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CN103308229B - Laser optical electric axis power measuring probe - Google Patents

Laser optical electric axis power measuring probe Download PDF

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CN103308229B
CN103308229B CN201310163896.0A CN201310163896A CN103308229B CN 103308229 B CN103308229 B CN 103308229B CN 201310163896 A CN201310163896 A CN 201310163896A CN 103308229 B CN103308229 B CN 103308229B
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optical fiber
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CN103308229A (en
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杨琨
谈微中
严新平
王磊
余舒
周新聪
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Wuhan University of Technology WUT
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Abstract

本发明涉及一种激光光电轴功率测量探头,其主要由测量探头光学室(1)、光纤聚焦镜(9)、光电二极管(10)和激光二极管(12)组成,所述测量探头光学室(1)设有固定槽,该固定槽容纳和固定光纤聚焦镜(9)、光电二极管(10)、激光二极管(12),其中光纤聚焦镜(9)和激光二极管(12)通过光纤相连。本发明具有测量探头结构一体化集成,节省安装空间,光纤采用内嵌结构安装方便,发明采用光纤聚焦镜汇聚激光提高测量准确性,发明整体密封防水防尘不受工作环境影响等优势。

The invention relates to a laser photoelectric axis power measuring probe, which is mainly composed of a measuring probe optical chamber (1), a fiber optic focusing mirror (9), a photodiode (10) and a laser diode (12). The measuring probe optical chamber ( 1) There is a fixing groove, which accommodates and fixes the fiber optic focusing lens (9), photodiode (10), and laser diode (12), wherein the fiber optic focusing lens (9) and the laser diode (12) are connected through optical fibers. The invention has the advantages of integrated measurement probe structure, saving installation space, convenient installation of optical fiber with embedded structure, the invention adopts optical fiber focusing mirror to gather laser light to improve measurement accuracy, and the invention is integrally sealed, waterproof and dustproof without being affected by the working environment.

Description

激光光电轴功率测量探头Laser Photoelectric Shaft Power Measurement Probe

技术领域technical field

本发明涉及测量装置的一部分,特别是一种适用于光电非接触式轴功率测量的激光光电轴功率测量探头,适用于诸如监测轴系工作状况的应用场合。The invention relates to a part of a measuring device, in particular to a laser photoelectric shaft power measurement probe suitable for photoelectric non-contact shaft power measurement, which is suitable for applications such as monitoring the working condition of a shaft system.

背景技术Background technique

在船舶航行中,推进轴系是实现船舶主机与推进器(一般为螺旋桨)之间能量传递的重要组成部分,是船舶动力装置系统中必不可少的重要部件。随着船舶向大型化、高速化和自动化方向发展,对推进轴系的安全可靠性提出了更高的要求。通过实时在线监测船舶动力系统的运行状态,并判断是否存在故障以及故障的严重程度,可提高船舶动力系统的可靠性。同时,通过轴功率与柴油机磨损状态的在线监测可以获取两者之间相互作用的关系,从而实现通过柴油机输出功率的优化控制来实现节能降耗的目标。因此,开展轴功率监测技术的研究,具有十分重要的意义。In ship navigation, the propulsion shafting is an important part to realize the energy transfer between the ship's main engine and the propeller (generally the propeller), and it is an indispensable and important part of the ship's power plant system. With the development of ships in the direction of large-scale, high-speed and automation, higher requirements are put forward for the safety and reliability of propulsion shafting. By monitoring the operating status of the ship's power system online in real time, and judging whether there is a fault and the severity of the fault, the reliability of the ship's power system can be improved. At the same time, through the online monitoring of the shaft power and the wear state of the diesel engine, the interactive relationship between the two can be obtained, so as to achieve the goal of energy saving and consumption reduction through the optimal control of the output power of the diesel engine. Therefore, it is of great significance to carry out research on shaft power monitoring technology.

输出轴的功率是柴油机最重要的性能参数之一,一般通过测量扭矩和转速测量轴功率。船舶运行工况十分复杂,船—机—桨的匹配对船舶的安全高效运行产生重要影响。当柴油机与螺旋桨不匹配时,一方面可能造成柴油机功率不能充分发挥,达到设计的航速和拖力;另一方面会造成柴油机严重的超负荷,缩短主机的使用寿命。现代船舶的设计除要求柴油机本身具有良好的性能外,还必须保证船—机—桨的最佳匹配。通过在线测量船舶动力系统的轴功率,不仅可以发现柴油机的技术状况是否良好,还可以判断船—机—桨的匹配The power of the output shaft is one of the most important performance parameters of a diesel engine, and the shaft power is generally measured by measuring the torque and rotational speed. The operating conditions of ships are very complex, and the matching of ship-engine-propeller has an important impact on the safe and efficient operation of ships. When the diesel engine does not match the propeller, on the one hand, the power of the diesel engine may not be fully utilized to achieve the designed speed and drag; on the other hand, it may cause serious overload of the diesel engine and shorten the service life of the main engine. In addition to the good performance of the diesel engine itself, the design of modern ships must also ensure the best match between ship-engine-propeller. By measuring the shaft power of the ship's power system online, not only can it be found whether the technical condition of the diesel engine is good, but also the matching of the ship-engine-propeller can be judged

