CN103201026A - Carbon microfiber dispersion liquid - Google Patents
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Abstract
提供一种微细碳纤维分散液,其使具有极高聚集力并形成了聚集体的微细碳纤维在有机溶剂中均匀地分散、解纤,并形成稳定的分散状态。[技术手段]一种在有机溶剂中分散有微细碳纤维的微细碳纤维分散液,其特征在于,含有下述通式(1)所示的高分子分散剂,且该分散液中所含的微细碳纤维的聚集体的尺寸为5μm以下。 Provided is a fine carbon fiber dispersion that uniformly disperses and defibrates aggregated fine carbon fibers having a very high cohesive force in an organic solvent, and forms a stable dispersed state. [Technical means] A fine carbon fiber dispersion liquid in which fine carbon fibers are dispersed in an organic solvent, characterized in that it contains a polymer dispersant represented by the following general formula (1), and the fine carbon fibers contained in the dispersion liquid The size of the aggregates is 5 μm or less.
Description
技术领域technical field
本发明涉及一种微细碳纤维分散液,其可以使微细碳纤维在有机溶剂中良好地分散、解纤,并且将该分散、解纤状态稳定地维持。The present invention relates to a fine carbon fiber dispersion liquid which can disperse and defibrate fine carbon fibers well in an organic solvent and maintain the dispersed and defibrated state stably.
背景技术Background technique
在约20年前确认了其存在的微细碳纤维是直径1μm以下的管状材料,在理想的微细碳纤维中,由碳原子的6元环网状结构构成的片材(炭片材)所形成的管相对于管轴平行,进而,还存在该管由双层或多层的炭片材形成的微细碳纤维。The existence of fine carbon fibers whose existence was confirmed about 20 years ago is a tubular material with a diameter of 1 μm or less. In an ideal fine carbon fiber, a tube formed of a sheet (carbon sheet) composed of a 6-membered ring network structure of carbon atoms Parallel to the tube axis, there are also fine carbon fibers in which the tube is formed of double-layer or multi-layer carbon sheets.
这种微细碳纤维根据由碳原子构成的6元环网状结构的数、管的粗细不同而具有各种性质,利用其性质,可以期待各种应用。例如,利用化学特性、电特性、机械特性、热传导特性、结构特性等物性,可期待微细碳纤维在防静电部件、二次电池电极材料、强化树脂复合材料、电波吸收材料、电热变换材料、平板显示器用场致发射阴极材料、透明导电膜、热电转换元件材料、电容电极、氢储藏材料、电气配线、散热材料、太阳能电池材料和催化剂负载材料中的应用。Such fine carbon fibers have various properties depending on the number of 6-membered ring network structures composed of carbon atoms and the thickness of the tubes, and various applications can be expected utilizing these properties. For example, using physical properties such as chemical properties, electrical properties, mechanical properties, thermal conductivity properties, and structural properties, it is expected that fine carbon fibers can be used in antistatic components, secondary battery electrode materials, reinforced resin composite materials, radio wave absorbing materials, electrothermal conversion materials, and flat panel displays. Applications in field emission cathode materials, transparent conductive films, thermoelectric conversion element materials, capacitor electrodes, hydrogen storage materials, electrical wiring, heat dissipation materials, solar cell materials and catalyst loading materials.
作为应用了微细碳纤维的防静电部件,已知在热塑性树脂或热固性树脂中添加了微细碳纤维的托盘、载带等。它们用于防止在搬运、输送半导体部件、制品时产生的静电。即,微细碳纤维与以往所使用的如炭黑那样的球状炭材料相比,显示更高的导电性,并且形状为纤维状,因此添加少量就可防止静电的发生,并且具有从基质树脂的脱落少的优点,被广泛用于防静电用途。Trays, carrier tapes, and the like in which fine carbon fibers are added to thermoplastic resins or thermosetting resins are known as antistatic members to which fine carbon fibers are applied. They are used to prevent static electricity generated when handling and transporting semiconductor parts and products. That is, fine carbon fibers exhibit higher electrical conductivity than conventionally used spherical carbon materials such as carbon black, and have a fibrous shape, so adding a small amount can prevent static electricity from occurring, and has the ability to fall off from the matrix resin. It has few advantages and is widely used in anti-static purposes.
在二次电池电极材料的领域,提出使用微细碳纤维作为电极膜的添加剂。In the field of secondary battery electrode materials, it has been proposed to use fine carbon fibers as additives for electrode films.
例如,已确认通过在作为负极活性物质的石墨中混合微细碳纤维,从而导电辅助效果及再循环特性提高,作为手机、个人电脑等中使用的锂离子电池的电极膜的添加剂,已经在采用微细碳纤维。For example, it has been confirmed that by mixing fine carbon fibers into graphite as a negative electrode active material, the conduction assistance effect and recycling characteristics are improved, and fine carbon fibers are already being used as additives for electrode films of lithium-ion batteries used in mobile phones, personal computers, etc. .
从上述观点考虑,作为混合动力汽车和电动汽车中使用的高功率、高容量的二次电池的正极膜用添加剂,通过将作为正极用活性物质的钴酸锂、磷酸铁锂等与微细碳纤维混合,从而可期待导电辅助效果及正极膜的强度提高、高密度化、电极液的浸透性提高等,其研究正在进行。From the above point of view, as an additive for the positive electrode film of high-power, high-capacity secondary batteries used in hybrid vehicles and electric vehicles, by mixing lithium cobalt oxide, lithium iron phosphate, etc., which are active materials for positive electrodes, with fine carbon fibers , so that the conduction assisting effect and the strength of the positive electrode film can be expected to be improved, the density can be increased, and the permeability of the electrode solution can be improved, etc., and its research is ongoing.
在强化树脂复合材料的领域,正在进行如下研究:将微细碳纤维与碳和玻璃纤维的混合物一起添加至树脂中,进一步提高刚性。另外,正在研究向使用了碳、玻璃布或垫子(mat)的FRP成型物中添加微细碳纤维从而达到表面的特性提高、力学特性提高的目的。进而,在合成纤维中添加微细碳纤维而提高纤维的强度等的研究正在盛行。In the field of reinforced resin composites, research is under way to further increase rigidity by adding fine carbon fibers to resins together with a mixture of carbon and glass fibers. In addition, studies are underway to add fine carbon fibers to FRP moldings using carbon, glass cloth, or mats to improve surface properties and improve mechanical properties. Furthermore, researches such as adding fine carbon fibers to synthetic fibers to increase the strength of the fibers have been actively conducted.
在电子设备制造的领域,已经研究将微细碳纤维适用于利用喷墨方式制作集成电路(LSI、超LSI等)的微细配线、利用丝网印刷或喷涂方式制造均质场致发射阴极源,还研究了在平板显示器、导电性陶瓷中的应用,微细碳纤维与金属配线相比导电容量大,因此也期待在电源设备等中的开展。In the field of electronic equipment manufacturing, it has been studied to apply fine carbon fibers to the fine wiring of integrated circuits (LSI, super LSI, etc.) by inkjet, to manufacture homogeneous field emission cathode sources by screen printing or spraying, and to Applications to flat panel displays and conductive ceramics have been studied, and fine carbon fibers have a larger conductive capacity than metal wiring, so they are also expected to be used in power supply equipment, etc.
在导电性材料制造领域,正盛行研究微细碳纤维在利用压缩、浇铸成型、注射、挤出或拉伸方式制作防带电板;使用导电性涂料制作精密级的防带电膜、防电膜或静电涂装用导电性底层膜;利用喷涂方式、旋涂或棒涂方式制作副精密级的半透明或透明导电性薄膜等方面的适用。In the field of conductive material manufacturing, it is popular to study the use of compression, casting, injection, extrusion or stretching to make anti-static plates using micro-carbon fibers; use conductive coatings to make precision-grade anti-static films, anti-static films or electrostatic coatings. It is suitable for making sub-precision translucent or transparent conductive films by spray coating, spin coating or rod coating.
如上所述,已经研究了微细碳纤维作为兼具电、功能、机械及复合效果的材料在各种用途中的适用,为了最大限度地发挥添加效果,必须使微细碳纤维均匀地分散在水、有机溶剂、树脂溶液、热固性树脂及热塑性树脂等分散介质中。As mentioned above, the application of fine carbon fibers in various applications as a material with electrical, functional, mechanical and composite effects has been studied. In order to maximize the additive effect, it is necessary to uniformly disperse the fine carbon fibers in water, organic solvents , resin solution, thermosetting resin and thermoplastic resin and other dispersion media.
然而,对于微细碳纤维而言,直径1μm以下的管状纤维相互缠绕形成聚集体或以具有网状结构的状态存在,以这样的形态直接市售。另外,有时使这样的聚集体或网状结构进一步聚集,提高体积密度后市售。因此,将这种微细碳纤维的聚集体或网状结构解纤成一根一根的纤维,或解纤成数nm~数十nm尺寸的小的聚集体的状态是非常困难的。However, fine carbon fibers are commercially available in such a form that tubular fibers having a diameter of 1 μm or less are intertwined to form aggregates or have a network structure. In addition, such aggregates or network structures may be further aggregated to increase the bulk density and then marketed. Therefore, it is very difficult to disentangle such an aggregate or network structure of fine carbon fibers into individual fibers, or into a state of small aggregates with a size of several nm to tens of nm.
此外,在解纤成一根一根的微细碳纤维之间或数nm~数十nm的聚集体之间,作用着非常强的聚集力(范德华力)。因此,在水、有机溶剂、树脂溶液、热固性树脂和热塑性树脂等分散介质中一边将解纤成一根一根的微细碳纤维或其聚集体维持着原样形态一边使其分散是非常困难的。即,因为暂时解纤的微细碳纤维或其聚集体之间也容易再聚集。In addition, a very strong cohesive force (van der Waals force) acts between fine carbon fibers disentangled one by one or between aggregates of several nm to tens of nm. Therefore, it is very difficult to disperse the disentangled fine carbon fibers or their aggregates in dispersion media such as water, organic solvents, resin solutions, thermosetting resins, and thermoplastic resins while maintaining their original form. That is, it is because the once-defibrated fine carbon fibers or their aggregates are easily re-agglomerated.
像这样,现状是很难得到微细碳纤维之间在溶剂中充分分散并且不聚集、其分散状态稳定的微细碳纤维的分散液。As such, at present, it is difficult to obtain a dispersion liquid of fine carbon fibers in which the fine carbon fibers are sufficiently dispersed in a solvent without agglomeration and whose dispersion state is stable.
为了解决上述微细碳纤维的分散性的问题,迄今为止,提出了以下的各种方案。In order to solve the above-mentioned problem of dispersibility of fine carbon fibers, the following various proposals have been made so far.
专利文献1公开了如下方法,以5~120s-1的振动频率将CNT(碳纳米管)和环式有机化合物振动粉碎处理而得到CNT混合物,接着,在CNT混合物中添加有机溶剂,得到含有CNT的分散液。在该方法中,作为环式有机化合物,使用在有机溶剂中可溶性的化合物,例如,聚乙烯吡咯烷酮、聚苯乙烯磺酸盐及聚噻吩。Patent Document 1 discloses a method of vibrating and crushing CNTs (carbon nanotubes) and cyclic organic compounds at a vibration frequency of 5 to 120 s -1 to obtain a CNT mixture, and then adding an organic solvent to the CNT mixture to obtain a CNT-containing of the dispersion. In this method, as the cyclic organic compound, a compound soluble in an organic solvent, for example, polyvinylpyrrolidone, polystyrenesulfonate, and polythiophene is used.
专利文献2中公开了,将碳材料分散在添加了碱性高分子分散剂的烃系溶剂中,通过在该溶剂中浸渍阳极并施加电压,从而在该阳极表面上形成碳材料薄膜。作为碱性高分子分散剂,可使用聚酯酰胺胺盐。Patent Document 2 discloses that a carbon material is dispersed in a hydrocarbon-based solvent to which a basic polymer dispersant is added, an anode is immersed in the solvent, and a voltage is applied to form a carbon material thin film on the surface of the anode. As the basic polymer dispersant, polyester amidoamine salt can be used.
专利文献3公开了由CNT、酰胺系极性有机溶剂及聚乙烯吡咯烷酮组成的CNT分散溶液。作为酰胺系极性有机溶剂,可使用N-甲基-2-吡咯烷酮(NMP)。Patent Document 3 discloses a CNT dispersion solution composed of CNTs, an amide-based polar organic solvent, and polyvinylpyrrolidone. As the amide-based polar organic solvent, N-methyl-2-pyrrolidone (NMP) can be used.
专利文献4中公开了,在有机溶剂可溶性树脂的有机溶剂溶液中分散碳纤维时,添加下述通式所示的化合物作为碳纤维用分散剂以提高分散性而制备的碳纤维分散液。Patent Document 4 discloses a carbon fiber dispersion prepared by adding a compound represented by the following general formula as a dispersant for carbon fibers to improve dispersibility when dispersing carbon fibers in an organic solvent solution of an organic solvent-soluble resin.
专利文献4的表1中记载了,上述式中,R1~R4为氢原子,R5为丙基或氢原子,R6为氢原子,R7为乙酰基,x为75~80的值,y为16~20的值,z为0~2的值。It is described in Table 1 of Patent Document 4 that in the above formula, R 1 to R 4 are hydrogen atoms, R 5 is a propyl group or a hydrogen atom, R 6 is a hydrogen atom, R 7 is an acetyl group, and x is 75 to 80. value, y is a value from 16 to 20, and z is a value from 0 to 2.
专利文献5公开了,在多个构成CNT束的CNT的至少一部分上附着两性分子,通过附着于相邻CNT的两性分子之间电吸引,使构成CNT束的多个CNT孤立分散而制造CNT分散糊剂。Patent Document 5 discloses that amphiphilic molecules are attached to at least a part of a plurality of CNTs constituting a CNT bundle, and a plurality of CNTs constituting a CNT bundle are isolated and dispersed to produce CNT dispersion by electric attraction between amphiphilic molecules attached to adjacent CNTs. paste.
专利文献6公开了一种微细碳纤维水分散液,其特征在于,在含有两种阴离子性表面活性剂(A)和(C)、和非离子性表面活性剂(B)的水溶液中,分散着微细碳纤维。Patent Document 6 discloses an aqueous dispersion of fine carbon fibers, which is characterized in that, in an aqueous solution containing two kinds of anionic surfactants (A) and (C) and a nonionic surfactant (B), dispersed Micro-fine carbon fibers.
专利文献1~3中,对于极性有机溶剂使用阴离子性表面活性剂,对于非极性有机溶剂使用非离子性表面活性剂,从而可调制良好的碳纤维分散液,但必须根据有机溶剂的种类而使用不同的分散剂。即,在极性有机溶剂中分散碳纤维的情况和在非极性有机溶剂中分散碳纤维的情况下,必须使用不同的分散剂(阴离子性表面活性剂或非离子性表面活性剂)。In Patent Documents 1 to 3, anionic surfactants are used for polar organic solvents, and nonionic surfactants are used for nonpolar organic solvents, so that good carbon fiber dispersions can be prepared, but it must be determined according to the type of organic solvent. Use different dispersants. That is, different dispersants (anionic surfactant or nonionic surfactant) must be used when dispersing carbon fibers in a polar organic solvent and when dispersing carbon fibers in a nonpolar organic solvent.
专利文献4中公开的将碳纤维分散至有机溶剂中的方法是利用树脂溶液的粘度的方法,分散液的适用范围受到限制。另外,由于是粘性溶液中的分散,即使想将分散程度提高到某种水平以上,该粘性成为主要阻碍因素,最终得到的碳纤维的聚集体尺寸最小不过20μm左右,难以分散至聚集体的尺寸为20μm以下的程度,而且,分散液的长期的稳定性也存在问题。进而,还存在必须使用有机溶剂中可溶的树脂的问题。The method of dispersing carbon fibers in an organic solvent disclosed in Patent Document 4 utilizes the viscosity of a resin solution, and the applicable range of the dispersion is limited. In addition, due to the dispersion in a viscous solution, even if you want to increase the degree of dispersion beyond a certain level, the viscosity becomes the main obstacle, and the aggregate size of the finally obtained carbon fibers is only about 20 μm, and it is difficult to disperse to an aggregate size of On the order of 20 μm or less, there is also a problem in the long-term stability of the dispersion. Furthermore, there is a problem that it is necessary to use a resin soluble in an organic solvent.
