CN103290592A - Production method of garment leisure jean fabric by siro-spun section-color slub yarns - Google Patents
Production method of garment leisure jean fabric by siro-spun section-color slub yarns Download PDFInfo
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Abstract
一种赛络纺段彩竹节服装休闲牛仔面料的生产方法,通过合理的段彩竹节纱的工艺参数配置,采用一组白色粗纱与彩色粗纱喂入后罗拉,另一组白色粗纱喂入后罗拉,利用两套伺服电机控制中后罗拉的转动,经过细纱工序混纺制成赛络纺段彩竹节纱。纺好的纱线在电子小样织布机上采用3/1斜纹组织和纬面复合斜纹组织完成织物的织造。本发明所织的赛络纺段彩竹节服装休闲牛仔面料,开发具有纹络清晰、回归自然和怀旧的风格,富有层次的变化和凹凸立体感,工艺简单,在后续加工中一般不需再经染色加工,既缩短了加工工序,又减少了对环境的污染,所以经济可行。A method for producing leisure denim fabrics for Siro-spun segment-colored slub garments. Through reasonable technological parameter configuration of segment-colored slub yarns, a group of white rovings and colored rovings are fed to the rear roller, and another group of white rovings is fed to the rear roller. Two sets of servo motors control the rotation of the middle and rear rollers, which are blended through the spinning process to make Siro-spun segmented colorful slub yarns. The spun yarn is 3/1 twill weave and The composite twill weave on the weft side completes the weaving of the fabric. The siro-spun section colorful slub garment casual denim fabric woven by the present invention has a clear texture, returning to nature and nostalgic style, rich in layered changes and concave-convex three-dimensional effects, simple in process, and generally does not need to be dyed in subsequent processing Processing not only shortens the processing procedure, but also reduces the pollution to the environment, so it is economically feasible.
Description
技术领域 technical field
本发明涉及到纺织面料新技术领域,具体的说是一种涉及赛络纺段彩竹节服装休闲牛仔面料的生产方法。The invention relates to the new technology field of textile fabrics, in particular to a production method of casual denim fabrics for clothing with siro-spun segmented colorful bamboo knots.
背景技术 Background technique
我国色纺纱的品种不断地增多,质量档次有明显的提高。色纺纱已经成为棉纺织业中的特色产业,并成为经济增长中的亮点。色纺纱又称有色纤维纺纱。由于纺纱前所用的纤维原料均通过染色或原液着色,故纺成纱后在后续加工中一般不需再经染色加工,既缩短了加工工序,又减少了对环境的污染。同时色纺纱一般均有二种以上不同色泽的纤维混和纺纱,丰富了纱线表观的多色彩效应,加工成的面料深受广大消费者欢迎。故用色纺纱制成的服装在国外已十分流行,在国内的消费群体也正在不断扩大。因此棉织行业对色纺纱的需求呈逐年上升的发展趋势。The varieties of colored spinning yarns in our country are constantly increasing, and the quality grades have been significantly improved. Color spinning has become a characteristic industry in the cotton textile industry and a bright spot in economic growth. Color spinning is also called colored fiber spinning. Since the fiber raw materials used before spinning are all dyed or dyed, the dyeing process is generally not required in the subsequent processing after spinning, which not only shortens the processing procedure, but also reduces the pollution to the environment. At the same time, color spun yarn generally has more than two kinds of fibers of different colors mixed and spun, which enriches the multi-color effect of the yarn appearance, and the processed fabric is very popular among consumers. Therefore, garments made of colored spun yarns are very popular abroad, and the domestic consumer groups are also expanding. Therefore, the demand for color-spun yarn in the cotton weaving industry is increasing year by year.
