CN103375714A - LED Lighting Tubes for Fluorescent Lighting Fixtures - Google Patents
LED Lighting Tubes for Fluorescent Lighting Fixtures Download PDFInfo
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Abstract
Description
技术领域technical field
本发明总体上涉及一种LED照明光管。更具体地说,本发明涉及一种LED照明光管,其具有相对较宽照明角度的照明模式,能实现高效均匀照明,且具有高效光通量。The present invention generally relates to an LED lighting light pipe. More specifically, the present invention relates to an LED lighting light pipe, which has a lighting mode with a relatively wide lighting angle, can realize high-efficiency and uniform lighting, and has high-efficiency luminous flux.
背景技术Background technique
荧光灯管由于其低成本和高功效被广泛用于商业、工业和家用领域。全世界已经安装了数十亿支荧光灯管。然而,荧光灯管利用汞发射有害元素紫外光,这可能影响人类健康。而且荧光灯管的寿命限制在大约15000小时或以下。Fluorescent tubes are widely used in commercial, industrial and domestic applications due to their low cost and high efficacy. Billions of fluorescent tubes have been installed around the world. However, fluorescent tubes utilize mercury to emit ultraviolet light, a harmful element, which may affect human health. Also, the lifetime of fluorescent tubes is limited to about 15,000 hours or less.
LED(发光二极管)作为一种固态光源在20世纪60年代出现,是一种寿命长、结构坚固、低功耗和尺寸灵活的产品,这使得它们越来越受欢迎。已有人开发用于荧光灯照明器具的LED照明光管取代传统的荧光灯管。这些LED照明光管的长度和直径的大小被调整至适合现有的荧光灯照明器具。Introduced in the 1960s as a solid-state light source, LEDs (Light Emitting Diodes) offer long life, robust construction, low power consumption, and flexible size, making them increasingly popular. LED lighting tubes for fluorescent lighting fixtures have been developed to replace traditional fluorescent tubes. The length and diameter of these LED lighting light pipes are sized to fit existing fluorescent lighting fixtures.
然而,由于点光源特性和照明角度有限,现有的LED照明光管的性能不能满足专业照明的如下严格要求:根据通用照明设计原则,照明光源需要与照明光度匹配,在目标照明区域上以较宽的照明角度提供均匀分布的足够的光强。However, due to the limited characteristics of point light sources and limited lighting angles, the performance of existing LED lighting light pipes cannot meet the following strict requirements for professional lighting: According to general lighting design principles, the lighting source needs to match the lighting luminosity, and the target lighting area should be relatively large. Wide lighting angle provides sufficient light intensity evenly distributed.
美国专利7049761公开了一种照明光管,包括灯泡部分和安装有LED的电路板。该电路板安装在一个横截面为H形的结构上,且LED全部被安装在该灯泡部分的上半部的较高位置。该照明光管的照明角度是有限的120度或更小,因为H形结构,所以该灯泡部分的H形结构的下半部的光路是很暗的。US Patent No. 7,049,761 discloses a lighting light pipe, which includes a bulb portion and a circuit board on which LEDs are installed. The circuit board is mounted on an H-shaped structure in cross-section, and the LEDs are all mounted high on the upper half of the bulb portion. The lighting angle of the lighting light pipe is limited to 120 degrees or less, because of the H-shaped structure, the light path of the lower half of the H-shaped structure of the bulb part is very dark.
美国专利申请2010/0265732公开了一种具有LED光源的照明光管,包括壳体、控制电路、在该壳体内的LED电路板以及安装在该LED电路板上的LED。同样地,LED全部被安装在该照明光管内的壳体的上半部,其结果是与美国专利号7049761一样具有有限的照明角度。此外,LED分布成彼此隔得较远,这导致光沿该照明光管分布不均匀,且可清楚地观察到不自然的亮斑。US patent application 2010/0265732 discloses a lighting light pipe with an LED light source, including a housing, a control circuit, an LED circuit board inside the housing, and LEDs mounted on the LED circuit board. Likewise, the LEDs are all mounted in the upper half of the housing within the lighting light pipe, resulting in a limited angle of illumination as in US Patent No. 7,049,761. In addition, the LEDs are distributed far apart from each other, which results in an uneven distribution of light along the illumination light pipe, and unnaturally bright spots can be clearly observed.
美国专利申请2010/0157608公开了一种LED照明光管,包括壳体、安装在该壳体内且支撑多个LED的铝基板、分别排列在LED相对两侧的至少二个反射元件。在壳体的内表面上形成有筋条或类似的结构,作为用于扩散光的反射元件。该照明光管有一个潜在的缺点,即所述二个反射元件限制了它的照明角度,且管状壳体的厚度降低了光输出。US Patent Application No. 2010/0157608 discloses an LED lighting light pipe, which includes a casing, an aluminum substrate installed in the casing and supporting a plurality of LEDs, and at least two reflective elements respectively arranged on opposite sides of the LEDs. Ribs or similar structures are formed on the inner surface of the housing as reflective elements for diffusing light. A potential disadvantage of this lighting light pipe is that the two reflective elements limit its lighting angle and the thickness of the tubular housing reduces the light output.