各种轴功率测量方法一般是通过测量轴系扭矩,计算轴功率。轴系扭矩测量的基本原理分为平衡力法,能量转换法和传递法。平衡力法是利用平衡扭矩去平衡被测扭矩,从而求得扭矩的方法;能量转换法是按照能量守恒定律来测量扭矩的一种方法,通过测量其它与扭矩有关的能量系数来确定被测扭矩的大小;传递法是根据弹性元件在传递扭矩时所产生的物理参数的变化(变形、应力或应变)来测量扭矩的方法。平衡力法只适用于匀速和静态的情况;能量转换法的间接测量因素太多,而且误差大。这两种方法都不适合于动态测量。Various shaft power measurement methods generally calculate the shaft power by measuring the shafting torque. The basic principles of shafting torque measurement are divided into balance force method, energy conversion method and transfer method. The balance force method is a method of using the balance torque to balance the measured torque to obtain the torque; the energy conversion method is a method of measuring the torque according to the law of energy conservation, and the measured torque is determined by measuring other energy coefficients related to the torque The size; the transfer method is a method of measuring the torque according to the change of the physical parameter (deformation, stress or strain) produced by the elastic element when the torque is transmitted. The balance force method is only suitable for uniform speed and static conditions; the energy conversion method has too many indirect measurement factors, and the error is large. Both methods are not suitable for dynamic measurements.

船舶轴功率监测装置按测量方法主要分为接触型和非接触型。接触型测量装置技术已经成熟,广泛应用于轴功率和扭矩测量中。大部分接触型测量装置是基于应变原理,即利用应变片将轴系截面的剪切应力转化为电信号,放大后为测量仪所接收并测量。虽然目前较为先进的轴功率监测装置采用了遥测应变仪,但是测量效果仍不理想,加上应变片安装维护困难且易被复杂的环境因素所影响等缺陷,性能不够稳定,而且测量结果并不精准,需要定期标定。而非接触型测量是轴系功率和扭转测量的未来发展方向,目前主要有磁弹性测量法和激光多普勒测量法,前者由根据磁弹性效应进行测量,但其效果在很大程度上取决于轴的材料性质和加工工艺;后者是基于激光多普勒技术和光学外差原理进行测量,但仍无法避免光电测量传感器温度漂移产生的误差。Ship shaft power monitoring devices are mainly divided into contact type and non-contact type according to the measurement method. Contact measuring device technology has matured and is widely used in shaft power and torque measurement. Most contact measuring devices are based on the principle of strain, that is, using strain gauges to convert the shear stress of the shafting section into electrical signals, which are amplified and then received and measured by the measuring instrument. Although the current relatively advanced shaft power monitoring device uses a telemetry strain gauge, the measurement effect is still unsatisfactory. In addition, the installation and maintenance of the strain gauge is difficult and it is easily affected by complex environmental factors. The performance is not stable enough, and the measurement results are not satisfactory. Accurate, requires regular calibration. Non-contact measurement is the future development direction of shafting power and torsion measurement. At present, there are mainly magnetoelastic measurement method and laser Doppler measurement method. The former is measured according to the magnetoelastic effect, but its effect depends to a large extent It depends on the material properties and processing technology of the shaft; the latter is measured based on laser Doppler technology and optical heterodyne principle, but the error caused by the temperature drift of the photoelectric measurement sensor cannot be avoided.

非接触式轴功率测量的方法是在轴系上安装两个光电码盘,当轴上传递一定扭矩时,两个码盘在转动过程中会出现相对的扭转,通过检测这一相对扭转的角度可以计算出当前轴上传递扭矩的大小。两码盘扭转角度的监测依赖于图中所示的光电传感器来完成,而角度监测的准确与否取决于传感器输出的光束的直径和光电传感器的响应速度,光束直径越小、光电传感器响应速度越高,越能够准确检测光电码盘的边沿,从而能够准确获得两码盘之间相对扭转角度的变化,进而根据该扭转角计算出轴的功率和扭矩。The method of non-contact shaft power measurement is to install two photoelectric code discs on the shaft system. When a certain torque is transmitted on the shaft, the two code discs will appear relative torsion during the rotation process. By detecting the relative torsion angle The size of the torque transmitted on the current shaft can be calculated. The monitoring of the torsion angle of the two code discs depends on the photoelectric sensor shown in the figure, and the accuracy of angle monitoring depends on the diameter of the beam output by the sensor and the response speed of the photoelectric sensor. The smaller the beam diameter, the faster the response speed of the photoelectric sensor. The higher the value, the more accurately the edge of the photoelectric code disc can be detected, so that the change of the relative torsion angle between the two code discs can be accurately obtained, and then the power and torque of the shaft can be calculated according to the torsion angle.

发明内容Contents of the invention

本发明所要解决的技术问题是:提供一种通过光纤传导的激光光电轴功率测量探头,以提高光电非接触式轴功率测量系统的实用性和适用性,该测量探头重新优化了测量系统探头的结构,使得测量系统能够适应各工况条件。The technical problem to be solved by the present invention is to provide a laser photoelectric shaft power measurement probe conducted through an optical fiber to improve the practicability and applicability of the photoelectric non-contact shaft power measurement system. The measurement probe re-optimizes the measurement system probe The structure enables the measurement system to adapt to various working conditions.

本发明解决其技术问题采用的技术方案是:主要由测量探头光学室、光纤聚焦镜、光电二极管和激光二极管组成,所述测量探头光学室设有固定槽,该固定槽容纳和固定光纤聚焦镜、光电二极管、激光二极管,其中光纤聚焦镜和激光二极管通过光纤相连。The technical solution adopted by the present invention to solve the technical problem is: mainly composed of a measuring probe optical chamber, a fiber optic focusing mirror, a photodiode and a laser diode, the measuring probe optical chamber is provided with a fixing groove, and the fixing groove accommodates and fixes the fiber optic focusing mirror , a photodiode, a laser diode, wherein the fiber focusing mirror and the laser diode are connected through an optical fiber.

