CN103372720A - Laser processor and laser processing method - Google Patents
Laser processor and laser processing method Download PDFInfo
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- CN103372720A CN103372720A CN201310128509XA CN201310128509A CN103372720A CN 103372720 A CN103372720 A CN 103372720A CN 201310128509X A CN201310128509X A CN 201310128509XA CN 201310128509 A CN201310128509 A CN 201310128509A CN 103372720 A CN103372720 A CN 103372720A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/50—Working by transmitting the laser beam through or within the workpiece
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- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
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- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
- B23K26/06—Shaping the laser beam, e.g. by masks or multi-focusing
- B23K26/062—Shaping the laser beam, e.g. by masks or multi-focusing by direct control of the laser beam
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
- B23K26/06—Shaping the laser beam, e.g. by masks or multi-focusing
- B23K26/064—Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms
- B23K26/0648—Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms comprising lenses
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- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
- B23K26/06—Shaping the laser beam, e.g. by masks or multi-focusing
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Abstract
Description
技术领域 technical field
本发明涉及通过对半导体晶片等被加工物实施激光加工的激光加工装置和激光加工方法。 The present invention relates to a laser processing device and a laser processing method for performing laser processing on a workpiece such as a semiconductor wafer. the
背景技术 Background technique
在表面由分割预定线划分而形成IC、LSI、LED等多个器件的硅晶片、蓝宝石晶片等晶片,通过加工装置被分割为一个个器件,被分割的器件广泛用于手机、个人计算机等各种电子设备。 Wafers such as silicon wafers and sapphire wafers, whose surface is divided by dividing lines to form multiple devices such as ICs, LSIs, and LEDs, are divided into individual devices by processing equipment, and the divided devices are widely used in mobile phones, personal computers, etc. kind of electronic equipment. the
在晶片的分割中广泛采用一种切割(dicing)方法,该切割方法使用被称作切割机的切削装置。该切割方法中,利用金属或树脂固定金刚石等磨粒且厚度约为30μm的切削刀以约30000rpm的高速进行旋转的同时切入晶片,由此切削晶片,分割为一个个器件芯片。 A dicing method using a cutting device called a dicing machine is widely used for dividing a wafer. In this dicing method, a cutting blade with abrasive grains such as diamond fixed by metal or resin and having a thickness of about 30 μm cuts into the wafer while rotating at a high speed of about 30,000 rpm, thereby cutting the wafer and dividing it into individual device chips. the
另一方面,近年来,开发出利用激光束将晶片分割为一个个器件芯片的方法并已经在实践中使用。作为利用激光束将晶片分割为一个个器件芯片的方法,已知有下面说明的第一和第二加工方法。 On the other hand, in recent years, a method of dividing a wafer into individual device chips using a laser beam has been developed and put into practical use. As a method of dividing a wafer into individual device chips using a laser beam, there are known first and second processing methods described below. the
