CN103205862A - Production method of kapok fiber spunlace nonwoven fabric - Google Patents
Production method of kapok fiber spunlace nonwoven fabric Download PDFInfo
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- CN103205862A CN103205862A CN2013100947609A CN201310094760A CN103205862A CN 103205862 A CN103205862 A CN 103205862A CN 2013100947609 A CN2013100947609 A CN 2013100947609A CN 201310094760 A CN201310094760 A CN 201310094760A CN 103205862 A CN103205862 A CN 103205862A
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- kapok fiber
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- nonwoven fabric
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- 239000000835 fiber Substances 0.000 title claims abstract description 57
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 34
- 244000146553 Ceiba pentandra Species 0.000 title claims abstract description 28
- 235000003301 Ceiba pentandra Nutrition 0.000 title claims abstract description 28
- 239000004745 nonwoven fabric Substances 0.000 title claims abstract 10
- 239000004744 fabric Substances 0.000 claims abstract description 35
- 238000009960 carding Methods 0.000 claims abstract description 34
- 239000000428 dust Substances 0.000 claims abstract description 18
- 238000004061 bleaching Methods 0.000 claims abstract description 10
- 239000012535 impurity Substances 0.000 claims abstract description 10
- 229920000742 Cotton Polymers 0.000 claims abstract description 9
- 230000007246 mechanism Effects 0.000 claims abstract description 8
- 238000005303 weighing Methods 0.000 claims abstract description 8
- 238000001035 drying Methods 0.000 claims abstract description 6
- 239000012467 final product Substances 0.000 claims abstract description 4
- 239000012752 auxiliary agent Substances 0.000 claims description 16
- 239000000203 mixture Substances 0.000 claims description 6
- 229920002994 synthetic fiber Polymers 0.000 claims description 4
- 239000012209 synthetic fiber Substances 0.000 claims description 2
- 238000005520 cutting process Methods 0.000 claims 1
- 238000005507 spraying Methods 0.000 claims 1
- 229910000831 Steel Inorganic materials 0.000 abstract description 15
- 239000010959 steel Substances 0.000 abstract description 15
- 238000000034 method Methods 0.000 abstract description 9
- 238000009941 weaving Methods 0.000 abstract description 8
- 238000005516 engineering process Methods 0.000 abstract description 6
- 239000002994 raw material Substances 0.000 abstract description 5
- 238000007664 blowing Methods 0.000 abstract 1
- 238000004140 cleaning Methods 0.000 abstract 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 20
- 241000381602 Vachellia nebrownii Species 0.000 description 15
- 238000005238 degreasing Methods 0.000 description 9
- 239000000047 product Substances 0.000 description 8
- 238000005096 rolling process Methods 0.000 description 7
- -1 flavone compound Chemical class 0.000 description 6
- 230000006872 improvement Effects 0.000 description 6
- 230000003115 biocidal effect Effects 0.000 description 5
- 239000003795 chemical substances by application Substances 0.000 description 5
- 238000013329 compounding Methods 0.000 description 5
- 238000012545 processing Methods 0.000 description 5
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 4
- 241000238631 Hexapoda Species 0.000 description 4
- 239000004698 Polyethylene Substances 0.000 description 4
- 229920002472 Starch Polymers 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 4
- 229920000573 polyethylene Polymers 0.000 description 4
- 235000019698 starch Nutrition 0.000 description 4
- 239000008107 starch Substances 0.000 description 4
- 239000010779 crude oil Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000000144 pharmacologic effect Effects 0.000 description 3
- 229920002545 silicone oil Polymers 0.000 description 3
- 229920002972 Acrylic fiber Polymers 0.000 description 2
- 230000003796 beauty Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000012188 paraffin wax Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000009987 spinning Methods 0.000 description 2
- 239000001993 wax Substances 0.000 description 2
- 244000068988 Glycine max Species 0.000 description 1
- 235000010469 Glycine max Nutrition 0.000 description 1
- 229920000297 Rayon Polymers 0.000 description 1
- 229920004933 Terylene® Polymers 0.000 description 1
- GAMYVSCDDLXAQW-AOIWZFSPSA-N Thermopsosid Natural products O(C)c1c(O)ccc(C=2Oc3c(c(O)cc(O[C@H]4[C@H](O)[C@@H](O)[C@H](O)[C@H](CO)O4)c3)C(=O)C=2)c1 GAMYVSCDDLXAQW-AOIWZFSPSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 230000003110 anti-inflammatory effect Effects 0.000 description 1
- 230000000259 anti-tumor effect Effects 0.000 description 1
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- 235000012489 doughnuts Nutrition 0.000 description 1
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- 239000004615 ingredient Substances 0.000 description 1
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- 239000012567 medical material Substances 0.000 description 1
- 235000013336 milk Nutrition 0.000 description 1
- 239000008267 milk Substances 0.000 description 1