所述的测量探头光学室设有三个固定槽,这些固定槽可以分别容纳和固定光纤聚焦镜、光电二极管、激光二极管。The optical chamber of the measuring probe is provided with three fixing grooves, and these fixing grooves can accommodate and fix the fiber focusing mirror, photodiode and laser diode respectively.

所述的测量探头光学室,其底部可以与安装底座固定相连;其左侧可以设有航空插头接口;其中部为内凹区,该内凹区自左向右依次设有第一固定槽、光纤腔室、第二固定槽、纵向U形槽口和第三固定槽;第二固定槽和第三固定槽分别位于纵向U形槽口的左、右端;固定在第二固定槽的激光聚焦镜与固定在第三固定槽的光电二极管形成对射关系;激光二极管通电后,光纤将激光传导到光纤聚焦镜,发散的激光在所述U型槽口中间汇聚后再发散形成光斑照射到光电二极管的光敏面上。The bottom of the optical chamber of the measuring probe can be fixedly connected with the installation base; the left side can be provided with an aviation plug interface; The fiber chamber, the second fixing groove, the longitudinal U-shaped notch and the third fixing groove; the second fixing groove and the third fixing groove are respectively located at the left and right ends of the longitudinal U-shaped notch; the laser focus fixed on the second fixing groove The mirror and the photodiode fixed in the third fixing groove form a direct relationship; after the laser diode is energized, the optical fiber transmits the laser light to the fiber focusing mirror, and the divergent laser light converges in the middle of the U-shaped slot and then diverges to form a spot to irradiate the photoelectric photosensitive side of the diode.

所述内凹区的外部设有以防止灰尘和液体侵入和保护光学元件的盖板,该盖板可以用螺钉与测量探头光学室的上表面相接触压紧,接触面上用密封胶密封实现防水防尘。The outside of the concave area is provided with a cover plate to prevent the intrusion of dust and liquid and to protect the optical elements. The cover plate can be contacted and pressed with the upper surface of the optical chamber of the measuring probe with screws, and the contact surface is sealed with a sealant. Waterproof and dustproof.

所述激光二极管可以通过热缩管包裹后与第一固定槽相连,整体卡装在第一固定槽中,然后用光学胶泥固定。The laser diode can be wrapped in a heat-shrinkable tube and then connected to the first fixing groove, and the whole is clamped in the first fixing groove, and then fixed with optical glue.

所述光纤聚焦镜通过光学胶泥与第二固定槽相连,光纤聚焦镜安装在光纤的光线出射端。The fiber focusing lens is connected to the second fixing groove through optical glue, and the fiber focusing lens is installed at the light emitting end of the optical fiber.

所述光电二极管可以通过光学胶泥与第三固定槽相连,在盖板盖紧在测量探头光学室的光学元件安装腔室以后,光电二极管被压紧。The photodiode can be connected to the third fixing groove through optical glue, and the photodiode is pressed tightly after the cover plate tightly covers the optical element installation chamber of the optical chamber of the measuring probe.

所述光纤采用内嵌结构,位于光纤腔室中。The optical fiber adopts an embedded structure and is located in the optical fiber chamber.

所述的激光光电轴功率测量探头,其供电和信号输出可以通过航空插头直接与安装在被监测轴系旁的控制板卡连接,实现通信。The power supply and signal output of the laser photoelectric shaft power measurement probe can be directly connected to the control board installed next to the monitored shaft through an aviation plug to realize communication.

本发明与现有技术相比具有以下主要的优点:Compared with the prior art, the present invention has the following main advantages:

1.将光源和检测器集成在一个整体结构中,节省了较大的空间。结构紧凑、安装方便。而光源与检测器之间的空间较宽,降低轴上光电码盘的安装精度的要求。1. The light source and detector are integrated into an integral structure, which saves a lot of space. Compact structure and easy installation. However, the space between the light source and the detector is relatively wide, which reduces the requirements for the installation accuracy of the on-axis photoelectric code disc.

2.由于外部光纤被电缆线取代所以节省成本,另外光纤对外部环境的要求较高,本发明的光纤在内部镶嵌,故光纤的安装亦方便,光电探头工作的稳定性提升。探头的供电和信号输出通过航空插头直接与控制板卡连接实现通信。2. Because the external optical fiber is replaced by the cable, the cost is saved. In addition, the optical fiber has higher requirements on the external environment. The optical fiber of the present invention is embedded inside, so the installation of the optical fiber is also convenient, and the stability of the photoelectric probe is improved. The power supply and signal output of the probe are directly connected to the control board through the aviation plug to realize communication.

3.采用光纤聚焦镜对激光进行聚焦使得能量损耗减小,同时缩小焦点处激光光斑尺寸到0.5mm以内,减小因聚焦光斑尺寸过大造成的测量误差,提高测量的准确性。3. The use of fiber optic focusing mirrors to focus the laser reduces energy loss and reduces the laser spot size at the focal point to within 0.5mm, reducing measurement errors caused by excessively large focused spot sizes and improving measurement accuracy.

4.测量探头整体采用密闭结构,防水防尘,故对工作环境的要求不高,能适用于恶劣测量环境。4. The measuring probe adopts an airtight structure as a whole, which is waterproof and dustproof, so the requirements for the working environment are not high, and it can be applied to harsh measurement environments.