第一加工方法是如下所述的方法(例如参照日本特许第3408805号):使相对于晶片具有透过性的波长(例如1064nm)的激光束的聚光点位于与分割预定线对应的晶片的内部,使激光束沿分割预定线照射而在晶片内部形成改质层,然后通过分割装置对晶片施加外力,以改质层为分割起点将晶片分割为一个个器件芯片。 The first processing method is a method (for example, refer to Japanese Patent No. 3408805): the laser beam with a wavelength (for example, 1064nm) that is transparent to the wafer is positioned at the center of the wafer corresponding to the planned dividing line. Inside, the modified layer is formed inside the wafer by irradiating the laser beam along the planned dividing line, and then an external force is applied to the wafer by the dividing device, and the wafer is divided into individual device chips with the modified layer as the starting point for dividing. the
第二加工方法是如下所述的方法(例如参照日本特开平10-305420号):将相对于晶片具有吸收性的波长(例如355nm)的激光束的聚光点照射到与分割预定线对应的区域,通过切除加工形成加工槽,然后施加外力,以加工槽为分割起点将晶片分割为一个个器件芯片。 The second processing method is a method as follows (for example, refer to Japanese Patent Application Laid-Open No. 10-305420): irradiating a laser beam with an absorbing wavelength (for example, 355 nm) on the laser beam corresponding to the planned division line. In the region, processing grooves are formed by cutting, and then external force is applied to divide the wafer into individual device chips with the processing grooves as the starting point. the
与利用切割机的切割方法相比,利用激光束的加工方法能够加快加工速度,并且即使对于由蓝宝石或SiC等高硬度原材料构成的晶片也能够较容易地加工。 Compared with the dicing method using a dicing machine, the processing method using a laser beam can increase the processing speed and can be processed relatively easily even for wafers composed of high-hardness materials such as sapphire or SiC. the
此外,利用激光束的加工方法具有如下优点:由于能够使改质层或加工槽例如形成为10μm以下等的窄幅,因此相对于利用切割方法进行加工的情况相比,能够增加每枚晶片的器件取得量。 In addition, the processing method using a laser beam has the following advantages: Since the modified layer or processing groove can be formed in a narrow width such as 10 μm or less, the number of wafers per wafer can be increased compared with the case of processing by a dicing method. The amount of equipment obtained. the
另外,在通过磨削装置实施背面磨削之前的半导体晶片的背面残存有氧化膜或氮化膜。此外,还有在表面形成有Low-k膜的半导体晶片或在背面形成有金属膜的晶片。 In addition, an oxide film or a nitride film remains on the back surface of the semiconductor wafer before the back surface is ground by a grinding apparatus. In addition, there are semiconductor wafers with a Low-k film formed on the surface or wafers with a metal film formed on the back surface. the
当对这些带有膜的被加工物照射激光束来实施激光加工时,照射来的激光束的一部分被膜反射。反射率根据膜的种类或厚度等而不同,反射率按照每个被加工物不同,即使在一个被加工物内,反射率也存在差异。 When laser processing is performed by irradiating laser beams to these workpieces with a film, a part of the irradiated laser beam is reflected by the film. The reflectance differs depending on the type or thickness of the film, and the reflectance varies for each workpiece, and the reflectance also varies within one workpiece. the
在利用相对于被加工物具有透过性的波长在被加工物内部形成改质层的第一加工方法以及利用相对于被加工物具有吸收性的波长对被加工物实施切除加工的第二加工方法的情况下,如果被加工物的反射率大,则由于透过或吸收的激光束的光量减少,因此也需要提高照射的激光光束的输出以实施期望的激光加工。 The first processing method is to form a modified layer inside the workpiece using a wavelength that is transparent to the workpiece, and the second processing is to perform cutting processing on the workpiece using an absorptive wavelength to the workpiece In the case of the method, if the reflectance of the workpiece is large, the light quantity of the transmitted or absorbed laser beam decreases, so it is also necessary to increase the output of the irradiated laser beam to implement desired laser processing. the
