CN103400913B - A kind of rectangular graph silicon substrate for growing six side phase GaN - Google Patents
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- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 title claims abstract description 79
- 229910052710 silicon Inorganic materials 0.000 title claims abstract description 54
- 239000010703 silicon Substances 0.000 title claims abstract description 54
- 239000000758 substrate Substances 0.000 title claims abstract description 42
- 238000002955 isolation Methods 0.000 claims abstract description 31
- 239000013078 crystal Substances 0.000 abstract description 16
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 239000000463 material Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 239000004065 semiconductor Substances 0.000 description 3
- 239000010409 thin film Substances 0.000 description 3
- 230000010354 integration Effects 0.000 description 2
- 150000004767 nitrides Chemical class 0.000 description 2
- 229910002704 AlGaN Inorganic materials 0.000 description 1
- JBRZTFJDHDCESZ-UHFFFAOYSA-N AsGa Chemical compound [As]#[Ga] JBRZTFJDHDCESZ-UHFFFAOYSA-N 0.000 description 1
- 229910001218 Gallium arsenide Inorganic materials 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000000994 depressogenic effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000010408 film Substances 0.000 description 1
- 230000005693 optoelectronics Effects 0.000 description 1
- 229910052594 sapphire Inorganic materials 0.000 description 1
- 239000010980 sapphire Substances 0.000 description 1
- 239000002210 silicon-based material Substances 0.000 description 1
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Abstract
本发明公开了一种用于生长六方相GaN的矩形图形化硅衬底,包括硅(111)面衬底本体,在硅衬底本体上表面加工有条状隔离带,条状隔离带由相互垂直、宽度相同的纵隔离带和横隔离带构成,将硅衬底本体分割成了多个的矩形生长平台,其特征在于:矩形生长平台的任一角平分线与硅(111)面上六方排列的原子对应的正六边形的任一对角线的夹角在0~5°的范围内。对上述夹角范围的限定保证了六方相GaN生长后形成的横沟槽和纵沟槽的宽度基本一致。这为外延层的晶体质量和后续芯片制程的可靠性提供了有力保障,也彻底解决了现有矩形图形化硅衬底技术中,矩形生长平台方向的不确定性影响GaN晶体质量和芯片良率、可靠性的问题。
The invention discloses a rectangular patterned silicon substrate for growing hexagonal GaN, which includes a silicon (111) plane substrate body, and a strip-shaped isolation zone is processed on the upper surface of the silicon substrate body, and the strip-shaped isolation zones are formed by mutual Composed of vertical and horizontal isolation strips with the same vertical and width, the silicon substrate body is divided into multiple rectangular growth platforms. It is characterized in that: the bisector of any angle of the rectangular growth platform is arranged in a hexagonal manner on the silicon (111) surface The included angle of any diagonal of the regular hexagon corresponding to the atoms is in the range of 0° to 5°. The restriction on the range of the included angle ensures that the widths of the horizontal grooves and the vertical grooves formed after the growth of the hexagonal GaN are basically the same. This provides a strong guarantee for the crystal quality of the epitaxial layer and the reliability of the subsequent chip manufacturing process, and it also completely solves the problem that the uncertainty of the direction of the rectangular growth platform affects the quality of the GaN crystal and the yield of the chip in the existing rectangular patterned silicon substrate technology. , Reliability issues.
Description
技术领域 technical field
本发明涉及半导体材料的外延生长技术,尤其涉及一种用于生长六方相GaN的矩形图形化硅衬底。 The invention relates to epitaxial growth technology of semiconductor materials, in particular to a rectangular patterned silicon substrate for growing hexagonal GaN.
背景技术:Background technique:
以GaN为代表的Ⅲ/Ⅴ氮化物半导体材料是继硅和砷化镓之后的第三代半导体材料,近年来获得飞速发展。Ⅲ/Ⅴ氮化物包括GaN、AlN、InN、InGaN和AlGaN等,其具有1.9~6.2eV连续可变的直接带隙,覆盖了从紫外到远红外的发光波长,且具有优异的物理、化学稳定性、高饱和电子迁移率等特点,在蓝、绿和紫外波段的光电子器件方面获得了广泛的应用,特别是在蓝、绿光发光二极管方面。 III/V nitride semiconductor materials represented by GaN are the third-generation semiconductor materials after silicon and gallium arsenide, and have developed rapidly in recent years. III/V nitrides include GaN, AlN, InN, InGaN and AlGaN, etc., which have a continuously variable direct bandgap of 1.9-6.2eV, covering the emission wavelength from ultraviolet to far infrared, and have excellent physical and chemical stability It has been widely used in optoelectronic devices in blue, green and ultraviolet bands, especially in blue and green light-emitting diodes.