5.激光二极管具有响应速度高(ns(纳秒)级响应时间)、体积小、寿命长的优点。探头所用的器件均可在市场上购买,故在后期的运行维护方便简单,提高了测量系统的可维护性。5. Laser diodes have the advantages of high response speed (ns (nanosecond) level response time), small size and long life. The components used in the probe can be purchased in the market, so the operation and maintenance in the later stage are convenient and simple, and the maintainability of the measurement system is improved.

附图说明Description of drawings

图1是本发明激光光电轴功率测量探头的光学室结构示意图。Fig. 1 is a schematic diagram of the structure of the optical chamber of the laser photoelectric axial power measurement probe of the present invention.

图2是本发明激光光电轴功率测量探头的整体外形结构示意图。Fig. 2 is a schematic diagram of the overall shape and structure of the laser photoelectric axial power measuring probe of the present invention.

图3是本发明激光光电轴功率测量探头的光学结构示意图。Fig. 3 is a schematic diagram of the optical structure of the laser photoelectric axial power measuring probe of the present invention.

图4是轴系上安装的用于测量扭转角的码盘示意图。Fig. 4 is a schematic diagram of a code disc installed on the shafting for measuring the torsion angle.

图中:1.测量探头光学室;2.航空插头接口;3.第一固定槽;4.光纤腔室;5.第二固定槽;6.第三固定槽;7.安装底座;8.盖板;9.光纤聚焦镜;10.光电二极管;11.光纤;12.激光二极管;13.信号输入端;14.信号输出端。In the figure: 1. Measuring probe optical chamber; 2. Aviation plug interface; 3. First fixing slot; 4. Optical fiber chamber; 5. Second fixing slot; 6. Third fixing slot; 7. Installation base; 8. Cover plate; 9. Fiber focusing mirror; 10. Photodiode; 11. Optical fiber; 12. Laser diode; 13. Signal input end; 14. Signal output end.

具体实施方式Detailed ways

本发明激光光电轴功率测量探头采用光纤+激光二极管+光纤聚焦镜+光电检测器的结构,将全部部件集成于传感器探头的内部,不再需要在探头外部使用光纤,只在光电传感器内部使用短距离固定式光纤,外部则通过防水航空插头引出的电缆连接电源和将电信号连接到控制器,整个探头外壳设计成防水防尘,以满足在恶劣环境中的使用要求。The laser photoelectric axial power measurement probe of the present invention adopts the structure of optical fiber + laser diode + optical fiber focusing mirror + photoelectric detector, and integrates all components into the inside of the sensor probe, no longer needs to use optical fiber outside the probe, and only uses a short The distance is fixed to the optical fiber, and the external cable is connected to the power supply and the electrical signal to the controller through a waterproof aviation plug. The entire probe shell is designed to be waterproof and dustproof to meet the use requirements in harsh environments.

下面结合实施例和附图对本发明作进一步说明,但不限定本发明的内容。The present invention will be further described below in conjunction with the embodiments and accompanying drawings, but the content of the present invention is not limited.

本发明提供的应用于非接触光电轴功率测量装置的激光光电轴功率测量探头,其结构如图1和图2所示,主要由测量探头光学室1、光纤聚焦镜9、光电二极管10和激光二极管12组成,其中:测量探头光学室1设有三个固定槽,这些固定槽分别容纳和固定光纤聚焦镜9、光电二极管10、激光二极管12,光纤聚焦镜9和激光二极管12通过光纤11相连。The laser photoelectric shaft power measuring probe applied to the non-contact photoelectric shaft power measuring device provided by the present invention has a structure as shown in Fig. Composed of diodes 12, wherein: the measuring probe optical chamber 1 is provided with three fixing grooves, these fixing grooves accommodate and fix the fiber focusing mirror 9, photodiode 10, laser diode 12 respectively, the fiber focusing mirror 9 and the laser diode 12 are connected through the optical fiber 11.

所述测量探头光学室1,其底部与安装底座7固定相连;其左侧设有航空插头接口2;其中部为内凹区(凹槽),该内凹区自左向右依次设有第一固定槽3、光纤腔室4、第二固定槽5、纵向U形槽口和第三固定槽6;第二固定槽5和第三固定槽6分别位于纵向U形槽口的左、右端。所述内凹区的外部由盖板8封口,以防止灰尘和液体侵入和保护光学元件。盖板8用螺钉与测量探头光学室1相连,接触面上用密封胶密封,达到测量探头的防水防尘目的。The optical chamber 1 of the measuring probe is fixedly connected to the installation base 7 at the bottom; the aviation plug interface 2 is provided on the left side; A fixing groove 3, an optical fiber chamber 4, a second fixing groove 5, a longitudinal U-shaped notch and a third fixing groove 6; the second fixing groove 5 and the third fixing groove 6 are respectively located at the left and right ends of the longitudinal U-shaped notch . The outside of the concave area is sealed by a cover plate 8 to prevent dust and liquid from intruding and to protect the optical elements. The cover plate 8 is connected with the measuring probe optical chamber 1 by screws, and the contact surface is sealed with a sealant to achieve the waterproof and dustproof purpose of the measuring probe.

所述光纤11采用内嵌结构,方便安装,位于光纤腔室4中。The optical fiber 11 adopts an embedded structure, which is convenient for installation, and is located in the optical fiber chamber 4 .

所述激光二极管12通过热缩管包裹后与第一固定槽3相连,整体卡装在第一固定槽3中。The laser diode 12 is wrapped in a heat-shrinkable tube and connected to the first fixing slot 3 , and is clamped in the first fixing slot 3 as a whole.