另一方面,专利文献5和6所记载的微细碳纤维水分散液显示良好的分散状态并且完成度高,因此开始适用于各种各样的用途,但由于溶剂为水,因此不能在因水分的影响而导致性能降低的分散液中使用。另外,也不能适用于有机溶剂。On the other hand, the fine carbon fiber aqueous dispersion liquids described in Patent Documents 5 and 6 show a good dispersion state and a high degree of completion, so they are beginning to be suitable for various applications, but since the solvent is water, they cannot It is used in dispersion liquids that are affected and cause performance degradation. In addition, it cannot be applied to organic solvents.
像这样,现状是虽然进行了将微细碳纤维分散在有机溶剂中的各种各样的尝试,但并不一定能获得充分的效果。As such, at present, although various attempts have been made to disperse fine carbon fibers in organic solvents, sufficient effects cannot always be obtained.
现有技术文献prior art literature
专利文献patent documents
专利文献1:WO2007/004652Patent Document 1: WO2007/004652
专利文献2:日本特开2006-63436Patent Document 2: JP 2006-63436
专利文献3:日本特开2005-162877Patent Document 3: JP 2005-162877
专利文献4:日本特开2008-248412Patent Document 4: Japanese Patent Laid-Open No. 2008-248412
专利文献5:日本特开2007-39623Patent Document 5: JP 2007-39623
专利文献6:WO2010/041750Patent Document 6: WO2010/041750
发明内容Contents of the invention
发明要解决的问题The problem to be solved by the invention
因此,本发明的目的在于获得如下的微细碳纤维分散液:其使具有极高的聚集力并形成了聚集体的微细碳纤维能够在有机溶剂中均匀地分散、解纤,将聚集体的尺寸抑制得较小,并且能稳定地保持分散状态。Therefore, the object of the present invention is to obtain a fine carbon fiber dispersion liquid that enables the fine carbon fibers having extremely high cohesive force and forming aggregates to be uniformly dispersed and defibrated in an organic solvent, and the size of the aggregates is suppressed to a minimum. Small, and can maintain a stable dispersed state.
用于解决问题的方案solutions to problems
为了解决上述课题,发明人等进行深入研究,结果发现,为了使微细碳纤维的聚集体在有机溶剂中解纤、均匀地分散,具有下述通式(1)所示的化学结构的聚合物成为优秀的微细碳纤维用分散剂,从而完成了本发明。In order to solve the above-mentioned problems, the inventors conducted intensive studies and found that, in order to disentangle and uniformly disperse aggregates of fine carbon fibers in an organic solvent, a polymer having a chemical structure represented by the following general formula (1) becomes Excellent dispersant for fine carbon fibers, thus completing the present invention.
本发明提供一种微细碳纤维分散液,其为在有机溶剂中分散有微细碳纤维的微细碳纤维分散液,其特征在于,含有由下述通式(1)所示的聚合物构成的高分子分散剂,且该分散液中所含的微细碳纤维的聚集体的尺寸为5μm以下:The present invention provides a fine carbon fiber dispersion, which is a fine carbon fiber dispersion in which fine carbon fibers are dispersed in an organic solvent, characterized in that it contains a polymer dispersant composed of a polymer represented by the following general formula (1) , and the aggregate size of the fine carbon fibers contained in the dispersion is 5 μm or less:
式(1)中,In formula (1),
R1~R4分别独立地表示氢原子、碳原子数1~30的烷基、羟基烷基、烷氧基、酰氧基、羧基、酰基、氨基、芳基、芳氧基或杂环基,R 1 to R 4 independently represent a hydrogen atom, an alkyl group having 1 to 30 carbon atoms, a hydroxyalkyl group, an alkoxy group, an acyloxy group, a carboxyl group, an acyl group, an amino group, an aryl group, an aryloxy group or a heterocyclic group ,
R5和R6分别独立地表示氢原子、碳原子数1~30的烷基、芳基或杂环基,R5和R6也可以相互键合形成环, R5 and R6 independently represent a hydrogen atom, an alkyl group with 1 to 30 carbon atoms, an aryl group or a heterocyclic group, R5 and R6 can also be bonded to each other to form a ring,
R7表示氢原子、碳原子数1~30的烷基、羟基烷基、烷氧基、酰氧基、羰基、羧基、伯氨基、仲氨基、叔氨基、芳基、芳氧基或杂环基,R 7 represents a hydrogen atom, an alkyl group with 1 to 30 carbon atoms, a hydroxyalkyl group, an alkoxy group, an acyloxy group, a carbonyl group, a carboxyl group, a primary amino group, a secondary amino group, a tertiary amino group, an aryl group, an aryloxy group or a heterocyclic ring base,
x、y和z均不为0,以表示主链的碳原子数的(4x+2y+2z)值平均为400~6000作为条件,x、y和z为满足下述式的数:All x, y and z are not 0, and on the condition that the value of (4x+2y+2z) representing the number of carbon atoms in the main chain is 400 to 6000 on average, x, y and z are numbers satisfying the following formula:
(x+z)/y=60/40~90/10。(x+z)/y=60/40 to 90/10.
本发明中优选的是,Preferably in the present invention,
(1)以相当于100质量份微细碳纤维为1~200质量份的量含有前述高分子分散剂;(1) containing the aforementioned polymer dispersant in an amount of 1 to 200 parts by mass corresponding to 100 parts by mass of fine carbon fibers;
(2)前述高分子分散剂如下述通式(2)所示:(2) the aforementioned polymer dispersant is shown in the following general formula (2):
式(2)中,In formula (2),
R5~R7及x~z与前述通式(1)所示相同;R 5 to R 7 and x to z are the same as those shown in the aforementioned general formula (1);
(3)前述高分子分散剂如下述通式(3)所示:(3) the aforementioned polymer dispersant is shown in the following general formula (3):
式(3)中,In formula (3),
R8表示氢原子、碳原子数1~30的烷基、芳基或杂环基,R 8 represents a hydrogen atom, an alkyl group, an aryl group or a heterocyclic group with 1 to 30 carbon atoms,
R9为碳原子数1~30的烷基、烷基羰基、芳基、杂环基、吡喃糖基或呋喃糖基, R9 is an alkyl, alkylcarbonyl, aryl, heterocyclic, pyranosyl or furanosyl group with 1 to 30 carbon atoms,
x、y和z与通式(1)所示相同;x, y and z are the same as shown in general formula (1);
(4)还含有阴离子性表面活性剂或非离子性表面活性剂;(4) Also contain anionic surfactant or nonionic surfactant;
(5)作为前述阴离子性表面活性剂,含有下述通式(4)所示的化合物:(5) As the aforementioned anionic surfactant, a compound represented by the following general formula (4) is contained:
式(4)中,In formula (4),
A为钠离子、钾离子或铵离子,A is sodium ion, potassium ion or ammonium ion,
B平均为1~100的数,B is a number from 1 to 100 on average,
C为1~3的数;C is a number from 1 to 3;
(6)作为前述非离子性表面活性剂,含有下述通式(5)、通式(6)或通式(7)的任一者所示的化合物,(6) As the aforementioned nonionic surfactant, a compound represented by any one of the following general formula (5), general formula (6) or general formula (7),
前述通式(5)~(7)中,In the aforementioned general formulas (5) to (7),
R10~R14分别独立地表示氢原子、碳原子数1~30的烷基、羟基、羟基烷基、1-苯基-乙基或苄基,R 10 to R 14 independently represent a hydrogen atom, an alkyl group with 1 to 30 carbon atoms, a hydroxyl group, a hydroxyalkyl group, a 1-phenyl-ethyl group or a benzyl group,
R10~R14的至少一者不为氢原子,At least one of R 10 to R 14 is not a hydrogen atom,
D平均为1~100的数,D is a number from 1 to 100 on average,
E平均为1~100的数,E is a number from 1 to 100 on average,
F为1~3的数,F is a number from 1 to 3,
R15~R18分别独立地表示氢原子、碳原子数1~30的烷基、羟基、羟基烷基、1-苯基-乙基,R15~R18的至少一者不为氢原子,R 15 to R 18 independently represent a hydrogen atom, an alkyl group with 1 to 30 carbon atoms, a hydroxyl group, a hydroxyalkyl group, and a 1-phenyl-ethyl group, and at least one of R 15 to R 18 is not a hydrogen atom,
G平均为10~50的数;G is an average of 10 to 50;
(7)前述微细碳纤维具有0.5~200nm的平均外径。(7) The aforementioned fine carbon fibers have an average outer diameter of 0.5 to 200 nm.
另外,本发明的微细碳纤维分散液根据用途,例如可作为粘度高至0.2~100Pa·s(20℃)的糊剂使用。In addition, the fine carbon fiber dispersion liquid of the present invention can be used, for example, as a paste having a viscosity as high as 0.2 to 100 Pa·s (20°C) depending on the application.
例如上述那样的高粘性微细碳纤维分散液(糊剂)可以作为锂离子电池电极用糊剂使用。For example, the highly viscous fine carbon fiber dispersion (paste) as described above can be used as a paste for lithium ion battery electrodes.
这样的锂离子电池电极用糊剂优选的是,Such paste for lithium ion battery electrodes is preferably,
(8)添加有负极用电极活性物质或正极用电极活性物质;(8) An electrode active material for the negative electrode or an electrode active material for the positive electrode is added;
(9)前述负极用电极活性物质为选自由炭系活性物质、硅系活性物质及钛酸锂所组成的组中的至少一种;(9) The electrode active material for the aforementioned negative electrode is at least one selected from the group consisting of carbon-based active materials, silicon-based active materials and lithium titanate;
(10)前述正极用电极活性物质为选自由层状岩盐化合物及其衍生物、尖晶石型化合物及其衍生物、聚阴离子化合物及其衍生物所组成的组中的至少一种。(10) The electrode active material for positive electrode is at least one selected from the group consisting of layered rock salt compounds and derivatives thereof, spinel compounds and derivatives thereof, polyanion compounds and derivatives thereof.
通过将上述锂离子电池电极用糊剂涂布到金属薄膜上,可获得锂离子电池用电极导电膜,使用该电极导电膜可形成锂离子电池。By applying the above-mentioned paste for lithium ion battery electrodes to a metal thin film, an electrode conductive film for lithium ion batteries can be obtained, and a lithium ion battery can be formed using this electrode conductive film.
此外,本发明中,微细碳纤维的聚集体的尺寸是使用研磨检验仪(粒度测量仪)依据ASTM D-1210而测定的。In addition, in the present invention, the size of aggregates of fine carbon fibers is measured in accordance with ASTM D-1210 using a grinding tester (particle size measuring instrument).
发明的效果The effect of the invention
本发明的微细碳纤维分散液在使用通式(1)所示的聚合物作为用于将微细碳纤维分散于有机溶剂中的分散剂这一点上具有显著特征。The fine carbon fiber dispersion liquid of the present invention is characterized by using a polymer represented by general formula (1) as a dispersant for dispersing fine carbon fibers in an organic solvent.
所述聚合物(高分子分散剂)如由通式(1)所能理解的那样,主链中含有具有缩醛骨架的结构单元和具有羟基的结构单元。在这种结构单元中,具有缩醛骨架的结构单元对有机溶剂的亲和性高,具有羟基的结构单元对微细碳纤维的亲和性高。即,这样的结构单元与其他结构单元(具有基团R7的结构单元)一起在一定长度的主链(碳原子数平均400~6000)中以一定的平衡编入。其结果,本发明的微细碳纤维分散液中,以上述分散剂选择性附着在微细碳纤维的表面的状态分散于有机溶剂中,通过机械的分散处理使微细碳纤维的聚集体容易地解纤、分散,使其聚集体尺寸小至5μm以下的微细的尺寸,并且可以稳定地维持微细碳纤维在有机溶剂中均匀分散的状态。The polymer (polymer dispersant) contains a structural unit having an acetal skeleton and a structural unit having a hydroxyl group in the main chain as can be understood from the general formula (1). Among such structural units, a structural unit having an acetal skeleton has a high affinity to an organic solvent, and a structural unit having a hydroxyl group has a high affinity to fine carbon fibers. That is, such a structural unit is incorporated with a certain balance in a main chain of a certain length (the average number of carbon atoms is 400 to 6000) together with other structural units (structural units having a group R 7 ). As a result, in the fine carbon fiber dispersion liquid of the present invention, the above-mentioned dispersant is dispersed in an organic solvent in a state in which the above-mentioned dispersant selectively adheres to the surface of the fine carbon fibers, and the aggregates of the fine carbon fibers are easily defibrated and dispersed by mechanical dispersion treatment, The aggregate size is reduced to a fine size of 5 μm or less, and the state in which fine carbon fibers are uniformly dispersed in an organic solvent can be stably maintained.
这样的本发明的微细碳纤维分散液,由于微细碳纤维以较小尺寸稳定地分散,因此可以利用其应用于各种用途而发挥微细碳纤维的优异特性。例如,该分散液、或在该分散液中添加混合有机或无机的颜料、或粘结剂用或稀释用的树脂而成者可以作为用于形成导电性涂膜的涂料用添加剂或涂膜形成用的涂布液使用。进而,在该分散液中添加混合电极活性物质而成者可以作为锂离子电池等的电极膜形成材料有效地使用。Since the fine carbon fiber dispersion liquid of the present invention is stably dispersed with a small size, the fine carbon fiber dispersion can be used in various applications to exhibit the excellent characteristics of the fine carbon fibers. For example, the dispersion, or the dispersion obtained by adding and mixing an organic or inorganic pigment, or a resin for a binder or for dilution can be used as an additive for a paint for forming a conductive coating film or as a coating film forming agent. The coating liquid used is used. Furthermore, what added and mixed the electrode active material to this dispersion liquid can be used effectively as an electrode film formation material, such as a lithium ion battery.
