CN103278928B - Refraction type high-power semiconductor laser array beam shaping device - Google Patents
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Abstract
本发明提供了一种折射型高功率半导体激光器阵列光学整形装置,在实现光束整形的同时,能把整形元件中每块台阶玻璃的厚度尺寸增大一倍,误差积累减少一半,大大地降低了加工难度,提高了精度和减少损耗,同时压缩激光光束在快轴方向的宽度,减少聚焦透镜的焦距,使得系统更加紧凑。在多巴条和叠阵光纤耦合,以及在切割份数较多时更能体现本元件的优势。
The invention provides a refraction type high-power semiconductor laser array optical shaping device, which can double the thickness of each step glass in the shaping element while realizing beam shaping, reduce the error accumulation by half, and greatly reduce the The difficulty of processing improves the accuracy and reduces loss, while compressing the width of the laser beam in the fast axis direction and reducing the focal length of the focusing lens, making the system more compact. The advantages of this component can be better reflected in multi-bar and stacked optical fiber coupling, and when the number of cuts is large.
Description
技术领域technical field
本专利涉及一种用于高功率半导体激光器阵列的光束整形装置,属于激光技术应用领域的范围。This patent relates to a beam shaping device for a high-power semiconductor laser array, which belongs to the scope of the application field of laser technology.
背景技术Background technique
由于半导体激光器具有体积小、光电转换效率高、工作寿命长、成本低等优点,因此在材料加工、激光医疗、固体激光器的泵浦源等方面得到广泛的应用。Due to the advantages of small size, high photoelectric conversion efficiency, long working life, and low cost, semiconductor lasers are widely used in material processing, laser medical treatment, and pump sources for solid-state lasers.
但与其它激光器相比,半导体激光器最大的缺陷是光束质量较差,其主要表现为:发出的光束能量空间分布为高斯分布、发散角大、光斑成椭圆形、存在固有象散等,所以难以利用常规的透镜和光学系统把光束耦合进光纤里,这严重地制约了半导体激光器的发展。为了使半导体激光器发出的光束能够顺利地耦合进光纤,必须先对光束进行准直和光束变换整形。However, compared with other lasers, the biggest defect of semiconductor lasers is that the beam quality is poor. The use of conventional lenses and optical systems to couple light beams into optical fibers seriously restricts the development of semiconductor lasers. In order to make the beam emitted by the semiconductor laser can be smoothly coupled into the optical fiber, the beam must be collimated and beam transformed and shaped.
半导体激光器阵列分为一维阵列和二维阵列。其中,一维阵列称为巴条(bar),一般由5~75个发光点所组成,常见的巴条为19个发光点,每个发光点在平行于p-n结方向的宽度(简称慢轴方向)一般为50μm~200μm,在垂直于p-n结方向的宽度(简称快轴方向)仅为1μm,而慢轴方向发光点的排列周期则从120μm到1000μm不等。二维阵列又称为叠阵(stack),它是由多个一维阵列在沿着快轴方向,以相同的间隔排列而成。半导体激光器发出的光束,在快轴方向90%能量的发散角约为60°~80°,而在慢轴方向的发散角则约为9°~16°。Semiconductor laser arrays are divided into one-dimensional arrays and two-dimensional arrays. Among them, the one-dimensional array is called bar (bar), which is generally composed of 5 to 75 light-emitting points. The common bar is 19 light-emitting points. direction) is generally 50 μm to 200 μm, and the width perpendicular to the p-n junction direction (referred to as the fast axis direction) is only 1 μm, while the arrangement period of the light-emitting points in the slow axis direction varies from 120 μm to 1000 μm. A two-dimensional array is also called a stack, which is composed of multiple one-dimensional arrays arranged at the same interval along the fast axis. The beam emitted by the semiconductor laser has a divergence angle of 90% energy in the fast axis direction of about 60°-80°, and a divergence angle of about 9°-16° in the slow axis direction.
为了评价半导体激光器光束质量的好坏,通常使用光参数积(BPP)作为评价函数,BPP为光束半发散角和光束束腰半径的乘积,单位为mm*mrad。常用的半导体激光器准直以后,快轴的BPP值约为1mm*mrad,慢轴的BPP值约为300mm*mrad,慢轴光参数积为快轴光参数积的300倍。光束耦合进入光纤的条件是光束光参数积小于光纤的光参数积,而对于常见的数值孔径为0.22,芯径为200μm的光纤,其BPP值则仅有22.3mm*mrad,半导体激光器慢轴的BPP值远大于光纤的BPP值,所以必须经过光束整形,才能使得其BPP值符合耦合要求。In order to evaluate the quality of the semiconductor laser beam, the optical parameter product (BPP) is usually used as the evaluation function. BPP is the product of the beam half-divergence angle and the beam waist radius, and the unit is mm*mrad. After the commonly used semiconductor lasers are collimated, the BPP value of the fast axis is about 1mm*mrad, the BPP value of the slow axis is about 300mm*mrad, and the optical parameter product of the slow axis is 300 times that of the fast axis. The condition for the beam to be coupled into the fiber is that the optical parameter product of the beam is smaller than the optical parameter product of the fiber, and for a common fiber with a numerical aperture of 0.22 and a core diameter of 200 μm, its BPP value is only 22.3mm*mrad, and the slow axis of the semiconductor laser is The BPP value is much larger than the BPP value of the optical fiber, so the beam must be shaped to make the BPP value meet the coupling requirements.
目前,用于半导体激光器阵列光束整形的光学元件主要分为折射式光学元件、反射式光学元件和折反射式光学元件。At present, optical elements used for beam shaping of semiconductor laser arrays are mainly divided into refractive optical elements, reflective optical elements and catadioptric optical elements.