所述光纤聚焦镜9通过光学胶泥与第二固定槽5相连,光纤聚焦镜9安装在光纤11的光线出射端。The fiber focusing lens 9 is connected to the second fixing groove 5 through optical glue, and the fiber focusing lens 9 is installed on the light emitting end of the optical fiber 11 .

所述光电二极管10通过光学胶泥与第三固定槽6相连,在盖板8盖紧在测量探头光学室1上以后,光电二极管10被压紧。The photodiode 10 is connected to the third fixing groove 6 through optical glue, and the photodiode 10 is pressed tightly after the cover plate 8 is tightly covered on the optical chamber 1 of the measuring probe.

所述光电二极管10采用工作电压5V,功率5mW,波长650nm的可调焦距激光二极管,外形为圆柱形,尺寸为直径6mm,长度10mm;光纤管采用嘉准公司的FFRC-310型M3同轴反射式光纤管;光纤聚焦镜则采用FFLM-06-03型聚焦镜,其检测距离为17mm,聚焦后焦点处光点直径0.5mm,附加在配套光纤管上可增加8倍检测距离,其外形为一圆柱体,尺寸为直径10.6mm,长度为26mm;光电二极管采用中国电子科技集团第四十四研究所的GT101光电检测器,光敏面直径为0.5mm,其光谱响应范围为400~1100nm,工作电压为0~15V,其尺寸为直径5mm,长度5mm;航空插头采用的是威浦IP13-4芯防水航空插头,此插头带有O型密封圈,可有效防水渗入,同时它具有4个信号传输端子,航空插头引出的电缆中,2根与激光二极管相连提供电源,另外2根与光电二极管相连,将光电二极管输出的电信号传输到采集卡。该航空插头可将信号输入与输出集成一体,简化探头与控制电路板的连接。The photodiode 10 adopts an adjustable focus laser diode with a working voltage of 5V, a power of 5mW, and a wavelength of 650nm. The shape is cylindrical, the size is 6mm in diameter, and the length is 10mm; Type fiber optic tube; the fiber optic focusing lens adopts FFLM-06-03 focusing lens, its detection distance is 17mm, the diameter of the light spot at the focal point after focusing is 0.5mm, and the detection distance can be increased by 8 times when it is attached to the supporting fiber optic tube. Its shape is A cylinder with a diameter of 10.6mm and a length of 26mm; the photodiode adopts the GT101 photodetector of the 44th Research Institute of China Electronics Technology Group, the diameter of the photosensitive surface is 0.5mm, and its spectral response range is 400-1100nm. The voltage is 0-15V, and its size is 5mm in diameter and 5mm in length; the aviation plug adopts Weipu IP13-4 core waterproof aviation plug, which has an O-shaped sealing ring, which can effectively prevent water infiltration, and it has 4 signal Among the transmission terminals and the cables drawn from the aviation plug, two are connected to the laser diode to provide power, and the other two are connected to the photodiode to transmit the electrical signal output by the photodiode to the acquisition card. The aviation plug can integrate signal input and output, simplifying the connection between the probe and the control circuit board.

光纤与电缆长度根据实际情况确定,光纤安装在测量探头光学室内,光纤两端分别连接激光二极管与光纤聚焦镜,电缆通过航空插头连接测量探头和信号采集电路板,信号采集电路板装在被测转动轴的附近,电缆长度不超过5m。The length of the optical fiber and cable is determined according to the actual situation. The optical fiber is installed in the optical chamber of the measuring probe. The two ends of the optical fiber are respectively connected to the laser diode and the optical fiber focusing mirror. Near the rotating shaft, the cable length shall not exceed 5m.

本发明提供的上述激光光电轴功率测量探头,此探头中的电信号与光信号的传输过程是:首先,控制器通过航空插头接口2将电源电压输入探头,航空插头接口2通过电线分别与激光二极管腔室3中的激光二极管和光电二极管固定槽6中的光电二极管相连。激光二极管腔室3中的激光二极管将收到的电信号转变为光信号,并通过探头内部光纤腔室4中的光纤传输至光纤聚焦镜固定槽5中固定的光纤聚焦镜,通过焦点后被光电二极管固定槽6中的光电二极管接收,并将光信号转化为电信号,通过航空插头中的电缆输出到主控电路板。The above-mentioned laser photoelectric shaft power measurement probe provided by the present invention, the transmission process of the electrical signal and the optical signal in the probe is: first, the controller inputs the power supply voltage to the probe through the aviation plug interface 2, and the aviation plug interface 2 communicates with the laser respectively through the electric wire The laser diode in the diode chamber 3 is connected to the photodiode in the photodiode fixing groove 6 . The laser diode in the laser diode chamber 3 converts the received electrical signal into an optical signal, and transmits it to the fiber focusing mirror fixed in the fiber focusing mirror fixing groove 5 through the optical fiber in the fiber optic chamber 4 inside the probe. The photodiode in the photodiode fixing groove 6 receives and converts the optical signal into an electrical signal, and outputs it to the main control circuit board through the cable in the aviation plug.