【专利文献1】日本特许第3408805号公报 [Patent Document 1] Japanese Patent No. 3408805
【专利文献2】日本特开平10-305420号公报 [Patent Document 2] Japanese Patent Application Laid-Open No. 10-305420
【专利文献3】日本特开2009-021476号公报 [Patent Document 3] Japanese Patent Laid-Open No. 2009-021476
【专利文献4】日本特开2010-245172号公报 [Patent Document 4] Japanese Unexamined Patent Publication No. 2010-245172
在反射率按照每个被加工物不同的情况下,当以单一加工条件对多个被加工物实施激光加工时存在如下问题:由于在被加工物间通过激光束的照射而形成的激光加工槽的深度产生差异,或者通过激光束的照射而形成的改质层产生差异。 In the case where the reflectance is different for each workpiece, when laser processing is performed on multiple workpieces under a single processing condition, there is a problem that laser processing grooves formed between the workpieces by irradiation of the laser beam There is a difference in the depth of the laser beam, or a difference in the modified layer formed by the irradiation of the laser beam. the
此外,如果在一个被加工物内反射率存在差异,当以单一加工条件实施激光加工时存在如下问题:根据区域的不同,通过激光束的照射而形成的激光加工槽的深度产生差异,或者通过激光束的照射而形成的改质层产生差异。 In addition, if there is a difference in reflectance within one workpiece, when laser processing is performed under a single processing condition, there is a problem that the depth of the laser-processed groove formed by irradiation of the laser beam varies depending on the area, or the depth of the laser-processed groove formed by The modified layer formed by irradiation of the laser beam produces a difference. the
发明内容 Contents of the invention
本发明是鉴于上述事实而完成的,其目的在于提供如下所述的激光加工装置和激光加工方法:无论被加工物的激光照射面状态如何,都能够实施均匀的激光加工。 The present invention has been made in view of the above facts, and an object of the present invention is to provide a laser processing device and a laser processing method capable of performing uniform laser processing regardless of the state of a laser-irradiated surface of a workpiece. the
根据第一方面的发明,提供一种激光加工装置,其对被加工物实施激光加工,该激光加工装置的特征在于具有:卡盘台,其保持被加工物;激光束照射构件,其包括 激光振荡器和加工头,该加工头具有聚光透镜,该聚光透镜对从该激光振荡器振荡出的激光束进行会聚;反射光量检测构件,其检测从该激光束照射构件照射到保持于该卡盘台的被加工物的激光束的反射光量;以及输出调整构件,其基于由该反射光量检测构件检测出的反射光量,调整从该激光振荡器振荡出的激光束的输出。 According to the first aspect of the invention, there is provided a laser processing device that performs laser processing on a workpiece, the laser processing device is characterized in that it includes: a chuck table that holds the workpiece; a laser beam irradiation member that includes a laser beam an oscillator and a processing head, the processing head having a condensing lens that condenses the laser beam oscillated from the laser oscillator; a reflected light amount detecting member that detects the amount of light irradiated from the laser beam irradiating member to the an amount of reflected light of the laser beam on the workpiece on the chuck table; and output adjustment means for adjusting an output of the laser beam oscillated from the laser oscillator based on the amount of reflected light detected by the reflected light amount detecting means. the
优选为该激光加工装置还具有级数计算构件,该级数计算构件基于由所述反射光量检测构件检测出的反射光量,计算利用该激光束照射构件沿着被加工物的厚度方向实施多级激光加工的级数。 It is preferable that the laser processing apparatus further has a number of stages calculation means for calculating the number of stages implemented by the laser beam irradiation means along the thickness direction of the workpiece based on the amount of reflected light detected by the amount of reflected light detection means. Levels of laser processing. the
