CN103418873A - Method for applying laser welding machine to welding or unsoldering shielding screen - Google Patents
Method for applying laser welding machine to welding or unsoldering shielding screen Download PDFInfo
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Abstract
Description
技术领域 technical field
本发明涉及一种激光焊接机应用在对遮蔽屏解焊或焊接的方法,特别是指一种借由激光焊接机而能精准的定位基板,且通过激光在短时间内间接加热胶体,使遮蔽屏通过胶体而与基板接着或分离,具大幅提升遮蔽屏解焊或焊接效率的激光焊接机应用在对遮蔽屏解焊或焊接的方法。 The present invention relates to a method for laser welding machine to be used in desoldering or welding of shielding shields, in particular to a laser welding machine that can precisely position substrates, and indirectly heats colloids through lasers in a short time to make shielding The shield is bonded or separated from the substrate through the colloid, and the laser welding machine that greatly improves the efficiency of shield shield desoldering or welding is applied to the method of shield shield desoldering or welding.
背景技术 Background technique
随着电子产品的日趋小型化及高速性能化,基板(即印刷电路板:PCB板)表面焊接的组件越来越多,不外乎是电阻、电容、电感、芯片或贴片等组件;就贴片的焊接方式而言,其最常使用的是表面接着技术(Surface Mount Technology,以下简称SMT);请同时参阅图1及图2,SMT的技术流程主要如下: With the miniaturization and high-speed performance of electronic products, more and more components are soldered on the surface of the substrate (ie printed circuit board: PCB board), which are nothing more than components such as resistors, capacitors, inductors, chips or patches; As far as the soldering method of the patch is concerned, the most commonly used method is Surface Mount Technology (hereinafter referred to as SMT); please refer to Figure 1 and Figure 2 at the same time. The technical process of SMT is mainly as follows:
A、备料10:准备欲焊接贴片30的基板2。
A. Preparation 10: prepare the
B、涂胶11:在基板2上的贴片30接着处以手动或自动涂布锡膏4。
B. Glue coating 11: the
C、贴片置放12:以手动或自动方式将贴片置放在涂布有锡膏4的基板2上。
C. Chip placement 12: place the chip on the
D、回焊13:将基板2经过回焊炉的高温至低温过程,使得贴片30的接脚300经由锡膏4的熔化及凝结而接着固定于基板2上。
D. Reflow 13: The
因此,基板2经由SMT技术后虽可完成贴片30的接着,但在贴片30的接着效率上不甚理想,恐怕无法适应电子产业的大量需求而导致供不应求的情况,而在接着设备的成本上也是相当可观。
Therefore, although the
此外,前述的贴片30为镂空形态,使得基板2完成贴片30的接着后可进行基板2的检测作业,接着,请参阅图3,待检测完成后再利用一贴片盖31与贴片30相互卡合而形成遮蔽屏3;然而,虽经过SMT技术后的基板2不影响后续的检测作业,但由于贴片30与贴片盖31为相互卡合而成,使得贴片30与贴片盖31所形成的遮蔽屏3有间隙32,因此,当基板2在实际运作时,位于基板2上且在基板2与贴片30之间的芯片或其它电子组件势必会受到位于遮蔽屏3外的电子组件的电磁波信号干扰,进而影响的运作。
In addition, the
又,当基板2受损需要维修时,是必须以手动方式拆卸贴片盖31,甚至必须手动解焊贴片30后才得以维修,且手动解焊贴片30动辄几分钟以上;另外,在手动解焊贴片30时容易损及基板2上的其它电路,使基板2毁损更严重,因此,在维修上相当耗费时间及人力。
Also, when the
发明内容 Contents of the invention
有鉴于此,本发明的目的在于提供一种借由激光焊接机而能精准的定位基板,且通过激光在短时间内间接加热胶体,使遮蔽屏通过胶体而与基板接着或分离,具大幅提升遮蔽屏解焊或焊接效率的激光焊接机应用在对遮蔽屏解焊或焊接的方法。 In view of this, the purpose of the present invention is to provide a laser welding machine that can precisely position the substrate, and indirectly heat the colloid in a short time through the laser, so that the shielding screen can be bonded or separated from the substrate through the colloid, which greatly improves The mask desoldering or welding efficient laser welding machine is applied to the method of desoldering or welding the mask.