附图说明Description of drawings
图1为显示实施例1的分散状态的实体显微镜照片(2.8倍)Fig. 1 is the solid microscope photo (2.8 times) that shows the dispersed state of embodiment 1
图2为显示实施例1的分散状态的光学显微镜照片(35倍)Fig. 2 is the optical microscope photo (35 times) that shows the dispersed state of embodiment 1
图3为显示实施例2的分散状态的实体显微镜照片(2.8倍)Fig. 3 is the solid microscope photo (2.8 times) that shows the dispersed state of embodiment 2
图4为显示实施例2的分散状态的光学显微镜照片(35倍)Fig. 4 is the optical microscope photo (35 times) that shows the dispersed state of embodiment 2
图5为显示实施例3的分散状态的实体显微镜照片(2.8倍)Fig. 5 is the solid microscope photo (2.8 times) that shows the dispersed state of embodiment 3
图6为显示实施例3的分散状态的光学显微镜照片(35倍)Figure 6 is an optical micrograph (35 times) showing the dispersed state of Example 3
图7为显示实施例4的分散状态的实体显微镜照片(2.8倍)Figure 7 is a solid micrograph (2.8 times) showing the dispersed state of Example 4
图8为显示实施例4的分散状态的光学显微镜照片(35倍)Figure 8 is an optical micrograph (35 times) showing the dispersed state of Example 4
图9为显示实施例5的分散状态的实体显微镜照片(2.8倍)Figure 9 is a solid micrograph (2.8 times) showing the dispersed state of Example 5
图10为显示实施例5的分散状态的光学显微镜照片(35倍)Fig. 10 is an optical microscope photograph (35 times) showing the dispersed state of Example 5
图11为显示实施例6的分散状态的实体显微镜照片(2.8倍)Fig. 11 is a solid micrograph (2.8 times) showing the dispersed state of Example 6
图12为显示实施例6的分散状态的光学显微镜照片(35倍)Fig. 12 is an optical microscope photo (35 times) showing the dispersed state of Example 6
图13为显示实施例7的分散状态的实体显微镜照片(2.8倍)Fig. 13 is a solid micrograph (2.8 times) showing the dispersed state of Example 7
图14为显示实施例7的分散状态的光学显微镜照片(35倍)Fig. 14 is an optical microscope photo (35 times) showing the dispersed state of Example 7
图15为显示实施例8的分散状态的实体显微镜照片(2.8倍)Figure 15 is a solid micrograph (2.8 times) showing the dispersed state of Example 8
图16为显示实施例8的分散状态的光学显微镜照片(35倍)Fig. 16 is an optical micrograph (35 times) showing the dispersed state of Example 8
图17为显示实施例9的分散状态的实体显微镜照片(2.8倍)Figure 17 is a solid micrograph (2.8 times) showing the dispersed state of Example 9
图18为显示实施例9的分散状态的光学显微镜照片(35倍)Figure 18 is an optical micrograph (35 times) showing the dispersion state of Example 9
图19为显示实施例10的分散状态的实体显微镜照片(2.8倍)Figure 19 is a solid micrograph (2.8 times) showing the dispersed state of Example 10
图20为显示实施例10的分散状态的光学显微镜照片(35倍)Fig. 20 is an optical microscope photograph (35 times) showing the dispersed state of Example 10
图21为显示实施例11的分散状态的实体显微镜照片(2.8倍)Figure 21 is a solid micrograph (2.8 times) showing the dispersed state of Example 11
图22为显示实施例11的分散状态的光学显微镜照片(35倍)Figure 22 is an optical micrograph (35 times) showing the dispersion state of Example 11
图23为显示实施例12的分散状态的实体显微镜照片(2.8倍)Figure 23 is a solid micrograph (2.8 times) showing the dispersed state of Example 12
图24为显示实施例12的分散状态的光学显微镜照片(35倍)Figure 24 is an optical micrograph (35 times) showing the dispersed state of Example 12
图25为显示实施例13的分散状态的实体显微镜照片(2.8倍)Figure 25 is a solid micrograph (2.8 times) showing the dispersed state of Example 13
图26为显示实施例13的分散状态的光学显微镜照片(35倍)Figure 26 is an optical micrograph (35 times) showing the dispersion state of Example 13
图27为显示比较例1的分散状态的实体显微镜照片(2.8倍)Fig. 27 is a solid micrograph (2.8 times) showing the dispersed state of Comparative Example 1
图28为显示比较例1的分散状态的光学显微镜照片(35倍)Fig. 28 is an optical microscope photograph (35 times) showing the dispersed state of Comparative Example 1
图29为显示比较例2的分散状态的实体显微镜照片(2.8倍)Fig. 29 is a solid micrograph (2.8 times) showing the dispersed state of Comparative Example 2
图30为显示比较例2的分散状态的光学显微镜照片(35倍)Fig. 30 is an optical micrograph (35 times) showing the dispersed state of Comparative Example 2
图31为显示比较例3的分散状态的实体显微镜照片(2.8倍)Fig. 31 is a solid micrograph (2.8 times) showing the dispersed state of Comparative Example 3
图32为显示比较例3的分散状态的光学显微镜照片(35倍)Figure 32 is an optical micrograph (35 times) showing the dispersed state of Comparative Example 3
图33为显示比较例4的分散状态的实体显微镜照片(2.8倍)Fig. 33 is a solid micrograph (2.8 times) showing the dispersed state of Comparative Example 4
图34为显示比较例4的分散状态的光学显微镜照片(35倍)Fig. 34 is an optical micrograph (35 times) showing the dispersed state of Comparative Example 4
图35为显示比较例5的分散状态的实体显微镜照片(2.8倍)Fig. 35 is a solid micrograph (2.8 times) showing the dispersed state of Comparative Example 5
图36为显示比较例5的分散状态的光学显微镜照片(35倍)Fig. 36 is an optical micrograph (35 times) showing the dispersed state of Comparative Example 5
图37为显示实施例2的4个月放置后的分散状态的光学显微镜照片(35倍)Fig. 37 is an optical micrograph (35 times) showing the dispersed state of Example 2 after standing for 4 months
图38为显示实施例2的4个月放置后的分散状态的光学显微镜照片(35倍)Figure 38 is an optical micrograph (35 times) showing the dispersed state of Example 2 after standing for 4 months
图39为显示实施例4的4个月放置后的分散状态的光学显微镜照片(35倍)Figure 39 is an optical micrograph (35 times) showing the dispersed state of Example 4 after 4 months of storage
图40为显示实施例4的4个月放置后的分散状态的光学显微镜照片(35倍)Figure 40 is an optical micrograph (35 times) showing the dispersed state of Example 4 after 4 months of storage
图41为显示实施例8的4个月放置后的分散状态的光学显微镜照片(35倍)Figure 41 is an optical microscope photo (35 times) showing the dispersed state of Example 8 after 4 months of storage
图42为显示实施例8的4个月放置后的分散状态的光学显微镜照片(35倍)Figure 42 is an optical micrograph (35 times) showing the dispersed state of Example 8 after 4 months of storage
图43为显示实施例10的4个月放置后的分散状态的光学显微镜照片(35倍)Figure 43 is an optical microscope photo (35 times) showing the dispersed state of Example 10 after 4 months of storage
图44为显示实施例10的4个月放置后的分散状态的光学显微镜照片(35倍)Figure 44 is an optical microscope photo (35 times) showing the dispersed state of Example 10 after 4 months of storage
图45为显示在实施例4中添加树脂成分后的分散状态的光学显微镜照片(35倍)Fig. 45 is an optical micrograph (35 times) showing the dispersion state after adding the resin component in Example 4
图46为显示在实施例6中添加树脂成分后的分散状态的光学显微镜照片(35倍)Fig. 46 is an optical micrograph (35 times) showing the dispersion state after adding the resin component in Example 6
图47为显示实施例14的分散状态的电子显微镜照片(1000倍)Figure 47 is an electron micrograph showing the dispersed state of Example 14 (1000 times)
图48为显示实施例14的分散状态的电子显微镜照片(5000倍)Figure 48 is an electron micrograph showing the dispersed state of Example 14 (5000 times)
图49为显示实施例14的分散状态的电子显微镜照片(10000倍)Figure 49 is an electron micrograph showing the dispersed state of Example 14 (10000 times)
图50为显示实施例15的分散状态的电子显微镜照片(1000倍)Figure 50 is an electron micrograph (1000 times) showing the dispersed state of Example 15
图51为显示实施例15的分散状态的电子显微镜照片(5000倍)Figure 51 is an electron micrograph (5000 times) showing the dispersed state of Example 15
图52为显示实施例15的分散状态的电子显微镜照片(10000倍)Figure 52 is an electron micrograph showing the dispersed state of Example 15 (10000 times)
图53为显示实施例16的分散状态的电子显微镜照片(1000倍)Figure 53 is an electron micrograph showing the dispersed state of Example 16 (1000 times)
图54为显示实施例16的分散状态的电子显微镜照片(5000倍)Figure 54 is an electron micrograph (5000 times) showing the dispersed state of Example 16
图55为显示实施例16的分散状态的电子显微镜照片(10000倍)Figure 55 is an electron micrograph showing the dispersed state of Example 16 (10,000 times)
图56为显示实施例17的分散状态的电子显微镜照片(1000倍)Figure 56 is an electron micrograph showing the dispersed state of Example 17 (1000 times)
图57为显示实施例17的分散状态的电子显微镜照片(5000倍)Figure 57 is an electron micrograph (5000 times) showing the dispersed state of Example 17
图58为显示实施例17的分散状态的电子显微镜照片(10000倍)Figure 58 is an electron micrograph showing the dispersed state of Example 17 (10,000 times)
图59为显示实施例18的分散状态的电子显微镜照片(1000倍)Figure 59 is an electron micrograph showing the dispersed state of Example 18 (1000 times)
图60为显示实施例18的分散状态的电子显微镜照片(5000倍)Figure 60 is an electron micrograph showing the dispersed state of Example 18 (5000 times)
图61为显示实施例18的分散状态的电子显微镜照片(10000倍)Figure 61 is an electron micrograph showing the dispersed state of Example 18 (10000 times)
图62为显示实施例19的分散状态的电子显微镜照片(1000倍)Figure 62 is an electron micrograph (1000 times) showing the dispersed state of Example 19
图63为显示实施例19的分散状态的电子显微镜照片(5000倍)Figure 63 is an electron micrograph (5000 times) showing the dispersed state of Example 19
图64为显示实施例19的分散状态的电子显微镜照片(10000倍)Figure 64 is an electron micrograph showing the dispersed state of Example 19 (10,000 times)
图65为显示实施例20的分散状态的电子显微镜照片(1000倍)Figure 65 is an electron micrograph showing the dispersed state of Example 20 (1000 times)
图66为显示实施例20的分散状态的电子显微镜照片(5000倍)Figure 66 is an electron micrograph showing the dispersed state of Example 20 (5000 times)
图67为显示实施例20的分散状态的电子显微镜照片(10000倍)Figure 67 is an electron micrograph showing the dispersed state of Example 20 (10000 times)
图68为显示实施例21的分散状态的电子显微镜照片(1000倍)Figure 68 is an electron micrograph showing the dispersed state of Example 21 (1000 times)
图69为显示实施例21的分散状态的电子显微镜照片(5000倍)Figure 69 is an electron micrograph showing the dispersed state of Example 21 (5000 times)
图70为显示实施例21的分散状态的电子显微镜照片(10000倍)Figure 70 is an electron micrograph showing the dispersed state of Example 21 (10000 times)
图71为显示比较例6的分散状态的实体显微镜照片(1000倍)Figure 71 is a solid micrograph (1000 times) showing the dispersed state of Comparative Example 6
图72为显示比较例6的分散状态的光学显微镜照片(5000倍)Figure 72 is an optical micrograph showing the dispersion state of Comparative Example 6 (5000 times)
图73为显示比较例6的分散状态的实体显微镜照片(10000倍)Figure 73 is a solid micrograph (10000 times) showing the dispersed state of Comparative Example 6
图74为显示比较例7的分散状态的光学显微镜照片(1000倍)Figure 74 is an optical micrograph (1000 times) showing the dispersed state of Comparative Example 7
图75为显示比较例7的分散状态的实体显微镜照片(5000倍)Figure 75 is a solid micrograph (5000 times) showing the dispersed state of Comparative Example 7
图76为显示比较例7的分散状态的光学显微镜照片(10000倍)Figure 76 is an optical micrograph showing the dispersion state of Comparative Example 7 (10000 times)
图77为显示比较例8的分散状态的实体显微镜照片(1000倍)Figure 77 is a solid micrograph (1000 times) showing the dispersed state of Comparative Example 8
图78为显示比较例8的分散状态的光学显微镜照片(5000倍)Figure 78 is an optical micrograph showing the dispersion state of Comparative Example 8 (5000 times)
图79为显示比较例8的分散状态的实体显微镜照片(10000倍)Figure 79 is a solid micrograph (10000 times) showing the dispersed state of Comparative Example 8
具体实施方式Detailed ways
对于本发明的微细碳纤维分散液而言,分散液中的微细碳纤维的聚集体尺寸为5μm以下,通过在有机溶剂中与微细碳纤维一起添加高分子分散剂而获得。另外,在该分散液中,还可以配合表面活性剂作为用于提高分散性的分散助剂,进而,还可以根据用途配合各种添加剂。The fine carbon fiber dispersion of the present invention has an aggregate size of the fine carbon fibers in the dispersion of 5 μm or less, and is obtained by adding a polymer dispersant together with the fine carbon fibers in an organic solvent. In addition, in this dispersion liquid, a surfactant may be blended as a dispersion aid for improving dispersibility, and various additives may also be blended according to the application.
<高分子分散剂><Polymer dispersant>
添加于本发明的微细碳纤维分散液中的高分子分散剂,如下述通式(1)所示的那样,由具有如下主链结构的聚合物构成,该主链结构分别以x、y和z的数(均不为0)含有具有缩醛骨架的结构单元、具有羟基的结构单元以及具有R7基的结构单元。The polymer dispersant added to the fine carbon fiber dispersion liquid of the present invention is composed of a polymer having the following main chain structure as shown in the following general formula (1), and the main chain structure is represented by x, y and z respectively. The number (all not 0) contains a structural unit with an acetal skeleton, a structural unit with a hydroxyl group, and a structural unit with an R group.
上述通式(1)中,R1~R4分别独立地表示氢原子、碳原子数1~30的烷基、羟基烷基、烷氧基、酰氧基、羧基、酰基、氨基、芳基、芳氧基或杂环基。In the above general formula (1), R 1 to R 4 each independently represent a hydrogen atom, an alkyl group having 1 to 30 carbon atoms, a hydroxyalkyl group, an alkoxy group, an acyloxy group, a carboxyl group, an acyl group, an amino group, an aryl group , aryloxy or heterocyclyl.
上述各基团也可以分别具有取代基,例如,上述氨基也可以为单取代氨基或二取代氨基。Each of the above-mentioned groups may have a substituent, for example, the above-mentioned amino group may be a mono-substituted amino group or a di-substituted amino group.
R5和R6分别独立地表示氢原子、碳原子数1~30的烷基、芳基或杂环基,R5和R6也可以相互键合形成环。另外,上述基团也可以具有取代基。R 5 and R 6 independently represent a hydrogen atom, an alkyl group having 1 to 30 carbon atoms, an aryl group or a heterocyclic group, and R 5 and R 6 may be bonded to each other to form a ring. In addition, the above-mentioned groups may have a substituent.
R7表示氢原子、碳原子数1~30的烷基、羟基烷基、烷氧基、酰氧基、羰基、羧基、氨基、芳基、芳氧基或杂环基。R 7 represents a hydrogen atom, an alkyl group having 1 to 30 carbon atoms, a hydroxyalkyl group, an alkoxy group, an acyloxy group, a carbonyl group, a carboxyl group, an amino group, an aryl group, an aryloxy group or a heterocyclic group.
上述各基团也可以分别具有取代基,例如,上述氨基也可以为单取代氨基或二取代氨基。Each of the above-mentioned groups may have a substituent, for example, the above-mentioned amino group may be a mono-substituted amino group or a di-substituted amino group.
上述通式(1)中,x、y和z均不为0,(4x+2y+2z)的值,即,主链的碳原子数平均为400~6000。进而,x、y和z必须满足下述式:In the above general formula (1), x, y and z are all other than 0, the value of (4x+2y+2z), that is, the number of carbon atoms in the main chain is 400-6000 on average. Furthermore, x, y and z must satisfy the following formula:
(x+z)/y=60/40~90/10。(x+z)/y=60/40 to 90/10.
即,在上述长度的主链中,前述各结构单元以上述式所规定的平衡存在,从而所述聚合物作为用于将微细碳纤维分散于有机溶剂中的分散剂而有效地发挥功能。That is, in the main chain of the above-mentioned length, each of the above-mentioned structural units exists in a balance defined by the above-mentioned formula, so that the above-mentioned polymer functions effectively as a dispersant for dispersing fine carbon fibers in an organic solvent.
另外,上述通式(1)中,优选R1~R4均为氢原子。具体而言,本发明中,优选使用下述通式(2)所示的聚合物作为高分子分散剂。In addition, in the above general formula (1), it is preferable that R 1 to R 4 are all hydrogen atoms. Specifically, in the present invention, it is preferable to use a polymer represented by the following general formula (2) as a polymer dispersant.
上述通式(2)中,R5~R7和x~z与前述通式(1)所示相同。In the above general formula (2), R 5 to R 7 and x to z are the same as those shown in the above general formula (1).
进而,在上述通式(2)中,下述通式(3)所示的聚合物最优选用作高分子分散剂。Furthermore, in the above-mentioned general formula (2), a polymer represented by the following general formula (3) is most preferably used as a polymer dispersant.
上述通式(3)中,x~z与前述通式(1)所示相同,R8与通式(1)或(2)中的基团R5(或R6)相同。In the above general formula (3), x~z are the same as those shown in the above general formula (1), and R 8 is the same as the group R 5 (or R 6 ) in the general formula (1) or (2).
另外,R9为碳原子数1~30的烷基、烷基羰基、芳基、杂环基、吡喃糖基或呋喃糖基。这些基团也可以具有取代基。In addition, R9 is an alkyl group having 1 to 30 carbon atoms, an alkylcarbonyl group, an aryl group, a heterocyclic group, a pyranosyl group or a furanosyl group. These groups may also have a substituent.
上述通式(1)~(3)所示的聚合物可以使例如将聚醋酸乙烯酯(或聚乙烯醋酸乙烯酯等共聚物)皂化而得到的聚乙烯醇(或聚乙烯乙烯醇等共聚物)与醛或酮等反应而得到。即,通式(1)中键合有基团R7的结构单元来自于将醋酸乙烯酯单元皂化转化为乙烯醇单元时的未皂化物单元或来自于通过向乙烯基的共聚而导入聚醋酸乙烯酯中的结构单元。The polymers represented by the above general formulas (1) to (3) can be, for example, polyvinyl alcohol (or copolymers such as polyvinyl vinyl alcohol) obtained by saponifying polyvinyl acetate (or copolymers such as polyvinyl acetate). ) obtained by reacting with aldehydes or ketones. That is, the structural unit bonded with the group R in the general formula ( 1 ) comes from the unsaponifiable unit when the vinyl acetate unit is saponified into a vinyl alcohol unit or from the introduction of polyacetic acid by copolymerization to the vinyl group. Structural unit in vinyl esters.
