CN103290599A - Production method of dacron and viscose blended and siro spun segment-colored slub yarn fabric - Google Patents
Production method of dacron and viscose blended and siro spun segment-colored slub yarn fabric Download PDFInfo
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Abstract
一种涤纶与黏胶混纺的段彩竹节纱织物的生产方法,通过在EJM-128K细纱机在加载了ZJ-5C型智能段彩竹节纱控制器上生产段彩竹节纱。涤纶黏胶混纺两种组分按50/50比例搭配混纺,在制作涤纶与黏胶混纺纱时,所纺的50/50涤纶黏胶混纺粗纱通过中罗拉连续喂入与彩色棉纱通过后罗拉间断喂入,经过前罗拉钳口牵伸加捻纺制成涤纶黏胶混纺段彩竹节纱。在上机织造中,本发明面料的经纱全部采用涤纶黏胶混纺段彩竹节纱,纬纱全部采用DTY涤纶低弹丝;根据根据2/1左斜纹组织、复合斜纹和2/2山形组织的上机图进行合理的织物织造。A kind of production method of polyester and viscose blended segment color slub yarn fabric, by producing segment color slub yarn on EJM-128K spinning frame loaded with ZJ-5C intelligent segment color slub yarn controller. The two components of polyester viscose blended are blended in a 50/50 ratio. When making polyester and viscose blended yarn, the spun 50/50 polyester viscose blended roving is continuously fed through the middle roller and the colored cotton yarn passes through the back roller. Feed intermittently, through the nip of the front roller, draft and twist to make polyester viscose blended section colored slub yarn. In the upper machine weaving, the warp yarns of the fabric of the present invention are all made of polyester viscose blended colored slub yarns, and the weft yarns are all made of DTY polyester low elastic yarns; according to 2/1 left twill weave, Composite twill weave and 2/2 gable weave for reasonable fabric weaving.
Description
技术领域 technical field
本发明涉及到纺织面料新技术领域,具体的说是一种涉及涤纶与黏胶混纺的段彩竹节纱织物及其生产工艺。The invention relates to the new technology field of textile fabrics, in particular to a segmented color slub yarn fabric blended with polyester and viscose and its production process.
背景技术 Background technique
21世纪的到来,消费者们对纺织品的外观、风格及功能,提出了越来越高的要求,但织物组织的变化毕竟是有一定的限制的,而花式纱线的普及却能最大限度地体现布面的艺术个性和技术要求,涌现了一批具有一定数量和规模的花式纱线的生产企业,从而广泛应用于各类服装用纺织品、家用纺织品和产业用纺织品。段彩竹节纱是花式纱线的一种,是近几年来在环锭纺细纱机上通过适当改造而生产的一种新型色纺纱,具有多颜色组合的新风格,有别于一般的花纱,段彩竹节纱呈现不规则独特的花色效果,在纱线轴向不仅有粗细变化,而且有不连续分布交替出现的花式色彩。利用段彩竹节纱做成的面料,面料更加具有丰富的外观色彩,面料线条仿佛浮雕于布料之上,富有层次及立体变化感,令面料更加具有特色。With the advent of the 21st century, consumers have put forward higher and higher requirements for the appearance, style and function of textiles. However, the change of fabric structure has certain restrictions after all, while the popularization of fancy yarns can maximize In order to fully reflect the artistic personality and technical requirements of the cloth surface, a group of fancy yarn manufacturers with a certain number and scale have emerged, which are widely used in various clothing textiles, home textiles and industrial textiles. Segment color slub yarn is a kind of fancy yarn. It is a new type of colored yarn produced by appropriate transformation on ring spinning machine in recent years. It has a new style of multi-color combination, which is different from ordinary fancy yarn. , Segment-colored slub yarn presents irregular and unique color effects, not only changes in thickness in the yarn axis, but also alternately discontinuous fancy colors. The fabric made of segment-colored slub yarn has a richer appearance and color. The lines of the fabric seem to be embossed on the fabric, which is full of layers and three-dimensional changes, making the fabric more distinctive.
传统纺纱从过去的单一纤维纯纺到多种纤维混纺,从过去的纯色纺到现在的多色纤维混纺,再加上染整工艺的进一步发展,面料的色泽,色彩和层次感等都有了很大的改善。异形涤纶纤维与粘胶甲壳素混纺可使异形涤纶纤维的导湿、透气功能和甲壳素纤维的抗菌防臭功能得到充分的发挥。这种混纺纱制织的面料外观悬垂不皱,光泽柔和自然,贴身穿着时细腻爽滑,柔软有弹性,而且具有吸湿透气、抗菌防臭等独特功能,是制作内衣、衬衫、T恤、运动服装、床上用品的高档理想面料。Traditional spinning has changed from pure spinning of single fiber in the past to blending of multiple fibers, from pure color spinning in the past to blending of multi-color fibers now, coupled with the further development of dyeing and finishing technology, the color, color and layering of fabrics are all different. greatly improved. The blending of special-shaped polyester fiber and viscose chitin can fully exert the moisture-conducting and air-permeable functions of special-shaped polyester fiber and the antibacterial and deodorizing function of chitin fiber. The fabric made of this blended yarn has a drape-free appearance, soft and natural luster, and is delicate and smooth when worn next to the skin, soft and elastic, and has unique functions such as moisture absorption, breathability, antibacterial and deodorant, etc. It is ideal for making underwear, shirts, T-shirts, sportswear, etc. High-grade ideal fabric for clothing and bedding.