反射式光学元件的主要原理是通过两次同类元件的反射实现切割和重The main principle of reflective optical components is to achieve cutting and re-
排。目前使用较多的有V-STACK阶梯型反射镜组,该元件由两个阶梯型的金属反射镜所组成,当光束经过第一个阶梯型反射镜时,慢轴方向被分成了N等份并且光束传播方向改变90°,当光束经过第二个阶梯型反射镜后实现光束的重排。Row. At present, the V-STACK stepped mirror group is widely used, which is composed of two stepped metal mirrors. When the beam passes through the first stepped mirror, the direction of the slow axis is divided into N equal parts. And the propagation direction of the beam is changed by 90°, and the rearrangement of the beam is realized after the beam passes through the second stepped reflector.
折射式光学元件的主要原理是利用多次折射的方式来达到光束切割和重排的目的。主要的元件有平行平板堆、棱镜组合等,光束经过一次此类光学元件折射后,在慢轴方向上即可分为N等份;当第二次经过此类光学元件折射后,便可实现光束在快轴方向的重排。The main principle of refractive optical elements is to use multiple refraction to achieve the purpose of beam cutting and rearrangement. The main components are parallel plate stacks, prism combinations, etc. After the light beam is refracted by such optical elements once, it can be divided into N equal parts in the direction of the slow axis; when it is refracted by such optical elements for the second time, it can realize Rearrangement of beams along the fast axis.
折反射式光学元件主要原理是利用棱镜堆的折射来实现切割错位,利用棱镜堆的全反射或者反射镜堆的反射来实现重排。The main principle of the catadioptric optical element is to use the refraction of the prism stack to achieve cutting dislocation, and use the total reflection of the prism stack or the reflection of the mirror stack to realize rearrangement.
对于上述的现有光学整形元件,全都属于一次分割,为了能够实现把常见的半导体激光器阵列耦合进芯径为200μm的光纤,基本需要把整形元件中每块台阶玻璃的厚度控制在1mm以下,这对于我国目前玻璃加工来说仍然比较困难。另外,随着切割份数的增加,整形元件的装配误差积累会相当的严重,从而影响到耦合效率。For the above-mentioned existing optical shaping elements, all belong to one division. In order to realize the coupling of common semiconductor laser arrays into optical fibers with a core diameter of 200 μm, it is basically necessary to control the thickness of each step glass in the shaping element below 1mm. It is still relatively difficult for my country's current glass processing. In addition, as the number of cutting parts increases, the accumulation of assembly errors of the shaping components will be quite serious, thus affecting the coupling efficiency.
发明内容Contents of the invention
为了克服上述方案中加工困难、误差积累严重、装配调节困难、精度不高的缺点,本发明提供了一种用于高功率半导体激光器阵列的光学整形装置,在实现光束整形的同时,能把整形元件中每块台阶玻璃的厚度尺寸增大一倍,误差积累减少一半,大大地降低了加工难度,提高了精度和减少损耗,同时压缩激光光束在快轴方向的宽度,减少聚焦透镜的焦距,使得系统更加紧凑。在多巴条和叠阵耦合,以及在切割份数较多时更能体现本元件的优势。In order to overcome the shortcomings of difficult processing, serious error accumulation, difficult assembly and adjustment, and low precision in the above scheme, the present invention provides an optical shaping device for high-power semiconductor laser arrays, which can shape the beam while realizing beam shaping The thickness of each step glass in the component is doubled, and the accumulation of errors is reduced by half, which greatly reduces the difficulty of processing, improves the accuracy and reduces loss, and at the same time compresses the width of the laser beam in the fast axis direction and reduces the focal length of the focusing lens. make the system more compact. The advantages of this component can be better reflected in the coupling of multi-bar strips and stacked arrays, and when the number of cutting parts is large.
为了达到上述目的,本发明采用以下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
该高功率半导体激光器阵列光学整形装置,包括沿光传播方向依次放置第一透射光学玻璃组,第二透射光学玻璃组,和用于实现分割的光束沿着激光光束快轴方向重排的反射光学玻璃组;第一透射光学玻璃组的透射光学玻璃数量为N/2,第二透射光学玻璃组的透射光学玻璃数量为(N/2)+1,反射光学玻璃组的光学玻璃数量为N,所述N应满足N=2K,K为自然数,N同时还需满足其中BPPf和BPPS分别为一维阵列光束准直后计算得到的快轴和慢轴光参数积;所述第二透射玻璃组中的第k块和第k+1块玻璃的分界线,对准第一直角梯形玻璃组中的第k块玻璃厚度的中线;所述第一透射光学玻璃组的玻璃透镜长度均不相同;第一透射光学玻璃组和第二透射光学玻璃组的玻璃透镜厚度均相等,且厚度为2*(L/N),所述L为半导体激光器阵列在慢轴方向的光束宽度;第一透射光学玻璃组用于对入射光沿慢轴方向进行N/2等份切割,并沿快轴方向位置错开,光线经过第一透射光学玻璃组后,入射光束在快轴方向的宽度得到压缩,并使得出射光束的传播方向与入射光束的传播方向成δ角,所述的δ角应满足0°<δ<90°;光束经过第二透射光学玻璃组后,N/2等份光束均被平分为二等份,并且使得第二透射光学玻璃组的出射光束传播方向恢复为与第一透射光学玻璃组的入射光束传播方向相同的方向,第二透射光学玻璃组的出射光束在快轴方向的宽度被进一步压缩;同时,上述第二透射光学玻璃组的长度满足以下关系:(1)排列顺序为奇数的透射玻璃的长度相等;(2)排列顺序为偶数的透射玻璃的长度相等;(3)相邻两块透射玻璃的长度差为一恒定值。The high-power semiconductor laser array optical shaping device includes sequentially placing the first transmission optical glass group, the second transmission optical glass group along the light propagation direction, and reflective optics for rearranging the split beam along the fast axis direction of the laser beam. Glass group; the number of transmission optical glasses in the first transmission optical glass group is N/2, the number of transmission optical glasses in the second transmission optical glass group is (N/2)+1, and the number of optical glasses in the reflection optical glass group is N, The N should satisfy N=2K, K is a natural number, and N also needs to satisfy Wherein BPP f and BPP S are the optical parameter products of the fast axis and the slow axis calculated after the collimation of the one-dimensional array beam respectively; the dividing line of the kth piece and the k+1th glass in the second transmission glass group, Align with the centerline of the thickness of the kth piece of glass in the