美国专利8115411公开了一种LED照明系统。利用以不同角度安装在照明光管内的多串LED增大该照明系统的照明角度。这肯定导致高成本,LED的散热效率低。US Patent 8115411 discloses an LED lighting system. The lighting angle of the lighting system is increased by using multiple strings of LEDs installed in the lighting light pipe at different angles. This certainly leads to high cost, and the heat dissipation efficiency of the LED is low.
虽然现有技术中存在各种LED照明光管,但是这些照明光管的缺点是照明角度相对较窄的和光分布不均匀。即使在LED上方的照明光管的壳体上提供散射结构,光也会被散射在顶部的散射区域附近。所以,照明光管最终的照明角度还是较小,光管的大部分不能发出光而形成暗区。Although there are various LED lighting light pipes in the prior art, the disadvantages of these lighting light pipes are that the lighting angle is relatively narrow and the light distribution is not uniform. Even if a scattering structure is provided on the housing of the lighting light pipe above the LEDs, the light will be scattered near the top scattering area. Therefore, the final lighting angle of the lighting light pipe is still small, and most of the light pipe cannot emit light and form a dark area.
因此,需要一种LED照明光管,其能够具效益成本地沿光管提供均匀照明,且照明角度为270度或以上,以适应各种照明场合。也需要一种LED照明光管,其能够提高发光效率且减少光的能量损失。Therefore, there is a need for an LED lighting light pipe, which can provide uniform lighting along the light pipe at an effective cost, and has an illumination angle of 270 degrees or more, so as to be suitable for various lighting occasions. There is also a need for an LED lighting light pipe, which can improve luminous efficiency and reduce light energy loss.
发明内容Contents of the invention
为了实现上述需求,本发明的一个主要目的是提供一种LED照明光管,产生沿所述光管的长度均匀分布的高流明输出,且照明角度为270度或以上。In order to meet the above needs, it is a primary object of the present invention to provide an LED lighting light pipe that produces a high lumen output that is uniformly distributed along the length of the light pipe and that has an illumination angle of 270 degrees or more.
本发明的另一个目的是提供一种LED照明光管,其使用低功率LED得到自然且均匀分布的照明模式,发光效率高,更好地散发在操作期间由LED产生的热量。Another object of the present invention is to provide an LED lighting light pipe that uses low power LEDs to obtain a natural and evenly distributed lighting pattern, has high luminous efficiency, and better dissipates heat generated by the LEDs during operation.
本发明的另一个目的是提供一种用于荧光灯照明器具的LED照明光管,替代传统的荧光灯管。Another object of the present invention is to provide an LED lighting light tube for fluorescent lighting fixtures, replacing traditional fluorescent tubes.
本发明的这些及其它目的和优点通过提供一种LED照明光管来实现,所述LED照明光管包括:These and other objects and advantages of the present invention are achieved by providing an LED lighting light pipe comprising:
半透明壳体,所述半透明壳体包括相对的第一和第二轴向边缘,在它们之间形成有一个缺口;a translucent housing comprising opposed first and second axial edges with a gap formed therebetween;
具有固定部分的散热器,所述散热器被构造成与所述壳体耦合,使得所述散热器覆盖所述壳体的所述缺口,其中所述散热器和所述壳体一起限定具有内腔的管状结构,所述内腔包括下半腔和上半腔,所述固定部分位于所述下半腔中;a heat sink having a fixed portion configured to be coupled to the housing such that the heat sink covers the notch of the housing, wherein the heat sink and the housing together define an inner a lumen tubular structure, the lumen comprising a lower lumen and an upper lumen, the fixation portion being located in the lower lumen;
以导热方式固定在所述散热器的所述固定部分上的电路板;a circuit board heat-conductively fixed on the fixed portion of the heat sink;
安装在所述电路板上的至少一个LED光源;以及at least one LED light source mounted on said circuit board; and
被构造成适合安装在所述管状结构的两端的两个端盖。Two end caps are configured to fit over the ends of the tubular structure.