- 210000004080 milk Anatomy 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 230000000638 stimulation Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 150000003648 triterpenes Chemical class 0.000 description 1
- VHBFFQKBGNRLFZ-UHFFFAOYSA-N vitamin p Natural products O1C2=CC=CC=C2C(=O)C=C1C1=CC=CC=C1 VHBFFQKBGNRLFZ-UHFFFAOYSA-N 0.000 description 1
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- Nonwoven Fabrics (AREA)
Abstract
The invention belongs to the technical field of weaving, and particularly relates to a production method of kapok fiber spunlace non-woven fabric, which comprises the following steps: pretreating kapok fibers to improve the spinnability of the kapok fibers; the kapok fiber is fed into a steel cleaning combined device through a weighing type curtain feeding mechanism to be subjected to opening, mixing and impurity removal; collecting the cotton nets in the blowing and carding machine by an air suction device, and feeding the cotton nets into a fine dust removing device for further dust removal and opening; connecting a fine dust removing device with a spunlace carding machine, carding the fibers into a web on the spunlace carding machine, then performing cross lapping, spunlacing to form cloth, coiling, bleaching, drying and slitting to obtain the final product. The method is safe, environment-friendly, energy-saving, efficient and high in automation degree, effectively protects various characteristics of fiber raw materials, and is an advanced technology at the front of the manufacturing of spunlace kapok nonwoven fabrics.
Description
Technical field
The invention belongs to the weaving technology field, relate in particular to a kind of production method of kawo fiber spunlaced fabrics.
Background technology
Bombax cotton is natural superfine and high doughnut, its hollowness of fibre is 80%, considerably beyond other fiber, have that warmth retention property is good, buoyancy is big, bright and clean soft, be difficult for twining, characteristics such as high adsorption capacity and moisture absorption ability be strong after waterproof, the not heat conduction, degreasing.
The bombax cotton moisture pick-up properties is better than cotton fiber, and regain is 10%-10.73%.The main chemical compositions of kapok is volatile ingredient, and triterpenes and flavone compound have pharmacological such as antibiotic, anti-inflammatory, antitumor, hepatoprotective effect, so unique effect such as that the bombax cotton fabric has is antibiotic, insect protected, mothproof, mildew-resistant.And the proportion of bombax cotton is little more a lot of than cotton fiber, owing to do not absorb water under its light specific gravity, hollow ratio height, cold water state, it is fast that the fabric airing of making of its is done, and be easy to carry.It does not almost have any stimulation and harmful effect to human body skin, and ultra-fine, soft and smooth fiber makes it soft, warm, sliding suitable, comfortable, belongs to the good merchantable brand in the natural fiber material.
But bombax cotton is shorter, is 8mm-34mm, fiber stage casing diameter range 20m-45m, and line density is low, is 0.9-1.2tex.Aspect intensity and elongation, the brute force of bombax cotton is lower, the elongation ability is little, smooth surface obvolvent rate variance, and fiber proportion kicks the beam, and is difficult to the resultant yarn of weaving.For a long time, because the machinability problem of bombax cotton, the kapok preparation is used for doing low-grade quilted product, has influenced its development and use in the weaving industry.
Bombax cotton water thorn woven cloths is mainly used in medical treatment, beauty treatment and hygiene article sector, before processing, need carry out paraffin removal to bombax cotton and handle (comprising processing such as degreasing, bleaching).Because bombax cotton surperficial wax in the paraffin removal processing procedure is eliminated, the fiber cell wall thinner fiber strength that causes that becomes is poorer, skin-friction coefficient increases, so more be easy to generate static in the processing processing procedure, fiber is easier to be broken, damage, balling-up or fluffing.
In view of this; the necessary production method that a kind of feasible kawo fiber spunlaced fabrics is provided; utilize the bombax cotton in the finished fabric that this method produces to access more effectively protection, function such as the non-weaving cloth of producing has stronger antistatic, ANTIPILLING, antibiotic, soft close skin, moisture absorption is strong and insect protected is mothproof.
Summary of the invention
The objective of the invention is to: at the deficiencies in the prior art; and provide a kind of production method of feasible kawo fiber spunlaced fabrics; utilize the bombax cotton in the finished fabric that this method produces to access more effectively protection, function such as the non-weaving cloth of producing has stronger antistatic, ANTIPILLING, antibiotic, soft close skin, moisture absorption is strong and insect protected is mothproof.