由于GaN单晶很难获得,GaN的外延生长多在异质衬底上进行。除了最常用的蓝宝石(c面)衬底和6H-SiC衬底,近年来硅(111)面衬底也被广泛关注。硅衬底具有价格便宜、尺寸更大、易于剥离、导电、热导率比较高等优点,且硅材料的加工工艺和集成技术已经相当成熟,使得硅衬底GaN基LED具有易于大规模集成的潜在优势。然而Si与GaN之间具有巨大的晶格失配以及热失配,这在生长过程中会引入巨大的应力,导致在硅衬底上获得高质量的GaN基LED薄膜非常困难。 Since GaN single crystals are difficult to obtain, GaN epitaxial growth is mostly carried out on heterogeneous substrates. In addition to the most commonly used sapphire (c-plane) substrates and 6H-SiC substrates, silicon (111) plane substrates have also attracted extensive attention in recent years. Silicon substrates have the advantages of cheap price, larger size, easy peeling, electrical conductivity, and relatively high thermal conductivity, and the processing technology and integration technology of silicon materials are quite mature, making GaN-based LEDs on silicon substrates have the potential for easy large-scale integration. Advantage. However, there is a huge lattice mismatch and thermal mismatch between Si and GaN, which will introduce huge stress during the growth process, making it very difficult to obtain high-quality GaN-based LED thin films on silicon substrates.
目前,业界已有多家单位解决了硅衬底外延生长高质量GaN基LED薄膜的难题,并有高水平的硅衬底GaN基LED产品推出。其中将整个硅衬底分割成多个规则排列的独立的矩形生长平台(即矩形图形化硅衬底)是目前的主流技术路线之一,有多条相互垂直的条状隔离带将硅衬底分割成多个均匀分布的形状大小相同的独立的矩形生长平台,所述隔离带可以是凸起的也可以是凹陷的,GaN材料不能在所述隔离带上直接生长,且所述隔离带有一定的宽度以保证每个生长平台上的外延层与相邻生长平台上的外延层不相接,从而在所述各个生长平台之间形成了没有GaN生长的横沟槽和纵沟槽,所述沟槽可有效释放硅衬底与外延层在异质外延生长过程中由于晶格失配和热失配引入的巨大应力,大大减少了所述外延层中的裂纹,降低了位错密度,从而获得高质量的GaN基LED薄膜材料。 At present, many units in the industry have solved the problem of epitaxially growing high-quality GaN-based LED films on silicon substrates, and have launched high-level GaN-based LED products on silicon substrates. Among them, dividing the entire silicon substrate into multiple regularly arranged independent rectangular growth platforms (that is, rectangular patterned silicon substrates) is one of the current mainstream technical routes. Divided into a plurality of evenly distributed independent rectangular growth platforms with the same shape and size, the isolation zone can be raised or depressed, GaN material cannot be directly grown on the isolation zone, and the isolation zone A certain width is used to ensure that the epitaxial layer on each growth platform is not in contact with the epitaxial layer on the adjacent growth platform, thereby forming a horizontal groove and a vertical groove without GaN growth between the various growth platforms, so The groove can effectively release the huge stress introduced by the silicon substrate and the epitaxial layer due to lattice mismatch and thermal mismatch during the heteroepitaxial growth process, greatly reducing the cracks in the epitaxial layer and reducing the dislocation density. Thereby obtaining high-quality GaN-based LED thin film materials.