根据第三方面的发明,提供一种激光加工方法,对被加工物实施激光加工,该激光加工方法的特征在于具有:保持步骤,利用卡盘台保持被加工物;反射光量检测用激光束照射步骤,以第一条件从激光束照射构件对保持于该卡盘台的被加工物照射激光束;反射光量检测步骤,对在该反射光量检测用激光束照射步骤中照射的激光束被被加工物上表面反射后的反射光的光量进行检测;以及激光加工步骤,在实施了该反射光量检测步骤后,基于在该反射光量检测步骤中检测出的反射光量,设定利用该激光束照射构件照射的激光束的输出,以第二条件从该激光束照射构件对保持于该卡盘台的被加工物照射激光束,来对被加工物实施激光加工。 According to the third aspect of the invention, there is provided a laser processing method for performing laser processing on a workpiece, the laser processing method comprising: a holding step of holding the workpiece with a chuck table; and irradiating the reflected light amount with a laser beam a step of irradiating a laser beam from a laser beam irradiating member to the workpiece held on the chuck table under a first condition; a reflected light amount detecting step of processing the laser beam irradiated in the reflected light amount detecting laser beam irradiating step detecting the light quantity of the reflected light reflected from the upper surface of the object; The output of the irradiated laser beam irradiates the workpiece held by the chuck table with the laser beam from the laser beam irradiating means under the second condition, thereby performing laser processing on the workpiece. the
优选为该激光加工方法还具有级数计算步骤,在该级数计算步骤中,基于在所述反射光量检测步骤中检测出的反射光量,计算沿着被加工物的厚度方向实施多级激光加工的级数,在所述激光加工步骤中,基于在该级数计算步骤中计算出的级数,沿着被加工物的厚度方向实施多级激光加工。 Preferably, the laser processing method further includes a step of calculating the number of stages, and in the step of calculating the number of stages, based on the amount of reflected light detected in the amount of reflected light detected in the step of detecting the amount of reflected light, the number of stages of laser processing performed along the thickness direction of the workpiece is calculated. In the laser processing step, multi-stage laser processing is performed along the thickness direction of the workpiece based on the number of stages calculated in the step of calculating the number of stages. the
本发明的激光加工装置由于具有检测被被加工物上表面反射后的反射光的光量的反射光量检测构件和基于检测出的反射光量将激光束的输出调整为最佳的输出调整构件,因此无论被加工物的激光照射面状态如何,都能够实施均匀的激光加工。 Since the laser processing apparatus of the present invention has reflected light amount detecting means for detecting the light amount of reflected light reflected from the upper surface of the workpiece and output adjusting means for adjusting the output of the laser beam to an optimum based on the detected reflected light amount, Uniform laser processing can be performed regardless of the state of the laser-irradiated surface of the workpiece. the
本发明的激光加工方法具有:反射光量检测用激光束照射步骤、检测反射光量的反射光量检测步骤、基于在反射光量检测步骤中检测出的反射光量设定激光束的输出并对被加工物实施激光加工的激光加工步骤,因此无论被加工物的激光照射面状态如何,都能够对被加工物实施均匀的激光加工。 The laser processing method of the present invention has a step of irradiating a laser beam for detecting the amount of reflected light, a step of detecting the amount of reflected light for detecting the amount of reflected light, setting the output of the laser beam based on the amount of reflected light detected in the step of detecting the amount of reflected light, and executing the laser beam on the workpiece. In the laser processing step of laser processing, uniform laser processing can be performed on the workpiece regardless of the state of the laser-irradiated surface of the workpiece. the