前述通式(1)~(3)中,x值变大时,或者,在R7或OR9基为乙酰基的情况下z值变大时,缩醛基或乙酰基增加,因此在非极性有机溶剂中的溶解性提高。另一方面,y值变大时,羟基增加,因此主要是在极性有机溶剂中的溶解性提高。通常,x值为一定范围的情况下,y值在10~25的范围内的分散剂在非极性有机溶剂中的溶解性提高,y值在25~40的范围内的上述分散剂在极性有机溶剂中的溶解性提高。In the aforementioned general formulas (1) to (3), when the x value becomes larger, or when the R 7 or OR 9 group is an acetyl group, when the z value becomes larger, the acetal group or the acetyl group increases, so in non- Increased solubility in polar organic solvents. On the other hand, as the value of y increases, the number of hydroxyl groups increases, so the solubility in polar organic solvents is mainly improved. Generally, when the x value is in a certain range, the solubility of the dispersant in the range of 10 to 25 in the nonpolar organic solvent is improved, and the above-mentioned dispersant in the range of 25 to 40 is extremely Solubility in organic solvents is improved.
另外,前述通式(1)~(3)的x、y和z的值与微细碳纤维分散液的物性、针对根据该分散液的用途而使用的各种基材等的特性相关。例如,x的值与由该分散液形成的涂膜(固体成分)的软化性、耐水性、该分散液与其他成分的相容性等有较大关系,y的值与由该分散液形成的涂膜对各种基材的粘接性、该涂膜的亲水性或与热固性树脂的反应性相关。另外,z的值倾向于与玻璃化转变温度、微细碳纤维分散液的粘度相关。In addition, the values of x, y, and z in the aforementioned general formulas (1) to (3) are related to the physical properties of the fine carbon fiber dispersion liquid and the characteristics of various substrates used according to the application of the dispersion liquid. For example, the value of x has a great relationship with the softening property of the coating film (solid content) formed by the dispersion liquid, water resistance, the compatibility of the dispersion liquid with other components, etc., and the value of y has a great relationship with the coating film (solid content) formed by the dispersion liquid. The adhesion of the coating film to various substrates, the hydrophilicity of the coating film or the reactivity with the thermosetting resin is related. In addition, the value of z tends to be related to the glass transition temperature and the viscosity of the fine carbon fiber dispersion liquid.
进而,前述通式(1)~(3)所示的上述分散剂的化学结构的主链的平均碳原子数(4x+2y+2z)为400~6000,优选为500~5000,更优选为600~4000的范围。该主链的平均碳原子数不足400时,微细碳纤维的分散稳定性差,超过6000时,有可能在有机溶剂中的溶解性缺乏。Furthermore, the average number of carbon atoms (4x+2y+2z) of the main chain of the chemical structure of the above-mentioned dispersant represented by the aforementioned general formulas (1) to (3) is 400 to 6000, preferably 500 to 5000, more preferably 600 to 4000 scope. When the average number of carbon atoms in the main chain is less than 400, the dispersion stability of the fine carbon fibers is poor, and when it exceeds 6000, the solubility in organic solvents may be lacking.
本发明中,作为高分子分散剂最优选使用的聚合物,即,通式(3)所示的聚合物正在市售。In the present invention, polymers most preferably used as polymer dispersants, that is, polymers represented by the general formula (3) are commercially available.
例如,从以Sekisui Chemical Co.,Ltd.制的S-LEC B(R8=C3H7、R9=COCH3)及DENKI KAGAKU KOGYO KABUSHIKIKAISHA制的denka butyral(R8=CH3H7、R9=COCH3)的商品名市售的产品中优选使用下述的品种。For example, S-LEC B (R 8 =C 3 H 7 , R 9 =COCH 3 ) manufactured by Sekisui Chemical Co., Ltd. and denka butyral (R 8 =CH 3 H 7 , R 8 =CH 3 H 7 , R 9 =COCH 3 ) are commercially available under the brand name of COCH 3 ), and the following ones are preferably used.
Sekisui Chemical Co.,Ltd.制S-LEC B:S-LEC B manufactured by Sekisui Chemical Co., Ltd.:
DENKI KAGAKU KOGYO KABUSHIKI KAISHA制denkabutyral:Denkabutyral made by DENKI KAGAKU KOGYO KABUSHIKI KAISHA:
本发明的微细碳纤维分散液中,相对于每100质量份微细碳纤维,高分子分散剂的添加量为1~200质量份,优选为4~150质量份,更优选为5~100质量份的范围较佳。若微细碳纤维分散液中的高分子分散剂的添加量过少,则无法充分发挥该高分子分散剂的分散功能,可能难以将微细碳纤维聚集体的尺寸抑制在5μm以下的尺寸,此外,有机溶剂中的微细碳纤维的分散稳定性倾向于降低。进而,以超过必要的量大量添加高分子分散剂时,微细碳纤维所特有的特性(例如导电性)受损,该分散液的用途受到限制。In the fine carbon fiber dispersion of the present invention, the polymer dispersant is added in an amount of 1 to 200 parts by mass, preferably 4 to 150 parts by mass, more preferably 5 to 100 parts by mass, per 100 parts by mass of the fine carbon fibers better. If the addition amount of the polymer dispersant in the fine carbon fiber dispersion is too small, the dispersing function of the polymer dispersant cannot be fully exerted, and it may be difficult to suppress the size of the fine carbon fiber aggregates to a size below 5 μm. In addition, the organic solvent The dispersion stability of fine carbon fibers tends to decrease. Furthermore, when the polymer dispersant is added in a larger amount than necessary, the characteristics (such as electrical conductivity) specific to fine carbon fibers are impaired, and the use of the dispersion liquid is limited.
<微细碳纤维><Fine Carbon Fiber>
本发明中,作为微细碳纤维,可使用其自身公知者。例如,可根据分散液的用途选择单层、双层及多层的微细碳纤维的任一者使用。在很多用途中,优选使用多层的微细碳纤维。In the present invention, those known per se can be used as the fine carbon fibers. For example, any one of single-layer, double-layer, and multi-layer fine carbon fibers can be selected and used according to the use of the dispersion. In many applications, it is preferable to use multiple layers of fine carbon fibers.
如上述那样以各种方法获得的单层、双层或多层的微细碳纤维的平均外径通常为0.5~200nm,以具有数cm程度的圆当量直径的聚集体的形态而获得,将其解纤或粉碎至50~100μm左右的圆当量平均直径的聚集体,使用前述高分子分散剂将其分散至有机溶剂中,从而调制本发明的分散液。The average outer diameter of single-layer, double-layer or multi-layer fine carbon fibers obtained by various methods as described above is generally 0.5 to 200 nm, and is obtained in the form of an aggregate having a circle-equivalent diameter of about several cm. Fibers or aggregates pulverized to a circle-equivalent average diameter of about 50 to 100 μm are dispersed in an organic solvent using the aforementioned polymer dispersant to prepare the dispersion liquid of the present invention.
本发明的微细碳纤维分散液中的微细碳纤维的浓度相对于100质量份后述的有机溶剂为0.01~30质量份,优选为0.2~20质量份,更优选为0.5~15质量份的范围较佳。若该微细碳纤维的浓度过低,则难以充分发挥微细碳纤维所特有的特性(例如,导电性)。另外,若该微细碳纤维的浓度过高,则稳定地维持其分散状态变得困难。The concentration of the fine carbon fibers in the fine carbon fiber dispersion liquid of the present invention is preferably in the range of 0.01 to 30 parts by mass, preferably 0.2 to 20 parts by mass, more preferably 0.5 to 15 parts by mass, relative to 100 parts by mass of the organic solvent described later. . If the concentration of the fine carbon fibers is too low, it will be difficult to fully exhibit the characteristics (for example, electrical conductivity) specific to the fine carbon fibers. In addition, when the concentration of the fine carbon fibers is too high, it becomes difficult to stably maintain the dispersed state.
<有机溶剂><Organic solvent>
作为分散上述微细碳纤维的有机溶剂,没有特别限制,可以使用其自身公知的物质,一般而言,优选使用以下物质。The organic solvent for dispersing the fine carbon fibers is not particularly limited, and those known per se can be used. In general, the following are preferably used.
醇系溶剂:Alcoholic solvents:
甲醇、乙醇、异丙醇、丁醇、环己醇、乙二醇、丙二醇、二乙二醇、聚乙二醇、聚丙二醇、二乙二醇单乙醚、聚丙二醇单乙醚、聚乙二醇单烯丙基醚、聚丙二醇单烯丙基醚、乙基溶纤剂、丁基溶纤剂、卡必醇、丁基卡必醇、甲氧基丁醇Methanol, Ethanol, Isopropanol, Butanol, Cyclohexanol, Ethylene Glycol, Propylene Glycol, Diethylene Glycol, Polyethylene Glycol, Polypropylene Glycol, Diethylene Glycol Monoethyl Ether, Polypropylene Glycol Monoethyl Ether, Polyethylene Glycol Monoallyl Ether, Polypropylene Glycol Monoallyl Ether, Ethyl Cellosolve, Butyl Cellosolve, Carbitol, Butyl Carbitol, Methoxybutanol
酮系溶剂:Ketone solvents:
丙酮、甲乙酮、甲基异丁酮、环己酮、异佛尔酮Acetone, methyl ethyl ketone, methyl isobutyl ketone, cyclohexanone, isophorone
酯系溶剂:Ester solvents:
醋酸乙酯、醋酸丁酯、醋酸异丁酯、醋酸戊酯、醋酸溶纤剂、丁基溶纤剂醋酸酯、醋酸卡必醇酯、醋酸甲氧基丁酯、聚乙二醇单甲醚醋酸酯、聚乙二醇单乙醚醋酸酯Ethyl acetate, butyl acetate, isobutyl acetate, amyl acetate, cellosolve acetate, butyl cellosolve acetate, carbitol acetate, methoxybutyl acetate, polyethylene glycol monomethyl ether acetate , polyethylene glycol monoethyl ether acetate
醚系溶剂:Ether solvents:
四氢呋喃、二噁烷、二甲基亚砜Tetrahydrofuran, Dioxane, Dimethyl Sulfoxide
脂肪族烃系溶剂:Aliphatic hydrocarbon solvents:
矿物油精(mineral spirit)、脂环族烃系溶剂为松节油、混合烃系溶剂为HAWS、solvent100、solvent150Mineral spirit, alicyclic hydrocarbon solvents are turpentine, mixed hydrocarbon solvents are HAWS, solvent100, solvent150
芳香族烃系溶剂:Aromatic hydrocarbon solvents:
甲苯、二甲苯、乙苯、乙烯基苯Toluene, xylene, ethylbenzene, vinylbenzene
卤代烃系溶剂:Halogenated hydrocarbon solvents:
氯苯、二氯苯、氯仿、溴苯、氟化物类Chlorobenzene, dichlorobenzene, chloroform, bromobenzene, fluorides
硅油系溶剂:Silicone oil solvent:
聚二甲基硅氧烷、部分辛基取代聚二甲基硅氧烷、部分苯基取代聚二甲基硅氧烷Polydimethylsiloxane, partially octyl-substituted polydimethylsiloxane, partially phenyl-substituted polydimethylsiloxane
胺系有机溶剂:Amine-based organic solvents:
N,N-二甲基甲酰胺、N-甲基-2-吡咯烷酮N,N-Dimethylformamide, N-methyl-2-pyrrolidone
<表面活性剂><Surfactant>
在本发明的微细碳纤维分散液中,作为分散助剂可使用表面活性剂,由此更稳定地维持微细碳纤维的分散状态,例如,有效地抑制微细碳纤维的再聚集,并且将分散液中的微细碳纤维聚集体的尺寸持续保持在5μm以下的尺寸,在这一点上,这样的表面活性剂的使用更有效。In the fine carbon fiber dispersion liquid of the present invention, a surfactant can be used as a dispersing aid, thereby maintaining the dispersed state of the fine carbon fiber more stably, for example, effectively suppressing the reaggregation of the fine carbon fiber, and dissolving the fine carbon fiber in the dispersion liquid. The use of such surfactants is more effective in that the size of the carbon fiber aggregates is continuously maintained below 5 μm in size.
作为这样的表面活性剂,优选阴离子性表面活性剂或非离子性表面活性剂。As such a surfactant, an anionic surfactant or a nonionic surfactant is preferable.
1.阴离子表面活性剂:1. Anionic surfactant:
作为本发明的微细碳纤维用分散液中使用的阴离子表面活性剂,可列举出以下的物质。Examples of the anionic surfactant used in the dispersion liquid for fine carbon fibers of the present invention include the following.
聚氧乙烯烷基醚硫酸盐及其衍生物Polyoxyethylene alkyl ether sulfate and its derivatives
聚氧乙烯苯基醚硫酸盐及其衍生物Polyoxyethylene phenyl ether sulfate and its derivatives
聚羧酸盐及其衍生物Polycarboxylates and their derivatives
萘磺酸盐的福尔马林缩合物及其衍生物Formalin Condensate of Naphthalene Sulfonate and Its Derivatives
萘基磺酸盐及其衍生物Naphthalene sulfonate and its derivatives
聚氧乙烯烷基醚磷酸盐Polyoxyethylene alkyl ether phosphate
烷基硫酸酯盐及其衍生物Alkyl Sulfate and Its Derivatives
硫代琥珀酸盐及其衍生物Thiosuccinate and its derivatives
酰胺醚硫酸盐及其衍生物Amide ether sulfate and its derivatives
牛磺酸衍生物Taurine Derivatives
肌氨酸衍生物Sarcosine derivatives
芳基磺酸盐及其衍生物Arylsulfonates and their derivatives
反应性表面活性剂reactive surfactant
脂肪酸盐fatty acid salt
链烯基琥珀酸盐及其衍生物Alkenyl succinates and their derivatives
聚苯乙烯磺酸盐及其衍生物Polystyrene sulfonate and its derivatives
另外,在上述列举的阴离子性表面活性剂中,优选以下的物质。In addition, among the anionic surfactants listed above, the following are preferable.
聚氧乙烯烷基醚硫酸盐及其衍生物Polyoxyethylene alkyl ether sulfate and its derivatives
聚氧乙烯苯基醚硫酸盐及其衍生物Polyoxyethylene phenyl ether sulfate and its derivatives
聚羧酸盐及其衍生物Polycarboxylates and their derivatives
萘磺酸盐的福尔马林缩合物及其衍生物Formalin Condensate of Naphthalene Sulfonate and Its Derivatives
萘基磺酸盐及其衍生物Naphthalene sulfonate and its derivatives
进而,在上述列举的阴离子性表面活性剂中,最优选聚氧乙烯苯基醚硫酸盐及其衍生物。Furthermore, among the anionic surfactants listed above, polyoxyethylene phenyl ether sulfate and derivatives thereof are most preferable.
本发明中,作为阴离子表面活性剂最优选使用的聚氧乙烯苯基醚硫酸盐及其衍生物以下述通式(4)表示。In the present invention, polyoxyethylene phenyl ether sulfate and derivatives thereof most preferably used as anionic surfactants are represented by the following general formula (4).
通式(4)中,A为钠离子、钾离子或铵离子。In general formula (4), A is sodium ion, potassium ion or ammonium ion.
另外,B表示环氧乙烷(EO)基的摩尔数,平均为1~100,优选为3~50,最优选为4~40。In addition, B represents the number of moles of ethylene oxide (EO) groups, and is 1-100 on average, preferably 3-50, and most preferably 4-40.
进而,C表示苯基上结合着的取代基的数,为1~3的数。Furthermore, C represents the number of substituents bonded to the phenyl group, and is a number of 1-3.
本发明中,作为阴离子表面活性剂最优选使用的聚氧乙烯苯基醚硫酸盐及其衍生物以例如下述的商品名市售。In the present invention, polyoxyethylene phenyl ether sulfate and its derivatives most preferably used as the anionic surfactant are commercially available, for example, under the following trade names.