但是,现有的矩形图形化硅衬底技术,并没有考虑矩形生长平台的边界线相对于硅(111)面的晶向对其上六方相GaN外延生长的影响。所述矩形生长平台的表面为硅(111)面,如果其边界线相对于硅(111)面的晶向设计不合理,将会导致在GaN生长过程中形成的所述横沟槽和纵沟槽的宽度不同,外延层的应力不平衡,裂纹增生,位错密度增加,晶体质量下降,也会给后续的芯片制程的良率和可靠性带来较大的不良影响。之所以产生上述问题,是因为所述边界线相对于硅(111)面的晶向决定着沿边界线的原子排列情况,而六方相GaN沿边界线的侧向生长速率取决于沿边界线的原子排列情况。六方相GaN生长面为(0001)面,与硅(111)面的原子一样呈正六方形排列,GaN沿正六方形各个角的方向生长速率较快,沿正六边形边的方向则生长速率较慢。矩形生长平台具有两两平行的四条边界线,其中相邻边界线相互垂直,对应着相互垂直的晶向。如果所述相邻边界线相对于硅(111)面的晶向设计不合理,则使沿相邻边界线的原子排列情况差别较大,从而导致GaN沿相邻边界线的侧向生长速率则不同,生长速率快的一边,形成的沟槽较窄,生长速率慢的一边,形成的沟槽较宽。 However, the existing rectangular patterned silicon substrate technology does not consider the influence of the boundary line of the rectangular growth platform relative to the crystal orientation of the silicon (111) plane on the epitaxial growth of hexagonal GaN on it. The surface of the rectangular growth platform is a silicon (111) plane, if the crystal orientation of its boundary line relative to the silicon (111) plane is unreasonably designed, it will lead to the formation of the horizontal and vertical grooves during the GaN growth process The width of the groove is different, the stress of the epitaxial layer is unbalanced, cracks grow, the dislocation density increases, and the crystal quality decreases, which will also have a greater adverse effect on the yield and reliability of the subsequent chip manufacturing process. The above problem arises because the crystal orientation of the boundary line relative to the silicon (111) plane determines the atomic arrangement along the boundary line, and the lateral growth rate of hexagonal GaN along the boundary line depends on the atomic arrangement along the boundary line . The growth plane of hexagonal GaN is the (0001) plane, which is arranged in a regular hexagon like the atoms on the (111) plane of silicon. The growth rate of GaN is faster along the corners of the regular hexagon, and slower along the sides of the regular hexagon. . The rectangular growth platform has four boundary lines parallel to each other, wherein adjacent boundary lines are perpendicular to each other, corresponding to mutually perpendicular crystal directions. If the crystal orientation design of the adjacent boundary lines relative to the silicon (111) plane is unreasonable, the arrangement of atoms along the adjacent boundary lines will be quite different, resulting in the lateral growth rate of GaN along the adjacent boundary lines being Different, the side with fast growth rate forms narrower grooves, and the side with slower growth rate forms wider grooves.
发明内容:Invention content:
本发明的目的在于提供一种用于生长六方相GaN的矩形图形化硅衬底,它能使纵沟槽和横沟槽的宽度基本一致,从而为外延层的晶体质量和后续芯片制程的可靠性提供了有力保障,也彻底解决了在现有矩形图形化硅衬底技术中,矩形生长平台方向的不确定性影响GaN晶体质量和芯片良率、可靠性的问题。 The purpose of the present invention is to provide a rectangular patterned silicon substrate for growing hexagonal phase GaN, which can make the widths of the vertical grooves and the horizontal grooves substantially consistent, thereby improving the crystal quality of the epitaxial layer and the reliability of the subsequent chip manufacturing process. It provides a strong guarantee for the stability, and also completely solves the problem that the uncertainty of the direction of the rectangular growth platform affects the quality of GaN crystals, chip yield, and reliability in the existing rectangular patterned silicon substrate technology.
本发明的目的是这样实现的: The purpose of the present invention is achieved like this:
一种用于生长六方相GaN的矩形图形化硅衬底,包括硅(111)面衬底本体,在硅(111)面衬底本体的上表面(硅(111)面)加工有条状隔离带,条状隔离带由相互垂直、宽度相同的纵隔离带和横隔离带构成,条状隔离带将硅衬底本体的上表面分割成了多个的矩形生长平台,其特征在于: A rectangular patterned silicon substrate for growing hexagonal GaN, including a silicon (111) plane substrate body, and strip-shaped isolation is processed on the upper surface (silicon (111) plane) of the silicon (111) plane substrate body Strips, strip-shaped isolation strips are composed of longitudinal isolation strips and horizontal isolation strips that are perpendicular to each other and have the same width. The strip-shaped isolation strips divide the upper surface of the silicon substrate body into multiple rectangular growth platforms. It is characterized in that:
矩形生长平台的任一角平分线与其表面即硅(111)面上六方排列的原子对应的正六边形的任一对角线的夹角在0~5°的范围内。 The included angle between any angle bisector of the rectangular growth platform and any diagonal line of a regular hexagon corresponding to the hexagonally arranged atoms on the surface, ie, the silicon (111) surface, is within the range of 0° to 5°.