本发明提供的上述激光光电轴功率测量探头,供电和信号输出通过航空插头直接与安装在被监测轴系旁的控制板卡连接,实现通信。该探头的工作过程是:参见图3,激光二极管12通电点亮后,激光通过光纤11传递到光纤聚焦镜9,通过光纤聚焦镜9聚焦的激光在焦点处汇聚再发散后照射到光电二极管10的光敏面上产生电流输出,输出的电流信号被电缆14传递到检测电路板后被转换成高电平的电压信号。在轴功率监测系统工作时,轴上安装的光电码盘随轴旋转时,在光电测量探头的U型槽中扫过激光光束的焦点,码盘上的遮光齿会遮挡激光光束,在光电二极管10处形成低电平输出,在码盘连续不断扫过光电测量探头时,光电二极管将输出电平脉冲信号。通过两个光电检测器输出的电平脉冲信号能够检测轴系的扭矩变化。The above-mentioned laser photoelectric shaft power measurement probe provided by the present invention is directly connected with the control board installed beside the monitored shaft through the aviation plug for power supply and signal output, so as to realize communication. The working process of the probe is as follows: Referring to Figure 3, after the laser diode 12 is energized and lit, the laser light is transmitted to the fiber focusing mirror 9 through the optical fiber 11, and the laser beam focused by the fiber focusing mirror 9 converges at the focal point and then diverges to irradiate the photodiode 10 A current output is generated on the photosensitive surface, and the output current signal is transferred to the detection circuit board by the cable 14 and converted into a high-level voltage signal. When the shaft power monitoring system is working, when the photoelectric code disc installed on the shaft rotates with the shaft, it sweeps the focus of the laser beam in the U-shaped groove of the photoelectric measuring probe, and the light-shielding teeth on the code disc will block the laser beam. A low-level output is formed at 10. When the code disc continuously sweeps the photoelectric measuring probe, the photodiode will output a level pulse signal. The level pulse signal output by two photodetectors can detect the torque change of the shafting.

本发明提供的上述激光光电轴功率测量探头,其制造方法如下:The above-mentioned laser photoelectric axial power measuring probe provided by the present invention has a manufacturing method as follows:

在该探头外壳的制作上,采用三维立体铣削的加工方法,根据三维结构图中各部分的尺寸,在金属外壳上挖出适当深度和大小的凹槽,注意各个深度不同的凹槽之间中心线对齐,而且为了便于加工,凹槽转角处加工成半径为3mm的圆角。In the production of the probe shell, the processing method of three-dimensional milling is adopted. According to the size of each part in the three-dimensional structure diagram, grooves of appropriate depth and size are dug on the metal shell. Pay attention to the center between the grooves with different depths. Lines are aligned, and in order to facilitate processing, the corners of the grooves are processed into rounded corners with a radius of 3mm.

该测量探头详细装配方法如下:首先将激光二极管用软管包裹固定在激光二极管腔室中,再用电缆线将航空插头电源输入端与激光二极管相连。然后,使用与激光二极管的固定方法相同的方法将光纤聚焦镜固定,光纤聚焦镜和光纤之间通过光纤管相连,将光纤采用多点粘接的方法进行固定,使光纤与激光二极管连接;将光电二极管固定并通过电线连接航空插头输出端,最后把盖板盖好,通过螺钉紧固到位后,通过底板螺钉连接光电测量探头固定底板。The detailed assembly method of the measurement probe is as follows: firstly, the laser diode is wrapped and fixed in the laser diode chamber with a hose, and then the power input end of the aviation plug is connected to the laser diode with a cable. Then, use the same method as the laser diode fixing method to fix the fiber focusing lens, the fiber focusing lens and the optical fiber are connected through the fiber tube, and the optical fiber is fixed by multi-point bonding to connect the optical fiber to the laser diode; The photodiode is fixed and connected to the output terminal of the aviation plug through a wire, and finally the cover is covered, and after being fastened in place by screws, the bottom plate is fixed by connecting the photoelectric measuring probe with the bottom plate screws.

光电测量探头盖板与底板之间通过8个深度为10mm的M3螺钉相连,光电测量探头固定底板与光电测量探头盖板及光电测量探头底板之间通过4个深度为15mm的M5沉底螺钉相连。为了防止机舱内部积水溅入,除了采用防水航空插头外,采用防水胶将光电测量探头固定底板、光电测量探头底板、光电测量探头盖板三者之间的缝隙填满,以防止积水渗入,影响探头正常工作。在探头工作过程中,为了防止探头相对码盘运动导致的信号误差,可以通过光电测量探头固定底板四角的4个M8螺栓配合两个宽度为8mm的半圆固定槽固定探头。The cover plate of the photoelectric measuring probe is connected to the bottom plate through 8 M3 screws with a depth of 10mm, and the fixed base plate of the photoelectric measuring probe is connected with the cover plate of the photoelectric measuring probe and the bottom plate of the photoelectric measuring probe through 4 M5 sinking screws with a depth of 15mm . In order to prevent water splashing inside the cabin, in addition to using waterproof aviation plugs, use waterproof glue to fill the gap between the photoelectric measuring probe fixed bottom plate, photoelectric measuring probe bottom plate, and photoelectric measuring probe cover to prevent water from infiltrating , affecting the normal operation of the probe. During the working process of the probe, in order to prevent the signal error caused by the movement of the probe relative to the code disc, the four M8 bolts at the four corners of the bottom plate fixed by the photoelectric measuring probe can be used to fix the probe with two semicircular fixing grooves with a width of 8mm.

在装配过程中,注意光纤对准激光二极管中心,便于光信号传输;光纤聚焦镜和光电二极管中心线对齐,便于光电二极管接收激光信号;多余的光纤可以环绕储存在光纤腔室中。在使用过程中,可通过底板上的螺钉孔和腰孔固定激光探头。During the assembly process, pay attention to aligning the optical fiber with the center of the laser diode to facilitate optical signal transmission; align the fiber focusing mirror with the centerline of the photodiode to facilitate the photodiode to receive the laser signal; redundant optical fibers can be stored around in the optical fiber chamber. During use, the laser probe can be fixed through the screw holes and waist holes on the bottom plate.