Homogenol(Kao Corporation制):Homogenol (manufactured by Kao Corporation):
L-18L-18
L-1820L-1820
SORPOL(TOHO CHEMICAL INDUSTRY Co.,Ltd.制):SORPOL (manufactured by TOHO CHEMICAL INDUSTRY Co., Ltd.):
T-10SPG (B=9、C=3)T-10SPG (B=9, C=3)
T-15SPG (B=14,C=3)T-15SPG (B=14, C=3)
7290P (B=14、C=3)7290P (B=14, C=3)
T-20SPG (B=19,C=3)T-20SPG (B=19, C=3)
7953 (B=14,C=3)7953 (B=14, C=3)
7917B (B=19,C=3)7917B (B=19, C=3)
7948 (B=33,C=3)7948 (B=33, C=3)
7556 (B=12,C=2)7556 (B=12, C=2)
HITENOL(Dai-Ichi Kogyo Seiyaku Co.,Ltd.制):HITENOL (manufactured by Dai-Ichi Kogyo Seiyaku Co., Ltd.):
NF-08 (B=8、C=1~3)NF-08 (B=8、C=1~3)
NF-0825 (B=8、C=1~3)NF-0825 (B=8、C=1~3)
NF-13 (B=13、C=1~3)NF-13 (B=13、C=1~3)
NF-17 (B=25,C=1~3)NF-17 (B=25, C=1~3)
2.非离子表面活性剂:2. Nonionic surfactants:
作为本发明的微细碳纤维用分散液中使用的非离子性表面活性剂,可以列举出以下的物质。Examples of the nonionic surfactant used in the dispersion liquid for fine carbon fibers of the present invention include the following.
聚氧乙烯烷基醚及其衍生物Polyoxyethylene alkyl ether and its derivatives
聚氧乙烯苯基醚及其衍生物Polyoxyethylene phenyl ether and its derivatives
聚氧乙烯苯基醚的福尔马林缩合物及其衍生物Formalin Condensate of Polyoxyethylene Phenyl Ether and Its Derivatives
聚氧化烯衍生物Polyoxyalkylene Derivatives
烷醇酰胺型alkanolamide type
聚乙二醇脂肪酸酯polyethylene glycol fatty acid ester
甘油酯Glycerides
P.O.E.甘油酯P.O.E. Glycerides
聚氧乙烯山梨糖醇酐脂肪酸酯Polyoxyethylene sorbitan fatty acid ester
山梨糖醇酐脂肪酸酯Sorbitan Fatty Acid Ester
聚氧乙烯山梨糖醇脂肪酸酯Polyoxyethylene sorbitan fatty acid ester
甘油脂肪酸酯Glycerin Fatty Acid Ester
聚氧乙烯脂肪酸酯polyoxyethylene fatty acid ester
聚氧乙烯氢化蓖麻油Polyoxyethylene Hydrogenated Castor Oil
聚氧乙烯烷基胺polyoxyethylene alkylamine
烷基烷醇酰胺Alkyl alkanolamides
聚乙二醇polyethylene glycol
在上述列举的非离子性表面活性剂中,优选使用以下的物质。Among the nonionic surfactants listed above, the following are preferably used.
聚氧乙烯苯基醚及其衍生物Polyoxyethylene phenyl ether and its derivatives
聚氧乙烯苯基醚的福尔马林缩合物及其衍生物Formalin Condensate of Polyoxyethylene Phenyl Ether and Its Derivatives
此外,在上述非离子性表面活性剂中,优选分子中的聚氧乙烯链较长的物质。In addition, among the above-mentioned nonionic surfactants, those having a relatively long polyoxyethylene chain in the molecule are preferable.
本发明中,作为非离子系表面活性剂而特别优选的聚氧乙烯苯基醚及其衍生物,可例示出下述通式(5)及(6)所示的物质,作为聚氧乙烯苯基醚的福尔马林缩合物及其衍生物,可列举出下述通式(7)所示的物质。In the present invention, polyoxyethylene phenyl ethers and derivatives thereof particularly preferred as nonionic surfactants include those represented by the following general formulas (5) and (6). Formalin condensates of base ethers and derivatives thereof include those represented by the following general formula (7).
聚氧乙烯苯基醚及其衍生物:Polyoxyethylene phenyl ether and its derivatives:
在前述通式(5)及(6)中,In the aforementioned general formulas (5) and (6),
R10~R14分别独立地表示氢原子、碳原子数1~30的烷基、羟基、羟基烷基、1-苯基-乙基或苄基,R 10 to R 14 independently represent a hydrogen atom, an alkyl group with 1 to 30 carbon atoms, a hydroxyl group, a hydroxyalkyl group, a 1-phenyl-ethyl group or a benzyl group,
R10~R14的至少一者不为氢原子,At least one of R 10 to R 14 is not a hydrogen atom,
D及E分别平均为1~100的数、优选为3~50、更优选为4~40。D and E are numbers of 1-100 on average, respectively, Preferably they are 3-50, More preferably, they are 4-40.
F为1~3的数。F is a number of 1-3.
上述通式(5)或(6)所示的聚氧乙烯苯基醚及其衍生物以例如下述商品名市售。The polyoxyethylene phenyl ether represented by the above general formula (5) or (6) and its derivatives are commercially available, for example, under the following trade names.
SORPOL(TOHO CHEMICAL INDUSTRY Co.,Ltd.制):SORPOL (manufactured by TOHO CHEMICAL INDUSTRY Co., Ltd.):
T-10 (F=3、E=9)T-10 (F=3、E=9)
T-15 (F=3、E=14)T-15 (F=3, E=14)
T-20 (F=3、E=19)T-20 (F=3, E=19)
T-26 (F=3、E=24)T-26 (F=3, E=24)
T-32 (F=3、E=30)T-32 (F=3、E=30)
T-18D (F=2,E=12)T-18D (F=2, E=12)
EMULGEN(Kao Corporation制):EMULGEN (manufactured by Kao Corporation):
A-60 (F=2,E=15)A-60 (F=2, E=15)
A-90 (F=2,E=20)A-90 (F=2, E=20)
A-500 (F=2,E=50)A-500 (F=2, E=50)
B-66 (F=3)B-66 (F=3)
NOIGEN(Dai-Ichi Kogyo Seiyaku Co.,Ltd.制):NOIGEN (manufactured by Dai-Ichi Kogyo Seiyaku Co., Ltd.):
EA-87 (F=1~3,E=8)EA-87 (F=1~3, E=8)
EA-137 (F=1~3,E=13)EA-137 (F=1~3, E=13)
EA-157 (F=1~3,E=15)EA-157 (F=1~3, E=15)
EA-167 (F=1~3,E=17)EA-167 (F=1~3, E=17)
EA-177 (F=1~3,E=20)EA-177 (F=1~3, E=20)
EA-197D (F=1~3,E=50)EA-197D (F=1~3, E=50)
EA-207D (F=1~3,E=100)EA-207D (F=1~3, E=100)
聚氧乙烯苯基醚的福尔马林缩合物:Formalin Condensate of Polyoxyethylene Phenyl Ether:
在前述通(7)式中,In the aforementioned general formula (7),
R15~R18分别独立地表示氢原子、碳原子数1~30的烷基、羟基、羟基烷基、1-苯基-乙基(最优选为1-苯基乙基),R 15 to R 18 each independently represent a hydrogen atom, an alkyl group with 1 to 30 carbon atoms, a hydroxyl group, a hydroxyalkyl group, and a 1-phenyl-ethyl group (most preferably a 1-phenylethyl group),
R15~R18的至少一者不为氢原子,At least one of R 15 to R 18 is not a hydrogen atom,
G平均为10~50,优选为15~45,更优选为20~40的数。G is 10-50 on average, Preferably it is 15-45, More preferably, it is a number of 20-40.
以通式(7)所示的聚氧乙烯苯基醚的福尔马林缩合物及其衍生物以例如下述商品名市售。The formalin condensate of polyoxyethylene phenyl ether represented by the general formula (7) and its derivatives are commercially available, for example, under the following trade names.
SORPOL(TOHO CHEMICAL INDUSTRY Co.,Ltd.制):SORPOL (manufactured by TOHO CHEMICAL INDUSTRY Co., Ltd.):
F-15 (G=21,R15~R18=1-苯基-乙基)F-15 (G=21, R 15 ~ R 18 = 1-phenyl-ethyl)
F-19 (G=26,R15~R18=1-苯基-乙基)F-19 (G=26, R 15 ~ R 18 = 1-phenyl-ethyl)
F-24 (G=34,R15~R18=1-苯基-乙基)F-24 (G=34, R 15 ~ R 18 = 1-phenyl-ethyl)
F-27 (G=38,R15~R18=1-苯基-乙基)F-27 (G=38, R 15 ~ R 18 = 1-phenyl-ethyl)
本发明中,上述阴离子系表面活性剂或非离子性表面活性剂,通常相对于100质量份微细碳纤维,优选以5~100质量份、特别是10~60质量份、最优选20~50质量份的量使用较佳。若这些表面活性剂的使用量少,则无法充分发挥表面活性剂所带来的分散辅助效果,另外,若过度使用必要量以上,则表面活性剂之间形成胶束结构,因此无法期待与其量相符的分散效果,只能导致经济上的不利。In the present invention, the above-mentioned anionic surfactant or nonionic surfactant is usually preferably 5 to 100 parts by mass, particularly 10 to 60 parts by mass, most preferably 20 to 50 parts by mass, relative to 100 parts by mass of fine carbon fibers. The amount used is better. If these surfactants are used in small amounts, the dispersion assisting effect of the surfactants cannot be fully exerted. In addition, if they are used in excess of the necessary amount, a micelle structure will be formed between the surfactants, so it cannot be expected that the amount of Consistent dispersion effects can only lead to economic disadvantages.
<其他的添加剂><Other additives>
只要不损害微细碳纤维的分散性和分散稳定性,可以根据用途等,在本发明的微细碳纤维分散液中适当配合各种添加剂。As long as the dispersibility and dispersion stability of the fine carbon fibers are not impaired, various additives may be appropriately blended in the fine carbon fiber dispersion of the present invention depending on the application or the like.
作为这样的添加剂的例子,可列举出无机颜料、有机颜料、作为填料的晶须、作为增稠剂的羧甲基纤维素钠、防沉降剂、紫外线防止剂、湿润剂、乳化剂、防脱皮剂、防聚合剂、防流挂剂、消泡剂、防浮色剂、流平剂、干燥剂、固化剂、固化促进剂、增塑剂、耐火·防止剂、防霉·防藻剂、抗菌剂、杀虫剂、海洋防污剂、金属表面处理剂、脱锈剂、脱脂剂、化学转化皮膜剂、漂白剂、着色剂、木材密封剂(wood sealer)、填充剂(filler)、掺砂火漆(sanding sealer)、封闭剂、水泥填料(cementfiller)或加入树脂的水泥糊剂等。Examples of such additives include inorganic pigments, organic pigments, whiskers as fillers, sodium carboxymethylcellulose as a thickener, anti-settling agents, UV inhibitors, wetting agents, emulsifiers, anti-peeling agents, agent, anti-polymerization agent, anti-sagging agent, defoaming agent, anti-floating agent, leveling agent, desiccant, curing agent, curing accelerator, plasticizer, fire-resistant and preventive agent, anti-mildew and anti-algae agent, Antibacterial agent, insecticide, marine antifouling agent, metal surface treatment agent, rust remover, degreasing agent, chemical conversion film agent, bleaching agent, coloring agent, wood sealer (wood sealer), filler (filler), blending agent Sanding sealer, sealer, cement filler or cement paste with resin, etc.
特别是,在将本发明的微细碳纤维分散液作为涂料用添加剂使用、向由涂料形成的涂膜上赋予导电性时,例如也可预先在该分散液中添加无机颜料、有机颜料等。另外,可以添加作为粘结剂(或用于调整电阻的稀释剂)而使用的树脂等。作为这样的树脂的例子,可例示出以下的物质,这些也可以以有机溶剂中溶解的树脂溶液的形式来添加。In particular, when using the fine carbon fiber dispersion of the present invention as an additive for paint to impart conductivity to a coating film formed of the paint, for example, inorganic pigments, organic pigments, etc. may be added to the dispersion in advance. In addition, a resin or the like used as a binder (or a diluent for adjusting resistance) may be added. Examples of such resins include the following, and these can also be added in the form of a resin solution dissolved in an organic solvent.
油脂类(大豆油、亚麻仁油、红花油、蓖麻油)或其衍生物Fats (soybean oil, linseed oil, safflower oil, castor oil) or their derivatives
天然树脂(松香、柯巴脂、虫胶)或其衍生物Natural resins (rosin, copal, shellac) or their derivatives
加工树脂(色满树脂、石油树脂)或其衍生物Processing resin (chroman resin, petroleum resin) or its derivatives
合成树脂(醇酸树脂(单油醇酸树脂、中油醇酸树脂、长油醇酸树脂、邻苯二甲酸醇酸树脂)或其衍生物Synthetic resins (alkyd resins (mono-oil alkyd, medium-oil alkyd, long-oil alkyd, phthalic alkyd) or their derivatives
改性醇酸树脂(改性酚醛树脂、苯乙烯化树脂)或其衍生物Modified alkyd resin (modified phenolic resin, styrenated resin) or its derivatives
氨基醇酸树脂或其衍生物Amino alkyd resin or its derivatives
无油醇酸树脂或其衍生物Oil-free alkyd resin or its derivatives
丙烯酸树脂(印刷用、喷漆用、丙烯酸多元醇、乳液)或其衍生物Acrylic resin (for printing, painting, acrylic polyol, emulsion) or its derivatives
聚苯乙烯树脂或其衍生物Polystyrene resin or its derivatives
聚酯树脂或其衍生物Polyester resin or its derivatives
尿素密胺树脂(丁基化密胺树脂、甲基化密胺树脂)或其衍生物Urea melamine resin (butylated melamine resin, methylated melamine resin) or its derivatives
密胺树脂或其衍生物Melamine resin or its derivatives
酚醛树脂(酚醛改性马来酸树脂、天然树脂改性、酚醛改性季戊四醇树脂)或其衍生物Phenolic resin (phenolic modified maleic acid resin, natural resin modified, phenolic modified pentaerythritol resin) or its derivatives
聚氨酯树脂或其衍生物,Polyurethane resin or its derivatives,
聚酰胺树脂或其衍生物Polyamide resin or its derivatives
聚酰亚胺树脂前体(聚酰胺酸)或其衍生物Polyimide resin precursor (polyamic acid) or its derivatives
聚醚酰亚胺树脂前体或其衍生物Polyetherimide resin precursor or its derivatives
醇可溶性酚醛树脂或其衍生物Alcohol-soluble phenolic resin or its derivatives
环氧树脂或其衍生物Epoxy resin or its derivatives
氟树脂(聚偏氟乙烯)或其衍生物Fluororesin (polyvinylidene fluoride) or its derivatives
氯化聚烯烃树脂(氯化聚乙烯树脂、氯化聚丙烯树脂、氯化乙烯-丙烯共聚物、氯化乙烯-醋酸乙烯酯共聚物)或其衍生物Chlorinated polyolefin resin (chlorinated polyethylene resin, chlorinated polypropylene resin, chlorinated ethylene-propylene copolymer, chlorinated ethylene-vinyl acetate copolymer) or its derivatives
硅酮树脂或其衍生物Silicone resin or its derivatives
橡胶衍生物(氯化橡胶、环化橡胶)或其衍生物Rubber derivatives (chlorinated rubber, cyclized rubber) or their derivatives
纤维素衍生物(硝化棉、乙酰基纤维素)或其衍生物Cellulose derivatives (nitrocellulose, acetylcellulose) or their derivatives
另外,本发明的微细碳纤维分散液优选用于锂离子电池电极的形成,像这样的用于电极形成的物质,通常,从涂布性等的观点来看,形成为其粘度(20℃)为0.2~100Pa·s范围的糊剂,通常,作为添加剂可添加电极活性物质(负极用活性物质或正极用活性物质)。In addition, the fine carbon fiber dispersion liquid of the present invention is preferably used in the formation of lithium-ion battery electrodes, and such substances used in electrode formation are generally formed so that their viscosity (20° C.) is In the paste in the range of 0.2 to 100 Pa·s, an electrode active material (active material for negative electrode or active material for positive electrode) may be added as an additive in general.
作为这样的负极用活性物质,例如,可列举出碳系负极用活性物质、锡系负极用活性物质、硅系负极用活性物质及钛酸锂,作为其具体例,可例示出以下的物质。Examples of such negative electrode active materials include carbon-based negative electrode active materials, tin-based negative electrode active materials, silicon-based negative electrode active materials, and lithium titanate. Specific examples thereof include the following.
碳系负极用活性物质:Active material for carbon-based negative electrode:
人造石墨、易石墨化性炭、难石墨化性炭等。Artificial graphite, easily graphitizable carbon, non-graphitizable carbon, etc.
锡系负极用活性物质:Active material for tin-based negative electrode:
锡合金系材料:铜-锡、铁-锡、银-锡合金等。Tin alloy materials: copper-tin, iron-tin, silver-tin alloys, etc.