目前在传统纺纱工艺中,要做到纱线在纵向上有不同的色泽,是目前多色混纺纱线的难题。At present, in the traditional spinning process, it is a difficult problem for multi-color blended yarns to make the yarns have different colors in the longitudinal direction.
发明内容 Contents of the invention
本发明的目的是提出一种全新的涤纶与黏胶混纺的段彩竹节纱织物,开发具有特殊风格的段彩竹节纱高档面料。The purpose of the present invention is to propose a brand-new segmented color slub yarn fabric blended with polyester and viscose, and to develop a high-grade segmented color slub yarn fabric with a special style.
为了达到上述目的,本发明通过采用混纺纱的办法生产段彩竹节纱,混纺粗纱采用多种纤维如涤纶与黏胶有色粗纱,其中两种组分按50/50比例搭配混纺,所述的混纺纱通过中罗拉连续喂入,有色粗纱通过后罗拉间断喂入,经过细纱工序纺制成涤纶黏胶混纺段彩竹节纱。In order to achieve the above object, the present invention produces segmented colored slub yarn by adopting the method of blended yarn, and the blended roving adopts various fibers such as polyester and viscose colored roving, wherein the two components are blended in a 50/50 ratio, and the blended roving The spun yarn is fed continuously through the middle roller, and the colored roving is fed intermittently through the rear roller, and is spun into polyester viscose blended section colored slub yarn through the spinning process.
本发明通过所纺的段彩竹节纱作为经纱,纬纱采用DTY涤纶低弹丝,经纬纱线交织织造成织物时,分别采用2/1左斜纹组织(经密288根/10cm,纬密256根/10cm)、复合斜纹(经密296根/10cm,纬密254根/10cm)以及2/2山形组织(经密308根/10cm,纬密314根/10cm)进行织物织造。The present invention uses the spun segmented slub yarn as the warp yarn, the weft yarn adopts DTY polyester low elastic yarn, and when the warp and weft yarns are interwoven to form a fabric, respectively adopt 2/1 left twill weave (warp density 288/10cm, weft density 256/10cm) 10cm), Composite twill (warp density 296 threads/10cm, weft density 254 threads/10cm) and 2/2 gable weave (warp density 308 threads/10cm, weft density 314 threads/10cm) for fabric weaving.
本发明所述的涤纶与黏胶混纺的段彩竹节纱织物不仅具有鲜明的色彩效果,外观悬垂不皱,光泽柔和自然,贴身穿着时细腻爽滑,柔软有弹性,而且具有吸湿放湿性能好,而且布面花式效应明显,具有立体感强和观赏性好等优点,工艺简单,面料手感柔软、透气性好、拉伸断裂强度适宜、保型性与抗皱性好等特点。The segmented colored slub yarn fabric blended with polyester and viscose according to the present invention not only has bright color effects, but also has a drape-free appearance, soft and natural luster, is fine and smooth when worn next to the body, is soft and elastic, and has good moisture absorption and release properties. Moreover, the fabric surface has obvious fancy effect, has the advantages of strong three-dimensional effect and good ornamental value, simple process, soft fabric, good air permeability, suitable tensile breaking strength, good shape retention and wrinkle resistance, etc.
具体实施方式 Detailed ways
通过实际例子,我们进一步对本发明做出解释说明。本发明通过在EJM-128K细纱机在加载了ZJ-5C型智能段彩竹节纱控制器上生产段彩竹节纱。涤纶与黏胶混纺纱是从中罗拉连续喂入,彩色粗纱喂入后罗拉间断喂入。采用两套伺服电机系统分别控制中罗拉和后罗拉的转动。通过伺服电机1控制中罗拉的转速以实现中罗拉的正常喂纱和超喂,通过伺服电机2控制后罗拉的停顿和转动来实现辅助纱的间断性喂入,以达到生产段彩竹节纱的效果。Through practical examples, we further explain the present invention. In the invention, the segment-color slub yarn is produced on an EJM-128K spinning frame loaded with a ZJ-5C intelligent segment-color slub yarn controller. Polyester and viscose blended yarn is continuously fed from the middle roller, and the colored roving is fed intermittently from the rear roller. Two sets of servo motor systems are used to control the rotation of the middle roller and the rear roller respectively. Servo motor 1 controls the rotation speed of the middle roller to realize the normal yarn feeding and overfeeding of the middle roller, and the servo motor 2 controls the pause and rotation of the rear roller to realize the intermittent feeding of the auxiliary yarn, so as to achieve the effect of producing colorful slub yarn .