因为所述LED光源被安装在所述管状结构的所述内腔内的非常低的位置上,且所述壳体由选定的材料制成,所以所述LED照明光管发出的光可覆盖非常宽的角度即270度或以上。通过选择具有适当的光散射、透射和反射特性组合的材料,所述壳体可沿所述光管的长度产生均匀分布的照明,且发光效率高。优选地,所述材料具有约85-99%的雾度和约55-75%的透光率。有利地,所述材料被构造为具有小于0.8μm如0.6μm或0.7μm的表面粗糙度。所述材料可选自掺杂有扩散物质的透明塑料或玻璃,所述扩散物质选自氧化铝粉、氧化钛粉、二氧化硅粉或其它新的纳米技术化合物的粉末。优选地,所述扩散物质通过纳米技术做成纳米粉末形式。Because the LED light source is installed at a very low position in the inner cavity of the tubular structure and the housing is made of selected materials, the light emitted by the LED lighting light pipe can cover Very wide angles are 270 degrees or more. By selecting a material with an appropriate combination of light scattering, transmissive and reflective properties, the housing can produce uniformly distributed illumination along the length of the light pipe with high luminous efficiency. Preferably, the material has a haze of about 85-99% and a light transmittance of about 55-75%. Advantageously, said material is configured to have a surface roughness of less than 0.8 μm, such as 0.6 μm or 0.7 μm. Said material can be chosen from transparent plastic or glass doped with a diffusing substance selected from powders of aluminum oxide, titanium oxide, silicon dioxide or other new nanotechnological compounds. Preferably, the diffused substance is made into a nanopowder form by nanotechnology.
在本发明的一个优选实施例中,所述材料是掺杂有扩散物质如氧化钛粉末的聚碳酸酯。更好地,由所述聚碳酸酯制成的所述壳体的厚度约为0.5-1.5毫米,且所述聚碳酸酯具有约90%-99%的雾度和约60%-70%的透光率。In a preferred embodiment of the invention, said material is polycarbonate doped with a diffusing substance such as titanium oxide powder. Preferably, the thickness of the shell made of the polycarbonate is about 0.5-1.5 mm, and the polycarbonate has a haze of about 90%-99% and a transparency of about 60%-70%. light rate.
在本发明的一个实施例中,所述散热器沿所述固定部分的相对的两个轴侧各设置一个固定元件,用于啮合固定所述电路板,从而将所述电路板固定在所述散热器上。有利地,在所述电路板和所述散热器之间施加导热材料如导热油。In one embodiment of the present invention, the heat sink is provided with a fixing element along two opposite axial sides of the fixing part, which are used to engage and fix the circuit board, so as to fix the circuit board on the on the radiator. Advantageously, a thermally conductive material, such as thermal oil, is applied between said circuit board and said heat sink.
所述壳体的第一和第二轴向边缘分别具有向内延伸的第一和第二凸缘。所述散热器跨越在所述管状结构的两端。所述散热器设有两个槽口,所述两个槽口的位置被构造为容纳且牢牢固定所述第一和第二凸缘在适当的位置。这保证了所述壳体和所述散热器之间的牢固连接。The first and second axial edges of the housing have first and second inwardly extending flanges, respectively. The radiator spans both ends of the tubular structure. The heat sink is provided with two notches positioned to receive and securely hold the first and second flanges in place. This ensures a firm connection between the housing and the heat sink.
为了更好的散热效果,所述散热器在其外表面上具有以间隔排列方式配置的多个散热片。For a better heat dissipation effect, the heat sink has a plurality of fins arranged at intervals on its outer surface.
为了增强散热,所述散热器有利地由选自包括铝、铝合金、塑料和陶瓷的组的一种导热材料形成。To enhance heat dissipation, said heat sink is advantageously formed of a thermally conductive material selected from the group comprising aluminium, aluminum alloys, plastics and ceramics.
在本发明的另一个实施例中,所述电路板在所述管状结构的两端之间贯穿整个所述管状结构。所述电路板包括具有桥式整流器的第一电路板和至少一个第二电路板,各器件全部互相电耦合。其中一个端盖具有与所述第一电路板电耦合的两个插销连接器。另一个端盖具有两个形成短路的插销连接器,与所述电路板电绝缘。所述两个端盖均被构造为与荧光灯管的灯座耦合。In another embodiment of the present invention, the circuit board runs through the entire tubular structure between two ends of the tubular structure. The circuit boards include a first circuit board having a bridge rectifier and at least one second circuit board, the components all electrically coupled to each other. One of the end caps has two pin connectors electrically coupled to the first circuit board. The other end cap has two pin connectors forming a short circuit and is electrically insulated from the circuit board. Both end caps are configured to be coupled with a socket of a fluorescent tube.
优选地,所用的全部LED光源排成一条直线安装在所述电路板上。Preferably, all LED light sources used are arranged in a straight line and mounted on the circuit board.
所述电路板可由玻璃纤维增强环氧树脂层压板FR-4、复合环氧树脂材料CEM-1/CEM2或金属芯印刷电路板(MCPCB)制成。所述电路板的厚度最好是1毫米或更小,使安装在所述电路板一侧的所述LED光源和与所述电路板另一侧接触的所述散热器之间具有良好的导热。The circuit board can be made of glass fiber reinforced epoxy laminate FR-4, composite epoxy material CEM-1/CEM2 or metal core printed circuit board (MCPCB). The thickness of the circuit board is preferably 1 mm or less, so that there is good heat conduction between the LED light source installed on one side of the circuit board and the heat sink in contact with the other side of the circuit board .