first rectangular trapezoidal glass group; the lengths of the glass lenses of the first transmission optical glass group are all different; the glass lenses of the first transmission optical glass group and the second transmission optical glass group The thicknesses are all equal, and the thickness is 2*(L/N). The L is the beam width of the semiconductor laser array in the direction of the slow axis; the first transmission optical glass group is used to perform N/2 on the incident light along the direction of the slow axis, etc. The parts are cut, and the position is staggered along the fast axis direction. After the light passes through the first transmission optical glass group, the width of the incident beam in the fast axis direction is compressed, and the propagation direction of the outgoing beam and the propagation direction of the incident beam form an angle δ, so The δ angle mentioned above should satisfy 0°<δ<90°; after the light beam passes through the second transmission optical glass group, the N/2 equal parts of the light beam are divided into two equal parts, and the outgoing beam of the second transmission optical glass group propagates The direction is restored to the same direction as the incident light beam propagation direction of the first transmission optical glass group, and the width of the outgoing beam of the second transmission optical glass group in the fast axis direction is further compressed; meanwhile, the length of the above-mentioned second transmission optical glass group satisfies The following relationship: (1) The lengths of the odd-numbered transparent glasses are equal; (2) The lengths of the even-numbered transparent glasses are equal; (3) The length difference between two adjacent pieces of transparent glass is a constant value.
上述第一透射光学玻璃组,第二透射光学玻璃组的透射玻璃可为直角梯形、直角三角形或等边三角形等形状,以直角梯形为佳;反射光学玻璃组中的反射玻璃可为矩形、直角梯形、直角梯形、等边三角形等有一直边的形状,以矩形为佳。Above-mentioned first transmissive optical glass group, the transmissive glass of the second transmissive optical glass group can be right-angled trapezoid, right-angled triangle or equilateral triangle etc. shape, preferably with right-angled trapezoid; Reflective glass in reflective optical glass group can be rectangular, right-angled Trapezoids, right-angled trapezoids, and equilateral triangles have straight sides, preferably rectangles.
上述第一透镜光学玻璃组的玻璃透镜长度以等差排列为佳;其中玻璃镜片的排列顺序可以是混乱的,但当把所有玻璃片按照长度的大小,从小到大或从大到小重新排列后,它们的长度差必然满足等差排列。The length of the glass lenses of the above-mentioned first lens optical glass group is preferably arranged in asymmetry; the arrangement order of the glass lenses can be chaotic, but when all the glass sheets are rearranged according to the size of the length, from small to large or from large to small Finally, their length difference must satisfy the arithmetic arrangement.
上述与激光光束慢轴方向一致的为X轴,与激光光束快轴方向一致的为Y轴,垂直于激光光束慢轴方向和快轴方向所形成的平面的方向为Z轴;第一玻璃组的放置方式为,直角梯形玻璃的直角边沿Y轴方向;直角梯形玻璃的上底和下底沿Z轴方向,且长底边为上底,短底边为下底;直角梯形玻璃的厚度方向沿着X轴方向,且厚度递增的方向可以为X轴的正方向或X轴的负方向,直角梯形透射玻璃组A沿厚度方向的中心点与激光光源沿慢轴方向的中心点相对;直角梯形透射玻璃的斜边放置在后,直角边放置在前;第二透射玻璃组置于第一透射玻璃组的前上方,其放置方式为,直角梯形玻璃的厚度方向沿着X轴方向;直角梯形玻璃的斜边放置在后,直角边放置在前。直角透射梯形玻璃片的短底边为上底,长底边为下底;且满足上下底边与X-Z平面的夹角为δ=θ-arcsin(n·cosθ);矩形玻璃组C的放置方式为,所有的矩形反射玻璃片的宽边和其中一长边对齐。The X axis is consistent with the slow axis direction of the laser beam, the Y axis is consistent with the fast axis direction of the laser beam, and the Z axis is perpendicular to the plane formed by the slow axis direction and the fast axis direction of the laser beam; the first glass group The placement method is that the right-angled edge of the right-angled trapezoidal glass is along the Y-axis direction; the upper and lower bottoms of the right-angled trapezoidal glass are along the Z-axis direction, and the long bottom is the upper bottom, and the short bottom is the bottom; the thickness direction of the right-angled trapezoidal glass is Along the X-axis direction, and the direction of increasing thickness can be the positive direction of the X-axis or the negative direction of the X-axis, the center point of the right-angled trapezoidal transmission glass group A along the thickness direction is opposite to the center point of the laser light source along the slow axis direction; right angle The hypotenuse of the trapezoidal transmission glass is placed at the back, and the right-angled side is placed at the front; the second transmission glass group is placed above the front of the first transmission glass group, and the placement method is that the thickness direction of the right-angle trapezoidal glass is along the X-axis direction; the right-angle The trapezoidal glass is placed with the hypotenuse at the back and the right-angled side at the front. The short base of the right-angle transmission trapezoidal glass sheet is the upper base, and the long base is the lower base; and the angle between the upper and lower bases and the X-Z plane is δ=θ-arcsin(n·cosθ); the placement method of rectangular glass group C , the broad sides of all rectangular reflective glass sheets are aligned with one of the long sides.