为了解决上述技术问题,本发明提供的激光焊接机应用在对遮蔽屏解焊的方法,所述激光焊接机包含有作业平台、激光器、影像对位器、位移器及吸取器,其中,作业平台设置于位移器上方,激光器设置于作业平台的相对应上方,影像对位器设置于激光器一侧,而吸取器也设置于激光器一侧。 In order to solve the above-mentioned technical problems, the laser welding machine provided by the present invention is applied to the method of unsoldering the shielding screen. The laser welding machine includes a working platform, a laser, an image aligner, a displacement device and an extractor, wherein the working platform It is set above the displacement device, the laser is set on the corresponding top of the work platform, the image aligner is set on the side of the laser, and the absorber is also set on the side of the laser.
所述解焊方法包含有下列步骤: Described desoldering method comprises the following steps:
A、入料:手动或自动将接着有遮蔽屏的基板放置在作业平台上。 A. Feeding: Manually or automatically place the substrate followed by the shielding screen on the working platform.
B、定位:利用影像对位器及位移器对作业平台上的基板进行定位。 B. Positioning: Use the image aligner and shifter to position the substrate on the work platform.
C、激光:将激光器所发出的激光打在接着于基板上的遮蔽屏上,使遮蔽屏将温度传导给接着基板与遮蔽屏的胶体。 C. Laser: The laser emitted by the laser is shot on the shielding screen connected to the substrate, so that the shielding screen will conduct the temperature to the colloid connecting the substrate and the shielding screen.
D、吸取:利用位移器位移作业平台,使吸取器吸取基板上的遮蔽屏。 D. Suction: Use the displacement device to displace the work platform, so that the suction device can absorb the shielding screen on the substrate.
作为优选方案,激光的波长以不损害遮蔽屏的波长为主。 As a preferred solution, the wavelength of the laser is mainly the wavelength that does not damage the shielding screen.
作为优选方案,激光是波长为1064nm的红光。 As a preferred solution, the laser is red light with a wavelength of 1064nm.
作为优选方案,胶体为锡膏。 As a preferred solution, the colloid is solder paste.
作为优选方案,遮蔽屏为一体成形的铝、白铁或不锈钢材质的遮蔽盖。 As a preferred solution, the shielding shield is an integrally formed shielding cover made of aluminum, white iron or stainless steel.
因此,借由上述解焊步骤,使得原先通过胶体而与基板紧密接着的遮蔽屏,经由激光快速加热后,将温度传导给胶体,待胶体受热熔化后即可吸取遮蔽屏,使得基板与遮蔽屏予以分离;借此,利用激光解焊的方法不仅结构简单,且能精准的定位解焊,并提升解焊效率。 Therefore, by means of the above-mentioned desoldering steps, the shielding screen that was closely connected to the substrate through the colloid, after being rapidly heated by the laser, transmits the temperature to the colloid, and after the colloid is heated and melted, the shielding screen can be absorbed, so that the substrate and the shielding screen In this way, the method of using laser desoldering is not only simple in structure, but also can accurately locate and desolder, and improve the efficiency of desoldering.
而本发明提供的激光焊接机应用在对遮蔽屏焊接的方法,所述激光焊接机包含有作业平台、激光器、影像对位器及位移器,其中,作业平台设置于位移器上方,激光器设置于作业平台的相对应上方,影像对位器设置于激光器一侧。 And the laser welding machine provided by the present invention is applied in the method for shielding shield welding, and described laser welding machine comprises working platform, laser device, image aligner and displacement device, wherein, operating platform is arranged on the top of displacement device, and laser device is arranged on Correspondingly above the work platform, the image aligner is set on one side of the laser.
所述解焊方法包含有下列步骤: Described desoldering method comprises the following steps:
A、入料:手动或自动将涂布有胶体的基板放置在作业平台上,其中,在胶体上连接有尚未接着的遮蔽屏。 A. Feeding: Manually or automatically place the substrate coated with colloid on the work platform, wherein the colloid is connected with a shielding screen that has not yet been bonded.
B、定位:利用影像对位器及位移器对作业平台上的基板进行定位。 B. Positioning: Use the image aligner and shifter to position the substrate on the work platform.