段彩竹节纱是花式花色中的一种,开发段彩竹节纱品种为人们的物质文化生活增加了光彩,也为纺织行业的发展注入了新的活力。传统纺纱从过去的单一纤维纯纺到多种纤维混纺,从过去的纯色纺到现在的多色纤维混纺,再加上染整工艺的进一步发展,面料的色泽,色彩和层次感等都有了很大的改善。Segment-colored slub yarn is one of the fancy designs, and the development of segment-colored slub yarn varieties adds brilliance to people's material and cultural life, and also injects new vitality into the development of the textile industry. Traditional spinning has changed from pure spinning of single fiber in the past to blending of multiple fibers, from pure color spinning in the past to blending of multi-color fibers now, coupled with the further development of dyeing and finishing technology, the color, color and layering of fabrics are all different. greatly improved.
发明内容 Contents of the invention
本发明的目的是提出一种赛络纺段彩竹节服装休闲牛仔面料,开发具有纹络清晰、回归自然和怀旧的风格,且布面弹性十足,增强了女性服饰的使用功能,从而可以用于高档的纺织面料。The purpose of the present invention is to propose a casual denim fabric with siro-spun segmented colorful slub garments, which has a clear texture, returning to nature and nostalgic style, and the cloth surface is full of elasticity, which enhances the use function of women's clothing, so that it can be used for high-end textile fabric.
为了达到上述目的,本发明通过采用赛络纺所纺的段彩竹节纱,并利用混纺纱的办法生产段彩竹节纱,并在Y200S型电子小样织布机完成织物的织造;彩色粗纱与纯棉精梳纱经过细纱工序纺制成段彩竹节纱。通过调节段彩竹节纱的工艺参数以及织物组织参数的设定使得段彩竹节纱面料具有休闲牛仔的风格。在织物织造过程,本发明采用3/1斜纹组织(经密306根/10cm,纬密284根/10cm)和纬面复合斜纹组织(经密310根/10cm,纬密328根/10cm)进行织物织造。In order to achieve the above object, the present invention produces the segment color slub yarn by adopting the segment color slub yarn spun by Siro spinning, and utilizes the method of blended yarn to produce the segment color slub yarn, and completes the weaving of the fabric on the Y200S type electronic sample loom; the color roving and pure cotton Combed yarn is spun into segmented slub yarn through spinning process. By adjusting the process parameters of segment color slub yarn and the setting of fabric weave parameters, the segment color slub yarn fabric has the style of casual denim. In the fabric weaving process, the present invention adopts 3/1 twill weave (warp density 306/10cm, weft density 284/10cm) and Weft compound twill weave (310 threads/10cm in warp density, 328 threads/10cm in weft density) for fabric weaving.
本发明所织的段彩竹节纱面料富有层次的变化和凹凸立体感,工艺简单,在后续加工中一般不需再经染色加工,既缩短了加工工序,又减少了对环境的污染。The segmented colored slub yarn fabric woven by the invention is rich in layered changes and concave-convex three-dimensional effect, and the process is simple. Generally, dyeing processing is not required in subsequent processing, which not only shortens the processing procedure, but also reduces environmental pollution.
具体实施方式 Detailed ways
通过实际例子,我们进一步对本发明做出解释说明。首先,通过在EJM-128K细纱机上加载了ZJ-5C型智能段彩竹节纱控制器,通过采用三根粗纱喂入的办法生产赛络纺段彩竹节纱,一根白色粗纱喂入中罗拉,另一根白色粗纱和彩色粗纱同时喂入后罗拉,采用两套伺服电机系统分别控制中罗拉和后罗拉的转动。通过伺服电机1控制中罗拉的转速以实现中罗拉的正常喂纱和超喂,通过伺服电机2控制后罗拉的停顿和转动来实现辅助纱的间断性喂入,以达到生产赛络纺段彩竹节纱的效果。在细纱工艺中,本发明通过在ZJ-5C型智能段彩竹节纱控制器输入合理的工艺参数,从而得到均纱号数为40tex、竹节倍率2.5、竹节长度为50mm、基纱长度为130mm,290mm,430mm的段彩竹节纱。Through practical examples, we further explain the present invention. First, by loading the ZJ-5C intelligent segmented slub yarn controller on the EJM-128K spinning frame, the Siro-spun segmented slub yarn is produced by feeding three rovings, one white roving is fed to the middle roller, and the other The white roving and colored roving are fed to the rear roller at the same time, and two sets of servo motor systems are used to control the rotation of the middle roller and the rear roller respectively. Servo motor 1 controls the rotation speed of the middle roller to realize normal yarn feeding and overfeeding of the middle roller, and servo motor 2 controls the pause and rotation of the rear roller to realize intermittent feeding of auxiliary yarns to achieve the production of colorful bamboo knots in the Siro spinning section yarn effect. In the spinning process, the present invention inputs reasonable process parameters into the ZJ-5C intelligent section color slub yarn controller, thereby obtaining a yarn average number of 40tex, a slub ratio of 2.5, a slub length of 50mm, and a base yarn length of 130mm. , 290mm, 430mm segment color slub yarn.
