10%, which is a high-quality vegetable fatty acid oil, rich in oleic acid, linoleic acid, linolenic acid and other unsaturated fatty acids, with a content of about 84%. In addition, wheat germ oil is rich in vitamin E, which is 0.25% to 0.55%, which has good curative effects on improving the body's immunity, regulating human body functions, anti-aging and promoting the secretion of other hormones. In addition, wheat germ contains minerals, phospholipids, higher carbenols and some unknown trace physiologically active ingredients, and its nutritional value accounts for 97% of the whole wheat grain.
大米胚芽占米粒的2%左右,蛋白质和脂类含量均在20%以上,蛋白质中氨基酸组成较为平衡,蛋白质中氨基酸组成平衡,属于全价的优质蛋白质,其质量可与鸡蛋相媲美。大米胚芽蛋白中清蛋白与球蛋白的总量高达75.7%,其分散指数PDI值为55.56%,即超过一半的蛋白能在水中分散,是一种吸收利用率高的蛋白原料。脂类中天然维生素E为(200~300mg)/100g,其中脂肪酸70%以上是不饱和脂肪酸,并含有丰富的微量元素和矿物质。大米胚芽油是天然维生素E含量高的油品,天然维生素E由于与少量植物甾醇共存,其复合状态的作用效果更为明显。大量研究结果表明,大米胚芽油能使胆固醇合成受到抑制,能防止血管胆固醇沉积和预防糖尿病,对心血管疾病、生殖机能障碍、肌肉萎缩有明显疗效。另外,因为大米胚芽油中含有较为丰富的维生素E,所以长期食用可以防止皮肤色素沉着和延缓皮肤衰老。 Rice germ accounts for about 2% of rice grains, and the protein and lipid content are more than 20%. The amino acid composition in protein is relatively balanced. The total amount of albumin and globulin in rice germ protein is as high as 75.7%, and its dispersion index PDI value is 55.56%, that is, more than half of the protein can be dispersed in water, and it is a protein material with high absorption and utilization rate. Natural vitamin E in lipids is (200-300mg)/100g, of which more than 70% of fatty acids are unsaturated fatty acids, and are rich in trace elements and minerals. Rice germ oil is an oil product with high content of natural vitamin E. Since natural vitamin E coexists with a small amount of phytosterols, the effect of its compound state is more obvious. A large number of research results show that rice germ oil can inhibit cholesterol synthesis, prevent vascular cholesterol deposition and prevent diabetes, and has obvious curative effects on cardiovascular diseases, reproductive dysfunction, and muscle atrophy. In addition, because rice germ oil is rich in vitamin E, long-term consumption can prevent skin pigmentation and delay skin aging.
大豆胚芽占豆粒的2.0%左右,除了40%的蛋白外,还含有丰富的异黄酮、低聚糖、植物甾醇等功能活性成分。胚芽是大豆异黄酮含量最高的部位,为子叶的30-60倍,一般为1.4%-3.5%,占大豆中总大豆异黄酮含量的30%-50%。大豆胚芽中低聚糖的主要成分是2.7%水苏糖、1.3%棉子糖和4.2%蔗糖,大豆低聚糖具有重要的生理功能,可以活化肠道内双歧杆菌并促进其生长繁殖,预防、治疗便秘和腹泻,不会引起牙齿龋变,有利于保持口腔卫生,同时还可作为糖尿病人、肥胖病人和低血糖病人食用。大豆胚芽的植物甾醇主要为0.32%的菜籽甾醇、0.11%的豆甾醇和7.25%的β-谷甾醇,如此高的甾醇含量在动植物油中是十分罕见的,仅有比目鱼肝油(7.6%)可与之相比。植物甾醇具有调节高胆固醇血脂的能力和抗肿瘤能力。 Soybean germ accounts for about 2.0% of soybean grains. In addition to 40% protein, it also contains rich functional active ingredients such as isoflavones, oligosaccharides, and phytosterols. The germ is the part with the highest content of soybean isoflavones, which is 30-60 times that of cotyledons, generally 1.4%-3.5%, accounting for 30%-50% of the total soybean isoflavone content in soybeans. The main components of oligosaccharides in soybean germ are 2.7% stachyose, 1.3% raffinose and 4.2% sucrose. Soy oligosaccharides have important physiological functions, which can activate bifidobacteria in the intestine and promote their growth and reproduction, prevent , Treat constipation and diarrhea, will not cause dental caries, is conducive to maintaining oral hygiene, and can also be used as food for diabetics, obese patients and hypoglycemic patients. The phytosterols in soybean germ are mainly 0.32% brassicasterol, 0.11% stigmasterol and 7.25% β-sitosterol. Such a high sterol content is very rare in animal and vegetable oils, only sole cod liver oil (7.6%) can be compared with it. Phytosterols have the ability to regulate hypercholesterolemia and anti-tumor ability.