根据本发明,包括驱动器的LED控制电路和其它电子元件不放置在所述光管里面,反而将它们安装在照明器具内。这种安排保证所述控制电路远离在正常操作期间由所述多个LED光源产生的热能引起的高温,因而提高它的可靠性和耐用性。According to the present invention, the LED control circuit including the driver and other electronic components are not placed inside the light pipe, but instead they are installed inside the lighting fixture. This arrangement keeps the control circuit away from high temperatures caused by thermal energy generated by the plurality of LED light sources during normal operation, thus increasing its reliability and durability.
与现有技术中已有的LED照明光管相比,本发明的LED照明光管被构造为所有LED光源排成一条直线安装在所述光管的横截面的下半腔的非常低的位置。这增加了在壳体上尤其是在下半腔上的总照明表面积。本发明的LED照明光管的另一个特征是选择的壳体材料要使得从LED光源发出的光在壳体透射、散射和反射,产生更均匀的光强,获得的照明角度更大。通过所选择的材料和控制壳体的厚度,可以将一部分光重新导向并穿过壳体,减少光能损失。因为光输出有效地增加,所以可能使用低功率LED,这允许使用更小尺寸的散热器。Compared with the existing LED lighting light pipe in the prior art, the LED lighting light pipe of the present invention is constructed so that all LED light sources are arranged in a straight line and installed at a very low position in the lower half cavity of the cross section of the light pipe . This increases the total illuminated surface area on the housing, especially on the lower cavity. Another feature of the LED lighting light pipe of the present invention is that the material of the casing is selected so that the light emitted from the LED light source is transmitted, scattered and reflected in the casing, resulting in more uniform light intensity and a larger lighting angle. By choosing materials and controlling the thickness of the housing, a portion of the light can be redirected through the housing, reducing light energy loss. Because the light output is effectively increased, it is possible to use low power LEDs, which allows the use of smaller sized heat sinks.
为了更好地理解本发明,现结合附图对本发明以及实施例作详细说明。In order to better understand the present invention, the present invention and its embodiments will be described in detail with reference to the accompanying drawings.
附图说明Description of drawings
图1是根据本发明的实施例构建的LED照明光管的透视图。Figure 1 is a perspective view of an LED lighting light pipe constructed in accordance with an embodiment of the present invention.
图2是图1中所述LED照明光管的分解图。Fig. 2 is an exploded view of the LED lighting light pipe in Fig. 1 .
图3是图1中所述LED照明光管的顶视图。FIG. 3 is a top view of the LED lighting light pipe in FIG. 1 .
图4是图1中所述LED照明光管的底视图。FIG. 4 is a bottom view of the LED lighting light pipe in FIG. 1 .
图5是图1中所述LED照明光管的侧视图。FIG. 5 is a side view of the LED lighting light pipe in FIG. 1 .
图6是沿图5中A-A线的截面图。Fig. 6 is a sectional view along line A-A in Fig. 5 .
图7是图1中所述LED照明光管的端侧视图。FIG. 7 is an end side view of the LED lighting light pipe of FIG. 1 .
图8表示穿过图1中所述LED照明光管的壳体的光发射,其中所述光发射包括透射光发射、散射光发射、反射光发射和回流光发射。FIG. 8 shows light emission through the housing of the LED lighting light pipe in FIG. 1 , wherein the light emission includes transmitted light emission, scattered light emission, reflected light emission and backflow light emission.
图9A是在自由发光条件下测得的传统T8LED照明光管的照明模式的示意图。FIG. 9A is a schematic diagram of the lighting pattern of a traditional T8 LED lighting light pipe measured under free lighting conditions.
图9B是在自由发光条件下测得的本发明的T8LED照明光管的照明模式的示意图。Fig. 9B is a schematic diagram of the lighting mode of the T8 LED lighting light pipe of the present invention measured under the condition of free lighting.
图9C是在广角镜面反射器荧光灯照明器具中发光的条件下测得的传统T8LED照明光管的照明模式的示意图。9C is a schematic diagram of the lighting pattern of a conventional T8 LED lighting light pipe measured under the condition of emitting light in a wide-angle specular reflector fluorescent lighting fixture.
图9D是在广角镜面反射器荧光灯照明器具中发光的条件下测得的本发明的T8LED照明光管的照明模式的示意图。9D is a schematic diagram of the lighting mode of the T8 LED lighting light pipe of the present invention measured under the condition of emitting light in a wide-angle specular reflector fluorescent lighting fixture.