In order to achieve the above object, the present invention adopts following technical scheme, and a kind of production method of kawo fiber spunlaced fabrics may further comprise the steps: the first step, bombax cotton is carried out preliminary treatment, to improve its spinning property; Second goes on foot, and by Weighing type curtain feed mechanism bombax cotton is fed in the clear steel connection equipment and carries out shredding, mixing and removal of impurities; In the 3rd step, by air intake device the web in the clear steel connection carding machine is collected feeding and carry out further dedusting and shredding except in the micronic dust equipment; The 4th step will link except micronic dust equipment and water sting the line carding machine, sting on the line carding machine the fiber carding at water, carry out then cross lapping, water sting into cloth, rolling, take off float, dry, cut after, obtain final products.
As a kind of improvement of the production method of kawo fiber spunlaced fabrics of the present invention, described clear steel connection comprises many storehouses mixing device.
As a kind of improvement of the production method of kawo fiber spunlaced fabrics of the present invention, the number in described storehouse is more than or equal to 6.
As a kind of improvement of the production method of kawo fiber spunlaced fabrics of the present invention, described preliminary treatment obtains pretreated bombax cotton for auxiliary agent is sprayed on the raw material bombax cotton after the balance.Concrete, be after water, silicone oil and crude oil are mixed by mass ratio 74:4:22, to obtain compounding agent solution, then auxiliary agent be sprayed on the bombax cotton, with sprinkling have that the bombax cotton of auxiliary agent places that humidity is 57%, temperature is 30 ℃ environment, balance 25h gets final product.
As a kind of improvement of the production method of kawo fiber spunlaced fabrics of the present invention, described preliminary treatment is carried out semidefinite form with steam to bombax cotton then and is handled for bombax cotton is added in the auxiliary agent mixed liquor.Particularly, be that the 40:40:20:300 mixing by weight proportion of acrylate, starch, polyethylene alcohol and water is obtained the auxiliary agent mixed liquor, be heated 70 ℃, add pending bombax cotton then, mix, with 80 ℃ steam bombax cotton is carried out semidefinite form then and handle 25min, make the auxiliary agent mixed liquor be sprayed at the bombax cotton surface uniformly, get final product after the drying.
As a kind of improvement of the production method of kawo fiber spunlaced fabrics of the present invention, also fed other fibers in described second step, described other fibers comprise at least a in cotton fiber, artificial fibre and the synthetic fiber.
As a kind of improvement of the production method of kawo fiber spunlaced fabrics of the present invention, described bombax cotton and other quality of fiber ratios are (20-90): (80-10).
With respect to prior art, the method that the present invention stings by water with bombax cotton is produced non-weaving cloth, have following advantage: raw material has kept natural characteristic, primary characteristic and the pharmacological of bombax cotton and other fibrous raw material without degreasing, bleaching in process such as the removal of impurities of producing, carding, water thorn Cheng Bu; Water thorn rolling need not dried, and directly yardage roll is taken off and floats, and has reduced pollution to cloth cover, has saved the energy; And Cheng Buhou carries out the degreasing bleaching again, has reduced pollution, damage to cloth cover widely, has improved the fineness of cloth cover.
Clear steel connection carding machine is the common cotton spinning equipment, and carding to water stings into cloth and stings equipment for being light water, and is mature technology and technology, need not special investment and test.
Adopt the kawo fiber spunlaced fabrics of production method production of the present invention because in the shredding of producing, removal of impurities, one-tenth net, water thorn process; the wax on bombax cotton surface is not destroyed; fiber there is protective effect; take off and float on into after the cloth; cloth cover sanitation and hygiene, dim, the soft close skin of bright and clean guarantor, moisture absorption are strong; and protected the pharmacological of bombax cotton as much as possible, guaranteed that spun laced fabric has effects such as antibiotic, insect protected, mothproof, mildew-resistant.Therefore, be used for feminien hygiene, baby products, beauty and skin care, medical materials etc. have effect unique.In addition, this method is safety and environmental protection but also efficient energy-saving not only, and automaticity is higher, and has effectively protected the various characteristics of fibrous raw material, is the forward position advanced person's of water thorn kapok non-weaving cloth manufacturing technology.
The specific embodiment
Embodiment 1: after water, silicone oil and crude oil are pressed mass ratio 74:4:22 mixing, obtain compounding agent solution, then compounding agent solution is sprayed on the bombax cotton, with sprinkling have that the bombax cotton of auxiliary agent places that humidity is 57%, temperature is 30 ℃ environment, balance 25h, obtain pretreated bombax cotton, to improve the spinnability of bombax cotton.