本发明的测量探头的具体应用过程如下:The concrete application process of measuring probe of the present invention is as follows:

本发明提出的激光光电轴功率测量探头一般应用于光电非接触式轴功率测量装置,即通过测量轴系扭转角度的方法,在被测转动轴上适当距离处安装两个光电编码盘,如图4所示。在被测转动轴转动过程中两个光电码盘分别扫过光电测量探头,在探头光线透过和被码盘遮挡过程中形成了亮/暗光脉冲信号。当被测转动轴加上负载以后,该转动轴扭转加剧,两齿轮盘之间会发生微小的相对扭转。通过对比两个光电测量探头所输出的脉冲信号的相位差,就能计算出被测转动轴的扭转角度。该角度越大说明轴系当前传递的扭矩越大。当计算出这一角度后,结合被测轴材料的弹性模量等物理参数,即可计算出轴系在加载后的扭矩值,进而最终结合转速计算出轴功率的大小。计算公式如下:The laser photoelectric shaft power measurement probe proposed by the present invention is generally used in photoelectric non-contact shaft power measurement devices, that is, through the method of measuring the torsion angle of the shaft system, two photoelectric encoder discs are installed at an appropriate distance on the measured rotating shaft, as shown in the figure 4. During the rotation of the measured rotating shaft, the two photoelectric code discs sweep across the photoelectric measuring probe respectively, and a bright/dark light pulse signal is formed when the probe light passes through and is blocked by the code disc. When a load is added to the rotating shaft to be tested, the rotating shaft will intensify its torsion, and a small relative torsion will occur between the two gear discs. By comparing the phase difference of the pulse signals output by the two photoelectric measuring probes, the torsion angle of the measured rotating shaft can be calculated. The larger the angle, the greater the torque currently transmitted by the shafting. When this angle is calculated, combined with physical parameters such as the elastic modulus of the measured shaft material, the torque value of the shaft system after loading can be calculated, and finally the shaft power can be calculated based on the rotational speed. Calculated as follows:

PP == TωTω == TT nno ×× 22 ππ 6060 == TT πnπn 3030

式中:P—轴功率(kw);T—轴系的输出扭矩(N·m);n—输出轴转速(r/min)。In the formula: P—shaft power (kw); T—output torque of the shaft system (N m); n—output shaft speed (r/min).

当旋转轴承受负载时,产生一个扭矩T,轴发生变形,在相距为L的任意两个横截面上将产生一个相对扭转角θ(rad),其计算公式如下:When the rotating bearing is loaded, a torque T is generated, the shaft is deformed, and a relative torsion angle θ (rad) will be generated on any two cross-sections with a distance of L. The calculation formula is as follows:

TT == ππ 180180 ·· GG II pp θθ LL

其中:T—轴系的输出扭矩(N·m);L—两光电码盘之间的距离(m);Ip—轴的转动惯性矩(m4);G—材料的剪切弹性模量(Pa)Among them: T—the output torque of the shaft system (N m); L—the distance between the two photoelectric code discs (m); I p —the moment of inertia of the shaft (m 4 ); G—the shear elastic modulus of the material Volume (Pa)

当轴为实心轴时, I p = π 2 · R 4 , When the shaft is a solid shaft, I p = π 2 · R 4 ,

当轴为空心轴时, I p = π 2 · ( R 4 - r 4 ) When the shaft is hollow, I p = π 2 · ( R 4 - r 4 )

式中:R—轴的外半径(m);r—轴的内半径(m)。In the formula: R—the outer radius of the shaft (m); r—the inner radius of the shaft (m).

在设计中以暗脉冲为测量依据,也就是光电开关输出的低电平脉冲,在被测转动轴上未加负载时,第一光电码盘和第二光电码盘上的对应的第一遮光片和第二遮光片分别扫过光电开关,产生了两路低电平的脉冲输出。根据这两路低电平脉冲之间的相位差大小的变化就能测量得到该段轴系工作过程中的扭转角度,从而计算出轴系上传递的扭矩大小,最后结合轴系的转速计算轴上功率大小。In the design, the dark pulse is used as the measurement basis, that is, the low-level pulse output by the photoelectric switch. The two light-shielding sheets and the second light-shielding sheet are respectively swept across the photoelectric switch to generate two low-level pulse outputs. According to the change of the phase difference between the two low-level pulses, the torsion angle during the working process of the shafting can be measured, so as to calculate the torque transmitted on the shafting, and finally calculate the shafting speed combined with the shafting speed. The size of the upper power.

激光二极管产生的光信号通过光纤传递,由于光纤输出口处对激光光束有一定的发散性,因而需要利用光纤聚焦镜将发散的激光信号汇聚,汇聚的焦点大约位于光电探头的光源出口与光电检测器入口的中点位置,激光信号通过焦点后再次发散,发散的光斑照射在光电二极管上,光电二极管检测到光信号后会相应输出电信号,最后电信号被导入控制器,由控制器对两路电脉冲信号进行分析判断。这样的设计,既能实现将激光信号汇聚到一个尺寸极小的光斑上(小于0.5mm),以此提高光电码盘扫过焦点时的测量精度。The optical signal generated by the laser diode is transmitted through the optical fiber. Since the output of the optical fiber has a certain divergence of the laser beam, it is necessary to use a fiber optic focusing mirror to converge the divergent laser signal. The laser signal diverges again after passing through the focal point, and the divergent spot is irradiated on the photodiode. The circuit pulse signal is analyzed and judged. Such a design can not only converge the laser signal to a very small spot (less than 0.5mm), so as to improve the measurement accuracy when the photoelectric code disc sweeps through the focus.