C、激光:将激光器所发出的激光打在对应有胶体的遮蔽屏上,使遮蔽屏将温度传导给胶体,当胶体受热熔化后,遮蔽屏的接脚随即与胶体及基板相互接着。 C. Laser: hit the laser emitted by the laser on the shielding screen corresponding to the colloid, so that the shielding screen will transmit the temperature to the colloid. When the colloid is heated and melted, the pins of the shielding screen will be connected to the colloid and the substrate.
D、吸取:胶体冷却后,基板、胶体及遮蔽屏则相互紧密接着。 D. Absorption: After the colloid is cooled, the substrate, colloid and shielding screen are closely connected to each other.
作为优选方案,激光的波长以不损害遮蔽屏的波长为主。 As a preferred solution, the wavelength of the laser is mainly the wavelength that does not damage the shielding screen.
作为优选方案,激光是波长为1064nm的红光。 As a preferred solution, the laser is red light with a wavelength of 1064nm.
作为优选方案,胶体为锡膏。 As a preferred solution, the colloid is solder paste.
作为优选方案,遮蔽屏为一体成形的铝、白铁或不锈钢材质的遮蔽盖。 As a preferred solution, the shielding shield is an integrally formed shielding cover made of aluminum, white iron or stainless steel.
因此,借由上述焊接步骤,使得在基板所涂布的胶体上且尚未与基板及胶体接着的遮蔽屏,经由激光快速加热后,将温度传导给胶体,待胶体受热熔化后,遮蔽屏的接脚随即通过胶体而与基板接合,续将胶体冷却后,遮蔽屏即与基板及胶体紧密接着;借此,利用激光焊接的方法不仅结构简单,且能精准的定位焊接,并提升焊接效率。 Therefore, by means of the above soldering steps, the shielding screen, which is coated on the substrate and has not been bonded to the substrate and the gel, is rapidly heated by the laser, and the temperature is transmitted to the gel. After the gel is heated and melted, the bonding of the shielding screen The legs are then bonded to the substrate through the glue, and after the glue is cooled, the shielding shield is closely connected to the substrate and the glue. In this way, the laser welding method not only has a simple structure, but also can accurately position the welding and improve welding efficiency.
本发明所述激光焊接机应用在对遮蔽屏解焊或焊接的方法,具有如下有益效果: The laser welding machine of the present invention is applied to the method of desoldering or welding the shielding screen, and has the following beneficial effects:
1、本发明所述的激光焊接机应用在对遮蔽屏解焊或焊接的方法,不仅能精准的定位基板,且通过激光在短时间内间接加热胶体,并将基板与遮蔽屏分离,具大幅提升遮蔽屏解焊的效率; 1. The laser welding machine described in the present invention is applied to the method of desoldering or welding the shielding screen, which can not only accurately position the substrate, but also indirectly heat the colloid through the laser in a short time, and separate the substrate from the shielding screen, with a large Improve the efficiency of shielding desoldering;
2、本发明所述的激光焊接机应用在对遮蔽屏解焊或焊接的方法,不仅能精准的定位基板,且通过激光在短时间内间接加热胶体,并将遮蔽屏通过胶体与基板紧密接着,具大幅提升遮蔽屏焊接的效率; 2. The laser welding machine of the present invention is applied to the method of desoldering or welding the shielding screen, which can not only accurately position the substrate, but also indirectly heat the colloid through the laser in a short time, and closely bond the shielding screen to the substrate through the colloid , which greatly improves the efficiency of shield welding;
3、本发明所述的激光焊接机应用在对遮蔽屏解焊或焊接的方法,遮蔽屏为一体成形的铝、白铁或不锈钢材质的遮蔽盖,使得遮蔽屏与基板及胶体经焊接后紧密接着毫无缝隙,因此,可有效防止电磁波信号干扰,以维持基板上电路的正常运作。 3. The laser welding machine of the present invention is applied to the method of desoldering or welding the shielding shield. The shielding shield is an integrally formed shielding cover made of aluminum, white iron or stainless steel, so that the shielding shield, the substrate and the colloid are tightly bonded after welding. There is no gap, therefore, it can effectively prevent electromagnetic wave signal interference, so as to maintain the normal operation of the circuit on the substrate.
