CN103214221B - A kind of earth building surface of wall high hydrophobicity osmosis type water-proof material - Google Patents
A kind of earth building surface of wall high hydrophobicity osmosis type water-proof material Download PDFInfo
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Landscapes
- Curing Cements, Concrete, And Artificial Stone (AREA)
Abstract
本发明公开了一种生土建筑墙体表面高疏水性渗透型防水材料及其制备方法,本发明材料的组分和质量分数为硅酸盐水泥2-8%,铝酸盐水泥2-8%,石灰2-15%,丙烯酸2-9%,聚丙烯酰胺5-20%,硅氧烷渗透剂3-15%,乳化剂0.5-3%,余量为水;以水将丙烯酸配制成浓度为2~9%的丙烯酸水溶液后,向丙烯酸水溶液中依次加入聚丙烯酰胺、乳化剂,在添加的同时混合搅拌均匀;之后加入硅氧烷渗透剂,充分搅拌,得均匀稳定乳液;向均匀稳定乳液中加入硅酸盐水泥、铝酸盐水泥、石灰,充分搅拌至呈稳定浆状产物,即得本发明材料;本发明防水材料对生土基体具有高渗透性,且具有突出的防水、抗裂性能;提高了生土墙体的抗水性和耐候性;本材料无毒无污染,制备及施工方法简单,值得推广使用。
The invention discloses a highly hydrophobic and permeable waterproof material on the surface of a raw earth building wall and a preparation method thereof. The composition and mass fraction of the material in the invention are 2-8% of Portland cement and 2-8% of aluminate cement. %, lime 2-15%, acrylic acid 2-9%, polyacrylamide 5-20%, silicone penetrant 3-15%, emulsifier 0.5-3%, and the balance is water; acrylic acid is formulated with water After the acrylic acid aqueous solution with a concentration of 2-9%, add polyacrylamide and emulsifier in sequence to the acrylic acid aqueous solution, and mix and stir evenly while adding; then add silicone penetrant, and stir well to obtain a uniform and stable emulsion; Add Portland cement, aluminate cement, and lime to the stable emulsion, and fully stir until it becomes a stable slurry product to obtain the material of the present invention; the waterproof material of the present invention has high permeability to the raw soil matrix, and has outstanding waterproof, Anti-crack performance; improve the water resistance and weather resistance of the raw soil wall; the material is non-toxic and pollution-free, and the preparation and construction methods are simple, so it is worth popularizing and using.
Description
技术领域technical field
本发明涉及一种墙体表面防水材料及其制备,特别涉及一种适用于生土墙体表面的防水材料及其制备,属于建筑工程用防水涂层材料领域。The invention relates to a wall surface waterproof material and its preparation, in particular to a waterproof material suitable for raw soil wall surfaces and its preparation, belonging to the field of waterproof coating materials for construction engineering.
背景技术Background technique
生土建筑是一种古老的建筑类型,并且迄今还一直在被广泛采用。从人类社会形成以来,“生土”一直是主要的建筑材料;生土墙体材料具有取材方便、造价低廉、热工性能好、隔音、污染少、可循环利用等有利于生态平衡的优点,是典型的生态型建筑材料,据统计,世界约有30%的人口至今仍居住在生土建筑当中;但不可否认的是,生土基材料的一些缺点严重制约了其发展,例如强度低、耐水性差以及碱蚀冻涨等。因此,经历了千百年的传统生土建筑正面临着消亡的严重威胁。Earth architecture is an ancient building type that is still widely used today. Since the formation of human society, "raw soil" has always been the main building material; raw soil wall materials have the advantages of convenient material acquisition, low cost, good thermal performance, sound insulation, less pollution, and recyclable utilization, which are conducive to ecological balance. It is a typical ecological building material. According to statistics, about 30% of the world's population still lives in earth-based buildings; but it is undeniable that some shortcomings of earth-based materials seriously restrict its development, such as low strength, Poor water resistance and alkali corrosion, freezing and so on. Therefore, the traditional adobe architecture that has gone through thousands of years is facing a serious threat of extinction.
鉴于生土材料的特性及局限性,数千年前人们就对生土进行了改性,以提高生土材料的强度和耐久性,但生土基材料的抗水性始终是影响其广泛应用的瓶颈因素。因此,突破这一瓶颈,改善生土基材料的抗水性,对于推动生土建筑的发展具有较重要的意义。In view of the characteristics and limitations of raw soil materials, people have modified raw soil thousands of years ago to improve the strength and durability of raw soil materials, but the water resistance of raw soil-based materials has always affected its wide application bottleneck factor. Therefore, breaking through this bottleneck and improving the water resistance of raw soil-based materials is of great significance for promoting the development of raw soil buildings.