本发明提供的上述光电非接触式轴功率测量装置探头,其用途是:采用光电技术来测量被测转动轴的扭转角度,测量依据全部为逻辑量。具体是:在被测转动轴转动过程中,用至少两个测量探头检测同样数量的光电码盘扫过对应的测量探头时输出的方波信号,通过检测两路方波之间的相位差来测量被测转动轴发生扭转变形的角度信号,该角度信号在控制器中经过逻辑计算和处理后,由计算机计算被测转动轴的扭矩和功率。The above photoelectric non-contact shaft power measuring device probe provided by the present invention is used to measure the torsion angle of the measured rotating shaft by using photoelectric technology, and the measurement basis is all logical quantities. Specifically: during the rotation of the measured rotating shaft, at least two measuring probes are used to detect the square wave signal output when the same number of photoelectric code discs sweep across the corresponding measuring probes, and the phase difference between the two square waves is detected. Measure the angle signal of the torsional deformation of the rotating shaft under test. After the angle signal is logically calculated and processed in the controller, the computer calculates the torque and power of the rotating shaft under test.

该测量探头测量过程固定在转动轴的旁边,不与轴发生直接或间接接触,不影响该轴的正常工作。The measuring probe is fixed beside the rotating shaft during the measurement process, does not come into direct or indirect contact with the shaft, and does not affect the normal operation of the shaft.

该测量探头能在同一被测转动轴旁安装多个,探头个数与码盘个数相等,一一对应,以满足测量多段轴的扭矩变化情况。Multiple measuring probes can be installed beside the same rotating shaft to be measured, and the number of probes is equal to the number of code discs, corresponding one to one, so as to meet the torque variation of multi-segment shafts.

上述实施例所述的元件均可以市场上购买。便于后期维修和更换零部件。All the components described in the above embodiments can be purchased in the market. It is convenient for later maintenance and replacement parts.

Claims (8)

1. a laser photoelectricity shaft power measurements probe, it is characterized in that forming primarily of measuring sonde optical chamber (1), optical fiber focus lamp (9), photodiode (10) and laser diode (12), wherein: described measuring sonde optical chamber (1), be fixedly linked with mounting seat (7) bottom it; Aviation plug interface (2) is provided with on the left of it; Be indent district in the middle part of it, this indent district is provided with the left and right end that the first pickup groove (3), optical fiber chamber (4), the second pickup groove (5), longitudinal U-lag mouth and the 3rd pickup groove (6) second pickup groove (5) and the 3rd pickup groove (6) lay respectively at longitudinal U-lag mouth from left to right successively; Three described pickup grooves hold and fixed fiber focus lamp (9), photodiode (10), laser diode (12) respectively, and wherein optical fiber focus lamp (9) is connected by optical fiber with laser diode (12).
2. laser photoelectricity shaft power measurements probe according to claim 1, is characterized in that; The laser condensing lens being fixed on the second pickup groove and the photodiode being fixed on the 3rd pickup groove form correlation relation; After laser diode (12) energising, optical fiber is by laser conduction to optical fiber focus lamp (9), and the laser dispersed is dispersed formation hot spot again and is irradiated on the photosurface of photodiode (10) after described U-type groove mouth converges.
3. laser photoelectricity shaft power measurements probe according to claim 2; it is characterized in that the outside in described indent district is provided with to prevent dust and liquid from invading and protecting the cover plate (8) of optical element; this cover plate screw contacts with the upper surface of measuring sonde optical chamber (1) and compresses, and surface of contact realizes water proof and dust proof with sealant sealing.
4. laser photoelectricity shaft power measurements probe according to claim 2, it is characterized in that described laser diode (12) is by being connected with the first pickup groove (3) after heat-shrink tube parcel, entire card is contained in the first pickup groove (3), then fixes with optics clay.
5. laser photoelectricity shaft power measurements probe according to claim 2, it is characterized in that described optical fiber focus lamp (9) is connected with the second pickup groove (5) by optics clay, optical fiber focus lamp (9) is arranged on the beam projecting end of optical fiber (11).
6. laser photoelectricity shaft power measurements probe according to claim 2, it is characterized in that described photodiode (10) is connected with the 3rd pickup groove (6) by optics clay, cover tightly after the optical element of measuring sonde optical chamber (1) installs chamber at cover plate (8), photodiode (10) is compacted.
7. laser photoelectricity shaft power measurements probe according to claim 1, is characterized in that described optical fiber (11) adopts insert structure, is arranged in optical fiber chamber (4).
8. laser photoelectricity shaft power measurements probe according to claim 1, is characterized in that the power supply of described probe and signal export the Control card directly other with being arranged on monitored axle system by aviation plug and be connected, realizes communication.
CN201310163896.0A 2013-05-07 2013-05-07 Laser optical electric axis power measuring probe Active CN103308229B (en)

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CN110375904A (en) * 2019-07-25 2019-10-25 武汉理工大学 A kind of electromagnetism interference laser photoelectricity shaft power measurements probe

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US7631564B1 (en) * 2008-06-06 2009-12-15 General Electric Company Direct shaft power measurements for rotating machinery
CN102539116B (en) * 2011-04-21 2014-03-26 北京国科世纪激光技术有限公司 Method and device for measuring vertical divergence angle of high-power laser diode array
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