附图说明 Description of drawings
图1为公知应用于贴片的表面接着技术流程图; Fig. 1 is a flow chart of known surface bonding technology applied to patches;
图2为公知贴片接着基板示意图; FIG. 2 is a schematic diagram of a conventional patch bonding substrate;
图3为公知遮蔽屏接着基板示意图; FIG. 3 is a schematic diagram of a known shielding shield bonded to a substrate;
图4为本发明实施例1的激光焊接机示意图; Fig. 4 is the schematic diagram of the laser welding machine of embodiment 1 of the present invention;
图5为本发明本发明实施例1的激光焊接机对遮蔽屏解焊的流程; Fig. 5 is the flow process of the laser welding machine in Embodiment 1 of the present invention to unsolder the shielding screen;
图6为本发明实施例2的激光焊接机示意图;
Fig. 6 is the schematic diagram of the laser welding machine of
图7为本发明实施例2的激光焊接机对遮蔽屏焊接的流程。
Fig. 7 is a flow chart of welding the shielding shield by the laser welding machine according to
附图标记说明 Explanation of reference signs
1 表面接着技术 1 Surface Bonding Technology
10 备料 10 preparation
11 涂胶 11 gluing
12 贴片置放 12 patch placement
13 回焊 13 reflow
2 基板 2 Substrate
3 遮蔽屏 3 Masking screen
30 贴片 30 patches
300 接脚 300 pins
31 贴片盖 31 patch cover
32 间隙 32 Clearance
4 锡膏 4 solder paste
5 激光焊接机 5 Laser welding machine
50 作业平台 50 working platform
51 激光器 51 lasers
52 影像对位器 52 Image aligner
53 位移器 53 Displacer
54 吸取器 54 extractor
6 激光焊接机对遮蔽屏解焊的方法 6 The method of laser welding machine to unsolder the shield
60 入料 60 Feeding
61 定位 61 positioning
62 激光 62 laser
63 吸取 63 absorb
7 基板 7 Substrate
70 遮蔽屏 70 shadow screen
700 接脚 700 pins
71 胶体 71 colloid
8 激光焊接机对遮蔽屏焊接的方法 8 Laser welding machine welding method for shielding
80 入料 80 feed
81 定位 81 positioning
82 激光 82 laser
83 冷却。 83 cooling.
具体实施方式 Detailed ways
为便于对本发明的目的、效果以及构造特征能有更详细明确的了解,列举出如下所述的较佳实施例并结合附图进行说明。 In order to facilitate a more detailed understanding of the purpose, effects and structural features of the present invention, the following preferred embodiments are listed and described in conjunction with the accompanying drawings.
实施例1 Example 1
请参阅图4。 See Figure 4.
由图可知,本发明所述激光焊接机应用在对遮蔽屏解焊的方法,激光焊接机5包含有作业平台50、激光器51、影像对位器52、位移器53及吸取器54,其中,作业平台50设置于位移器53上方,激光器51设置于作业平台50的相对应上方,影像对位器52设置于激光器51一侧,而吸取器54也设置于激光器51一侧。
It can be seen from the figure that the laser welding machine of the present invention is applied to the method of unsoldering the shielding screen. The
请参阅图5;激光焊接机对遮蔽屏解焊的方法6包含有下列步骤: Please refer to Fig. 5; the method 6 of the laser welding machine for desoldering the shield includes the following steps:
A、入料60:手动或自动将接着有遮蔽屏70的基板7放置在作业平台50上,其中遮蔽屏70为一体成形的铝、白铁或不锈钢材质的遮蔽盖。
A. Feeding 60: Manually or automatically place the
B、定位61:利用影像对位器52搭配位移器53的前、后、左、右的移动,以对基板7进行定位。
B. Positioning 61 : using the
C、激光62:将激光器51所发出的激光打在接着于基板7上的遮蔽屏70上,使遮蔽屏70将温度传导给接着基板7与遮蔽屏70的胶体71,其中,激光器51所发出的激光以波长为1064nm的红光激光为最佳,而胶体71为锡膏。
C, laser 62: the laser that the
D、吸取63:利用位移器53将作业平台50位移至吸取器54下方,使吸取器54吸取基板7上的遮蔽屏70,借以将基板7与遮蔽屏70相互分离。
D. Suction 63: use the
因此,当基板7电路损坏欲进行维修时,可借由上述激光焊接机对遮蔽屏解焊的方法6,在解焊时,激光依据胶体71在基板7上的位置,而在对应胶体71的遮蔽屏70上快速的扫描,使得遮蔽屏70在短时间内大幅提升,并将高温传导给胶体71,
Therefore, when the circuit of the
使得使得胶体71温度到达熔点而熔化,此时,可利用吸取器54吸取原先紧密接着于基板7上的遮蔽屏70,将基板7与遮蔽屏70予以分离后,即可进行基板7的维修作业;借此,本发明实施例一利用结构简单的激光焊接机对遮蔽屏解焊的方法6,不仅能精准的定位基板7,且通过激光在短时间内间接加热胶体71,并将基板7与遮蔽屏70分离,具大幅提升遮蔽屏70解焊的效率。
Make the temperature of the colloid 71 reach the melting point and melt. At this time, the
实施例2 Example 2
请参阅图6。 See Figure 6.