目前建筑表面防水处理主要有两种方法:第一种是用涂料或防水卷材在混凝土表面形成一层防水薄膜,但是不能从根本上解决防水问题;第二种采用水泥基刚性防水材料,具有一定的渗透性,但由于涂层与生土墙体的物理力学性能相差较大,导致与生土建筑界面间的粘接强度低、易脱落。因此目前在建筑行业常用的外墙防水材料都不能很好地应用到生土建筑墙体表面。At present, there are mainly two methods for building surface waterproofing: the first is to form a waterproof film on the concrete surface with coatings or waterproof coiled materials, but it cannot fundamentally solve the waterproof problem; the second uses cement-based rigid waterproof materials, which have Certain permeability, but due to the large difference in physical and mechanical properties between the coating and the raw soil wall, the bonding strength between the coating and the raw soil building interface is low and easy to fall off. Therefore, the external wall waterproof materials commonly used in the construction industry cannot be well applied to the surface of the raw earth building wall.
发明内容Contents of the invention
针对上述情况,本发明人经过大量试验,开发出了一种具有抗渗、抗裂、补强、高粘结性能的防水材料;本发明材料克服了目前建筑行业所用表面防水材料不适用于生土基材料的缺点,在物理力学性能方面与能够与生土基体相匹配,与生土基面粘结力强;同时,能深入渗透到生土基体材料内部,增强了生土基体的防水、防裂、及粘接强度,很好地满足了生土建筑外墙防水的要求。In view of the above situation, the inventor has developed a waterproof material with impermeability, crack resistance, reinforcement and high bonding performance through a large number of experiments; The disadvantages of soil-based materials are that they can match the raw soil matrix in terms of physical and mechanical properties, and have strong adhesion to the raw soil base surface; at the same time, they can penetrate deeply into the interior of the raw soil matrix material, enhancing the waterproof, Anti-cracking, and bonding strength, well meet the waterproof requirements of the exterior walls of raw earth buildings.
本发明的目的是提供一种生土建筑墙体表面高疏水性渗透型防水材料及其制备、使用方法。The object of the present invention is to provide a kind of highly hydrophobic and permeable waterproof material on the surface of raw earth building wall and its preparation and use method.
本发明防水材料的组分和质量分数为:硅酸盐水泥2-8%,铝酸盐水泥2-8%,石灰2-15%,丙烯酸2-9%,聚丙烯酰胺5-20%,硅氧烷渗透剂3-15%,乳化剂0.5-3%,余量为水;所述各组分的质量分数之和为100%。The components and mass fractions of the waterproof material of the present invention are: Portland cement 2-8%, aluminate cement 2-8%, lime 2-15%, acrylic acid 2-9%, polyacrylamide 5-20%, 3-15% of siloxane penetrant, 0.5-3% of emulsifier, and water as the balance; the sum of the mass fractions of each component is 100%.
所述硅氧烷渗透剂可以是异丁基三乙氧基硅烷、甲基三乙氧基硅烷、丙烯基三乙氧基硅烷、γ-甲基丙烯酸丙酯基三甲氧基硅烷、三氟甲基三甲基硅烷中的一种。The siloxane penetrating agent can be isobutyltriethoxysilane, methyltriethoxysilane, propenyltriethoxysilane, γ-propylmethacrylate trimethoxysilane, trifluoromethane One of the trimethylsilanes.
所述乳化剂可以是十二烷基磺酸钠、十二烷基硫酸钠、木质素磺酸钠、硬脂酸皂、油酸皂、脂肪醇聚氧乙烯醚、失水山梨醇脂肪酸酯聚氧乙烯基醚中的一种或它们的混合物。Described emulsifier can be sodium lauryl sulfonate, sodium lauryl sulfate, sodium lignosulfonate, stearic acid soap, oleic acid soap, fatty alcohol polyoxyethylene ether, sorbitan fatty acid ester One of polyoxyethylene ethers or a mixture of them.
为了取得较好的效果,优选硅酸盐水泥、铝酸盐水泥、石灰的粒度均在0.05mm以下。In order to achieve better results, it is preferable that the particle size of Portland cement, aluminate cement and lime is all below 0.05mm.