附图说明 Description of drawings
图1是激光加工装置的立体图。 FIG. 1 is a perspective view of a laser processing device. the
图2是激光束照射单元的光学系统的框图。 FIG. 2 is a block diagram of an optical system of a laser beam irradiation unit. the
图3是半导体晶片的表面侧立体图。 Fig. 3 is a front perspective view of a semiconductor wafer. the
图4是示出将半导体晶片的表面侧粘附在外周部安装于环状框架上的粘接带的状态的分解立体图。 4 is an exploded perspective view showing a state in which the surface side of the semiconductor wafer is adhered to an adhesive tape attached to the ring frame on the outer peripheral portion. the
图5是示出保持步骤的局部截面侧视图。 Fig. 5 is a partial sectional side view showing a holding step. the
图6是示出反射光量检测用激光束照射步骤的局部截面侧视图。 6 is a partial cross-sectional side view showing a step of irradiating a reflected light amount with a laser beam. the
图7是示出被加工物的反射率与适当脉冲能量之间的相互关系的图。 Fig. 7 is a graph showing the correlation between the reflectance of the workpiece and the appropriate pulse energy. the
图8是示出在晶片内部形成改质层的激光加工步骤的局部截面侧视图。 8 is a partial cross-sectional side view showing a laser processing step of forming a modified layer inside a wafer. the
图9是示出对晶片表面侧实施的反射光量检测用激光束照射步骤的局部截面侧视图。 9 is a partial cross-sectional side view showing a step of irradiating a reflected light amount detection laser beam on the wafer surface side. the
图10是示出检测反射光量的同时实施激光加工的实施方式的局部截面侧视图。 10 is a partial cross-sectional side view showing an embodiment in which laser processing is performed while detecting the amount of reflected light. the
图11是示出背面磨削步骤的立体图。 Fig. 11 is a perspective view illustrating a back grinding step. the
标号说明 Label description
11:半导体晶片 11: Semiconductor wafer
13:分割预定线 13: Split scheduled line
15:器件 15: device
17:氧化膜 17: oxide film
19:改质层 19: modified layer
28:卡盘台 28: chuck table
34:激光束照射单元 34: Laser beam irradiation unit
36:加工头 36: processing head
38:摄像单元 38: camera unit
62:激光振荡单元 62: Laser oscillation unit
64:激光振荡器 64: Laser oscillator
66:重复频率设定单元 66: Repeat frequency setting unit
68:输出调整单元 68: Output adjustment unit
69:激光束 69: Laser Beam
71:反射光 71: reflected light
74:聚光透镜 74: Concentrating lens
76:半透半反镜 76: half-transparent mirror
78:反射光量检测器 78: Reflected light detector
具体实施方式 Detailed ways
以下,参照附图详细说明本发明的实施方式。参照图1,示出本发明实施方式涉及的激光加工装置的外观立体图。激光加工装置2包括第一滑块6,该第一滑块6能够在X轴方向上移动地搭载于静止基座4上。
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. Referring to FIG. 1 , there is shown an external perspective view of a laser processing device according to an embodiment of the present invention. The
第一滑块6通过由滚珠丝杠8和脉冲马达10构成的加工进给构件12沿一对导轨14在加工进给方向即X轴方向上移动。
The first slider 6 is moved along a pair of
第二滑块16能够在Y轴方向上移动地搭载于第一滑块6上。即,第二滑块16通过由滚珠丝杠18和脉冲马达20构成的分度进给构件22沿一对导轨24在分度进给方向即Y轴方向上移动。
The
在第二滑块16上经由圆筒支撑部件26搭载有卡盘台28,卡盘台28通过加工进给单元12和分度进给单元22能够在X轴方向和Y轴方向上移动。在卡盘台28上设置有用于对吸附保持于卡盘台28的半导体晶片进行夹紧的夹钳30。
A chuck table 28 is mounted on the
在静止基座4竖立设有柱32,在该柱32上安装有激光束照射单元34。激光束照射单元34包括被收纳在壳体35中的图2所示的激光振荡单元62和安装于壳体35前端的加工头36。
A
如图2所示,激光振荡单元62包括:振荡出YAG激光或YVO4激光的激光振荡器64;以及重复频率设定单元66。虽然没有特别进行图示,激光振荡器64具有布鲁斯特窗,从激光振荡器64出射的激光束是直线偏振的激光束。
As shown in FIG. 2 , the
在壳体35的前端部配置有摄像单元38,该摄像单元38在X轴方向上与加工头36并列而检测应该进行激光加工的加工区域。摄像单元38包括通过可见光拍摄半导体晶片的加工区域的通常的CCD等摄像元件。
An
摄像单元38还包括:向半导体晶片照射红外线的红外线照射构件;捕捉通过红外线照射构件照射的红外线的光学系统;以及红外线摄像构件,其由输出与通过该光学系统捕捉到的红外线对应的电气信号的红外线CCD等红外线摄像元件构成,拍摄到的图像信号被发送到控制器(控制构件)40。