图10A是图1中所述LED照明光管使用的第一PCB的电路图。FIG. 10A is a circuit diagram of a first PCB used in the LED lighting light pipe in FIG. 1 .
图10B是图1中所述LED照明光管使用的第二PCB的电路图。FIG. 10B is a circuit diagram of a second PCB used in the LED lighting light pipe in FIG. 1 .
图11是在图1中所述LED照明光管内的各PCB的电连接的示意图。FIG. 11 is a schematic diagram of the electrical connections of the PCBs in the LED lighting light pipe in FIG. 1 .
图12A和12B是图1中所述LED照明光管与电源电连接的示意图,表示可以两个方向中的任一个方向连接所述照明光管。12A and 12B are schematic diagrams of the electrical connection between the LED lighting light pipe and the power supply in FIG. 1 , showing that the lighting light pipe can be connected in any one of two directions.
具体实施方式Detailed ways
虽然以优选实施例来说明和描述本发明,但本发明的LED照明光管可以用许多不同材料做成各种不同的配置、尺寸和形式。While the present invention has been illustrated and described in terms of preferred embodiments, the LED lighting light pipe of the present invention can be made from many different materials in a variety of configurations, sizes and forms.
现在请参考附图,图1至7提供根据本发明的优选实施例构建的一种LED照明光管100。所述LED照明光管100的长度和直径做成大小适合代替荧光灯照明器具中的传统荧光管。在此实施例中,所述LED照明光管100包括壳体10、散热器20、电路板30、多个LED光源40和两个端盖50。所述LED照明光管还包括用于控制所述LED光源的控制电路(未示出)。所述控制电路被安装在所述LED照明光管100的外面但被固定在所述荧光灯照明器具中(见图12A和12B)。所述控制电路的这种安排既防止所述控制电路受由所述LED光源产生的热量引起的高温影响,又保证所述LED光源穿过所述光管的光发射不会被所述控制电路阻挡,不像现有技术的LED照明光管中控制电路配置在光管内。所述控制电路不是本发明的要点,所以这里不作详细描述。Referring now to the drawings, FIGS. 1 to 7 provide an LED
所述壳体10具有大体上Ω形的横截面。所述壳体包括相对的第一和第二轴向边缘11、12,在它们之间形成有一个缺口13。第一和第二凸缘14、15分别沿轴向从所述第一和第二轴向边缘11、12向内延伸。虽然图示的所述壳体10是Ω形,但也可以采用具有正方形、三角形或其它截面形状的壳体。所述壳体由具有光散射、反射和透射特性的材料制成,用于提供均匀的光分布和增大光分布的照明角度。下面将对此详细地描述。The
所述散热器20被构造为与所述壳体10耦合,以致于所述散热器20完全覆盖所述壳体10的所述缺口13,从而限定一个管状结构。如图2至6所示,所述散热器20跨越在所述管状结构的两端。所述散热器20包括:两个槽口21、22,它们的位置与所述壳体10的所述凸缘14、15对应;和作为固定部分23的上表面,用于装载安装有所述LED光源40的电路板30。通过将凸缘14、15夹持在所述槽口21、22内,所述壳体10和所述散热器20可被牢固固定在一起,从而限定一个具有内腔的管状结构。当然,可采用已知的技术如卡扣固定或紧固件将所述壳体10和所述散热器20固定在一起。所述管状结构的内腔由沿水平中心轴线B-B平分的两个部分组成:上半腔16和下半腔17。所述散热器20的尺寸使得所述固定部分23位于所述下半腔17中,这允许所述壳体10的多于一半的表面发出光。在本实施例中,所述散热器20的高度使得所述固定部分23位于接近所述管状结构底部的位置,允许所述管状结构的大部分(例如多于60%的管状结构表面)发出光。The
沿所述固定部分23的相对的两个轴侧各设有形成为插槽24的固定元件。所述插槽24的尺寸和形状使得它和所述电路板30紧贴啮合,而安装在所述电路板30上的所述LED光源40暴露在中央。在所述电路板30和所述散热器20的固定部分23之间施加一层导热材料如导热油,以得到更好的导热效应。当然,所述电路板30可通过采用本领域已知的技术被固定在所述散热器20上,在它们之间形成较好的导热和散热性能。例如,所述电路板30可通过粘性导热油或点胶附于所述散热器20上。此外,所述散热器20在其外表面上具有平行于所述管状结构的轴且以间隔排列方式配置的多个散热片25。所述散热片25的设置进一步促进由所述LED光源40产生的热能散去。所述散热器20还包括位于其两端的螺丝孔26,所述螺丝孔26的位置与所述端盖50的螺丝孔52对应。Fastening elements formed as
优选地,所述散热器20由选自包括金属如铝和铝合金、塑料和陶瓷的组的一种导热材料形成。所述散热器20的材料优选地具有高机械强度,从而通过将所述散热器和所述壳体耦合在一起形成的所述管状结构在所要求的长度内保持刚性。Preferably, said