更优选:聚丙烯酰胺的分子量为3000000-5000000g/mol,为白色固体粉末。More preferably: the polyacrylamide has a molecular weight of 3,000,000-5,000,000 g/mol and is a white solid powder.
本发明防水材料采用以下方法制备,步骤包括:The waterproof material of the present invention is prepared by the following method, and the steps include:
1)按前面所述质量分数取防水材料各组分;1) Get each component of the waterproof material by the aforementioned mass fraction;
2)以水将丙烯酸配制成浓度为为2~9%丙烯酸水溶液;2) Prepare acrylic acid with water to make an aqueous solution of acrylic acid with a concentration of 2-9%;
3)向丙烯酸水溶液中依次加入聚丙烯酰胺、乳化剂,添加的同时搅拌混合均匀;之后,加入硅氧烷渗透剂,充分搅拌,得均匀稳定乳液;3) Add polyacrylamide and emulsifier in sequence to the acrylic acid aqueous solution, and stir and mix evenly while adding; after that, add silicone penetrant, and stir well to obtain a uniform and stable emulsion;
4)向均匀稳定乳液中加入硅酸盐水泥、铝酸盐水泥、石灰,充分搅拌至呈稳定浆状产物,即得。4) Add Portland cement, aluminate cement, and lime to the uniform and stable emulsion, and stir well until it becomes a stable slurry product.
本发明防水材料使用时,将其以涂刷或喷涂等方式对生土墙体进行表面涂覆即可。When the waterproof material of the present invention is used, it can be applied to the surface of the raw soil wall by brushing or spraying.
本发明原理Principle of the invention
本发明是一种无机、有机复合的混合防水材料,通过与基体高度粘结成膜及活性离子渗透结晶达到双重防水。具体而言,聚丙烯酰胺在土体中形成三维网络结构,进一步巩固和提高了土体的强度和抗水性。同时加入硅氧烷渗透剂使产品具有很好的疏水和渗透作用,当其浓度为20~40%时,渗透深度为0.5~1cm,且斥水效果好,耐久性、耐酸碱性好。另外针对硅氧烷渗透剂,以优选的异丁基三乙氧基硅烷为例,其烷氧基可在水环境下即可与生土中的Si-OH进行脱水缩合形成Si-O-Si键,与硅酸盐等无机基材能很好结合,异丁基等有机惰性基团或活性反应基团的引入为其与其他各种有机组分提供了良好的粘接性。无机成分在水中产生钙离子、硫酸根和偏铝酸根,由于生土存在大量的毛细孔或微细裂纹,在有水的情况下,离子从高浓度区向低浓度区扩散渗透。随着离子的扩散渗透,能与生土中矿物的活性成分反应生成片状、纤维状或针状晶体,互相交错,增进生土粒子之间的连接,起到极好的渗透增强作用,活性离子很快的渗透到混凝土内部孔隙或毛细孔中,渗透深度可达到1-3cm左右,堵塞毛细孔和微细裂纹。而且在表面涂刷的薄状防水材料,由于粘结性较高,可牢固的结合在生土表面提供防水、抗裂性能,对土产生更加有效的保护。使生土建筑墙体表面不易粉化脱落,获得具有一定强度的防水表面。The invention is an inorganic-organic composite hybrid waterproof material, which achieves double waterproofing through highly bonded film formation with the substrate and permeation and crystallization of active ions. Specifically, polyacrylamide forms a three-dimensional network structure in the soil, which further consolidates and improves the strength and water resistance of the soil. At the same time, silicone penetrating agent is added to make the product have good hydrophobicity and penetration. When the concentration is 20-40%, the penetration depth is 0.5-1cm, and the water-repelling effect is good, and the durability and acid and alkali resistance are good. In addition, for the siloxane penetrating agent, take the preferred isobutyltriethoxysilane as an example, its alkoxy group can dehydrate and condense with Si-OH in the raw soil to form Si-O-Si in the water environment bond, it can be well combined with inorganic substrates such as silicates, and the introduction of organic inert groups or active reactive groups such as isobutyl provides good adhesion to other organic components. Inorganic components produce calcium ions, sulfate radicals and metaaluminate radicals in water. Due to the large number of capillary pores or microcracks in the raw soil, in the presence of water, ions diffuse and penetrate from high concentration areas to low concentration areas. With the diffusion and penetration of ions, it can react with the active ingredients of the minerals in the raw soil to form flaky, fibrous or needle-like crystals, interlaced with each other, and enhance the connection between the raw soil particles, which plays an excellent role in enhancing penetration. The ions quickly penetrate into the internal pores or capillary pores of the concrete, and the penetration depth can reach about 1-3cm, blocking the capillary pores and micro-cracks. Moreover, the thin waterproof material painted on the surface, due to its high cohesiveness, can be firmly combined on the surface of the raw soil to provide waterproof and crack resistance, and to produce more effective protection for the soil. The surface of the raw earth building wall is not easy to pulverize and fall off, and a waterproof surface with a certain strength is obtained.