The
控制器40由个人计算机构成,具有:按照控制程序进行运算处理的中央处理装 置(CPU)42;存储控制程序等的只读存储器(ROM)44;存储运算结果等的可读写的随机存取存储器(RAM)46;计数器48;输入接口50;和输出接口52。
The
标号56是由沿导轨14配置的线性标尺54和配置于第一滑块6的未图示的读取头构成的加工进给量检测构件,加工进给量检测构件56的检测信号输入到控制器40的输入接口50。
标号60是由沿导轨24配置的线性标尺58和配置于第二滑块16的未图示的读取头构成的分度进给量检测构件,分度进给量检测构件60的检测信号输入到控制器40的输入接口50。
摄像单元38拍摄到的图像信号也输入到控制器40的输入接口50。另一方面,从控制器40的输出接口52向脉冲马达10、脉冲马达20、激光束照射单元34等输出控制信号。
The image signal captured by the
参照图2,示出本发明实施方式涉及的激光束照射单元34的光学系统。在加工头36的壳体70内收纳有反射镜72和聚光透镜74。另外,在反射镜72和聚光透镜74之间配置有半透半反镜(分光器)76。
Referring to FIG. 2 , the optical system of the laser
从激光束振荡单元62振荡出并进一步由输出调整单元68调整为预定功率的激光束69,被加工头36的反射镜72反射,其一部分透过半透半反镜76并由聚光透镜74照射到作为被加工物的晶片11。
The
被晶片11上表面反射的反射光71由聚光透镜74会聚,其一部分被半透半反镜76反射,由发光二极管等受光元件构成的反射光量检测器78检测反射光量。基于该反射光量,控制器40如后面详细说明那样控制激光束振荡单元62和输出调整单元68。
The reflected light 71 reflected by the upper surface of the
半透半反镜76也可以配置在聚光透镜74和被加工物(晶片)11之间,但将半透半反镜76配置在聚光透镜74的上游侧的这种配置,能够仅将被晶片11的上表面反射的反射光通过聚光透镜74会聚并入射到半透半反镜76,因此在检测反射光量方面优选这种配置。
The half-
参照图3,示出作为本发明的激光加工方法的被加工物之一的半导体晶片11的表面侧立体图。半导体晶片11例如由厚度为700μm的硅晶片构成,在表面11a呈格子状形成有多个分割预定线13,并且在由多个分割预定线13划分出的各区域分别形成有IC、LSI等器件15。如图4所示,在半导体晶片11的背面11b形成有由SiO2 构成的氧化膜17。
Referring to FIG. 3 , there is shown a front perspective view of a
本发明的激光加工方法中的被加工物不限于图3所示的半导体晶片11,还包括在表面或背面具有氧化膜、氮化膜、金属膜、Low-k膜等膜的被加工物。
The object to be processed in the laser processing method of the present invention is not limited to the
当实施本发明的激光加工方法时,如图4所示,半导体晶片11的表面11a侧粘附于粘接带T,该粘接带T的外周部安装于环状框架F,半导体晶片11的背面11b成为上侧。
When implementing the laser processing method of the present invention, as shown in FIG. The
这样,如图5所示,激光加工装置2的卡盘台28经由粘接带T吸引保持着半导体晶片11,环状框架F被夹钳30夹紧固定。
In this way, as shown in FIG. 5 , the chuck table 28 of the
接着,如图6所示,实施如下的反射光量检测用激光束照射步骤:从激光束照射单元34的加工头36以第一条件对保持于卡盘台28的晶片11照射激光束69。
Next, as shown in FIG. 6 , a laser beam irradiating step for detecting the amount of reflected light is performed in which the
在实施该反射光量检测用激光束照射步骤之前,实施检测应该激光加工的分割预定线13的校准。换句话说,利用摄像单元38的红外线照相机从背面11b侧拍摄晶片11,利用广为人知的图案匹配等图像处理来检测在第一方向上伸长的分割预定线13和在与第一方向正交的第二方向上伸长的分割预定线13。
Calibration for detecting the planned dividing line 13 to be laser-processed is performed before the laser beam irradiation step for detecting the amount of reflected light is performed. In other words, the
作为另一实施方式,还可以由透明部件形成卡盘台28的保持面,由配置在卡盘台28下方的照相机拍摄晶片11,实施校准。
As another embodiment, the holding surface of the chuck table 28 may be formed of a transparent member, and the
另外,本发明在检测晶片11的反射光量之前,预先准备具有已知反射率的一个或多个基准工件,利用基准工件检测反射光量,以此时的反射光量为基准数据,存储于控制器40的RAM46中。
In addition, before detecting the amount of reflected light of the
在该反射光量检测用激光束照射步骤中,如图6所示,使卡盘台28沿箭头X1方向进行加工进给的同时,从加工头36向形成有氧化膜17的晶片11的背面11b照射激光束69,利用反射光量检测器78检测其反射光71。
In this step of irradiating the reflected light amount with a laser beam, as shown in FIG. The
例如,向晶片11的任意分割预定线13、多个分割预定线13、或者所有分割预定线13照射反射光量检测用激光束,检测反射光量。
For example, the reflected light amount detection laser beam is irradiated to any planned dividing line 13 , a plurality of dividing lines 13 , or all planned dividing lines 13 of the
通过激光束69的照射在晶片11内部形成改质层时反射光量检测用激光束的照射条件例如如以下所述。
The irradiation conditions of the reflected light amount detection laser beam when the modified layer is formed inside the
光源:LD激励Q开关Nd:YVO4脉冲激光 Light source: LD excitation Q switch Nd: YVO4 pulsed laser
波长:1064nm Wavelength: 1064nm
重复频率:100kHz Repetition frequency: 100kHz
