CN103351509B - A kind of cable insulation compositions and preparation method thereof - Google Patents
A kind of cable insulation compositions and preparation method thereof Download PDFInfo
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Abstract
一种电缆绝缘组合物及其制备方法,其特征在于由下列重量份的原料制成:高密度聚乙烯50-55、抗氧剂1010 1-2、海泡石粉23-26、烟片胶2-3、纳米粘土砖渣粉末1-2、碳化硅粉末1-2、二硼化钒3-4、二硼化锆2-3、对叔丁基苯甲酸1-2、醋酸纤维素2-3、异氰酸酯1-2、氢氧化铝粉1-2、顺-1,4-聚异戊二烯橡胶12-14、氰尿酸锌1-2、海泡石粉23-25、蛭石粉10-12、天青石粉4-6、促进剂M 3-4、防老剂MB 1-2、防焦剂CTP1-2、乙烯基三(β-甲氧基乙氧基)硅烷3-4、丙酸乙烯酯1-2、改性硅藻土6-8。本发明采用顺-1,4-聚异戊二烯橡胶添加来改善高密度聚乙烯的脆性,提高了电缆料的软韧性,增加碳化硅粉末,能较好提高其耐磨性能,扩大了电缆料的使用范围。A cable insulation composition and a preparation method thereof, characterized in that it is made of the following raw materials in parts by weight: high-density polyethylene 50-55, antioxidant 1010 1-2, sepiolite powder 23-26, smoked sheet glue 2 -3. Nano clay brick slag powder 1-2, silicon carbide powder 1-2, vanadium diboride 3-4, zirconium diboride 2-3, p-tert-butylbenzoic acid 1-2, cellulose acetate 2- 3. Isocyanate 1-2, aluminum hydroxide powder 1-2, cis-1,4-polyisoprene rubber 12-14, zinc cyanurate 1-2, sepiolite powder 23-25, vermiculite powder 10-12 , lapis lazuli powder 4-6, accelerator M 3-4, anti-aging agent MB 1-2, anti-scorch agent CTP1-2, vinyl tris (β-methoxyethoxy) silane 3-4, vinyl propionate Esters 1-2, modified diatomaceous earth 6-8. The present invention uses cis-1,4-polyisoprene rubber to improve the brittleness of high-density polyethylene, improves the flexibility and toughness of cable materials, and adds silicon carbide powder, which can better improve its wear resistance and expand the cable capacity. The scope of use of materials.
Description
技术领域technical field
本发明属于电缆料技术领域,更具体地说,是涉及一种电缆绝缘组合物及其制备方法。The invention belongs to the technical field of cable materials, and more specifically relates to a cable insulating composition and a preparation method thereof.
背景技术Background technique
电线电缆料,主要由树脂料、填充料、增塑剂、防老剂、阻燃剂、抗氧剂等混合制成,配方原料主要集中于一些常用成分,由此导致电缆料技术指标不高或成本高等问题,比如体积电阻率偏低、耐高温、耐低温、阻燃性、绝缘性等不能满足电缆厂家对绝缘级护套料更高电性能的要求。Wire and cable materials are mainly made of resin materials, fillers, plasticizers, anti-aging agents, flame retardants, antioxidants, etc. The formula raw materials are mainly concentrated in some common ingredients, which leads to low technical indicators of cable materials or Problems such as high cost, such as low volume resistivity, high temperature resistance, low temperature resistance, flame retardancy, insulation, etc., cannot meet the requirements of cable manufacturers for higher electrical properties of insulating grade sheath materials.
发明内容Contents of the invention
本发明的目的是提供一种电缆绝缘组合物及其制备方法。The object of the present invention is to provide a cable insulating composition and a preparation method thereof.