所述电路板30由第一印刷电路板(PCB)31和多个第二印刷电路板(PCB)32电连接而成。所述第一和第二PCB可通过电连接器34(如图11)连接。所述第一PCB 31配置为包含桥式整流器33,使得所述照明光管对由控制电路提供的直流电流的极性不敏感,因此所述照明光管100可以两个方向中的任一个方向操作上安装在所述荧光灯照明器具。所述第二PCB 32不具有整流器。或者,所述电路板30可做成一体,在其一端包括桥式整流器。所述电路板30包括:安装有所述LED光源40的LED安装面;和与所述LED安装面相对的传热面,用于促使热量从所述LED光源40传递到所述散热器20。所述电路板30可以是传统的FR4或CEM类型,或具有更好的热量管理能力的金属芯印刷电路板(MCPCB)。如上所述,所述电路板30滑入所述散热器的所述插槽24中并被固定在适当的位置。The
所述LED光源40可以是LED、LED封装或LED阵列。所有LED光源40可串联和/或并联连接,但是它们沿一条直线轴向地被安装在所述电路板30上。就散热器的散热能力和照明光管的光输出效率而言,所述LED光源的这种一条直线的排列具有成本效益。选择安装在所述照明光管100中的LED光源40的数量,以适合实际需要和特别的应用场合要求的功率。例如,总消耗量为33W的一行共144个LED在4000K色温下获得3000流明的输出。The
图10A和10B表示分别安装在所述第一PCB 31和所述第二PCB 32的所述LED光源的电路图。可通过焊接、卡扣连接或其它已知的方法将所述LED光源40安装在所述第一PCB 31和所述第二PCB 32上。由于下面讨论的原因,光发射得到了改善,相比于现有技术的现有LED照明光管,所述LED照明光管100的光输出可得到增强的发光效率,而且发现所述LED照明光管100的光通量更大。所以LED照明光管100可使用低功率LED光源,提供自然和均匀分布的照明模式。这节省能量且可使用更小尺寸的散热器。10A and 10B represent circuit diagrams of the LED light sources installed on the
提供的端盖50适合安装在由所述壳体10和所述散热器20限定的管状结构的两端。图7是所述端盖50的端侧视图,所述端盖50是适合与传统荧光灯照明器具耦合的G13端盖。可以理解的是,所述端盖可以有其它的结构。在此实施例中,每个端盖50包括用于与荧光灯管的灯座连接的两个插销连接器51和螺丝孔52。其中一个端盖50的两个插销连接器51与所述第一PCB 31的整流器33电连接,用于给所述LED光源40提供电源。另一个端盖50的两个插销连接器51一起形成短路结构且与所述第二PCB 32电绝缘。通过这种线路布置,无论所述LED照明光管100以哪个方向插入荧光灯管的灯座中,所述LED照明光管100都能够保持正常工作,这在图12A和12B中更清楚地表示出来。如图所示,无需区分所述LED光源40的极性,都可以将所述LED照明光管100安装在灯座上。用自攻螺丝53穿过所述端盖50的所述螺丝孔52和所述散热器20的所述螺丝孔26,即可将所述端盖50和所述散热器20固定在一起。所述端盖50可由塑料、金属、或它们的组合制成。End caps 50 are provided adapted to be fitted at both ends of the tubular structure defined by said
优选地,把所述壳体10的内表面和所述电路板30的暴露表面制成具有反射特性,以增强所述照明光管的内腔内的光反射。例如,这些表面可配置为白色反射表面。Preferably, the inner surface of the
组装所述LED照明光管100包括:电连接所述第一和第二PCB以形成所述电路板30,其上安装有所述LED光源;固定所述电路板30在所述散热器20上;耦合所述壳体10与所述散热器20;以及,将所述端盖50装在所述管状结构的两端,从而形成坚固的一体化照明光管结构。Assembling the LED
本发明的一个特征是选择用于所述壳体10的材料。通过选择具有适当光散射、光透射和光反射特性组合的材料,所述壳体能够将从所述LED光源发出的光的照明角度增加至270度或以上,还能够实现均匀的光分布。具体地,选择的材料要允许从所述LED光源发出的光以光透射、光散射、光反射和光回流形式穿过所述壳体10。A feature of the invention is the choice of material for said
材料的光散射和透射的程度称作“雾度”。雾度可由材料中的微小扩散物质如氧化钛粉末的掺杂度控制。掺杂度越高,散射至邻近区域的光越多,直接透射并穿过材料的光越少,导致更高的光衰减和更低的光输出,这种情况为低透射和高雾度条件。相反,如果掺杂物质太少,从材料逃逸的光更多,且材料的散射效应更差,导致沿照明光管的长度观察到亮点和不均匀的光分布,这种情况为高透射和低雾度条件。The degree to which a material scatters and transmits light is called "haze." The haze can be controlled by the doping degree of the micro-diffusion species in the material, such as titanium oxide powder. The higher the doping, the more light is scattered to adjacent areas and the less light is transmitted directly through the material, resulting in higher light attenuation and lower light output, in this case low transmission and high haze conditions . Conversely, if there is too little dopant, more light escapes from the material and the scattering effect of the material is worse, leading to observed bright spots and non-uniform light distribution along the length of the illuminated light pipe, which is a case of high transmission and low fog conditions.