平均输出:0.1W Average output: 0.1W
加工进给速度:400mm/s Processing feed speed: 400mm/s
在反射光量检测用激光束照射步骤中,当向晶片11的背面11b照射激光束69时,被形成有氧化膜17的背面11b反射的反射光71通过图2所示的聚光透镜74会聚,其一部分被半透半反镜76反射并入射到由受光元件构成的反射光量检测器78,检测出被晶片11的背面11b反射的反射光量。根据检测出的反射光量和存储于RAM46中的反射率已知的基准工件的反射光量来算出晶片11的背面11b的反射率。
In the laser beam irradiation step for detecting the amount of reflected light, when the
在控制器40的ROM44存储有多个如图7所示的相关图,该相关图例如表示针对被加工物的每个种类和每个膜种类,反射率和适当的脉冲能量之间的相关关系73。由此,根据这些相关图能够得到相对于其反射率适当的脉冲能量。
The
基于适当的脉冲能量,调整从激光振动器64振荡出的激光束的平均输出和重复频率。例如,当反射率为50%时,根据图7的相关图,确定适当的脉冲能量为20uJ。从而,根据脉冲能量(J)=平均输出(W)/重复频率(Hz),例如设定为重复频率为100Hz,平均输出为2W。
Based on appropriate pulse energy, the average output and repetition frequency of the laser beam oscillated from the
根据反射率,激光振荡器64的最大功率不充分,因此通过一次激光束的照射不能在晶片11的内部形成充分的改质层。从而,基于在反射光量检测步骤检测出的反射光量,沿着晶片11的厚度方向形成多级改质层。基于反射光量计算必要级数的级数计算构件存储在控制器40的ROM44内。
Since the maximum power of the
实施反射光量检测之后实施如下的激光加工步骤:基于在反射光量检测步骤检测出的反射光量来设定利用激光束照射单元34照射的激光束的输出,从激光束照射单元34的加工头36以第二条件向保持于卡盘台28的晶片11照射激光束,在晶片11的内部形成改质层19。
After the detection of the reflected light amount is carried out, the following laser processing step is carried out: the output of the laser beam irradiated by the laser
如图8所示,在该激光加工步骤中,使卡盘台28沿箭头X1方向进行加工进给的同时,从激光束照射单元34的加工头36以第二条件照射激光束69,在晶片11内部形成改质层19。
As shown in FIG. 8, in this laser processing step, while the chuck table 28 is being processed and fed in the direction of the arrow X1, the
使卡盘台28在Y轴方向上分度进给的同时,沿在第一方向上伸长的分割预定线13在晶片11的内部逐渐形成同样的改质层19。接着,使卡盘台28旋转90度之后,沿在第二方向上伸长的分割预定线13形成同样的改质层19。
While indexing the chuck table 28 in the Y-axis direction, the same modified
在由于晶片11的厚度和材质导致分割性低的情况下,在晶片内部形成多级改质 层19。此外,在晶片11的反射率高、激光束振荡器64的最大功率过低、利用一次激光束的照射不能够在晶片11的内部形成充分的改质层19的情况下,在晶片11的内部形成多级改质层19。
When the divisibility is low due to the thickness and material of the
该改质层形成步骤中的激光加工条件例如如下设定。 The laser processing conditions in this modified layer forming step are set as follows, for example. the
光源:LD激励Q开关Nd:YVO4脉冲激光 Light source: LD excitation Q switch Nd: YVO4 pulsed laser
波长:1064nm Wavelength: 1064nm
重复频率:100kHz Repetition frequency: 100kHz
平均输出:2.0W Average output: 2.0W
加工进给速度:400mm/s Processing feed speed: 400mm/s
参照图9,示出说明对晶片11实施切除加工时的反射光量检测用激光束照射步骤的局部截面侧视图。例如,对在晶片11的表面11a形成的Low-k膜实施切除加工时,激光束69入射到晶片11的表面11a侧。而且,由反射光量检测器78检测被表面11a反射的反射光71的光量。
Referring to FIG. 9 , there is shown a partial cross-sectional side view illustrating a step of irradiating a reflected light amount with a laser beam when ablation processing is performed on a
在切除加工时也与上述的改质层形成加工同样,对晶片11的任意分割预定线13、多个分割预定线13或者所有分割预定线13照射反射光量检测用激光束,检测反射光量。
In the ablation process, similar to the above-mentioned modified layer forming process, the reflected light amount detection laser beam is irradiated to any planned dividing line 13 , a plurality of dividing lines 13 , or all planned dividing lines 13 of the
切除加工时的激光束照射条件例如如下设定。 Laser beam irradiation conditions at the time of excision processing are set as follows, for example. the
光源:LD激励Q开关Nd:YVO4脉冲激光 Light source: LD excitation Q switch Nd: YVO4 pulsed laser
波长:355nm(YVO4脉冲激光的第三谐波) Wavelength: 355nm (the third harmonic of YVO4 pulsed laser)
重复频率:200kHz Repetition frequency: 200kHz
平均输出:0.1W Average output: 0.1W
加工进给速度:200mm/s Processing feed speed: 200mm/s