By Weighing type curtain feed mechanism bombax cotton is fed in the clear steel connection equipment then and carry out shredding, mixing and removal of impurities.
By air intake device the web in the clear steel connection carding machine is collected feeding and carry out further dedusting and shredding except in the micronic dust equipment.
To link except micronic dust equipment and water thorn line carding machine, on water thorn line carding machine, with the fiber carding, carry out cross lapping then, water stings into cloth, rolling, the kapok yardage roll is directly sent into floated in the pot then, carry out degreasing, bleaching, dry, cut into required product then.
In the present embodiment, all production equipment speed is 60% of ordinary production.
Embodiment 2: the 40:40:20:300 mixing by weight proportion of acrylate, starch, polyethylene alcohol and water is obtained the auxiliary agent mixed liquor, be heated 70 ℃, add pending bombax cotton then, mix, with 80 ℃ steam bombax cotton is carried out semidefinite form then and handle 25min, make the auxiliary agent mixed liquor be sprayed at the bombax cotton surface uniformly, namely obtain pretreated bombax cotton after the drying, to improve the spinnability of bombax cotton.
By Weighing type curtain feed mechanism bombax cotton and cotton fiber are fed in the clear steel connection equipment according to mass ratio 70:30 then and carry out shredding, mixing and removal of impurities.
By air intake device the web in the clear steel connection carding machine is collected feeding and carry out further dedusting and shredding except in the micronic dust equipment.
To link except micronic dust equipment and water thorn line carding machine, on water thorn line carding machine, with the fiber carding, carry out cross lapping then, water stings into cloth, rolling, the kapok yardage roll is directly sent into floated in the pot then, carry out degreasing, bleaching, dry, cut into required product then.
In the present embodiment, all production equipment speed is 60% of ordinary production.
Embodiment 3: the 40:40:20:300 mixing by weight proportion of acrylate, starch, polyethylene alcohol and water is obtained the auxiliary agent mixed liquor, be heated 70 ℃, add pending bombax cotton then, mix, with 80 ℃ steam bombax cotton is carried out semidefinite form then and handle 25min, make the auxiliary agent mixed liquor be sprayed at the bombax cotton surface uniformly, namely obtain pretreated bombax cotton after the drying, to improve the spinnability of bombax cotton.
By Weighing type curtain feed mechanism bombax cotton, terylene and artificial viscose are fed in the clear steel connection equipment according to mass ratio 60:10:30 then and carry out shredding, mixing and removal of impurities.
By air intake device the web in the clear steel connection carding machine is collected feeding and carry out further dedusting and shredding except in the micronic dust equipment.
To link except micronic dust equipment and water thorn line carding machine, on water thorn line carding machine, with the fiber carding, carry out cross lapping then, water stings into cloth, rolling, the kapok yardage roll is directly sent into floated in the pot then, carry out degreasing, bleaching, dry, cut into required product then.
In the present embodiment, all production equipment speed is 60% of ordinary production.
Embodiment 4: the 40:40:20:300 mixing by weight proportion of acrylate, starch, polyethylene alcohol and water is obtained the auxiliary agent mixed liquor, be heated 70 ℃, add pending bombax cotton then, mix, with 80 ℃ steam bombax cotton is carried out semidefinite form then and handle 25min, make the auxiliary agent mixed liquor be sprayed at the bombax cotton surface uniformly, namely obtain pretreated bombax cotton after the drying, to improve the spinnability of bombax cotton.
By Weighing type curtain feed mechanism bombax cotton, acrylic fibers and fibre and soya are fed in the clear steel connection equipment according to mass ratio 30:50:20 then and carry out shredding, mixing and removal of impurities.
By air intake device the web in the clear steel connection carding machine is collected feeding and carry out further dedusting and shredding except in the micronic dust equipment.
To link except micronic dust equipment and water thorn line carding machine, on water thorn line carding machine, with the fiber carding, carry out cross lapping then, water stings into cloth, rolling, the kapok yardage roll is directly sent into floated in the pot then, carry out degreasing, bleaching, dry, cut into required product then.
In the present embodiment, all production equipment speed is 60% of ordinary production.
Embodiment 5: after water, silicone oil and crude oil are pressed mass ratio 74:4:22 mixing, obtain compounding agent solution, then compounding agent solution is sprayed on the bombax cotton, with sprinkling have that the bombax cotton of auxiliary agent places that humidity is 57%, temperature is 30 ℃ environment, balance 25h, obtain pretreated bombax cotton, to improve the spinnability of bombax cotton.
By Weighing type curtain feed mechanism bombax cotton, acrylic and milk fibre are fed in the clear steel connection equipment according to mass ratio 90:5:5 then and carry out shredding, mixing and removal of impurities.