为了实现如上所述的均匀的光分布和有效的光萃取,应该适当选择所述壳体10的材料。所述壳体10可由掺杂有扩散物质如氧化钛、氧化铝、二氧化硅等的聚碳酸酯、丙烯酸/有机玻璃、玻璃或其它合适的透明材料制成,以得到根据本发明需要的雾度和透射率。在一个优选实施例中,所述壳体10的材料是掺杂有氧化钛的聚碳酸酯,其雾度约为90%-99%,最好是96%-99%,透射率约为60%-70%。In order to achieve uniform light distribution and efficient light extraction as described above, the material of the
图8为穿过所述壳体10的光的示意图。粗线代表从所述LED光源40直接发出的一部分光61,所述光61中一部分穿过所述壳体10,形成主要光发射。细线代表首次从所述壳体10反射然后穿过所述壳体10的下半腔16的一部分光62,这部分光有利于把照明角度增加至270度以上。FIG. 8 is a schematic diagram of light passing through the
如上所述,所述壳体10的内表面具有高度反射性。由所述LED光源40产生的大部分入射光被反射回所述照明光管的内腔。反射光可从不同的角度或方向离开所述壳体10,大于由所述透射光61确定的LED的主要光发射的覆盖范围(小于120度)。所述反射光还可在所述壳体10的反射内表面、所述散热器20和所述电路板30的暴露反射表面上产生二次回流反射,得到一部分回流光63。虽然所述回流光63不如所述透射光61和所述直接反射光62明亮,但是它不仅将光延伸至离所述管状结构的底部非常近的较低的角位置,还增强所述照明光管100的光输出。所述壳体10的内表面可被构建为具有小于0.8μm的表面粗糙度,以增强光的反射和回流。As mentioned above, the inner surface of the
所述壳体10的光发射的另一部分是如图8中虚线表示的散射光64。所述散射光可通过选择具有光散射特性的材料得到,所述材料具有可控制的扩散指数,使光以较宽的照明角度射出。从图8可以看出,所述散射光64可以较宽的照明角度均匀地扩散光和更有效地提取光。Another part of the light emission of the
所述壳体的厚度还影响它的透射率。在具有相同的扩散掺杂度的情况下,壳体越薄,成本效益越高,因为使用更少的材料但获得更高的最大光输出。但是扩散体越薄,影响其机械强度,照明光管的结构越不坚固。在本发明的一个实施例中,所述照明光管的直径为1英寸,所述壳体30的厚度为0.5至1.5毫米最好是1.0毫米。The thickness of the housing also affects its transmittance. With the same level of diffuse doping, thinner housings are more cost-effective, as less material is used but a higher maximum light output is obtained. However, the thinner the diffuser is, the weaker the structure of the lighting light pipe will affect its mechanical strength. In one embodiment of the present invention, the diameter of the illumination light pipe is 1 inch, and the thickness of the
现在请参考图9A至9D。这些图表示分别在自由发光条件下和安装在广角镜面反射器荧光灯照明器具中发光的条件下测得的传统T8 LED照明光管和所述LED照明光管100的照明模式,其中所述LED照明光管的壳体100由掺杂有氧化钛的聚碳酸酯制成且具有如上所述的较佳的雾度和透射率。术语“自由发光”指照明光管没有耦合至任何光管照明器具下导通的情况。术语“在广角镜面反射器荧光灯照明器具中发光”指照明光管在耦合至具有广角镜面反射器的光管照明器具后导通的情况。在这些图中,内曲线是当从照明光管的端盖观察照明光管时测得,而外曲线是当沿照明光管的轴线观察照明光管时测得。Please refer now to Figures 9A to 9D. These figures represent the lighting patterns of the conventional T8 LED lighting light pipe and the LED
图9A和9C表示使用现有技术的传统T8 LED照明光管得到的照明模式。图9B和9D表示使用本发明T8 LED照明光管100得到的照明模式。可以看出,无论从照明光管的端盖或沿照明光管的轴线观察照明光管,使用所述LED照明光管100得到的照明覆盖范围大于使用所述传统LED照明光管得到的照明覆盖范围。这表明本发明的LED照明光管具有比所述传统LED照明光管更宽的照明角度。Figures 9A and 9C illustrate the lighting patterns obtained using conventional T8 LED lighting light pipes of the prior art. 9B and 9D illustrate the lighting patterns obtained using the T8 LED
因此,本发明提供一种取代传统荧光管的用于荧光管照明器具的LED照明光管,所述LED照明光管可以270度或以上的较宽的照明角度均匀分布光且更有效地提取光。所述LED照明光管提高了光效率且具有更高的光通量。这是因为所述LED光源被放置在接近所述光管底部的位置,并且选择的壳体材料具有所需要的光散射、光透射和光反射特性。Therefore, the present invention provides an LED lighting light pipe for a fluorescent tube lighting fixture, which can uniformly distribute light and extract light more efficiently at a wider lighting angle of 270 degrees or more, instead of a conventional fluorescent tube. . The LED lighting light pipe improves light efficiency and has higher luminous flux. This is because the LED light source is placed close to the bottom of the light pipe and the housing material is chosen to have the required light scattering, light transmission and light reflection properties.