上述矩形反射玻璃片的宽边与Z轴的正方向成45°,矩形玻璃片的长边与Z轴的负方向成45°;厚度排列的方向与激光光束的快轴方向一致,沿厚度方向的中心点与所述的第二直角梯形玻璃组B直斜边的中心点等高。其中在矩形玻璃的条件下,反射玻璃组与Z轴成45°可以让后续处理方便。The wide side of the above-mentioned rectangular reflective glass sheet is 45° to the positive direction of the Z-axis, and the long side of the rectangular glass sheet is 45° to the negative direction of the Z-axis; the direction of the thickness arrangement is consistent with the fast axis direction of the laser beam, along the thickness direction The center point of is equal to the center point of the straight hypotenuse of the second right-angled trapezoidal glass group B. Among them, under the condition of rectangular glass, the angle between the reflective glass group and the Z axis is 45°, which can facilitate subsequent processing.
本发明的优点在于:The advantages of the present invention are:
该高功率半导体激光器阵列光束整形装置利用了三角形透镜的折射原理,巧妙地通过错位实现了二次切割,这样每组直角梯形透射玻璃组中每一片玻璃的厚度与一次性切割相比,增加了一倍,同时每组直角梯形透射玻璃中的玻璃片数量减少了一倍,便有效地解决了因玻璃厚度尺寸太小而难以加工的问题,以及避免了由于玻璃数量过多粘在一起后产生的严重误差积累。This high-power semiconductor laser array beam shaping device utilizes the refraction principle of triangular lenses, and cleverly achieves secondary cutting through dislocation, so that the thickness of each piece of glass in each set of right-angled trapezoidal transmission glass groups increases compared with one-time cutting. At the same time, the number of glass sheets in each group of right-angled trapezoidal transmission glass is doubled, which effectively solves the problem that the glass thickness is too small and difficult to process, and avoids the problem of excessive glass sticking together. serious error accumulation.
其次,激光光束经过第一直角梯形透射玻璃组A和第二直角梯形透射玻璃组B后,光束在快轴方向上得到压缩,这有利于减少快轴聚焦透镜的焦距,使整个耦合系统变得紧凑。本发明尤其适合于多巴条或叠阵的整形耦合。经实验证明,该装置的整形效率高,加工难度相对较小,易于实现。Secondly, after the laser beam passes through the first right-angle trapezoidal transmission glass group A and the second right-angle trapezoidal transmission glass group B, the beam is compressed in the direction of the fast axis, which is beneficial to reduce the focal length of the fast-axis focusing lens, making the entire coupling system become compact. The invention is particularly suitable for shaping coupling of multiple bars or stacks. Experiments have proved that the device has high shaping efficiency, relatively small processing difficulty, and is easy to realize.
附图说明Description of drawings
图1高功率半导体激光器阵列整形原理一;Figure 1 High-power semiconductor laser array shaping principle 1;
图2高功率半导体激光器阵列整形原理二;Figure 2 High-power semiconductor laser array shaping principle II;
图3当N=2k时,第一直角梯形透射玻璃组A装置图;Fig. 3 When N=2k, the device diagram of the first rectangular trapezoidal transmission glass group A;
图4当N=2k时,第二直角梯形透射玻璃组B装置图;Fig. 4 When N=2k, the second right-angle trapezoidal transmission glass group B device diagram;
图5当N=2k时,矩形反射玻璃组C装置图;Figure 5, when N=2k, the device diagram of rectangular reflective glass group C;
图6当N=2k时,光学整形装置二维侧视平面图;Fig. 6 When N=2k, the two-dimensional side view of the optical shaping device;
图7当N=2k时,光学整形装置二维俯视平面图;Figure 7 is a two-dimensional top plan view of the optical shaping device when N=2k;
图8当N=2k时,光学整形装置三维视图;Figure 8 is a three-dimensional view of the optical shaping device when N=2k;
图9一维阵列光学整形系统三维视图;Figure 9 is a three-dimensional view of the one-dimensional array optical shaping system;
图10一维阵列光学整形光斑变化图;Fig. 10 One-dimensional array optical shaping spot change diagram;
图11二维阵列光学整形系统二维平面图;Figure 11 is a two-dimensional plan view of the two-dimensional array optical shaping system;
图12二维阵列光学整形光斑变化图;Fig. 12 Variation diagram of two-dimensional array optical shaping spot;
其中:1、一维阵列光源;2、一维阵列光源快轴准直透镜;3、一维阵列光源慢轴准直透镜;4、一维阵列光源快慢轴准直后光斑;5、一维阵列光源第一次切割后光斑;6、一维阵列光源第二次切割后光斑;7、一维阵列光源重排后光斑;8、二维阵列光源;9、二维阵列光源快轴准直透镜;10、二维阵列光源慢轴准直透镜;11、二维阵列光源第一次切割后光斑;12、二维阵列光源第二次切割后光斑;13、二维阵列光源第二次切割后光斑;14、二维阵列光源重排后光斑;A、第一直角梯形透射玻璃组;B、第二直角梯形透射玻璃组;C、矩形反射玻璃组;A1、第一直角梯形透射玻璃组中的第k块玻璃片;B1、第二直角梯形透射玻璃组中的第k片和第k+1片玻璃;C1、矩形反射玻璃组中的两块玻璃片。Among them: 1. One-dimensional array light source; 2. One-dimensional array light source fast axis collimating lens; 3. One-dimensional array light source slow axis collimating lens; 4. One-dimensional array light source fast and slow axis collimated spot; 5. One-dimensional The light spot after the first cutting of the array light source; 6. The light spot after the second cutting of the one-dimensional array light source; 7. The light spot after the rearrangement of the one-dimensional array light source; 8. The two-dimensional array light source; Lens; 10. Two-dimensional array light source slow axis collimating lens; 11. Spot after the first cut of two-dimensional array light source; 12. Spot after the second cut of two-dimensional array light source; 13. Second cut of two-dimensional array light source Rear spot; 14. Spot after two-dimensional array light source rearrangement; A, first right-angle trapezoidal transmission glass group; B, second right-angle trapezoidal transmission glass group; C, rectangular reflective glass group; A1, first right-angle trapezoidal transmission glass group The kth piece of glass in B1, the kth piece and the k+1th piece of glass in the second right-angled trapezoidal transmissive glass group; C1, the two glass pieces in the rectangular reflective glass group.