在切除加工中,实施完反射光量检测步骤之后实施激光加工步骤,该激光加工步骤为:基于在反射光量检测步骤检测出的反射光量,设定利用激光束照射单元34照射的激光束的输出,从激光束照射单元34的加工头36以第二条件向保持于卡盘台28的晶片11的表面11a照射激光束,对晶片11的分割预定线13实施切除加工而形成激光加工槽。
In the cutting process, a laser processing step of setting the output of the laser beam irradiated by the laser
该切除加工中的激光加工条件例如如下设定。 The laser processing conditions in this excision processing are set as follows, for example. the
光源:LD激励Q开关Nd:YVO4脉冲激光 Light source: LD excitation Q switch Nd: YVO4 pulsed laser
波长:355nm(YVO4脉冲激光的第三谐波) Wavelength: 355nm (the third harmonic of YVO4 pulsed laser)
重复频率:200kHz Repetition frequency: 200kHz
平均输出:1W Average output: 1W
加工进给速度:200mm/s Processing feed speed: 200mm/s
由于晶片11的表面11a的反射率和激光振荡器64的最大功率,在进行切除加工的情况下,也使聚光透镜74的聚光点在晶片11的厚度方向变化,形成多级激光加工槽。此时的级数,是存储在ROM中的级数计算构件根据反射率检测步骤检测出的反射率来进行计算的。
Due to the reflectivity of the
本发明的激光加工方法的第二实施方式中,还可以在实施反射光量检测步骤的同时实施激光加工步骤。即,如图10所示,使卡盘台28沿箭头X1方向进行加工进给的同时从激光束照射单元34的加工头36照射激光束69,由反射光量检测器78检测被晶片11的背面11b所反射的反射光71的反射光量。
In the second embodiment of the laser processing method of the present invention, the laser processing step may be performed simultaneously with the reflected light amount detection step. That is, as shown in FIG. 10 , while the chuck table 28 is being processed and fed in the direction of the arrow X1, the
基于该反射光量,控制器40使输出调整单元68进行反馈控制,利用基于反射光量的最佳输出的激光束69在晶片11的内部形成改质层19。
Based on the amount of reflected light,
即使在切除加工的情况下,也可以根据反射光量来控制输出调整单元68,从加工头36照射最佳功率的激光束69的同时实施切除加工。在晶片11形成改质层19或激光加工槽之后,实施对晶片11施加外力而使其分割为一个个芯片的分割步骤。
Even in the case of excision processing, the
在本实施方式中,沿着所有分割预定线13在晶片11的内部形成改质层19后,实施磨削晶片11的背面11b的背面磨削步骤。如图11所示,该背面磨削步骤中,利用磨削磨石94对磨削装置的卡盘台96所保持的晶片11的背面11b进行磨削,利用磨削中的按压力将晶片11分割为一个个芯片。
In the present embodiment, after the modified
在图11中,磨削单元82由如下部分构成:主轴84、固定于主轴84前端的磨轮安装件86、由多个螺钉90可装卸地安装于磨轮安装件86的磨削磨轮88。磨削磨轮88是在环状基座92的下端部外周固定多个磨削磨石94而成的。
In FIG. 11 , the grinding
在该背面磨削步骤中,使卡盘台96沿箭头a方向以例如300rpm旋转的同时,使磨削磨轮88沿箭头b方向以例如6000rpm旋转,并且使磨削单元进给机构动作,使磨削磨石94接触晶片11的背面11b。
In this back grinding step, while the chuck table 96 is rotated at, for example, 300 rpm in the direction of the arrow a, the grinding
而且,使磨削磨轮88以预定的磨削进给速度向下方进行磨削进给的同时实施晶片11的背面11b的磨削。利用接触式或非接触式的厚度测定计来测定晶片11的厚 度,并将晶片11精加工为期望的厚度,例如50μm。
Then, the
在磨削的中途,由于在晶片11的内部沿分割预定线13形成有改质层19,因此利用磨削中的按压力以改质层19为分割起点将晶片11分割为一个个芯片。
During the grinding, since the modified
这里,在分割性低的被加工物的情况下,在实施背面磨削之前实施对被加工物施加外力进行分割的分割步骤。或者,在实施背面磨削后实施对被加工物施加外力进行分割的分割步骤。 Here, in the case of a workpiece with low divisibility, a division step of dividing the workpiece by applying an external force is performed before performing back grinding. Alternatively, after performing back grinding, a dividing step of dividing the workpiece by applying an external force is performed. the
在上述的实施方式中,在厚度较厚(700μm)的晶片形成改质层19之后,磨削晶片11的背面11b使晶片变薄的同时通过磨削时的按压力以改质层19为分割起点将晶片分割为一个个芯片,但也可以预先磨削背面11b并在变薄的晶片11形成改质层19或激光加工槽。此外,还可以对晶片11照射具有吸收性的波长的激光束,使晶片11进行全切。
In the above-mentioned embodiment, after the modified
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Also Published As
Publication number | Publication date |
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CN103372720B (en) | 2016-07-13 |
KR20130121719A (en) | 2013-11-06 |
TWI584902B (en) | 2017-06-01 |
TW201350238A (en) | 2013-12-16 |
KR102086168B1 (en) | 2020-03-06 |
JP2013230477A (en) | 2013-11-14 |
JP6425368B2 (en) | 2018-11-21 |
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