所述奶粉为市场出售的奶粉。 Described milk powder is the milk powder that sells in the market.
本发明的冲调粉涵盖了小麦和大米两种主食来源,风味复合,营养互相补充搭配,同时满足北方南方不同人群的消费需求。另外,本发明的冲调粉在保证其营养结构符合人类的膳食结构的同时含有高品质蛋白和不饱脂肪酸、及丰富的维生素和微量元素及植物甾醇等功能性成分。冲调粉中加入大米胚芽,由于大米胚芽蛋白中清蛋白与球蛋白的总量高达75.7%,其分散指数PDI值为55.56%,即超过一半的蛋白能在水中分散,冲调性能良好,是一种吸收利用率高的蛋白,大米胚芽蛋白可加强后续调质工艺中溶液的稳定性。 The prepared powder of the present invention covers two staple food sources of wheat and rice, has complex flavors, complements each other in nutrition, and satisfies the consumption needs of different groups of people in the north and south at the same time. In addition, the preparation powder of the present invention contains functional ingredients such as high-quality protein, unsaturated fatty acids, rich vitamins, trace elements, and phytosterols while ensuring that its nutritional structure conforms to the dietary structure of human beings. Rice germ is added to the brewing powder. Since the total amount of albumin and globulin in rice germ protein is as high as 75.7%, its dispersion index PDI value is 55.56%, that is, more than half of the protein can be dispersed in water, and the brewing performance is good. A protein with high absorption and utilization rate, rice germ protein can enhance the stability of the solution in the subsequent conditioning process.
一种上述即食胚芽冲调粉的制备方法: A preparation method of the above-mentioned instant germ powder:
将小麦胚芽、大米胚芽和大豆胚芽炒香,冷却备用; Stir-fry the wheat germ, rice germ and soybean germ until fragrant, cool and set aside;
将炒香的胚芽分别超微粉碎至800-1000目; Superfinely pulverize the sautéed germs to 800-1000 mesh;
将小麦胚芽粉、大米胚芽粉、大豆胚芽粉、奶粉和糖按比例混匀,得混合胚芽粉; Mix wheat germ powder, rice germ powder, soybean germ powder, milk powder and sugar in proportion to get mixed germ powder;
向混合胚芽粉中加水拌匀,均质;混合胚芽粉和水的重量比为1:1.5-2; Add water to the mixed germ powder and mix well, homogenize; the weight ratio of mixed germ powder and water is 1:1.5-2;
将均质后的混合液喷雾干燥,既得产品。 The homogenized mixed solution is spray-dried to obtain a product.
本发明的方法,将胚芽粉混合之后又进行了均质、喷雾干燥。超微粉碎可以将样物料加工成微米级或者纳米级的微粉。粉碎过程中的冷循环系统可以保持胚芽粉的营养成分。胚芽粉中含有的含有粗纤维,通过超微粉碎后,其粒径变小,从而有效的改善胚芽粉的在水中的溶解性及分散性,这样胚芽粉中的活性成分就更容易吸收,提高了生物利用度。 In the method of the invention, the germ powder is mixed and then homogenized and spray-dried. Superfine pulverization can process the sample material into micron or nanometer powder. The cold circulation system in the crushing process can maintain the nutritional content of the germ powder. The germ powder contains coarse fiber, and after ultrafine grinding, its particle size becomes smaller, thereby effectively improving the solubility and dispersibility of the germ powder in water, so that the active ingredients in the germ powder are easier to absorb and improve bioavailability.