锡系氧化物:SnMxOy(M=B、P、Al,Tin-based oxides: SnMxOy (M=B, P, Al,
Sn:B:P:Al=1.0:0.6:0.4:0.4)Sn:B:P:Al=1.0:0.6:0.4:0.4)
锡系非晶形:将锡-钴-碳等多个元素在原子水平上均匀混合、非晶形化而得到的物质。Tin-based amorphous: a substance obtained by uniformly mixing multiple elements such as tin-cobalt-carbon at the atomic level and making them amorphous.
硅系负极用活性物质:Active material for silicon-based negative electrode:
Li44Si等的硅系合金。Silicon-based alloys such as Li44Si.
钛酸锂:Lithium titanate:
LiTiO2(112相)、LiTi2O4(124相)、LiTiO 2 (112 phase), LiTi 2 O 4 (124 phase),
Li4TiO4(414相)、Li2TiO3(213相)、Li 4 TiO 4 (phase 414), Li 2 TiO 3 (phase 213),
Li4Ti5O12(4512相)、Li2Ti3O7(237相)等。Li 4 Ti 5 O 12 (4512 phase), Li 2 Ti 3 O 7 (237 phase), etc.
正极用活性物质例如可列举出层状岩盐化合物及其衍生物、尖晶石型化合物及其衍生物、聚阴离子化合物及其衍生物等,作为其具体例,可例示出以下的物质。Examples of the positive electrode active material include layered rock salt compounds and derivatives thereof, spinel compounds and derivatives thereof, polyanion compounds and derivatives thereof, and specific examples thereof include the following.
层状岩盐化合物及其衍生物:Layered rock salt compounds and their derivatives:
LiCoO2、LiNiO2、LiCrO2、LiMnO2、LiCoO 2 , LiNiO 2 , LiCrO 2 , LiMnO 2 ,
LiFeO2、LiTiO2、LiNi0.5Mn0.5O2、LiFeO 2 , LiTiO 2 , LiNi 0.5 Mn 0.5 O 2 ,
LiNi1/3Co1/3O2 LiNi 1/3 Co 1/3 O 2
尖晶石型化合物及其衍生物:Spinel-type compounds and their derivatives:
LiMn2O4、LiNi0.5Mn1.5O4、LiNiVO4、LiMn 2 O 4 , LiNi 0.5 Mn 1.5 O 4 , LiNiVO 4 ,
LiCoVO4、LiCoVO4、LiMnVO4 LiCoVO 4 , LiCoVO 4 , LiMnVO 4
聚阴离子化合物及其衍生物:Polyanionic compounds and their derivatives:
LiFePO4、LiMnPO4、LiCoPO4、LiFePO 4 , LiMnPO 4 , LiCoPO 4 ,
LiNiPO4、Li2FeSiO4 LiNiPO 4 , Li 2 FeSiO 4
进而,上述糊剂中,作为导电辅助材料,例如还可以添加炭黑、乙炔黑、科琴黑等,进而,作为粘结剂成分,还可以配合例如氟树脂(聚偏氟乙烯(PVDF)、PTFE、FKM)或其衍生物、聚酰亚胺树脂前体(聚酰胺酸)或其衍生物、SBR、NBR、BR、PAN、EVOH、EPDM、聚氨酯、聚丙烯酸、聚酰胺、聚丙烯酸脂、聚乙烯基醚或其衍生物。Furthermore, in the above-mentioned paste, as a conductive auxiliary material, for example, carbon black, acetylene black, Ketjen black, etc. can also be added, and further, as a binder component, for example, a fluororesin (polyvinylidene fluoride (PVDF), PTFE, FKM) or its derivatives, polyimide resin precursor (polyamic acid) or its derivatives, SBR, NBR, BR, PAN, EVOH, EPDM, polyurethane, polyacrylic acid, polyamide, polyacrylate, Polyvinyl ether or its derivatives.
作为制作锂离子电池时使用的电解层,例如可列举出有机电解液(电解质:LiPF6、LiClO4、LiBF4、LiN(CF2SO2)2、LiN(C2F4SO2)2、PC-LiBOB等,电解液:碳酸亚乙酯(EC)、碳酸二甲酯(DMC)、碳酸二乙酯(DEC)、碳酸甲乙酯(EMC)单独溶剂或混合液),固体电解质(包括聚环氧乙烷或聚环氧丙烷等高分子与电解质盐的复合材料、聚合物凝胶电解质),离子液体(乙基甲基咪唑鎓阳离子(EMI)盐等)等。Examples of the electrolytic layer used in the manufacture of lithium-ion batteries include organic electrolytic solutions (electrolytes: LiPF 6 , LiClO 4 , LiBF 4 , LiN(CF 2 SO 2 ) 2 , LiN(C 2 F 4 SO 2 ) 2 , PC-LiBOB, etc., electrolyte: ethylene carbonate (EC), dimethyl carbonate (DMC), diethyl carbonate (DEC), ethyl methyl carbonate (EMC) alone or mixed solution), solid electrolyte (including Composite materials of polymers such as polyethylene oxide or polypropylene oxide and electrolyte salts, polymer gel electrolytes), ionic liquids (ethylmethylimidazolium cation (EMI) salts, etc.), etc.
制作锂离子电池时使用的隔膜,例如有聚乙烯制的微多孔膜,根据制造方法而多孔性不同,可列举出干式单成分系、湿式二成分系、湿式三成分系等。Separators used in the manufacture of lithium-ion batteries include, for example, polyethylene microporous membranes. The porosity varies depending on the production method, and examples include dry one-component systems, wet two-component systems, and wet three-component systems.
锂离子电池的形状可列举出硬币式电池、半硬币式电池、层叠电池、圆筒型、盒型等。The shape of the lithium ion battery includes a coin cell, a half coin cell, a laminated cell, a cylindrical type, a box type, and the like.
<微细碳纤维分散液的调制><Preparation of fine carbon fiber dispersion>
本发明的微细碳纤维分散液可以通过添加前述的高分子分散剂、微细碳纤维、以及根据需要而加入的表面活性剂或其他添加剂而调制。在该情况下,在有机溶剂中添加的各剂的顺序没有特别限制,为了可靠地获得良好的分散状态的微细碳纤维分散液,优选在将高分子分散剂和根据需要而加入的表面活性剂添加到有机溶剂中后再添加微细碳纤维的方法。特别是,为了达到微细碳纤维的良好的分散,最优选在有机溶剂中添加高分子分散剂使其溶解后再添加微细碳纤维。The fine carbon fiber dispersion liquid of the present invention can be prepared by adding the aforementioned polymer dispersant, fine carbon fibers, and optionally a surfactant or other additives. In this case, the order of adding each agent to the organic solvent is not particularly limited. In order to reliably obtain a fine carbon fiber dispersion in a good dispersed state, it is preferable to add the polymer dispersant and the surfactant added as needed. A method of adding fine carbon fibers to an organic solvent. In particular, in order to achieve good dispersion of fine carbon fibers, it is most preferable to add a polymer dispersant to an organic solvent and then add the fine carbon fibers after dissolving it.
另外,对于根据需要而加入的各种添加剂而言,优选在将高分子分散剂、表面活性剂添加到有机溶剂中接着添加微细碳纤维进行分散处理而调制微细碳纤维分散液之后添加上述添加剂。优选预先将微细碳纤维的聚集体充分解纤、分散之后添加所期望的各种添加剂,若在聚集体的解纤、分散充分进行之前添加各种添加剂,则聚集体的解纤、分散变得不充分,有可能残留超过5μm的聚集体。In addition, for various additives added as needed, it is preferable to add the above-mentioned additives after adding a polymer dispersant and a surfactant to an organic solvent, followed by adding fine carbon fibers for dispersion treatment to prepare a fine carbon fiber dispersion liquid. It is preferable to add desired various additives after fully defibrating and dispersing aggregates of fine carbon fibers in advance. If various additives are added before defibrating and dispersing the aggregates, the defibrating and dispersing of the aggregates will become difficult. Sufficiently, aggregates larger than 5 μm may remain.
另外,在高分子分散剂、根据需要而加入的表面活性剂及微细碳纤维添加至有机溶剂后的分散处理可以使用通常的分散机进行。例如,可列举出珠磨分散机(Dinomill,ShimaruEnterprises Corporation制),TK LABO DISPER、TK FILMICS、TK PIPELINE MIXER、TK HOMOMIC LINE MILL、TK HOMOJETTER、TK UNI MIXER、TK HOMOMIC LINE FLOW、TK AGIHOMO DISPER(以上特殊机化工业株式会社制),HomogenizerPOLYTRON(中心科学贸易株式会社制),HomogenizerHISTRON(日音医理科机器制作所株式会社制),BIO MIXER(NISSEI Corporation.制),涡轮型搅拌机(Kodaira Seisakusho Co.,Ltd.制),Ul Tra Disperser(Asada Iron Works Co.,Ltd.制),EbaraMilder(EBARA Corporation制),超声波装置或超声波洗涤机(ASONE Corporation制)等。In addition, the dispersion treatment after adding the polymer dispersant, optionally a surfactant, and fine carbon fibers to the organic solvent can be performed using a normal disperser. For example, bead mill disperser (Dinomill, manufactured by Shimaru Enterprises Corporation), TK LABO DISPER, TK FILMICS, TK PIPELINE MIXER, TK HOMOMIC LINE MILL, TK HOMOJETTER, TK UNI MIXER, TK HOMOMIC LINE FLOW, TK AGIHOMO DISPER (above Homogenizer POLYTRON (manufactured by Chuo Science Trading Co., Ltd.), Homogenizer HISTRON (manufactured by NISSEI Corporation.), BIO MIXER (manufactured by NISSEI Corporation.), turbo mixer (Kodaira Seisakusho Co., Ltd. , Ltd.), Ul Tra Disperser (manufactured by Asada Iron Works Co., Ltd.), Ebara Milder (manufactured by EBARA Corporation), ultrasonic device or ultrasonic cleaner (manufactured by ASONE Corporation), etc.
使用这些机器进行本发明的分散处理时的该机器等的条件只要根据所期望的微细碳纤维的分散状态进行适当设定即可。The conditions of the equipment and the like when performing the dispersion treatment of the present invention using these equipment may be appropriately set according to the desired dispersion state of the fine carbon fibers.
另外,暂时将微细碳纤维分散后,还可以适宜地后添加有机溶剂进行稀释。In addition, after once dispersing the fine carbon fibers, it is also possible to appropriately post-add an organic solvent for dilution.
<微细碳纤维糊剂的调制><Preparation of fine carbon fiber paste>
在上述微细碳纤维分散液中,特别是用于锂离子电池的电极膜的形成等的糊剂,如已经描述的那样,其粘度(20℃)在0.2~100Pa·s的范围内是必要的。Among the above-mentioned fine carbon fiber dispersions, especially pastes used for forming electrode films of lithium-ion batteries, it is necessary that the viscosity (20° C.) is in the range of 0.2 to 100 Pa·s as already described.
将这样的微细碳纤维糊剂的调制方法示于以下,但不限定于这些。The preparation method of such a fine carbon fiber paste is shown below, but it is not limited to these.
作为本发明的微细碳纤维糊剂的调制方法,例如将电极用活性物质、导电辅助材料、本发明的微细碳纤维分散液、粘结剂溶液混合搅拌,进而为了以20~90%的范围调整固体成分浓度而添加有机溶剂(N-甲基-2-吡咯烷酮)。可列举出将这些混合物通过PRIMIX Corporation制的分散机FILMICS来调制的方法。As a preparation method of the fine carbon fiber paste of the present invention, for example, the active material for electrodes, the conductive auxiliary material, the fine carbon fiber dispersion liquid of the present invention, and the binder solution are mixed and stirred, and the solid content is adjusted in the range of 20 to 90%. The organic solvent (N-methyl-2-pyrrolidone) was added to increase the concentration. A method of preparing these mixtures with a disperser FILMICS manufactured by PRIMIX Corporation can be mentioned.
另外,在由微细碳纤维、高分子分散剂、有机溶剂及表面活性剂组成的微细碳纤维分散液中添加电极用活性物质、导电辅助材料及少量的粘结剂溶液,使用行星搅拌机(planetarymixer)、PD搅拌机(PD mixer)或三臂行星搅拌机(TRIMIX)等进行行星运动(planetary motion)的分散机混合后,再按照达到规定的固体成分浓度的方式,添加余量的粘结剂溶液及有机溶剂(N-甲基-2-吡咯烷酮)进行最终混合,从而可调制微细碳纤维糊剂。In addition, active materials for electrodes, conductive auxiliary materials, and a small amount of binder solution are added to a fine carbon fiber dispersion composed of fine carbon fibers, a polymer dispersant, an organic solvent, and a surfactant, and a planetary mixer (planetary mixer), PD After mixing with a planetary motion disperser such as a PD mixer or a three-arm planetary mixer (TRIMIX), add the remaining amount of binder solution and organic solvent ( N-methyl-2-pyrrolidone) for final mixing to prepare a fine carbon fiber paste.
<导电性涂膜的形成><Formation of conductive coating>
如已经描述的那样,对于本发明的微细碳纤维分散液,微细碳纤维稳定且微细地分散着,所以可以作为用于调制涂料及糊剂的组合物使用,例如,可以加入有机或无机的颜料、电极活性物质及成为粘结剂的树脂成分,调制用于形成导电性膜的涂料及微细碳纤维糊剂。As already described, for the fine carbon fiber dispersion liquid of the present invention, the fine carbon fibers are stably and finely dispersed, so it can be used as a composition for preparing coatings and pastes, for example, organic or inorganic pigments, electrodes can be added The active material and the resin component used as the binder prepare the coating material and fine carbon fiber paste for forming the conductive film.
作为使用这样的涂料及微细碳纤维糊剂形成导电膜或锂离子电池用电极导电膜的方法,例如可以通过空气喷雾涂装、无空气喷涂涂装、低压雾化喷涂涂装、利用棒涂法的涂装、使用旋涂仪、浸涂机的涂装、在锂离子电池用的导电膜形成中是通过涂抹器等通常的方法,连续或不连续地进行。As a method of forming a conductive film or an electrode conductive film for a lithium-ion battery using such a paint and a fine carbon fiber paste, for example, air spray coating, airless spray coating, low-pressure atomization spray coating, and bar coating can be used. Coating, coating using a spin coater or a dip coater, and formation of a conductive film for lithium ion batteries are performed continuously or discontinuously by a common method such as an applicator.
涂布后的干燥根据有机溶剂、作为粘结剂而使用的树脂的种类而不同,一般而言,只要以10~300℃、优选以60~250℃、更优选以70~200℃左右的温度进行适当的时间即可。若温度过低,则可能干燥不能充分进行,若温度过高,则有可能招致形成有涂膜的基材的变形、涂膜的黄变、膜物性的降低等。在如锂离子电池用电极膜那样的严格控制水分的情况,有时在干燥工序后,进一步在150~250℃的范围内进行减压干燥。Drying after coating varies depending on the organic solvent and the type of resin used as a binder. Generally, the drying is performed at a temperature of 10 to 300°C, preferably 60 to 250°C, and more preferably 70 to 200°C. Do it for the right amount of time. If the temperature is too low, drying may not proceed sufficiently, and if the temperature is too high, deformation of the substrate on which the coating film is formed, yellowing of the coating film, and reduction in film properties may be caused. When the water content is strictly controlled as in the electrode film for lithium ion batteries, after the drying step, drying under reduced pressure may be carried out in the range of 150 to 250°C.
另外,涂膜的厚度没有特别限制,一般而言,为0.01~5mm,特别是0.1~4mm,特别优选为1~3mm的厚度(干燥膜厚)。In addition, the thickness of the coating film is not particularly limited, but generally, it is 0.01 to 5 mm, particularly 0.1 to 4 mm, particularly preferably 1 to 3 mm (dry film thickness).
形成上述涂膜的基材可列举出玻璃、树脂、铜箔及铝箔等金属,形状可列举出薄膜、片材、板、立体成形物等各种形状。Examples of substrates on which the coating film is formed include glass, resin, metals such as copper foil and aluminum foil, and examples of shapes include various shapes such as films, sheets, plates, and three-dimensional moldings.
实施例Example
在以下的实验中,用以下的方法评价或测定微细碳纤维分散液的分散状态、粘度及使用该分散液形成的涂膜的表面电阻。In the following experiments, the dispersion state and viscosity of the fine carbon fiber dispersion liquid and the surface resistance of the coating film formed using the dispersion liquid were evaluated or measured by the following methods.