本发明的优点和特点是:Advantages and characteristics of the present invention are:
1、防水、渗透效果好。本发明材料可在生土基材料表面形成一层致密牢固的保护膜,同时活性离子渗透到孔隙和毛细孔中生成大量晶体堵塞、填充这些孔隙,从而阻止水的渗入,由于双重防护防水抗渗效果更佳。本发明材料渗透深度达1-3cm。1. Good waterproof and penetration effect. The material of the invention can form a dense and firm protective film on the surface of raw soil-based materials, and at the same time, active ions penetrate into the pores and capillary pores to form a large number of crystals to block and fill these pores, thereby preventing the infiltration of water. Due to the double protection, waterproof and anti-seepage The effect is better. The penetration depth of the material of the present invention reaches 1-3cm.
2.粘结性能好。本发明材料加水拌和后材料粘接性好,粘结力大,是常规材料的几倍。2. Good bonding performance. After the material of the present invention is mixed with water, the material has good adhesiveness and strong cohesive force, which is several times that of conventional materials.
本发明材料与生土基体粘结牢固,甚至在表面形成具有化学键合的一体性涂层,所以可以同时对土起到一定的增强防护作用。The material of the invention is firmly bonded to the raw soil matrix, and even forms an integrated coating with chemical bonding on the surface, so it can simultaneously play a certain role in strengthening and protecting the soil.
3.抗裂效果好。本发明材料能够产生微膨胀,自身不会因为温度、水分的变化产生开裂,更可以防止外部载荷产生的开裂。3. Good anti-crack effect. The material of the invention can produce micro-expansion, does not cause cracks due to changes in temperature and moisture, and can prevent cracks caused by external loads.
4.无毒无污染,绿色环保。4. Non-toxic and pollution-free, green and environmentally friendly.
5.生产成本低廉。本发明所用原材料来源广泛,价格低廉,生产成本较低,投入少。5. Low production cost. The raw materials used in the invention have wide sources, low price, low production cost and less investment.
6.制备工艺和施工方法简单。本发明材料加水后的流动性、粘聚性、和易性和涂刷施工性能都表现的非常良好。可采用涂刷或是喷涂等工艺操作,施工方法简单。6. The preparation process and construction method are simple. The fluidity, cohesiveness, workability and brushing performance of the material of the invention after adding water are all very good. It can be operated by brushing or spraying, and the construction method is simple.
7.使用范围广。本发明不仅可应用于生土建筑表面,而且适用于混凝土的小型工民建类防水。7. Wide range of applications. The invention is not only applicable to the surface of raw earth buildings, but also suitable for the waterproofing of concrete small industrial and civil buildings.
附图说明Description of drawings
图1:实施例1所得防水材料的应用效果观察Figure 1: Observation of the application effect of the waterproof material obtained in Example 1
图2:实施例2所得防水材料的应用效果观察Figure 2: Observation of the application effect of the waterproof material obtained in Example 2
图3:实施例3所得防水材料的应用效果观察Figure 3: Observation of the application effect of the waterproof material obtained in Example 3
具体实施方式Detailed ways
为了理解本发明,下面以实施例进一步说明本发明,但并不限制本发明。In order to understand the present invention, the present invention is further illustrated below with examples, but the present invention is not limited.