高压均质是通过以水为分散介质,使冲调粉的各种组分相互渗透融合,达到充分混匀, 胚芽经过超微粉碎后,细胞壁被破坏,在溶液中油脂、蛋白质等大分子物质从胚芽细胞内分散到水相,由于胚芽油具有较强的极性与黏性,以及亲水亲脂类的胚芽蛋白,加上胚芽淀粉的凝胶化作用,加上奶粉的乳化作用,使得本来不相溶的油脂、水连在一起,不易彻底分离。再通过高压均质,即在挤压、强冲击、失压膨胀的三重作用下使溶液中颗粒细化,溶液体系中的颗粒更加细小,与其他物料能更均匀的相互混合。 High-pressure homogenization is to use water as the dispersion medium to make the various components of the preparation powder penetrate and fuse with each other to achieve full mixing. After the germ is ultra-finely pulverized, the cell wall is destroyed, and macromolecular substances such as oil and protein in the solution Dispersed from the germ cell to the water phase, due to the strong polarity and viscosity of the germ oil, the hydrophilic and lipophilic germ protein, the gelation of the germ starch, and the emulsification of the milk powder, the Originally immiscible oil and water are connected together, and it is not easy to separate completely. Then through high-pressure homogenization, the particles in the solution are refined under the triple action of extrusion, strong impact, and pressure loss expansion. The particles in the solution system are finer and can be more evenly mixed with other materials.
喷雾干燥是通过机械作用,将需干燥的物料,分散成很细的像雾一样的微粒(80~200 μ m),因而具有较大的表面积,与热空气接触,仅需数秒钟在瞬间将大部分水分除去,使物料中的固体物质干燥成粉末。喷雾烘干时雾滴表面温度不高,基本上不破坏物料的风味、色泽和营养。干燥后粉体颗粒堆积密度小,分散性和复水溶解性能良好。 Spray drying is to disperse the material to be dried into very fine mist-like particles (80-200 μ m) through mechanical action, so it has a large surface area, and it only takes a few seconds to dry it in an instant in contact with hot air. Most of the water is removed, and the solid matter in the material is dried into powder. During spray drying, the surface temperature of the droplets is not high, which basically does not destroy the flavor, color and nutrition of the material. After drying, the bulk density of powder particles is small, and the dispersibility and rehydration solubility are good.
上述制备方法,优选的,所述炒香的具体操作方法为在100-120℃下炒1-3min, In the above preparation method, preferably, the specific operation method of sautéing is frying at 100-120°C for 1-3min,
上述制备方法,优选的,将小麦胚芽粉、大米胚芽粉、大豆胚芽粉、奶粉和糖在密闭高速混匀机2000-3000转/份搅拌20-30min,得混合胚芽粉; In the above preparation method, preferably, wheat germ powder, rice germ powder, soybean germ powder, milk powder and sugar are stirred in a closed high-speed mixer at 2000-3000 rpm for 20-30 minutes to obtain mixed germ powder;
上述制备方法,优选的,将混合胚芽粉加水之后,在 70-80℃搅拌30-40min。 For the above preparation method, preferably, after adding water to the mixed germ powder, stir at 70-80°C for 30-40min.
上述制备方法,所述均质的优选参数为:通过高压均质机在20-25MPa、60-70℃条件下,均质2-3次。 For the above preparation method, the preferred parameters of the homogenization are: homogenize 2-3 times by a high-pressure homogenizer at 20-25MPa and 60-70°C.
上述制备方法,优选的,均质后的混合液在气流压力为0. 25 M Pa, 进样速率7. 2 mL/s, 进风温度190℃, 出风温度80℃条件下进行喷雾干燥。 For the above preparation method, preferably, the homogenized mixed solution is spray-dried under the conditions of air pressure of 0.25 MPa, sample injection rate of 7.2 mL/s, inlet air temperature of 190°C, and outlet air temperature of 80°C.