<微细碳纤维分散液中的微细碳纤维分散状态观察><Observation of fine carbon fiber dispersion state in fine carbon fiber dispersion>
在实施例1~13和比较例1~5的微细碳纤维分散液2滴中添加有机溶剂20g,稀释搅拌后,使用实体显微镜进行宏观观察(倍率2.8倍;物镜1倍、变焦倍率4倍、数码相机可变倍率0.7),使用光学显微镜进行微观观察(倍率35倍;物镜50倍、数码相机可变倍率0.7)来评价。Add 20 g of organic solvents to 2 drops of the fine carbon fiber dispersions of Examples 1 to 13 and Comparative Examples 1 to 5, after dilution and stirring, use a solid microscope to observe macroscopically (magnification 2.8 times; objective lens 1 time, zoom magnification 4 times, digital The variable magnification of the camera is 0.7), and microscopic observation is carried out using an optical microscope (magnification of 35 times; objective lens is 50 times, and the variable magnification of the digital camera is 0.7) for evaluation.
另外,使用研磨检验仪(Grind Meter)(大平理化工业株式会社制)进行聚集体尺寸的测定,聚集体尺寸为5μm以下时,将分散状态评价为○,聚集体尺寸大于5μm时,将分散状态评价为×。In addition, the aggregate size was measured using a Grind Meter (manufactured by Ohira Chemical Industry Co., Ltd.). When the aggregate size was 5 μm or less, the dispersed state was evaluated as ○, and when the aggregate size was greater than 5 μm, the dispersed state was evaluated as ○. Evaluation was x.
<微细碳纤维糊剂中的微细碳纤维分散状态观察><Observation of fine carbon fiber dispersion state in fine carbon fiber paste>
将微细碳纤维糊剂5g滴加到金属薄膜上,通过涂抹器涂布后,在120℃下进行10分钟干燥。进行所得到的导电膜的电子显微镜观察(倍率1000倍、5000倍及10000倍),评价微细碳纤维的分散状态。5 g of the fine carbon fiber paste was dropped onto the metal thin film, applied with an applicator, and then dried at 120° C. for 10 minutes. Electron microscope observation (magnifications of 1000 times, 5000 times and 10000 times) of the obtained conductive film was performed to evaluate the dispersion state of the fine carbon fibers.
<微细碳纤维分散液的粘度测定><Viscosity measurement of fine carbon fiber dispersion>
使用旋转粘度计(MODEL RE100L,Toki Sangyo Co.,Ltd.制)在20℃下对微细碳纤维分散液进行粘度测定。The viscosity of the fine carbon fiber dispersion was measured at 20°C using a rotational viscometer (MODEL RE100L, manufactured by Toki Sangyo Co., Ltd.).
<微细碳纤维糊剂的粘度测定><Viscosity measurement of fine carbon fiber paste>
使用SV型粘度计(A&D Company制SV-10)在25℃下对微细碳纤维糊剂进行粘度测定。The viscosity of the fine carbon fiber paste was measured at 25° C. using a SV-type viscometer (SV-10 manufactured by A&D Company).
<微细碳纤维膜的表面电阻值><Surface resistance value of fine carbon fiber film>
将微细碳分散液放入培养皿(直径5cm)中,在120℃的干燥机中使有机溶剂挥发。之后,进一步将培养皿在120℃的干燥机中放置5小时,从而制作微细碳纤维膜。使用四探针电阻率计(Loresta-GP、MCP-T610、三菱化学株式会社制)测定制作的微细碳纤维膜的表面电阻值(Ω/sq)。The fine carbon dispersion was placed in a Petri dish (5 cm in diameter), and the organic solvent was evaporated in a dryer at 120°C. Thereafter, the petri dish was further left in a dryer at 120° C. for 5 hours to produce a fine carbon fiber membrane. The surface resistance value (Ω/sq) of the prepared fine carbon fiber film was measured using a four-probe resistivity meter (Loresta-GP, MCP-T610, manufactured by Mitsubishi Chemical Corporation).
另外,在以下的实验中,作为高分子分散剂、有机溶剂及表面活性剂,准备以下的物质。In addition, in the following experiments, the following substances were prepared as a polymer dispersant, an organic solvent, and a surfactant.
高分子分散剂:Polymer dispersant:
Sekisui Chemical Co.,Ltd.制S-LEC B BL-1Sekisui Chemical Co., Ltd. S-LEC B BL-1
Sekisui Chemical Co.,Ltd.制S-LEC B BL-SSekisui Chemical Co., Ltd. S-LEC B BL-S
有机溶剂:Organic solvents:
乙醇(EtOH)Ethanol (EtOH)
甲乙酮(MEK)Methyl ethyl ketone (MEK)
甲苯(Toluene)Toluene
N-甲基-2-吡咯烷酮(NMP)N-methyl-2-pyrrolidone (NMP)
异丙醇(IPA)Isopropyl Alcohol (IPA)
阴离子表面活性剂:Anionic surfactants:
Kao Corporation制Homogenol L-1820Homogenol L-1820 manufactured by Kao Corporation
非离子表面活性剂:Nonionic Surfactants:
SORPOL T-18DSORPOL T-18D
SORPOL7290PSORPOL7290P
<使用微细碳纤维糊剂制作的导电膜的体积电阻值><Volume resistance value of conductive film produced using fine carbon fiber paste>
通过涂抹器将微细碳纤维糊剂涂布到锂离子电池用电极(铜薄膜、铝薄膜)上,用干燥机进行120℃10分钟干燥。将干燥膜用辊压机进行压缩加工而制作测定用导电膜。厚度方向的体积电阻值用YOKOGAWA(Programmable DC source7651)以及YOKOGAWA(Digital multimeter7555)进行测定。The fine carbon fiber paste was applied onto electrodes for lithium ion batteries (copper thin film, aluminum thin film) with an applicator, and dried at 120° C. for 10 minutes with a drier. The dried film was subjected to compression processing with a roll press to produce a conductive film for measurement. The volume resistance value in the thickness direction was measured with YOKOGAWA (Programmable DC source7651) and YOKOGAWA (Digital multimeter7555).
<实施例1~13><Examples 1 to 13>
作为微细碳纤维,准备保土谷化学工业株式会社制多层碳纳米管(NT-7K,平均纤维径40~80nm)及(CT-12K,平均纤维径100~120nm)。As fine carbon fibers, multiwalled carbon nanotubes (NT-7K, average fiber diameter 40 to 80 nm) and (CT-12K, average fiber diameter 100 to 120 nm) manufactured by Hodogaya Chemical Industry Co., Ltd. were prepared.
在表1所示的有机溶剂A(g)中混合表1所示的高分子分散剂B(g)及表面活性剂C(g),均匀溶解后,混合表1所示量D(g)的上述微细碳纤维,利用珠磨分散机进行分散处理,得到微细碳纤维分散液。Mix the polymer dispersant B (g) and surfactant C (g) shown in Table 1 in the organic solvent A (g) shown in Table 1, and after uniform dissolution, mix the amount D (g) shown in Table 1 The above-mentioned fine carbon fibers were dispersed using a bead mill disperser to obtain a fine carbon fiber dispersion.
另外,作为珠磨分散机,使用Dinomill MULTI LAB型(SHINMARU ENTERPRISES Corporation制)。In addition, as a bead mill disperser, a Dinomill MULTI LAB type (manufactured by SHINMARU ENTERPRISES Corporation) was used.
对于所得到的分散液,通过刚才所述的方法测定粘度,进而进行分散性的评价及由该分散液获得的涂膜的表面电阻的测定,将其结果示于表1。The viscosity of the obtained dispersion liquid was measured by the method just described, and the evaluation of the dispersibility and the measurement of the surface resistance of the coating film obtained from this dispersion liquid were performed, and the results are shown in Table 1.
另外,对于分散性,图1~图26中示出了各实施例中倍率2.8倍及倍率35倍的显微镜照片。另外,对于实施例2、4、8及10,将显示经过4个月后的分散液的分散状态的显微镜照片(倍率35倍)示于图37~44。1 to 26 show micrographs at magnifications of 2.8 times and 35 times in each example for dispersibility. In addition, for Examples 2, 4, 8, and 10, micrographs (magnification: 35 times) showing the dispersion state of the dispersion liquid after 4 months have passed are shown in FIGS. 37 to 44 .
<比较例1~5><Comparative examples 1 to 5>
不添加高分子分散剂和表面活性剂,以表1所示的条件(与实施例1、3、5、7或9相同条件)进行分散处理而调制微细碳纤维分散液,进行与实施例1~13同样的测定,将其结果示于表1。将显示分散液的分散状态的显微镜照片示于图27~36。[表1]Do not add polymer dispersant and surfactant, carry out dispersion treatment with the conditions shown in Table 1 (the same conditions as embodiment 1, 3, 5, 7 or 9) and prepare fine carbon fiber dispersion liquid, carry out and embodiment 1~ 13 The same measurement was performed, and the results are shown in Table 1. Micrographs showing the dispersion state of the dispersion liquid are shown in FIGS. 27 to 36 . [Table 1]
由上述的实验结果可知,使用特定的高分子分散剂调制的本发明的微细碳纤维分散液(实施例1~13),解纤、分散至微细碳纤维的聚集体的尺寸为5μm以下的较小水平。From the above experimental results, it can be seen that the fine carbon fiber dispersions (Examples 1 to 13) of the present invention prepared using a specific polymer dispersant are defibrated and dispersed to a small size of 5 μm or less aggregates of fine carbon fibers. .
另外,由图37~44的显微镜照片也可以理解,本发明的微细碳纤维分散液即使经过4个月后,微细碳纤维也不会再聚集,保持微细的尺寸稳定地分散。In addition, it can be understood from the micrographs of FIGS. 37 to 44 that even after 4 months in the fine carbon fiber dispersion liquid of the present invention, the fine carbon fibers do not re-aggregate and are dispersed stably while maintaining a fine size.
进而清楚了,即使在微细碳纤维的添加量多的情况下,粘度也较低。Furthermore, it was found that even when the amount of fine carbon fibers added is large, the viscosity is low.
进而,另外,通过高分子分散剂的使用,所形成的膜的导电性也不会降低。Furthermore, the use of a polymer dispersant does not lower the conductivity of the formed film.
不使用高分子分散剂而调制的微细碳纤维分散液(比较例1~5),微细碳纤维的聚集体无法解纤至5μm以下的小的尺寸。另外,分散液的粘度也比本发明高。In the fine carbon fiber dispersions prepared without using a polymer dispersant (Comparative Examples 1 to 5), aggregates of fine carbon fibers could not be defibrated to a small size of 5 μm or less. In addition, the viscosity of the dispersion liquid is also higher than that of the present invention.
<添加了树脂成分的微细碳纤维分散液的分散稳定性><Dispersion Stability of Fine Carbon Fiber Dispersion Liquid Added with Resin Component>
向实施例4和6的微细碳纤维分散液7.5g中作为添加剂加入苯乙烯-丙烯酸酯系共聚物树脂溶液(30重量%树脂溶液,MARUAI Corporation制)30g后,在实施例4的分散液中加入甲苯7.5g,在实施例6的分散液中加入MEK7.5g,搅拌混合,调制含有树脂溶液的微细碳纤维分散液。After adding 30 g of a styrene-acrylate copolymer resin solution (30% by weight resin solution, manufactured by MARUAI Corporation) as an additive to 7.5 g of the fine carbon fiber dispersions of Examples 4 and 6, to the dispersion of Example 4, add 7.5 g of toluene, and 7.5 g of MEK were added to the dispersion of Example 6, stirred and mixed to prepare a fine carbon fiber dispersion containing a resin solution.
与实施例1~13同样地观察所得到的分散液的微细碳纤维的分散状态,将倍率35倍的显微镜照片示于图45(实施例4)和图46(实施例6)。The dispersed state of the fine carbon fibers in the obtained dispersion was observed in the same manner as in Examples 1 to 13, and micrographs at a magnification of 35 times are shown in FIG. 45 (Example 4) and FIG. 46 (Example 6).
由该照片可以理解,本发明的微细碳纤维分散液中,即使添加了树脂成分的情况下,也不存在尺寸超过5μm的聚集体,不发生微细碳纤维的再聚集。From this photograph, it can be understood that in the fine carbon fiber dispersion liquid of the present invention, even when a resin component is added, aggregates exceeding 5 μm in size do not exist, and re-aggregation of fine carbon fibers does not occur.
<实施例14><Example 14>
作为微细碳纤维分散液,使用实施例13中调制的含有10wt%CT-12K的N-甲基-2-吡咯烷酮分散液。As the fine carbon fiber dispersion liquid, the N-methyl-2-pyrrolidone dispersion liquid prepared in Example 13 containing 10 wt% of CT-12K was used.
利用三臂行星分散机(井上制作所制的分散机)将作为正极用活性物质的钴酸锂(NIPPON CHEMICAL INDUSTRIAL Co.,Ltd.制的Cellseed C-5H)150g、作为导电辅助材料的乙炔黑(DENKI KAGAKU KOGYO KABUSHIKI KAISHA制的DENKABLACK HS-100)3.3g混合。向其中加入12wt%PVDF的N-甲基-2-吡咯烷酮溶液(KUREHA Corporation制的KF PolymerW#1700)32.5g进行混炼。150 g of lithium cobalt oxide (Cellseed C-5H manufactured by NIPPON CHEMICAL INDUSTRIAL Co., Ltd.) as the positive electrode active material and acetylene black as the conductive auxiliary material were mixed using a three-arm planetary disperser (manufactured by Inoue Seisakusho). (DENKABLACK HS-100 manufactured by DENKI KAGAKU KOGYO KABUSHIKI KAISHA) 3.3g was mixed. 32.5 g of an N-methyl-2-pyrrolidone solution (KF Polymer W#1700 manufactured by KUREHA Corporation) of 12 wt% PVDF was added thereto and kneaded.
之后,加入实施例13的微细碳纤维分散液33g进行混合,最后,为了调整固体成分浓度,加入12wt%PVDF的N-甲基-2-吡咯烷酮溶液9.5g、N-甲基-2-吡咯烷酮3.3g,搅拌混合,从而调制微细碳纤维糊剂(固体成分浓度70%)。Thereafter, 33 g of the fine carbon fiber dispersion of Example 13 was added and mixed, and finally, to adjust the solid content concentration, 9.5 g of N-methyl-2-pyrrolidone solution of 12 wt % PVDF and 3.3 g of N-methyl-2-pyrrolidone were added , stirred and mixed to prepare a fine carbon fiber paste (solid content concentration 70%).
该微细碳纤维糊剂的粘度为3.0Pa·s,将显示使用其而制作的导电膜中的微细碳纤维分散状态的电子显微镜照片示于图47~49(倍率1000倍、5000倍、10000倍)。另外,该锂离子电池用导电膜的体积电阻值显示1.97×103Ωcm。The viscosity of this fine carbon fiber paste is 3.0 Pa·s, and electron micrographs showing the dispersed state of fine carbon fibers in the conductive film produced using it are shown in FIGS. In addition, the volume resistance value of this conductive film for lithium ion batteries was 1.97×10 3 Ωcm.
<实施例15><Example 15>
作为微细碳纤维液,使用实施例12中调制的含有10wt%NT-7K的N-甲基-2-吡咯烷酮分散液,除此以外,基于实施例14进行调制。As the fine carbon fiber liquid, it was prepared based on Example 14 except that the N-methyl-2-pyrrolidone dispersion liquid containing 10 wt % NT-7K prepared in Example 12 was used.
该微细碳纤维糊剂的粘度为8.5Pa·s,将使用其而制作的导电膜中的微细碳纤维分散状态观察结果示于图50~52(倍率1000倍、5000倍、10000倍)。另外,该锂离子电池用导电膜的体积电阻值显示4.25×102Ωcm。The viscosity of this fine carbon fiber paste is 8.5 Pa·s, and the observation results of the dispersion state of fine carbon fibers in the conductive film produced using it are shown in FIGS. In addition, the volume resistance value of this conductive film for lithium ion batteries was 4.25×10 2 Ωcm.
<实施例16><Example 16>
作为微细碳纤维液,使用实施例13中调制的含有10wt%CT-12K的N-甲基-2-吡咯烷酮分散液。As the fine carbon fiber liquid, the N-methyl-2-pyrrolidone dispersion liquid prepared in Example 13 containing 10 wt% of CT-12K was used.