业界通常采用(110)面作为硅(111)面衬底的主参考面,而主平边在<1-10>的位置,则上述几何关系可描述为:矩形生长平台的任一边界线与主平边的夹角为10~20°、40~50°或70~80°中的一个。 The industry usually adopts the (110) plane as the main reference plane of the silicon (111) plane substrate, and the main flat side is at the position <1-10>, then the above geometric relationship can be described as: any boundary line of the rectangular growth platform and the main plane The included angle of the flat sides is one of 10-20°, 40-50° or 70-80°.
矩形生长平台的边长在0.1mm~5mm的范围内。 The side length of the rectangular growth platform is in the range of 0.1 mm to 5 mm.
条状隔离带的宽度大于2um。 The width of the strip isolation zone is greater than 2um.
由于条状隔离带上不能直接生长GaN,因而随着GaN的生长,在条状隔离带处会形成没有GaN生长的沟槽,但是由于GaN有一定的侧向生长速率,沟槽的宽度通常小于条状隔离带的宽度。与纵隔离带和横隔离带相对应,沟槽也分为纵沟槽和横沟槽。 Since GaN cannot be grown directly on the strip-shaped isolation zone, a trench without GaN growth will be formed at the strip-shaped isolation zone with the growth of GaN, but because GaN has a certain lateral growth rate, the width of the trench is usually less than The width of the strip divider. Corresponding to the vertical isolation zone and the horizontal isolation zone, the grooves are also divided into vertical grooves and horizontal grooves.
本发明通过限定矩形生长平台的对角线与其表面即硅(111)面上六方排列的原子对应的正六边形的任一对角线的夹角的范围或者说限定所述矩形生长平台的任一边界线与主平边<1-10>的夹角范围,确定了矩形生长平台的边界线与硅(111)面衬底的相对晶向,即矩形生长平台的边界线与Si(111)面上原子排列的位置关系,从而可以保证沿矩形生长平台的两相邻边界线附近的原子排列基本一致,使GaN沿相邻边界线的侧向生长速率基本相同,因此可使所述纵沟槽和横沟槽的宽度基本一致,这为外延层的晶体质量和后续芯片制程的可靠性提供了有力保障,也彻底解决了在现有矩形图形化硅衬底技术中,矩形生长平台方向的不确定性影响GaN晶体质量和芯片良率、可靠性的问题。 The present invention limits the range of the included angle between the diagonal of the rectangular growth platform and any diagonal of a regular hexagon corresponding to the hexagonally arranged atoms on its surface, that is, the silicon (111) surface, or limits any of the rectangular growth platforms. The angle range between the boundary line and the main flat side <1-10> determines the relative crystal orientation between the boundary line of the rectangular growth platform and the silicon (111) plane substrate, that is, the boundary line of the rectangular growth platform and the Si (111) plane The positional relationship of the atomic arrangement on the upper surface can ensure that the atomic arrangement near the two adjacent boundary lines along the rectangular growth platform is basically the same, so that the lateral growth rate of GaN along the adjacent boundary lines is basically the same, so the vertical trench can be made The width of the horizontal groove is basically the same, which provides a strong guarantee for the crystal quality of the epitaxial layer and the reliability of the subsequent chip manufacturing process, and also completely solves the problem of the inconsistency of the direction of the rectangular growth platform in the existing rectangular patterned silicon substrate technology. Deterministic issues that affect the quality of GaN crystals and chip yield and reliability.
附图说明:Description of drawings:
图1是本发明矩形图形化硅衬底的俯视示意图; Fig. 1 is a schematic top view of a rectangular patterned silicon substrate of the present invention;
图2是本发明矩形生长平台的边界线与硅(111)面上原子排列结构的相对位置关系示意图。 Fig. 2 is a schematic diagram of the relative positional relationship between the boundary line of the rectangular growth platform and the atomic arrangement structure on the silicon (111) surface of the present invention.