本发明所采用的技术方案是:The technical scheme adopted in the present invention is:
一种电缆绝缘组合物,其特征在于由下列重量份的原料制成:A cable insulation composition is characterized in that it is made of the following raw materials in parts by weight:
高密度聚乙烯50-55、抗氧剂1010 1-2、海泡石粉23-26、烟片胶2-3、纳米粘土砖渣粉末1-2、碳化硅粉末1-2、二硼化钒3-4、二硼化锆2-3、对叔丁基苯甲酸1-2、醋酸纤维素2-3、异氰酸酯1-2、氢氧化铝粉1-2、顺-1,4-聚异戊二烯橡胶12-14、氰尿酸锌1-2、海泡石粉23-25、蛭石粉10-12、天青石粉4-6、促进剂M 3-4、防老剂MB 1-2、、防焦剂CTP1-2、乙烯基三(β-甲氧基乙氧基)硅烷3-4、丙酸乙烯酯1-2、改性硅藻土6-8。High-density polyethylene 50-55, antioxidant 1010 1-2, sepiolite powder 23-26, smoked sheet glue 2-3, nano-clay brick slag powder 1-2, silicon carbide powder 1-2, vanadium diboride 3-4, zirconium diboride 2-3, p-tert-butylbenzoic acid 1-2, cellulose acetate 2-3, isocyanate 1-2, aluminum hydroxide powder 1-2, cis-1,4-polyisocyanate Pentadiene rubber 12-14, zinc cyanurate 1-2, sepiolite powder 23-25, vermiculite powder 10-12, lapis lazuli powder 4-6, accelerator M 3-4, antioxidant MB 1-2, Anti-scorch agent CTP1-2, vinyl tris (β-methoxyethoxy) silane 3-4, vinyl propionate 1-2, modified diatomaceous earth 6-8.
所述的改性硅藻土由以下方法制得:Described modified diatomite is made by following method:
将硅藻土放入450-500℃煅烧3-4小时,取出,冷却,放入10-12%盐酸溶液中浸泡1-2小时,取出,用纯净水洗净,烘干研成粉末;再加入相当于硅藻土重量35-40%的氮化铝、2-3%的硬酯酸钙、2-3%的氟化锆、3-4%的明矾粉末,混合研磨30-40分钟,然后再喷入相当于硅藻土重量12-15%的三烯丙基异三聚氰酸酯,在12000-15000转/分下搅拌60-80分钟,即得。Put diatomite at 450-500°C for 3-4 hours, take it out, cool it, soak it in 10-12% hydrochloric acid solution for 1-2 hours, take it out, wash it with pure water, dry it and grind it into powder; Add aluminum nitride equivalent to 35-40% of diatomite weight, 2-3% calcium stearate, 2-3% zirconium fluoride, 3-4% alum powder, mix and grind for 30-40 minutes, Then spray triallyl isocyanurate equivalent to 12-15% of the weight of diatomaceous earth, and stir for 60-80 minutes at 12000-15000 rpm to obtain the product.
所述的电缆绝缘组合物的制备方法,其特征在于包括以下步骤:将烟片胶、纳米粘土砖渣粉末、碳化硅粉末、4-聚异戊二烯橡胶、氰尿酸锌、海泡石粉、对叔丁基苯甲酸、醋酸纤维素在70-80℃下混炼15-20分钟,得到混合料A;将其它物料在110-130℃下混炼15-20分钟,得到混合料B;将混合料A、B混合,放置12-15小时后,在110-128℃下混合5-8分钟,然后,送入双螺杆挤出机在120-150℃下挤出造粒获得所述的电缆料。The preparation method of the cable insulation composition is characterized in that it comprises the following steps: mixing smoked sheet glue, nano-clay brick slag powder, silicon carbide powder, 4-polyisoprene rubber, zinc cyanurate, sepiolite powder, Mix p-tert-butylbenzoic acid and cellulose acetate at 70-80°C for 15-20 minutes to obtain mixture A; knead other materials at 110-130°C for 15-20 minutes to obtain mixture B; The mixture A and B are mixed, and after standing for 12-15 hours, they are mixed at 110-128°C for 5-8 minutes, and then sent to a twin-screw extruder to extrude and granulate at 120-150°C to obtain the cable material.
本发明采用顺-1,4-聚异戊二烯橡胶添加来改善高密度聚乙烯的脆性,提高了电缆料的软韧性,增加碳化硅粉末,能较好提高其耐磨性能,扩大了电缆料的使用范围。The present invention uses cis-1,4-polyisoprene rubber to improve the brittleness of high-density polyethylene, improves the flexibility and toughness of cable materials, and adds silicon carbide powder, which can better improve its wear resistance and expand the cable capacity. The scope of use of materials.