加入作为正极用活性物质的磷酸铁锂(天津STL制SLFP-PD60)400g、作为导电辅助材料的乙炔黑(DENKIKAGAKU KOGYO KABUSHIKI KAISHA制DENKA BLACKHS-100)4.4g,利用三臂行星分散机(井上制作所制的分散机)进行混合,之后,加入N-甲基-2-吡咯烷酮溶液30g,进行混合。Add 400 g of lithium iron phosphate (SLFP-PD60 manufactured by Tianjin STL) as an active material for the positive electrode, and 4.4 g of acetylene black (DENKA BLACKHS-100 manufactured by DENKIKAGAKU KOGYO KABUSHIKI KAISHA) as a conductive auxiliary material, and use a three-arm planetary disperser (manufactured by Inoue) prepared disperser), and then, 30 g of N-methyl-2-pyrrolidone solution was added and mixed.
向该溶液中加入实施例13的微细碳纤维分散液44g、N-甲基-2-吡咯烷酮193.3g,搅拌混合,最后,为了调整固体成分浓度,加入12wt%PVDF的N-甲基-2-吡咯烷酮溶液296.4g,搅拌混合,调制微细碳纤维糊剂(固体成分浓度46%)。To this solution, 44 g of the fine carbon fiber dispersion of Example 13 and 193.3 g of N-methyl-2-pyrrolidone were added, stirred and mixed, and finally, in order to adjust the solid content concentration, N-methyl-2-pyrrolidone of 12 wt% PVDF was added 296.4 g of the solution was stirred and mixed to prepare a fine carbon fiber paste (solid content concentration: 46%).
该微细碳纤维糊剂的粘度为1.2Pa·s,将使用其而制作的导电膜中的微细碳纤维分散状态观察结果示于图53~55(倍率1000倍、5000倍、10000倍)。The viscosity of the fine carbon fiber paste was 1.2 Pa·s, and the observation results of the dispersion state of the fine carbon fibers in the conductive film produced using it are shown in FIGS.
<实施例17><Example 17>
作为微细碳纤维液,使用实施例12中调制的含有10wt%NT-7K的N-甲基-2-吡咯烷酮分散液,除此之外,基于实施例16进行调制。As the fine carbon fiber liquid, it was prepared based on Example 16 except that the N-methyl-2-pyrrolidone dispersion liquid containing 10 wt % NT-7K prepared in Example 12 was used.
该微细碳纤维糊剂的粘度为3.0Pa·s,将使用其而制作的导电膜中的微细碳纤维分散状态观察结果示于图56~58(倍率1000倍、5000倍、10000倍)。另外,该锂离子电池用导电膜的体积电阻值显示2.23×102Ωcm。The fine carbon fiber paste has a viscosity of 3.0 Pa·s, and the observation results of the dispersed state of the fine carbon fibers in the conductive film produced using it are shown in FIGS. In addition, the volume resistance value of this conductive film for lithium ion batteries was 2.23×10 2 Ωcm.
<实施例18><Example 18>
作为微细碳纤维液,使用实施例13中调制的含有10wt%CT-12K的N-甲基-2-吡咯烷酮分散液。As the fine carbon fiber liquid, the N-methyl-2-pyrrolidone dispersion liquid prepared in Example 13 containing 10 wt% of CT-12K was used.
加入作为负极用活性物质的人造石墨(JFE CHEMICALCorporation制HKG-P1)100g、12wt%PVDF的N-甲基-2-吡咯烷酮溶液(KUREHA Corporation制的KF PolymerW#9200)12.7g,利用三臂行星分散机(井上制作所制的分散机)进行混炼。之后,加入N-甲基-2-吡咯烷酮溶液7.7g、12wt%PVDF的N-甲基-2-吡咯烷酮溶液32g,进行搅拌混合。向该溶液中加入实施例13的微细碳纤维分散液22g,搅拌混合,调制微细碳纤维糊剂(固体成分浓度61%)。Add 100g of artificial graphite (HKG-P1 manufactured by JFE CHEMICAL Corporation) and 12.7g of N-methyl-2-pyrrolidone solution (KF PolymerW#9200 manufactured by KUREHA Corporation) of 12wt% PVDF as the active material for the negative electrode, and disperse it using a three-armed planetary Machine (Inoue Seisakusho disperser) for kneading. Thereafter, 7.7 g of an N-methyl-2-pyrrolidone solution and 32 g of an N-methyl-2-pyrrolidone solution of 12 wt % PVDF were added, followed by stirring and mixing. To this solution, 22 g of the fine carbon fiber dispersion liquid of Example 13 was added, stirred and mixed to prepare a fine carbon fiber paste (solid content concentration: 61%).
该微细碳纤维糊剂的粘度为0.47Pa·s,将使用其而制作的导电膜中的微细碳纤维分散状态观察结果示于图59~61(倍率1000倍、5000倍、10000倍)。The viscosity of this fine carbon fiber paste is 0.47 Pa·s, and the observation results of the dispersion state of fine carbon fibers in the conductive film produced using it are shown in FIGS.
<实施例19><Example 19>
作为微细碳纤维液,使用实施例12中调制的含有10wt%NT-7K的N-甲基-2-吡咯烷酮分散液,除此以外,基于实施例18进行调制。As the fine carbon fiber liquid, it was prepared based on Example 18 except that the N-methyl-2-pyrrolidone dispersion liquid containing 10 wt % NT-7K prepared in Example 12 was used.
该微细碳纤维糊剂的粘度为0.5Pa·s,将使用其而制作的导电膜中的微细碳纤维分散状态观察结果示于图62~64(倍率1000倍、5000倍、10000倍)。另外,该锂离子电池用导电膜的体积电阻值显示3.90×101Ωcm。The fine carbon fiber paste has a viscosity of 0.5 Pa·s, and the observation results of the dispersed state of the fine carbon fibers in the conductive film produced using it are shown in FIGS. In addition, the volume resistance value of this conductive film for lithium ion batteries was 3.90×10 1 Ωcm.
<实施例20><Example 20>
作为微细碳纤维液,使用实施例13中调制的含有10wt%CT-12K的N-甲基-2-吡咯烷酮分散液。As the fine carbon fiber liquid, the N-methyl-2-pyrrolidone dispersion liquid prepared in Example 13 containing 10 wt% of CT-12K was used.
加入作为负极用活性物质的钛酸锂(TOHO TITANIUM Co.,Ltd.制)110g、作为导电辅助材料的科琴黑(Lion Corporation制Ketjen Black EC-300J)2.4g,利用三臂行星分散机(井上制作所制的分散机)进行混合。向该溶液中加入实施例13的微细碳纤维分散液12g、12wt%PVDF的N-甲基-2-吡咯烷酮溶液(KUREHACorporation制KFpolymerW#1100)38g进行搅拌混合。Add 110 g of lithium titanate (manufactured by TOHO TITANIUM Co., Ltd.) as an active material for the negative electrode, and 2.4 g of Ketjen Black (Ketjen Black EC-300J produced by Lion Corporation) as a conductive auxiliary material, and use a three-arm planetary disperser ( Disperser manufactured by Inoue Seisakusho Co., Ltd.) was used for mixing. To this solution, 12 g of the fine carbon fiber dispersion of Example 13 and 38 g of an N-methyl-2-pyrrolidone solution of 12 wt % PVDF (KF polymer W #1100 manufactured by KUREHA Corporation) were added and mixed with stirring.
之后,加入N-甲基-2-吡咯烷酮溶液9.8g、12wt%PVDF的N-甲基-2-吡咯烷酮溶液11.8g进行搅拌混合。最后,为了调整固体成分浓度,加入N-甲基-2-吡咯烷酮溶液64g,搅拌混合,调制微细碳纤维糊剂(固体成分浓度50%)。Thereafter, 9.8 g of an N-methyl-2-pyrrolidone solution and 11.8 g of an N-methyl-2-pyrrolidone solution of 12 wt % PVDF were added and mixed with stirring. Finally, in order to adjust the solid content concentration, 64 g of N-methyl-2-pyrrolidone solution was added, stirred and mixed to prepare a fine carbon fiber paste (solid content concentration: 50%).
该微细碳纤维糊剂的粘度为0.85Pa·s,将使用其而制作的导电膜中的微细碳纤维分散状态观察结果示于图65~67(倍率1000倍、5000倍、10000倍)。另外,该锂离子电池用导电膜的体积电阻值显示3.25×104Ωcm。The viscosity of this fine carbon fiber paste is 0.85 Pa·s, and the observation results of the dispersion state of fine carbon fibers in the conductive film produced using it are shown in FIGS. In addition, the volume resistance value of this conductive film for lithium ion batteries was 3.25×10 4 Ωcm.
<实施例21><Example 21>
作为微细碳纤维液,使用实施例12中调制的含有10wt%NT-7K的N-甲基-2-吡咯烷酮分散液,除此以外,基于实施例20进行调制。As the fine carbon fiber liquid, it was prepared based on Example 20 except that the N-methyl-2-pyrrolidone dispersion liquid containing 10 wt % NT-7K prepared in Example 12 was used.
该微细碳纤维糊剂的粘度为0.845Pa·s,将使用其而制作的导电膜中的微细碳纤维分散状态观察结果示于图68~70(倍率1000倍、5000倍、10000倍)。另外,该锂离子电池用导电膜的体积电阻值显示4.31×104Ωcm。The viscosity of this fine carbon fiber paste is 0.845 Pa·s, and the observation results of the dispersion state of fine carbon fibers in the conductive film produced using it are shown in FIGS. In addition, the volume resistance value of this conductive film for lithium ion batteries was 4.31×10 4 Ωcm.
<比较例6><Comparative example 6>
作为微细碳纤维,使用实施例13中使用的保土谷化学工业株式会社制多层碳纳米管CT-12K(平均直径110nm)。As the fine carbon fiber, the multiwalled carbon nanotube CT-12K (average diameter: 110 nm) manufactured by Hodogaya Chemical Industry Co., Ltd. used in Example 13 was used.
加入作为正极用活性物质的钴酸锂150g、导电辅助材料(乙炔黑)3.3g、保土谷化学工业株式会社制多层碳纳米管(CT-12K)3.3g,利用三臂行星分散机(井上制作所制的分散机)进行混合。Add 150 g of lithium cobalt oxide as the positive electrode active material, 3.3 g of conductive auxiliary material (acetylene black), 3.3 g of multilayer carbon nanotubes (CT-12K) manufactured by Hodogaya Chemical Industry Co., Ltd., and use a three-arm planetary disperser (Inoue Make the manufactured disperser) to mix.
向所得到的溶液中加入12wt%PVDF的N-甲基-2-吡咯烷酮溶液35.5g进行混炼,进而,加入12wt%PVDF的N-甲基-2-吡咯烷酮溶液6.5g、N-甲基-2-吡咯烷酮18.2g进行搅拌混合。To the obtained solution, 35.5 g of N-methyl-2-pyrrolidone solution of 12 wt % PVDF was added for kneading, and further, 6.5 g of N-methyl-2-pyrrolidone solution of 12 wt % PVDF, N-methyl-2- 18.2 g of 2-pyrrolidone was stirred and mixed.
最后,为了调整固体成分浓度,加入N-甲基-2-吡咯烷酮溶液14.8g,进行搅拌混合,调制微细碳纤维糊剂(固体成分浓度70%)。Finally, in order to adjust the solid content concentration, 14.8 g of N-methyl-2-pyrrolidone solution was added, stirred and mixed, and a fine carbon fiber paste (solid content concentration 70%) was prepared.
该微细碳纤维糊剂的粘度为1.41Pa·s,将使用其而制作的导电膜中的微细碳纤维分散状态观察结果示于图71~73(倍率1000倍、5000倍、10000倍)。The viscosity of this fine carbon fiber paste was 1.41 Pa·s, and the observation results of the dispersed state of fine carbon fibers in the conductive film produced using it are shown in FIGS.
<比较例7><Comparative example 7>
作为微细碳纤维,使用实施例13中使用的保土谷化学工业株式会社制多层碳纳米管(CT-12K,平均纤维径100~120nm)。As the fine carbon fibers, the multiwalled carbon nanotubes (CT-12K, average fiber diameter 100 to 120 nm) manufactured by Hodogaya Chemical Industry Co., Ltd. used in Example 13 were used.
加入作为正极用活性物质的磷酸铁锂400g、导电辅助材料(乙炔黑)4.4g、保土谷化学工业株式会社制多层碳纳米管(CT-12K)4.4g,利用三臂行星分散机(井上制作所制的分散机)进行混合。之后,加入N-甲基-2-吡咯烷酮溶液30g进行混炼。向其中加入N-甲基-2-吡咯烷酮206g,搅拌混合。进而加入12wt%PVDF的N-甲基-2-吡咯烷酮溶液101.4g进行搅拌混合。Add 400 g of lithium iron phosphate as the positive electrode active material, 4.4 g of conductive auxiliary material (acetylene black), 4.4 g of multilayer carbon nanotubes (CT-12K) manufactured by Hodogaya Chemical Industry Co., Ltd., and use a three-arm planetary disperser (Inoue Make the manufactured disperser) to mix. Thereafter, 30 g of the N-methyl-2-pyrrolidone solution was added and kneaded. 206 g of N-methyl-2-pyrrolidone was added thereto, followed by stirring and mixing. Furthermore, 101.4 g of N-methyl-2-pyrrolidone solutions of 12 wt % PVDF were added and stirred and mixed.
最后,为了调整固体成分浓度,加入12wt%PVDF的N-甲基-2-吡咯烷酮溶液195.1g、N-甲基-2-吡咯烷酮33.3g,调制固体成分浓度45.6%的微细碳纤维糊剂。Finally, in order to adjust the solid content concentration, 195.1 g of an N-methyl-2-pyrrolidone solution of 12 wt % PVDF and 33.3 g of N-methyl-2-pyrrolidone were added to prepare a fine carbon fiber paste with a solid content concentration of 45.6%.
该微细碳纤维糊剂的粘度为1.22Pa·s,将使用其而制作的导电膜中的微细碳纤维分散状态观察结果示于图74~76(倍率1000倍、5000倍、10000倍)。The viscosity of this fine carbon fiber paste is 1.22 Pa·s, and the observation results of the dispersion state of fine carbon fibers in the conductive film produced using it are shown in FIGS.
<比较例8><Comparative example 8>
作为微细碳纤维,使用实施例12中使用的保土谷化学工业株式会社制多层碳纳米管(NT-7K,平均纤维径40~80nm),除此以外,基于比较例7得到微细碳纤维糊剂。A fine carbon fiber paste was obtained based on Comparative Example 7 except that multiwalled carbon nanotubes (NT-7K, average fiber diameter 40 to 80 nm) manufactured by Hodogaya Chemical Co., Ltd. used in Example 12 were used as fine carbon fibers.
该微细碳纤维糊剂的粘度为1.18Pa·s,将使用其而制作的导电膜中的微细碳纤维分散状态观察结果示于图77~79(倍率1000倍、5000倍、10000倍)。另外,该锂离子电池用导电膜的体积电阻值显示3.59×102Ωcm。The viscosity of the fine carbon fiber paste was 1.18 Pa·s, and the observation results of the dispersion state of the fine carbon fibers in the conductive film produced using it are shown in FIGS. In addition, the volume resistance value of this conductive film for lithium ion batteries was 3.59×10 2 Ωcm.
产业上的可利用性Industrial availability
根据本发明,通过使用特定的高分子分散剂,从而可以获得分散、解纤性和保存稳定性高、低粘度的微细碳纤维分散液。另外,即使对于含有树脂成分等添加剂的微细碳纤维分散液,也能够充分维持微细碳纤维的分散性。进而,使用该微细碳纤维分散液而制作的微细碳纤维膜,具有良好的导电性。因此,它们可以适用于不希望有静电等的电子机器领域、净化车间内等以防带电膜、低电阻膜为必要的散热性树脂膜、电磁屏蔽膜、锂离子电池的电极等。According to the present invention, by using a specific polymer dispersant, it is possible to obtain a fine carbon fiber dispersion having high dispersion, defibrillation and storage stability and low viscosity. In addition, even for a fine carbon fiber dispersion containing additives such as a resin component, the dispersibility of the fine carbon fibers can be maintained sufficiently. Furthermore, the fine carbon fiber film produced using this fine carbon fiber dispersion has good electrical conductivity. Therefore, they are suitable for use in the field of electronic equipment where static electricity is undesirable, in clean rooms, etc., where antistatic films and low-resistance films are necessary, heat-dissipating resin films, electromagnetic shielding films, electrodes of lithium-ion batteries, and the like.
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