具体实施方式Detailed ways
本发明所依据的原理如下:The principle on which the present invention is based is as follows:
高功率半导体激光器阵列光学整形装置,包括沿光传播方向依次放置第一透射光学玻璃组,第二透射光学玻璃组和反射光学玻璃组,在实际操作时,第一和第二透射光学玻璃组一般选择直角梯形透镜,反射光学玻璃组一般选择为矩形玻璃,该形状便于加工和后续光路处理。High-power semiconductor laser array optical shaping device, including placing the first transmission optical glass group, the second transmission optical glass group and the reflection optical glass group sequentially along the light propagation direction. In actual operation, the first and second transmission optical glass groups are generally When choosing a right-angled trapezoidal lens, the reflective optical glass group is generally selected as rectangular glass, which is convenient for processing and subsequent optical path processing.
光束在慢轴方向切割的份数为N=2K(K为自然数)时,第一直角梯形透射玻璃组A,第二直角梯形透射玻璃组B和反射玻璃组C的具体结构如下:When the number of beams cut in the direction of the slow axis is N=2K (K is a natural number), the specific structures of the first rectangular trapezoidal transmissive glass group A, the second rectangular trapezoidal transmissive glass group B and reflective glass group C are as follows:
第一直角梯形透射玻璃组A,由N/2块直角梯形透射玻璃片所组成。参见图1和图2,所述的每块直角透射玻璃的底角为θ,直角边的高度均为d1,厚度均为2*(L/N)(L为半导体激光器阵列在慢轴方向的光束宽度),但长度均不相同(沿直角梯形的上底和下底方向)。参见图3和图6,N/2块所述的直角梯形透射玻璃片根据长度由小到大沿着厚度方向紧密排列,所有上底、下底和直角边均对齐,并且相邻直角梯形玻璃片的长度差均为L1。The first rectangular trapezoidal transmissive glass group A is composed of N/2 rectangular trapezoidal transmissive glass sheets. Referring to Figure 1 and Figure 2, the bottom angle of each right-angle transmission glass is θ, the height of the right-angle sides is d1, and the thickness is 2*(L/N) (L is the semiconductor laser array in the direction of the slow axis Beam width), but all have different lengths (along the upper and lower bases of the right-angled trapezoid). Referring to Figure 3 and Figure 6, the right-angled trapezoidal transmissive glass sheets described in block N/2 are closely arranged along the thickness direction according to the length from small to large, and all upper and lower bottoms and right-angled sides are aligned, and adjacent right-angled trapezoidal The length differences of the glass sheets are all L 1 .
第二直角梯形透射玻璃组B,由(N/2+1)块直角梯形透射玻璃片所组成。参见图1和图2,所述的每块直角透射玻璃片的底角均为θ,直角边的高度均为d2,厚度均为2*(L/N),所述的直角梯形透射玻璃片沿着厚度方向紧密排列,并且所有上底、下底和直角边对齐。参见图4和图6,每块直角梯形玻璃的长度满足以下关系:(1)排列顺序为奇数的直角梯形透射玻璃的长度相等;(2)排列顺序为偶数的直角梯形透射玻璃的长度相等;(3)相邻两块直角梯形透射玻璃的长度差恒为L2。The second right-angled trapezoidal transmission glass group B is composed of (N/2+1) right-angled trapezoidal transmission glass sheets. Referring to Figure 1 and Figure 2, the bottom angle of each right-angled transmissive glass sheet is θ, the height of the right-angled sides is d 2 , and the thickness is 2*(L/N). The sheets are closely packed along the thickness direction, and all upper and lower bases and right-angled edges are aligned. Referring to Figure 4 and Figure 6, the length of each right-angled trapezoidal glass satisfies the following relationship: (1) The lengths of right-angled trapezoidal transmission glasses with an odd number are equal; (2) The lengths of right-angled trapezoidal transmission glasses with an even number are equal; (3) The length difference between two adjacent pieces of right-angled trapezoidal transparent glass is always L 2 .
矩形反射玻璃组C,是由N块矩形反射玻璃片沿厚度方向(激光快轴方向)紧密排列而成,并且所有玻璃片的宽边和其中一长边对齐。参见图1和图2,其中所述的每块矩形反射玻璃片的厚度为d3,长度为b,但每块矩形反射玻璃片的宽度不同。Rectangular reflective glass group C is composed of N rectangular reflective glass sheets closely arranged along the thickness direction (laser fast axis direction), and the wide sides of all glass sheets are aligned with one of the long sides. Referring to Fig. 1 and Fig. 2, the thickness of each rectangular reflective glass sheet is d 3 and the length is b, but the width of each rectangular reflective glass sheet is different.
与激光光束慢轴方向一致的为X轴,与激光光束快轴方向一致的为Y轴,垂直于激光光束慢轴方向和快轴方向所形成的平面的方向为Z轴。The X axis is consistent with the slow axis direction of the laser beam, the Y axis is consistent with the fast axis direction of the laser beam, and the Z axis is perpendicular to the plane formed by the slow axis direction and the fast axis direction of the laser beam.