上述制备方法,优选的,将产品在钴-60的放射源5~9kGy的剂量下辐照10~14min灭菌,然后真空包装。 For the above preparation method, preferably, the product is sterilized by irradiation with a dose of 5-9 kGy of cobalt-60 radioactive source for 10-14 minutes, and then vacuum-packed.
有益效果 Beneficial effect
1、营养成分均衡,复合人的膳食结构; 1. Balanced nutrient composition and compound dietary structure;
2、能同时满足北方南方不同人群的消费需求; 2. It can meet the consumption needs of different groups of people in the north and south at the same time;
3、容易吸收,提高了生物利用度; 3. Easy to absorb and improve bioavailability;
4、营养价值高; 4. High nutritional value;
5、分散性和复水溶解性能良好。 5. Good dispersibility and rehydration solubility.
具体实施方式 Detailed ways
实施例1 Example 1
(1)原料预处理:将小麦胚芽、大米胚芽、大豆胚芽分别清洗除杂,30℃真空干燥5min后备用; (1) Raw material pretreatment: Wash wheat germ, rice germ, and soybean germ to remove impurities, vacuum dry at 30°C for 5 minutes, and set aside;
(2)炒制:将三种胚芽分别在100℃下炒制3min,熟制胚芽,使其散发出固有香气,冷却备用; (2) Frying: Fry the three kinds of germs at 100°C for 3 minutes respectively to cook the germs to make them emit their inherent aroma, and cool them for later use;
(3)超微粉碎:将熟制后的三种胚芽分别超微粉碎,使其目数达到800目;分别得到小麦胚芽粉、大米胚芽粉、大豆胚芽粉; (3) Superfine pulverization: Superfine pulverization of the cooked three kinds of germs to make the mesh size reach 800 meshes; respectively obtain wheat germ powder, rice germ powder and soybean germ powder;
(4)复配:取小麦胚芽粉20份,大米胚芽粉30份,大豆胚芽粉40份,奶粉10份,糖8份,在密闭高速混匀机2000转/份搅拌30min,制得混合胚芽粉;所述份数为重量份; (4) Compounding: Take 20 parts of wheat germ powder, 30 parts of rice germ powder, 40 parts of soybean germ powder, 10 parts of milk powder, and 8 parts of sugar, and stir in a closed high-speed mixer at 2000 rpm for 30 minutes to obtain mixed germ Powder; The parts are parts by weight;
(5)高压均质:向上述混合胚芽粉中加水162份,在70℃下搅拌40min,然后通过高压均质机在20MPa、60℃条件下,均质2次。 (5) High-pressure homogenization: Add 162 parts of water to the above-mentioned mixed germ powder, stir at 70°C for 40 minutes, and then use a high-pressure homogenizer to homogenize twice at 20MPa and 60°C.
(6)喷雾干燥:均质后的混合液在气流压力为0. 25 M Pa, 进样速率7. 2 mL/s, (6) Spray drying: the homogenized mixed solution is subjected to an airflow pressure of 0. 25 MPa, a sampling rate of 7. 2 mL/s,
进风温度190℃, 出风温度80℃条件下进行喷雾干燥;得冲调粉; The air inlet temperature is 190°C, and the outlet air temperature is 80°C for spray drying; the reconstituted powder is obtained;
(7)灭菌与包装:将冲调粉在钴-60的放射源9kGy的剂量下辐照10min灭菌,然后真空包装。 (7) Sterilization and packaging: The reconstituted powder is irradiated with a cobalt-60 radioactive source of 9 kGy for 10 minutes for sterilization, and then vacuum-packed.