虽然根据一些优选实施例充分描述了本发明的本质,但是本发明不应该局限于所述实施例和附图的结构和功能。一般认为只要不变更、改变或修改本发明的基本原理,可对本发明进行详细的变型。在不脱离本发明的范围的情况下通过结合技术人员的公知常识容易得到的很多变形和改进,应该属于本发明的范围。Although the essence of the present invention has been fully described according to some preferred embodiments, the present invention should not be limited to the structures and functions of the described embodiments and drawings. It is recognized that detailed variations can be made to the invention without altering, changing or modifying the basic principles of the invention. Many modifications and improvements that can be easily obtained by combining the common knowledge of the skilled person without departing from the scope of the present invention should belong to the scope of the present invention.
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WO2016085364A1 (en) * | 2014-11-28 | 2016-06-02 | Алексей Николаевич МИРОНОВ | Linear light-emitting diode light source (variants) |
CN105674113A (en) * | 2014-12-05 | 2016-06-15 | 嘉兴山蒲照明电器有限公司 | LED straight lamp provided with supporting structure |
CN106232256A (en) * | 2014-05-09 | 2016-12-14 | 飞利浦照明控股有限公司 | Linear lighting device and the method being used for manufacturing linear lighting device |
CN112672636A (en) * | 2018-07-19 | 2021-04-16 | 哲斯特格林有限责任公司 | Lamp without fastening device |
US11686457B2 (en) | 2014-09-28 | 2023-06-27 | Jiaxing Super Lighting Electric Appliance Co., Ltd | LED tube lamp |
US11906115B2 (en) | 2014-12-05 | 2024-02-20 | Jiaxing Super Lighting Electric Appliance Co., Ltd | LED tube lamp |
US12085263B2 (en) | 2014-09-28 | 2024-09-10 | Jiaxing Super Lighting Electric Appliance Co., Ltd | LED tube lamp |
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CN106232256A (en) * | 2014-05-09 | 2016-12-14 | 飞利浦照明控股有限公司 | Linear lighting device and the method being used for manufacturing linear lighting device |
CN106232256B (en) * | 2014-05-09 | 2018-07-13 | 飞利浦照明控股有限公司 | Linear lighting device and method for manufacturing linear lighting device |
US11686457B2 (en) | 2014-09-28 | 2023-06-27 | Jiaxing Super Lighting Electric Appliance Co., Ltd | LED tube lamp |
US12085263B2 (en) | 2014-09-28 | 2024-09-10 | Jiaxing Super Lighting Electric Appliance Co., Ltd | LED tube lamp |
US12173855B2 (en) | 2014-09-28 | 2024-12-24 | Jiaxing Super Lighting Electric Appliance Co., Ltd | LED tube lamp |
WO2016085364A1 (en) * | 2014-11-28 | 2016-06-02 | Алексей Николаевич МИРОНОВ | Linear light-emitting diode light source (variants) |
CN105674113A (en) * | 2014-12-05 | 2016-06-15 | 嘉兴山蒲照明电器有限公司 | LED straight lamp provided with supporting structure |
US11906115B2 (en) | 2014-12-05 | 2024-02-20 | Jiaxing Super Lighting Electric Appliance Co., Ltd | LED tube lamp |
US12264789B2 (en) | 2014-12-05 | 2025-04-01 | Jiaxing Super Lighting Electric Appliance Co., Ltd | LED tube lamp |
US12092272B2 (en) | 2015-03-10 | 2024-09-17 | Jiaxing Super Lighting Electric Appliance Co., Ltd. | LED tube lamp |
CN112672636A (en) * | 2018-07-19 | 2021-04-16 | 哲斯特格林有限责任公司 | Lamp without fastening device |
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