参见图6和图7,第一直角梯形玻璃组A的放置方式为,直角梯形玻璃的直角边沿Y轴方向;直角梯形玻璃的上底和下底沿Z轴方向,且长底边为上底,短底边为下底;直角梯形玻璃的厚度方向沿着X轴方向,且厚度递增的方向可以为X轴的正方向或X轴的负方向,直角梯形透射玻璃组A沿厚度方向的中心点与激光光源沿慢轴方向的中心点相对;直角梯形透射玻璃的斜边放置在后(距离光源较远),直角边放置在前(距离光源较近)。Referring to Figure 6 and Figure 7, the first right-angle trapezoidal glass group A is placed in such a way that the right-angled edge of the right-angled trapezoidal glass is along the Y-axis direction; the upper and lower bottoms of the right-angled trapezoidal glass are along the Z-axis direction, and the long bottom side is the upper bottom , the short bottom is the lower bottom; the thickness direction of the right-angled trapezoidal glass is along the X-axis direction, and the direction of increasing thickness can be the positive direction of the X-axis or the negative direction of the X-axis, and the center of the right-angled trapezoidal transmission glass group A along the thickness direction The point is opposite to the center point of the laser light source along the slow axis; the hypotenuse of the right-angled trapezoidal transmissive glass is placed behind (farther from the light source), and the right-angled side is placed in front (closer to the light source).
第二直角梯形透射玻璃组B,置于第一直角梯形透射玻璃组A的后上方,其放置方式为,直角梯形玻璃的厚度方向沿着X轴方向;直角梯形玻璃的斜边放置在后,直角边放置在前。直角透射梯形玻璃片的短底边为上底,长底边为下底;且满足上下底边与X-Z平面的夹角。The second right-angled trapezoidal transmissive glass group B is placed behind and above the first right-angled trapezoidal transmissive glass group A in such a way that the thickness direction of the right-angled trapezoidal glass is along the X-axis direction; the hypotenuse of the right-angled trapezoidal glass is placed behind, Cartesian edge placed first. The short base of the right-angle transmission trapezoidal glass sheet is the upper base, and the long base is the lower base; and the angle between the upper and lower bases and the X-Z plane is satisfied.
同时,参见图2,满足以下相对位置的关系:第二直角梯形透射玻璃组B中的第m(m为小于N的自然数)块和第m+1块直角梯形玻璃的分界线,对准第一直角梯形玻璃组A中的第m块直角梯形玻璃厚度的中线。At the same time, referring to Fig. 2, the following relative position relationship is satisfied: the mth (m is a natural number less than N) block and the m+1th right-angled trapezoidal glass in the second right-angled trapezoidal transmissive glass group B are aligned with the dividing line The midline of the thickness of the mth piece of right-angled trapezoidal glass in group A of right-angled trapezoidal glass.
参见图2和图7,矩形玻璃组C的放置方式为,所有的矩形反射玻璃片的宽边和其中一长边对齐;矩形反射玻璃片的宽边与Z轴的正方向成45°,矩形玻璃片的长边与Z轴的负方向成45°;厚度排列的方向与激光光束的快轴方向一致,沿厚度方向的中心点与所述的第二直角梯形玻璃组B直斜边的中心点等高。Referring to Figure 2 and Figure 7, the rectangular glass group C is placed in such a way that the broad sides of all the rectangular reflective glass sheets are aligned with one of the long sides; The long side of the glass sheet is 45° to the negative direction of the Z axis; the direction of the thickness arrangement is consistent with the fast axis direction of the laser beam, and the center point along the thickness direction is the center of the straight hypotenuse of the second right-angled trapezoidal glass group B Point contour.
当激光光束经过第一直角梯形透射玻璃A时,激光光束在N/2个透射玻璃斜面处发生折射,由于透射玻璃的长度不同,因此在慢轴方向切割为N/2等份,并在快轴方向分开,激光光束在快轴方向的宽度被压缩;当激光光束经过第二直角梯形透射玻璃B时,保证N/2份激光光束中的每一份光束都会平分成两部分,其中一半通过第二直角梯形透视玻璃B中较长的透射玻璃,一半通过第二直角梯形透视玻璃B中较短的透射玻璃,并分别在不同的斜面发生折射,因此N/2份光束都被二等份切割,从而形成N份光束,同时光束在快轴方向的宽度被进一步压缩;当N份激光光束经过反射光学玻璃组C的反射后,实现光束在快轴方向的重排。When the laser beam passes through the first right-angled trapezoidal transmissive glass A, the laser beam is refracted at N/2 transmissive glass slopes. Since the lengths of the transmissive glass are different, it is cut into N/2 equal parts in the direction of the slow axis, and in the fast Axis direction is separated, and the width of the laser beam in the fast axis direction is compressed; when the laser beam passes through the second right-angled trapezoidal transmission glass B, it is guaranteed that each of the N/2 laser beams will be equally divided into two parts, and half of them will pass through Half of the longer transmission glass in the second right-angled trapezoidal perspective glass B passes through the shorter transmission glass in the second right-angled trapezoidal perspective glass B, and refracts on different slopes, so N/2 beams are divided into two equal parts Cutting to form N beams, and the width of the beams in the fast axis direction is further compressed; when N laser beams are reflected by the reflective optical glass group C, the rearrangement of the beams in the fast axis direction is realized.
以下结合附图及实施例对本发明进行进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
实施例1:Example 1:
本实施例中,半导体激光器一维阵列发出的光束,在慢轴方向被分割为N等份,其中N=2K(K为自然数),N是根据快轴和慢轴的光参数积关系所得,其满足关系等式中的BPPf和BPPS分别为一维阵列光束准直以后计算得到的快轴和慢轴光参数积。假定N=6,参见图9,本实施例中的整形系统结构包括,半导体激光器一维阵列光源1,快轴准直透镜2,慢轴准直透镜3,第一直角透射梯形玻璃组A,第二直角透射梯形玻璃组B和矩形反射玻璃组C。In this embodiment, the light beam emitted by the one-dimensional array of semiconductor lasers is divided into N equal parts in the direction of the slow axis, where N=2K (K is a natural number), and N is obtained according to the product relationship between the optical parameters of the fast axis and the slow axis, its satisfying relationship BPP f and BPP S in the equation are the fast-axis and slow-axis optical parameter products calculated after the one-dimensional array beam is collimated, respectively. Assuming that N=6, referring to Fig. 9, the structure of the shaping system in this embodiment includes a semiconductor laser one-dimensional array light source 1, a fast-axis collimator lens 2, a slow-axis collimator lens 3, the first right-angle transmission trapezoidal glass group A, The second right-angle transmission trapezoidal glass group B and rectangular reflective glass group C.