实施例2 Example 2
(1)原料预处理:将小麦胚芽、大米胚芽、大豆胚芽分别清洗除杂,30℃真空干燥5min后备用; (1) Raw material pretreatment: Wash wheat germ, rice germ, and soybean germ to remove impurities, vacuum dry at 30°C for 5 minutes, and set aside;
(2)炒制:将三种胚芽分别在100℃下炒制3min,熟制胚芽,使其散发出固有香气,冷却备用; (2) Frying: Fry the three kinds of germs at 100°C for 3 minutes respectively to cook the germs to make them emit their inherent aroma, and cool them for later use;
(3)超微粉碎:将熟制后的三种胚芽分别超微粉碎,使其目数达到800目;分别得到小麦胚芽粉、大米胚芽粉、大豆胚芽粉; (3) Superfine pulverization: Superfine pulverization of the cooked three kinds of germs to make the mesh size reach 800 meshes; respectively obtain wheat germ powder, rice germ powder and soybean germ powder;
(4)复配:取小麦胚芽粉20份,大米胚芽粉20份,大豆胚芽粉40份,奶粉10份,糖8份,在密闭高速混匀机2000转/份搅拌30min,制得混合胚芽粉; (4) Compounding: take 20 parts of wheat germ powder, 20 parts of rice germ powder, 40 parts of soybean germ powder, 10 parts of milk powder, and 8 parts of sugar, and stir in a closed high-speed mixer at 2000 rpm for 30 minutes to obtain mixed germ pink;
(5)高压均质:向上述混合胚芽粉中加水162份,在70℃下搅拌40min,然后通过高压均质机在25MPa、60℃条件下,均质3次; (5) High-pressure homogenization: Add 162 parts of water to the above mixed germ powder, stir at 70°C for 40 minutes, and then use a high-pressure homogenizer to homogenize 3 times under the conditions of 25MPa and 60°C;
(6)喷雾干燥:均质后的混合液在气流压力为0. 25 M Pa, 进样速率7. 2 mL/s, 进风温度190℃, 出风温度80℃条件下进行喷雾干燥;得调质粉; (6) Spray drying: The homogenized mixed solution was spray-dried under the conditions of air pressure of 0.25 MPa, sample injection rate of 7.2 mL/s, inlet air temperature of 190°C, and outlet air temperature of 80°C; conditioning powder;
(7)灭菌与包装:将冲调粉在钴-60的放射源9kGy的剂量下辐照10min灭菌,然后真空包装。 (7) Sterilization and packaging: The reconstituted powder is irradiated with a cobalt-60 radioactive source of 9 kGy for 10 minutes for sterilization, and then vacuum-packed.
实施例3 Example 3
(1)原料预处理:将小麦胚芽、大米胚芽、大豆胚芽分别清洗除杂,30℃真空干燥5min后备用; (1) Raw material pretreatment: Wash wheat germ, rice germ, and soybean germ to remove impurities, vacuum dry at 30°C for 5 minutes, and set aside;
(2)炒制:将三种胚芽分别在100℃下炒制3min,熟制胚芽,使其散发出固有香气,冷却备用; (2) Frying: Fry the three kinds of germs at 100°C for 3 minutes respectively to cook the germs to make them emit their inherent aroma, and cool them for later use;
(3)超微粉碎:将熟制后的三种胚芽分别超微粉碎,使其目数达到800目;分别得到小麦胚芽粉、大米胚芽粉、大豆胚芽粉; (3) Superfine pulverization: Superfine pulverization of the cooked three kinds of germs to make the mesh size reach 800 meshes; respectively obtain wheat germ powder, rice germ powder and soybean germ powder;
(4)复配:取小麦胚芽粉20份,大米胚芽粉30份,大豆胚芽粉50份,奶粉10份,糖10份,在密闭高速混匀机3000转/份搅拌20min,制得混合胚芽粉; (4) Compounding: Take 20 parts of wheat germ powder, 30 parts of rice germ powder, 50 parts of soybean germ powder, 10 parts of milk powder, and 10 parts of sugar, and stir in a closed high-speed mixer at 3000 rpm for 20 minutes to prepare mixed germ pink;
(5)高压均质:向上述混合胚芽粉中加水162份,在80℃下搅拌30min,然后通过高压均质机在20MPa、70℃条件下,均质2次; (5) High-pressure homogenization: Add 162 parts of water to the above mixed germ powder, stir at 80°C for 30 minutes, and then use a high-pressure homogenizer to homogenize twice at 20MPa and 70°C;
(6)喷雾干燥:调质后的混合液在气流压力为0. 25 M Pa, 进样速率7. 2 mL/s, 进风温度190℃, 出风温度80℃条件下进行喷雾干燥;得冲调粉; (6) Spray drying: The tempered mixture was spray-dried under the conditions of air pressure of 0.25 MPa, sample injection rate of 7.2 mL/s, inlet air temperature of 190°C, and outlet air temperature of 80°C; mixing powder;
(7)灭菌与包装:将冲调粉在钴-60的放射源5kGy的剂量下辐照14min灭菌,然后真空包装。 (7) Sterilization and packaging: The reconstituted powder is irradiated with a cobalt-60 radioactive source of 5kGy for 14 minutes for sterilization, and then vacuum-packed.