在织物织造过程,工艺上采用低后梁、中张力,使上层经纱张力增大,梭口清晰。In the fabric weaving process, low backrest and medium tension are adopted in the process, so that the tension of the upper warp yarn is increased and the shed is clear.
本发明所述段彩竹节纱织物,经纱全部采用赛络纺段彩竹节纱,纬纱采用DTY涤纶低弹丝与纯棉纱线搭配,且它们的纱线排列比按照1∶4,根据3/1斜纹组织、纬面复合斜纹组织进行织造所织成的织物具有休闲牛仔风格。The segmented colored slub yarn fabric of the present invention uses Siro-spun segmented colored slub yarns for all the warp yarns, DTY polyester low elastic yarns and pure cotton yarns for the weft yarns, and their yarn arrangement ratio is 1:4, according to 3/1 twill organize, The fabric woven by weaving composite twill weave on the weft side has a casual denim style.
以上所诉实施例子仅仅是本发明介绍的比较具有代表性的实例,基于本发明,我们还可以进行拓展及联想,进行许多的变形。因此本发明提供的技术方案不仅仅局限于此例,所有能从此发明直接导出的变形实例均可认为是该发明的保护范围。The implementation examples mentioned above are only representative examples introduced by the present invention. Based on the present invention, we can also expand and associate, and perform many deformations. Therefore, the technical solution provided by the present invention is not limited to this example, and all deformation examples that can be directly derived from this invention can be considered as the protection scope of this invention.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105908337A (en) * | 2016-06-24 | 2016-08-31 | 上海阪神服装进出口有限公司 | Gradually-changed continuous irregular color line jean cloth and manufacturing method thereof |
CN108774778A (en) * | 2018-06-19 | 2018-11-09 | 江苏工程职业技术学院 | A kind of production technology of half section coloured yarn fabric of match network compact spinning |
CN115449956A (en) * | 2022-08-26 | 2022-12-09 | 广东前进牛仔布有限公司 | Process for reducing vertical bar flaws of denim fabric |
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2012
- 2012-02-29 CN CN201210048645.3A patent/CN103290592A/en active Pending
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105908337A (en) * | 2016-06-24 | 2016-08-31 | 上海阪神服装进出口有限公司 | Gradually-changed continuous irregular color line jean cloth and manufacturing method thereof |
CN105908337B (en) * | 2016-06-24 | 2018-05-04 | 上海阪神服装进出口有限公司 | The production method of the interrupted irregular colored lines denim of gradual change |
CN108774778A (en) * | 2018-06-19 | 2018-11-09 | 江苏工程职业技术学院 | A kind of production technology of half section coloured yarn fabric of match network compact spinning |
CN115449956A (en) * | 2022-08-26 | 2022-12-09 | 广东前进牛仔布有限公司 | Process for reducing vertical bar flaws of denim fabric |
CN115449956B (en) * | 2022-08-26 | 2024-01-05 | 广东前进牛仔布有限公司 | Process for reducing vertical strip flaws of jean fabric |
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Application publication date: 20130911 |