所述的第一直角梯形透射玻璃组A,由3块直角梯形透射玻璃片所组成,所述的每块直角梯形透射玻璃片的底角均为θ,直角边的高度均为d1,厚度均为2*(L/6)(L为半导体激光器一维阵列光束准直后在慢轴方向的光束宽度),但是每块直角梯形透射玻璃片的长度均不相等。本实施例中,三块所述的直角梯形透射玻璃片,根据长度大小,由小到大沿着厚度方向紧密排列,厚度的递增方向为X轴的正方向,所有玻璃片的上底、下底和直角边均对齐,并且相邻两块直角梯形透射玻璃片的长度差值恒定为The first right-angled trapezoidal transmission glass group A is composed of three right-angled trapezoidal transmission glass sheets, the bottom angle of each right-angled trapezoidal transmission glass sheet is θ, the height of the right-angled sides is d 1 , and the thickness is Both are 2*(L/6) (L is the beam width in the direction of the slow axis after the one-dimensional array beam of the semiconductor laser is collimated), but the length of each right-angled trapezoidal transmissive glass sheet is not equal. In this embodiment, the three right-angled trapezoidal transmissive glass sheets are closely arranged along the thickness direction from small to large according to the length, and the increasing direction of thickness is the positive direction of the X-axis. The bottom and right-angled sides are all aligned, and the length difference between two adjacent right-angled trapezoidal transmissive glass pieces is constant as
(其中h为一维阵列光束准直以后在快轴方向的光束宽度,n为第一直角梯形透射玻璃组的玻璃折射率)。 (where h is the beam width in the direction of the fast axis after the one-dimensional array beam is collimated, and n is the glass refractive index of the first rectangular trapezoidal transmission glass group).
第二直角梯形玻璃组B,由四块直角梯形玻璃所组成,所述的每块直角梯形透射玻璃片的底角为θ角,直角边的高度均为d2,厚度均为2*(L/6)。本实施例中,所述的直角梯形玻璃沿着厚度方向紧密排列,并且所有上底、下底和直角边对齐,其中每块直角梯形玻璃的长度满足以下关系:(1)沿X轴的正方向为顺序方向,且第1块直角梯形玻璃的长度较长;(2)排列顺序为奇数的直角梯形透射玻璃片的长度相等;(3)排列顺序为偶数的直角梯形透射玻璃的片长度相等;(4)相邻两块直角梯形透射玻璃片长度差为The second right-angled trapezoidal glass group B is composed of four pieces of right-angled trapezoidal glass, the base angle of each right-angled trapezoidal transmissive glass sheet is angle θ, the height of the right-angled sides is d 2 , and the thickness is 2*(L /6). In this embodiment, the right-angled trapezoidal glasses are closely arranged along the thickness direction, and all the upper bottom, lower bottom and right-angle sides are aligned, and the length of each right-angled trapezoidal glass satisfies the following relationship: (1) The positive The direction is a sequential direction, and the length of the first right-angled trapezoidal glass is longer; (2) The lengths of the right-angled trapezoidal transmissive glass pieces arranged in an odd number are equal; (3) The lengths of the right-angled trapezoidal transmissive glass pieces arranged in an even number are equal ; (4) The length difference between two adjacent right-angled trapezoidal transmissive glass pieces is
所述的矩形反射玻璃组C,是由6块矩形玻璃片所组成,所述的每块矩形玻璃片的厚度均为本实施例中,设定矩形反射玻璃组C从上到下为顺序方向,并且第一块矩形反射玻璃片的宽度为a,则第i(i为自然数)块矩形反射玻璃片的宽度沿顺序方向满足以下关系:(1)当i=1+4j或i=2+4j时(j为自然数),矩形反射玻璃片宽度为(2)当i=3+4j时,矩形反射玻璃片宽度为(3)当i=4+4j时,则矩形反射玻璃片宽度为因此,从上到下,矩形反射玻璃片的宽度分别为: The rectangular reflective glass group C is composed of 6 rectangular glass sheets, and the thickness of each rectangular glass sheet is In this embodiment, set the rectangular reflective glass group C as the order direction from top to bottom, and the width of the first rectangular reflective glass sheet is a, then the width of the ith (i is a natural number) rectangular reflective glass sheet is along the order The direction satisfies the following relationship: (1) When i=1+4j or i=2+4j (j is a natural number), the width of the rectangular reflective glass is (2) When i=3+4j, the width of the rectangular reflective glass is (3) When i=4+4j, the width of the rectangular reflective glass is Therefore, from top to bottom, the widths of the rectangular reflective glass sheets are:
参见图9和图10,本实施例中,第一直角梯形玻璃组A的作用是通过错位和折射,把准直后的一维光束在慢轴方向切割为三等份,并且光束的传播方向由沿Z轴正方向转变为与Z轴正方向夹角为δ=θ-arcsin(n·cosθ)的方向;第二直角梯形透射玻璃组B的作用是实现二次分割,把一次分割后的三段光束再二等分,并且通过折射把光束的传播方向由恢复为沿Z轴正方向;矩形反射玻璃组C的作用是通过错位和反射,把分割后的六等份光束实现沿快轴方向的重排。因此,光学整形装置原理就是利用折反射实现了两次切割和重排,从而达到整形的目。Referring to Figure 9 and Figure 10, in this embodiment, the function of the first rectangular trapezoidal glass group A is to cut the collimated one-dimensional light beam into three equal parts in the direction of the slow axis through dislocation and refraction, and the propagation direction of the light beam From along the positive direction of the Z-axis to a direction with an included angle of δ=θ-arcsin(n cosθ) with the positive direction of the Z-axis; The three-segment beam is divided into two, and the propagation direction of the beam is restored to the positive direction along the Z-axis through refraction; the function of the rectangular reflective glass group C is to realize the division of six equal beams along the fast axis through misalignment and reflection. direction rearrangement. Therefore, the principle of the optical shaping device is to use catadioptric reflection to achieve two cutting and rearrangement, so as to achieve the purpose of shaping.