实施例4 Example 4
(1)原料预处理:将小麦胚芽、大米胚芽、大豆胚芽分别清洗除杂,30℃真空干燥5min后备用; (1) Raw material pretreatment: Wash wheat germ, rice germ, and soybean germ to remove impurities, vacuum dry at 30°C for 5 minutes, and set aside;
(2)炒制:将三种胚芽分别在100℃下炒制3min,熟制胚芽,使其散发出固有香气,冷却备用; (2) Frying: Fry the three kinds of germs at 100°C for 3 minutes respectively to cook the germs to make them emit their inherent aroma, and cool them for later use;
(3)超微粉碎:将熟制后的三种胚芽分别超微粉碎,使其目数达到800目;分别得到小麦胚芽粉、大米胚芽粉、大豆胚芽粉; (3) Superfine pulverization: Superfine pulverization of the cooked three kinds of germs to make the mesh size reach 800 meshes; respectively obtain wheat germ powder, rice germ powder and soybean germ powder;
(4)复配:取小麦胚芽粉20份,大米胚芽粉30份,大豆胚芽粉50份,奶粉10份,糖10份,在密闭高速混匀机3000转/份搅拌20min,制得混合胚芽粉; (4) Compounding: Take 20 parts of wheat germ powder, 30 parts of rice germ powder, 50 parts of soybean germ powder, 10 parts of milk powder, and 10 parts of sugar, and stir in a closed high-speed mixer at 3000 rpm for 20 minutes to prepare mixed germ pink;
(4)复配:取小麦胚芽粉30份,大米胚芽粉20份,大豆胚芽粉40份,奶粉15份,糖8份,在密闭高速混匀机3000转/份搅拌20min,制得混合胚芽粉; (4) Compounding: take 30 parts of wheat germ powder, 20 parts of rice germ powder, 40 parts of soybean germ powder, 15 parts of milk powder, and 8 parts of sugar, and stir in a closed high-speed mixer at 3000 rpm for 20 minutes to obtain mixed germ pink;
(5)高压均质:向上述混合胚芽粉中加水162份,在80℃下搅拌40min,然后通过高压均质机在25MPa、70℃条件下,均质3次; (5) High-pressure homogenization: Add 162 parts of water to the above mixed germ powder, stir at 80°C for 40 minutes, and then use a high-pressure homogenizer to homogenize 3 times at 25MPa and 70°C;
(6)喷雾干燥:均质后的混合液在气流压力为0. 25 M Pa, 进样速率7. 2 mL/s, 进风温度190℃, 出风温度80℃条件下进行喷雾干燥;得冲调粉; (6) Spray drying: The homogenized mixed solution was spray-dried under the conditions of air pressure of 0.25 MPa, sample injection rate of 7.2 mL/s, inlet air temperature of 190°C, and outlet air temperature of 80°C; mixing powder;
(7)灭菌与包装:将冲调粉在钴-60的放射源9kGy的剂量下辐照14min灭菌,然后真空包装。 (7) Sterilization and packaging: The reconstituted powder is sterilized by irradiation with a cobalt-60 radioactive source of 9 kGy for 14 minutes, and then vacuum-packed.
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