By air intake device the web in the clear steel connection carding machine is collected feeding and carry out further dedusting and shredding except in the micronic dust equipment.
To link except micronic dust equipment and water thorn line carding machine, on water thorn line carding machine, with the fiber carding, carry out cross lapping then, water stings into cloth, rolling, the kapok yardage roll is directly sent into floated in the pot then, carry out degreasing, bleaching, dry, cut into required product then.
In the present embodiment, all production equipment speed is 60% of ordinary production.
According to above-mentioned principle, the present invention can also carry out suitable change and modification to above-mentioned embodiment.Therefore, the specific embodiment that discloses and describe above the present invention is not limited to also should fall in the protection domain of claim of the present invention modifications and changes more of the present invention.In addition, although used some specific terms in this specification, these terms do not constitute any restriction to the present invention just for convenience of description.
Claims (7)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN2013100947609A CN103205862A (en) | 2013-03-25 | 2013-03-25 | Production method of kapok fiber spunlace nonwoven fabric |
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| Application Number | Priority Date | Filing Date | Title |
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| CN2013100947609A CN103205862A (en) | 2013-03-25 | 2013-03-25 | Production method of kapok fiber spunlace nonwoven fabric |
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| CN103205862A true CN103205862A (en) | 2013-07-17 |
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| CN2013100947609A Pending CN103205862A (en) | 2013-03-25 | 2013-03-25 | Production method of kapok fiber spunlace nonwoven fabric |
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Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104313795A (en) * | 2014-09-22 | 2015-01-28 | 欣龙控股（集团）股份有限公司 | Natural cotton fiber spunlaced nonwoven fabric for medical health and production method thereof |
| CN104975492A (en) * | 2015-07-16 | 2015-10-14 | 嘉兴学院 | Preparation method and application of kapok fiber non-woven mask base material |
| CN107620157A (en) * | 2017-09-28 | 2018-01-23 | 浙江吉麻良丝新材料股份有限公司 | A kind of fiber spun-laced new material of natural bacteriostatic and its preparation method and application |
| CN108442036A (en) * | 2018-03-19 | 2018-08-24 | 上海棉芙生物科技有限公司 | A kind of manufacture craft of lace facial mask cloth |
| CN108660610A (en) * | 2018-05-25 | 2018-10-16 | 史茜赟 | A kind of preparation method of cleaning wiping cloth non-woven material |
| WO2019127065A1 (en) * | 2017-12-26 | 2019-07-04 | 江苏斯得福纺织股份有限公司 | Production process for thermally-sensitive quilt flocculus |
| CN110184740A (en) * | 2019-06-28 | 2019-08-30 | 福建省健为医疗用品有限公司 | A kind of health manufacturing method of water repellent pure cotton non-woven fabrics |
| CN110284261A (en) * | 2019-07-10 | 2019-09-27 | 武汉纺织大学 | A kind of preparation method of reverse osmosis compound nonwoven cloth |
| CN110359312A (en) * | 2014-05-20 | 2019-10-22 | Gpcp知识产权控股有限责任公司 | The bleaching and clast reduction method of non-wood-fiber |
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| CN111893639A (en) * | 2020-08-11 | 2020-11-06 | 湖南工程学院 | A kind of kapok oil tea cake meal cleaning towel and preparation method thereof |
| CN111974091A (en) * | 2020-08-20 | 2020-11-24 | 南京际华三五二一环保科技有限公司 | Production method of low-gram-weight rigid corrugated filter material |
| CN113604959A (en) * | 2021-07-07 | 2021-11-05 | 稳健医疗(武汉)有限公司 | Ultrathin spunlace non-woven fabric, preparation method thereof and mask |
| CN114293368A (en) * | 2021-11-29 | 2022-04-08 | 深圳全棉时代科技有限公司 | Production method of antibacterial fluffy cotton fiber |
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Cited By (19)
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| CN110359312A (en) * | 2014-05-20 | 2019-10-22 | Gpcp知识产权控股有限责任公司 | The bleaching and clast reduction method of non-wood-fiber |
| CN104313795A (en) * | 2014-09-22 | 2015-01-28 | 欣龙控股（集团）股份有限公司 | Natural cotton fiber spunlaced nonwoven fabric for medical health and production method thereof |
| CN104975492A (en) * | 2015-07-16 | 2015-10-14 | 嘉兴学院 | Preparation method and application of kapok fiber non-woven mask base material |
| CN104975492B (en) * | 2015-07-16 | 2017-02-01 | 嘉兴学院 | Preparation method and application of kapok fiber non-woven mask base material |
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Application publication date: 20130717 |