由图可知,本发明实施例2所述激光焊接机应用在对遮蔽屏焊接的方法与实施例1的激光焊接机5的差异在于,实施例2的激光焊接机5在实施焊接时不会使用到吸取器,因此,吸取器未显示在图6中,使得激光焊接机5的结构更为简单化,仅包含有作业平台50、激光器51、影像对位器52及位移器53而已。
As can be seen from the figure, the difference between the laser welding machine described in
请参阅图7,激光焊接机对遮蔽屏焊接的方法8包含有下列步骤: Referring to Fig. 7, the method 8 of shielding shield welding by laser welding machine includes the following steps:
A、入料80:手动或自动将涂布有胶体71的基板7放置在作业平台50上,其中,在胶体71上连接有尚未接着的遮蔽屏70,且遮蔽屏70为一体成形的铝、白铁或不锈钢材质的遮蔽盖。
A. Feeding 80: Manually or automatically, the
B、定位81:利用影像对位器52搭配位移器53的前、后、左、右的移动,以对基板7进行定位位。
B. Positioning 81 : using the
C、激光82:将激光器51所发出的激光打在对应有胶体71的遮蔽屏70上,使遮蔽屏70将温度传导给胶体71,当胶体71受热熔化后,遮蔽屏70的接脚700随即与胶体71基板7相互接着,其中,激光器51所发出的激光以波长为1064nm的红光激光为最佳,而胶体71为锡膏。
C. Laser 82: hit the laser emitted by the
D、冷却83:当遮蔽屏70与基板7接着后,随即停止激光,并将胶体71静置冷却,使基板7、胶体71及遮蔽屏70则相互紧密接着。
D. Cooling 83: After the
因此,当基板7欲焊接遮蔽屏70时,先在欲焊接遮蔽屏70处,利用无铅焊锡或有铅焊锡先焊上胶体71接着,将遮蔽屏70放置于胶体71上,续通过激光在相对应胶体71的遮蔽屏70上快速加热,使遮蔽屏70在短时间内产生高温,并将高温传导给胶体71,待胶体71达熔点熔化后,遮蔽屏70的接脚700随即通过胶体71而与基板7接合,末将胶体71静置冷却后,遮蔽屏70即与基板7及胶体71紧密接着,完成遮蔽屏70焊接;借此,本发明实施例二利用激光焊接机应用在对遮蔽屏焊接的方法8,不仅同于实施例一能精准的定位基板7,且通过激光在短时间内间接加热胶体71,并将遮蔽屏70通过胶体71与基板7紧密接着,具大幅提升遮蔽屏70焊接的效率。
Therefore, when the
此外,由于前述已提及遮蔽屏70为一体成形的铝、白铁或不锈钢材质的遮蔽盖,使得遮蔽屏70与基板7及胶体71经焊接后紧密接着毫无缝隙,因此,可有效防止电磁波信号干扰,以维持基板7上电路的正常运作。
In addition, since the shielding
以上所述,仅为本发明的较佳实施例而已,并非用于限制本发明的保护范围。 The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention.
Claims (8)
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