具体实施方式detailed description
一种电缆绝缘组合物,由下列重量份(公斤)的原料制成:A cable insulation composition, made of the following raw materials in parts by weight (kg):
高密度聚乙烯55、抗氧剂1010 2、海泡石粉26、烟片胶3、纳米粘土砖渣粉末1、碳化硅粉末2、二硼化钒4、二硼化锆3、对叔丁基苯甲酸1、醋酸纤维素3、异氰酸酯1、氢氧化铝粉2、顺-1,4-聚异戊二烯橡胶14、氰尿酸锌2、海泡石粉23、蛭石粉12、天青石粉6、促进剂M 4、防老剂MB 2、、防焦剂CTP 2、乙烯基三(β-甲氧基乙氧基)硅烷3、丙酸乙烯酯1、改性硅藻土8。High-density polyethylene 55, antioxidant 1010 2, sepiolite powder 26, smoked sheet glue 3, nano-clay brick slag powder 1, silicon carbide powder 2, vanadium diboride 4, zirconium diboride 3, p-tert-butyl Benzoic acid 1, cellulose acetate 3, isocyanate 1, aluminum hydroxide powder 2, cis-1,4-polyisoprene rubber 14, zinc cyanurate 2, sepiolite powder 23, vermiculite powder 12, lapis lazuli powder 6 , accelerator M 4, anti-aging agent MB 2, anti-scorch agent CTP 2, vinyl tris (β-methoxyethoxy) silane 3, vinyl propionate 1, modified diatomaceous earth 8.
所述的改性硅藻土由以下方法制得:Described modified diatomite is made by following method:
将硅藻土放入450-500℃煅烧3-4小时,取出,冷却,放入10-12%盐酸溶液中浸泡1-2小时,取出,用纯净水洗净,烘干研成粉末;再加入相当于硅藻土重量40%的氮化铝、3%的硬酯酸钙、3%的氟化锆、4%的明矾粉末,混合研磨30-40分钟,然后再喷入相当于硅藻土重量15%的三烯丙基异三聚氰酸酯,在12000-15000转/分下搅拌60-80分钟,即得。Put diatomite at 450-500°C for 3-4 hours, take it out, cool it, soak it in 10-12% hydrochloric acid solution for 1-2 hours, take it out, wash it with pure water, dry it and grind it into powder; Add aluminum nitride equivalent to 40% of the weight of diatomite, 3% calcium stearate, 3% zirconium fluoride, and 4% alum powder, mix and grind for 30-40 minutes, and then spray an equivalent amount of diatomite Triallyl isocyanurate with 15% soil weight is stirred at 12000-15000 rpm for 60-80 minutes to obtain the product.
电缆绝缘组合物的制备方法,包括以下步骤:将烟片胶、纳米粘土砖渣粉末、碳化硅粉末、4-聚异戊二烯橡胶、氰尿酸锌、海泡石粉、对叔丁基苯甲酸、醋酸纤维素在70-80℃下混炼15-20分钟,得到混合料A;将其它物料在110-130℃下混炼15-20分钟,得到混合料B;将混合料A、B混合,放置12-15小时后,在110-128℃下混合5-8分钟,然后,送入双螺杆挤出机在120-150℃下挤出造粒获得所述的电缆料。The preparation method of the cable insulation composition comprises the following steps: adding smoked sheet glue, nano-clay brick slag powder, silicon carbide powder, 4-polyisoprene rubber, zinc cyanurate, sepiolite powder, p-tert-butylbenzoic acid 1. Mix cellulose acetate at 70-80°C for 15-20 minutes to obtain compound A; knead other materials at 110-130°C for 15-20 minutes to obtain compound B; mix compound A and B , after standing for 12-15 hours, mixing at 110-128°C for 5-8 minutes, and then feeding into a twin-screw extruder to extrude and granulate at 120-150°C to obtain the cable material.
本发明的电缆料性能:Cable material performance of the present invention:
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