图3是在本发明提供的衬底上生长六方相GaN薄膜后的俯视示意图。 Fig. 3 is a schematic top view after growing a hexagonal GaN thin film on the substrate provided by the present invention.
具体实施方式:detailed description:
下面结合实施例并对照附图对本发明的方法进行进一步的说明。 The method of the present invention will be further described below in conjunction with the embodiments and with reference to the accompanying drawings.
一种用于生长六方相GaN的矩形图形化硅衬底,包括硅衬底本体1,在硅(111)面衬底本体1的上表面(硅(111)面)5加工有条状隔离带2,条状隔离带2由相互垂直、宽度相同的纵隔离带3和横隔离带4构成,条状隔离带2将硅(111)面衬底本体1的上表面分割成了多个的矩形生长平台5,矩形生长平台5的任一角平分线与硅(111)面上六方排列的原子对应的正六边形的任一对角线的夹角α为0~5°。 A rectangular patterned silicon substrate for growing hexagonal GaN, including a silicon substrate body 1, and a strip-shaped isolation zone is processed on the upper surface (silicon (111) surface) 5 of the substrate body 1 on the silicon (111) surface 2. The strip isolation strip 2 is composed of vertical isolation strips 3 and horizontal isolation strips 4 that are perpendicular to each other and have the same width. The strip isolation strip 2 divides the upper surface of the silicon (111) substrate body 1 into multiple rectangles The growth platform 5, the included angle α between any angle bisector of the rectangular growth platform 5 and any diagonal line of a regular hexagon corresponding to the hexagonally arranged atoms on the silicon (111) surface is 0-5°.
矩形生长平台5的任一边界线与主平边<1-10>6的夹角α为10~20°、40~50°或70~80°中的一个。 The included angle α between any boundary line of the rectangular growth platform 5 and the main flat side <1-10> 6 is one of 10-20°, 40-50° or 70-80°.
矩形生长平台5的边长m为0.1mm~5mm。 The side length m of the rectangular growth platform 5 is 0.1mm-5mm.
条状隔离带2的宽度d大于2um。 The width d of the strip isolation zone 2 is larger than 2um.
由于条状隔离带上不能直接生长GaN,因而随着GaN的生长,在条状隔离带2处会形成没有GaN生长的沟槽,但是由于GaN有一定的侧向生长速率,沟槽的宽度通常小于条状隔离带的宽度。与纵隔离带3和横隔离带4相对应,沟槽也分为纵沟槽7和横沟槽8。 Since GaN cannot be directly grown on the strip isolation zone, as GaN grows, a trench without GaN growth will be formed at the strip isolation zone 2, but because GaN has a certain lateral growth rate, the width of the trench is generally less than the width of the strip barrier. Corresponding to the vertical isolation zone 3 and the horizontal isolation zone 4 , the groove is also divided into a vertical groove 7 and a horizontal groove 8 .
当矩形生长平台5的任一角平分线与硅(111)面上六方排列的原子对应的正六边形的任一对角线的夹角α为0~5°时,GaN生长后形成的纵沟槽7和横沟槽8的宽度基本一致。这为外延层的晶体质量和后续芯片制程的可靠性提供了有力保障,也彻底解决了现有矩形图形化硅衬底技术中,矩形生长平台方向的不确定性影响GaN晶体质量和芯片良率、可靠性的问题。 When the angle α between any angle bisector of the rectangular growth platform 5 and any diagonal line of the regular hexagon corresponding to the hexagonally arranged atoms on the silicon (111) surface is 0-5°, the longitudinal groove formed after GaN growth The widths of the groove 7 and the lateral groove 8 are basically the same. This provides a strong guarantee for the crystal quality of the epitaxial layer and the reliability of the subsequent chip manufacturing process. It also completely solves the problem that the uncertainty of the direction of the rectangular growth platform affects the quality of the GaN crystal and the yield of the chip in the existing rectangular patterned silicon substrate technology. , Reliability issues.
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CN107123715A (en) * | 2017-04-28 | 2017-09-01 | 海迪科(南通)光电科技有限公司 | A kind of positive tetragonal patterned substrate |
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