参见图12,本实施例中,半导体激光器一维阵列发出的光束,在经过快慢轴准直透镜后,变为慢轴长、快轴短的细长光斑4;当光束经过第一直角梯形透射玻璃组A折射后,光束在慢轴方向切割为三等份,形成光5;当光束再经过第二直角梯形玻璃组B折射后,光束在慢轴的每一小份光束再切割为二等份,即慢轴方向共实现六等份的切割,形成光斑6,从而完成了对光束切割的目的,同时光束的传播方向恢复为Z方向;当光束再经过矩形玻璃组C的反射后,实现了对分割的光束在快轴方向的重排,形成光斑7,从而完成了对光束的整形。Referring to Fig. 12, in this embodiment, the light beam emitted by the one-dimensional array of semiconductor lasers, after passing through the fast and slow axis collimating lens, becomes a slender spot 4 with a long slow axis and a short fast axis; when the light beam passes through the first rectangular trapezoidal transmission After the glass group A is refracted, the light beam is cut into three equal parts in the direction of the slow axis to form light 5; when the light beam is refracted by the second right-angled trapezoidal glass group B, each small part of the light beam on the slow axis is cut into two equal parts Parts, that is, the slow axis direction achieves a total of six equal parts of cutting, forming a spot 6, thus completing the purpose of cutting the beam, and at the same time the propagation direction of the beam is restored to the Z direction; when the beam is reflected by the rectangular glass group C, it is realized The rearrangement of the split beams in the direction of the fast axis is realized to form the spot 7, thereby completing the shaping of the beams.
实施例2Example 2
本实施例中,对于半导体激光器二维阵列发出的光束,先经过快慢轴的准直和快轴方向的压缩,形成细长的光斑,然后再经过整形装置的光束整形。参照图11,具体为,半导体激光器二维阵列8发出的光,依次通过快轴准直柱透镜9,慢轴准直微透镜阵列10,然后再通过由第一直角梯形玻璃组A,第二直角梯形玻璃组B,矩形玻璃组C组成的光束整形装置。In this embodiment, the beams emitted by the two-dimensional array of semiconductor lasers are collimated along the fast and slow axes and compressed along the fast axes to form elongated spots, and then undergo beam shaping by the shaping device. Referring to Fig. 11, specifically, the light emitted by the semiconductor laser two-dimensional array 8 passes through the fast axis collimating cylindrical lens 9, the slow axis collimating microlens array 10, and then passes through the first rectangular trapezoidal glass group A, the second The beam shaping device composed of right-angled trapezoidal glass group B and rectangular glass group C.
本实施例中,假定二维光束沿慢轴方向切割的份数N=6,则可以根据二维光束准直和快轴方向压缩后快轴方向的光束宽度H、二维光束在慢轴方向分割后的宽度L/6、矩形反射玻璃组C中第一块矩形玻璃片的宽边长度a,则可以求出第一直角梯形玻璃组A中每一块玻璃的厚度为2L/6,相邻玻璃块的长度差为第二直角梯形玻璃组B中每一块玻璃的厚度为2L/6,相邻玻璃的长度差为矩形玻璃组C中矩形玻璃片的厚度为宽边长度从下到上分别为a,In this embodiment, assuming that the number of cuts of the two-dimensional beam along the slow axis direction is N=6, the beam width H in the fast axis direction after the two-dimensional beam is collimated and compressed in the fast axis direction, the two-dimensional beam in the slow axis direction Divided width L/6, length a of the broad side of the first rectangular glass sheet in the rectangular reflective glass group C, the thickness of each piece of glass in the first rectangular trapezoidal glass group A can be calculated as 2L/6, adjacent The difference in length of the glass block is The thickness of each piece of glass in the second right-angled trapezoidal glass group B is 2L/6, and the length difference between adjacent glasses is The thickness of the rectangular glass sheet in the rectangular glass group C is The lengths of the broadsides from bottom to top are respectively a,
参见图12,本实施例中,半导体激光器二维阵列发出的光束,在经过快慢轴准直透镜后,变为二维矩形光斑11;当光束经过第一直角梯形玻璃组A折射后,光束在慢轴方向切割为三等份,形成光斑12;当光束再经过第二直角梯形玻璃组B反射后,光束在慢轴的每一小份光束再切割为二等分,即慢轴方向共实现六等份的切割,形成光斑13,从而完成了对光束切割的目的,同时光束在快轴方向的宽度得到压缩;当光束再经过矩形玻璃组C的反射后,实现了对分割的光束在快轴方向的重排,形成光斑14,从而完成了对光束的整形。Referring to Fig. 12, in this embodiment, the light beam emitted by the two-dimensional array of semiconductor lasers becomes a two-dimensional rectangular spot 11 after passing through the fast and slow axis collimating lens; The slow axis direction is cut into three equal parts to form a spot 12; when the beam is reflected by the second right-angled trapezoidal glass group B, each small part of the beam on the slow axis is cut into two equal parts again, that is, the slow axis direction realizes Six equal parts are cut to form a spot 13, thereby completing the purpose of cutting the beam, and at the same time the width of the beam in the fast axis direction is compressed; when the beam is reflected by the rectangular glass group C, the split beam is realized in the fast direction. The rearrangement of the axial direction forms the spot 14, thereby completing the shaping of the beam.
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