实施例1:Example 1:
按质量取硅酸盐水泥5%、铝酸盐水泥5%、石灰5%、丙烯酸6%、聚丙烯酰胺5%、异丁基三乙氧基硅烷4%、十二烷基磺酸钠1%,水69%。用水将丙烯酸配成丙烯酸水溶液;向丙烯酸溶液中加入聚丙烯酰胺充分搅拌混合均匀,之后再加入十二烷基磺酸钠,充分搅拌混合均匀;最后加入异丁基三乙氧基硅烷,充分搅拌获得均匀乳液;之后加入硅酸盐水泥、铝酸盐水泥、石灰,充分搅拌均匀,得到浆状产物。Take Portland cement 5%, aluminate cement 5%, lime 5%, acrylic acid 6%, polyacrylamide 5%, isobutyltriethoxysilane 4%, sodium dodecylsulfonate 1% by mass %, water 69%. Mix acrylic acid with water to make acrylic acid aqueous solution; add polyacrylamide to the acrylic acid solution and mix well, then add sodium dodecylsulfonate, stir well and mix well; finally add isobutyltriethoxysilane, stir well Obtain a uniform emulsion; then add Portland cement, aluminate cement, and lime, and stir well to obtain a slurry product.
将本防水材料涂刷在生土表面,观察到该涂层渗透深度为1.8cm,涂层水中侵泡24小时不脱落。效果见图1。The waterproof material is painted on the surface of raw soil, and it is observed that the penetration depth of the coating is 1.8cm, and the coating does not fall off after soaking in water for 24 hours. The effect is shown in Figure 1.
实施例2:Example 2:
按质量取硅酸盐水泥3%、铝酸盐水泥3%、石灰5%、丙烯酸4%、聚丙烯酰胺8%、异丁基三乙氧基硅烷8%、十二烷基磺酸钠1.5%,水67.5%。用水将丙烯酸配成丙烯酸水溶液;向丙烯酸溶液中加入聚丙烯酰胺充分搅拌混合均匀,之后再加入十二烷基磺酸钠,充分搅拌混合均匀;最后加入异丁基三乙氧基硅烷,充分搅拌获得均匀乳液;之后加入硅酸盐水泥、铝酸盐水泥、石灰,充分搅拌均匀,得到浆状产物。Take Portland cement 3%, aluminate cement 3%, lime 5%, acrylic acid 4%, polyacrylamide 8%, isobutyltriethoxysilane 8%, sodium dodecylsulfonate 1.5% by mass %, water 67.5%. Mix acrylic acid with water to make acrylic acid aqueous solution; add polyacrylamide to the acrylic acid solution and mix well, then add sodium dodecylsulfonate, stir well and mix well; finally add isobutyltriethoxysilane, stir well Obtain a uniform emulsion; then add Portland cement, aluminate cement, and lime, and stir well to obtain a slurry product.
将本防水材料涂刷在生土表面,观察到该涂层渗透深度为1.8cm,涂层水中侵泡24小时不脱落。效果见图2。The waterproof material is painted on the surface of raw soil, and it is observed that the penetration depth of the coating is 1.8cm, and the coating does not fall off after soaking in water for 24 hours. The effect is shown in Figure 2.
实施例3:Example 3:
按质量取硅酸盐水泥8%、铝酸盐水泥9%、石灰8%、丙烯酸2%、聚丙烯酰胺3%、异丁基三乙氧基硅烷4%、十二烷基磺酸钠0.5%,水65.5%。用水将丙烯酸配成丙烯酸水溶液;向丙烯酸溶液中加入聚丙烯酰胺充分搅拌混合均匀,之后再加入十二烷基磺酸钠,充分搅拌混合均匀;最后加入异丁基三乙氧基硅烷,充分搅拌获得均匀乳液;之后加入硅酸盐水泥、铝酸盐水泥、石灰,充分搅拌均匀,得到浆状产物。Take Portland cement 8%, aluminate cement 9%, lime 8%, acrylic acid 2%, polyacrylamide 3%, isobutyltriethoxysilane 4%, sodium dodecylsulfonate 0.5% by mass %, water 65.5%. Mix acrylic acid with water to make acrylic acid aqueous solution; add polyacrylamide to the acrylic acid solution and mix well, then add sodium dodecylsulfonate, stir well and mix well; finally add isobutyltriethoxysilane, stir well Obtain a uniform emulsion; then add Portland cement, aluminate cement, and lime, and stir well to obtain a slurry product.
将本防水材料涂刷在生土表面,观察到该涂层渗透深度为1.8cm,涂层水中侵泡24小时不脱落。效果见图3。The waterproof material is painted on the surface of raw soil, and it is observed that the penetration depth of the coating is 1.8cm, and the coating does not fall off after soaking in water for 24 hours. The effect is shown in Figure 3.
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