在制作涤纶与黏胶混纺纱时,异形涤纶纤维表面呈五叶形,纤维之间抱合力较大,质量比电阻大,静电现象严重;粘胶甲壳素纤维粗,强力相对较低,纤维之间抱合性能差。所以控制纺前预处理和生产过程中的相对湿度,清花工序重点防止黏卷,梳棉工序的关键是解决成网、成条难,并条工序中,降低前罗拉速度,并选用直径较大的喇叭口。在细纱工艺中,本发明通过合理配置工艺参数,线密度为32tex、竹节倍率为2.5倍、竹节长度为60mm、基纱长度为130mm,290mm,470mm的50/50涤纶黏胶混纺的作为经纱,采用DTY涤纶低弹丝作为纬纱织造成涤纶粘胶混纺的段彩竹节纱织物。When making polyester and viscose blended yarn, the surface of the special-shaped polyester fiber is five-lobed, the cohesion force between the fibers is large, the mass specific resistance is large, and the electrostatic phenomenon is serious; the viscose chitin fiber is thick and the strength is relatively low. The cohesion performance between them is poor. Therefore, control the relative humidity in the pre-spinning pretreatment and production process. The blowing process focuses on preventing sticking. The key to the carding process is to solve the difficulty of forming a web and sliver. In the drawing process, reduce the speed of the front roller and use a larger diameter Big bell mouth. In the spun yarn process, the present invention rationally configures the process parameters, the linear density is 32tex, the slub magnification is 2.5 times, the slub length is 60mm, the base yarn length is 130mm, 290mm, 470mm 50/50 polyester viscose blended as The warp yarn adopts DTY polyester low elastic yarn as the weft yarn to be woven into a polyester viscose blended segmented slub fabric.
在织物织造过程,工艺上采用低后梁、中张力,使上层经纱张力增大,梭口清晰。在上机织造中,本发明所述段彩纱织物经纱全部采用亚麻段彩竹节纱,纬纱全部采用纯棉段彩竹节纱;根据2/1左斜纹组织、复合斜纹和2/2山形组织的上机图进行合理的织物织造。In the fabric weaving process, low backrest and medium tension are adopted in the process, so that the tension of the upper warp yarn is increased and the shed is clear. In the upper machine weaving, the warp yarns of the section colored yarn fabrics of the present invention are all made of flax section colored slub yarns, and the weft yarns are all made of pure cotton section colored slub yarns; according to 2/1 left twill weave, Composite twill weave and 2/2 gable weave for reasonable fabric weaving.
以上所诉实施例子仅仅是本发明介绍的比较具有代表性的实例,基于本发明,我们还可以进行拓展及联想,进行许多的变形。因此本发明提供的技术方案不仅仅局限于此例,所有能从此发明直接导出的变形实例均可认为是该发明的保护范围。The implementation examples mentioned above are only representative examples introduced by the present invention. Based on the present invention, we can also expand and associate, and perform many deformations. Therefore, the technical solution provided by the present invention is not limited to this example, and all deformation examples that can be directly derived from this invention can be considered as the protection scope of this invention.
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104351992A (en) * | 2014-10-29 | 2015-02-18 | 佛山市国孚科技有限公司 | Dacron satin color silk double-fleece cloth and production method thereof |
CN104988637A (en) * | 2015-06-25 | 2015-10-21 | 苏州迪盛织造整理有限公司 | Polyester ultra-soft slubbed fabric and manufacturing method of same |
CN109023645A (en) * | 2018-08-20 | 2018-12-18 | 嘉兴市民华纺织有限公司 | A kind of production technology of ring fabric |
CN110396742A (en) * | 2019-07-08 | 2019-11-01 | 合肥经新纺织科技有限公司 | A kind of production method of the mixed yarn with excellent wearability |
CN112626677A (en) * | 2020-12-24 | 2021-04-09 | 常州丁丁纺织科技有限公司 | Novel moisture-absorbing and breathable textile fabric and production process thereof |
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2012
- 2012-02-29 CN CN201210048635.XA patent/CN103290599A/en active Pending
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104351992A (en) * | 2014-10-29 | 2015-02-18 | 佛山市国孚科技有限公司 | Dacron satin color silk double-fleece cloth and production method thereof |
CN104988637A (en) * | 2015-06-25 | 2015-10-21 | 苏州迪盛织造整理有限公司 | Polyester ultra-soft slubbed fabric and manufacturing method of same |
CN109023645A (en) * | 2018-08-20 | 2018-12-18 | 嘉兴市民华纺织有限公司 | A kind of production technology of ring fabric |
CN109023645B (en) * | 2018-08-20 | 2022-06-24 | 嘉兴市民华纺织股份有限公司 | Production process of bamboo joint fabric |
CN110396742A (en) * | 2019-07-08 | 2019-11-01 | 合肥经新纺织科技有限公司 | A kind of production method of the mixed yarn with excellent wearability |
CN112626677A (en) * | 2020-12-24 | 2021-04-09 | 常州丁丁纺织科技有限公司 | Novel moisture-absorbing and breathable textile fabric and production process thereof |
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