CN103199732A - Micropositioner based on piezoelectric thread driving technology - Google Patents
Micropositioner based on piezoelectric thread driving technology Download PDFInfo
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Abstract
本发明公开了属于精密机械与自动控制领域的一种基于压电螺纹驱动技术的微动台,所述基于压电螺纹驱动技术的微动台包括采用压电螺纹驱动器直接驱动微动台一维微动台和二维微动台。在上板上的适当位置上对称设置两个固定套筒,两个压电螺纹驱动器与固定套筒内螺纹配合连接;压电螺纹驱动器中心固定驱动螺杆,并与下板接触;两个弹簧与钢球呈等腰三角形支撑在上板与下板之间本发明压电陶瓷的微振动可使驱动螺杆沿直线的正、反方向运动,驱动螺杆直接驱动微动台,无中间传动机构;微动台可实现XY旋转,俯仰台面,该新型微动台具有结构简单、集成度高、负载能力强等特点,适合在光路调整、精密驱动、微系统、结构姿态控制、生物医药等领域应用。
The invention discloses a micro-motion stage based on piezoelectric thread drive technology, which belongs to the field of precision machinery and automatic control. The micro-motion stage based on piezoelectric thread drive technology includes a one-dimensional Micro-motion stage and two-dimensional micro-motion stage. Two fixed sleeves are arranged symmetrically on appropriate positions on the upper plate, and the two piezoelectric thread drivers are connected with the internal threads of the fixed sleeves; the center of the piezoelectric thread driver fixes the driving screw and contacts the lower plate; the two springs are connected with the lower plate. The steel ball is supported in an isosceles triangle between the upper plate and the lower plate. The micro-vibration of the piezoelectric ceramics of the present invention can make the driving screw move in the forward and reverse directions along the straight line, and the driving screw directly drives the micro-motion table without an intermediate transmission mechanism; The moving stage can realize XY rotation and tilting the table. This new type of micro-moving stage has the characteristics of simple structure, high integration, and strong load capacity. It is suitable for applications in the fields of optical path adjustment, precision drive, microsystem, structural attitude control, and biomedicine.
Description
技术领域 technical field
本发明属于精密机械与自动控制领域,特别涉及一种基于压电螺纹驱动技术的微动台,尤其适合在光路调整、精密驱动、微系统、结构姿态控制、生物医药等领域应用。The invention belongs to the field of precision machinery and automatic control, and in particular relates to a micro-motion stage based on piezoelectric screw drive technology, which is especially suitable for applications in the fields of optical path adjustment, precision drive, microsystem, structural attitude control, and biomedicine.
背景技术 Background technique
传统的微动控制台,通常采用手动微调旋钮,因此精度与重复性较差。对于多维度运动的微动台控制系统,手动调节更加复杂,精度更低。传统的电磁马达配备减速器的也可进行微动调节,但这类系统通常体积大、系统复杂,设备成本高,而且其减速装置由多个齿轮组成,造成减速传动机构空程大,使用不便。上个世纪90年代,美国NewFocus公司发明的“桌布原理”压电致动装置,采用压电致动器来驱动,特点是体积小、位移分辨率高、操作便捷等。但是,该微动台成本很高,售价昂贵。Traditional micro-control consoles usually use manual fine-tuning knobs, so the accuracy and repeatability are poor. For the micro-table control system with multi-dimensional motion, manual adjustment is more complicated and the precision is lower. The traditional electromagnetic motor equipped with a reducer can also be finely adjusted, but this type of system is usually large in size, complex in system, and high in equipment cost, and its reduction device is composed of multiple gears, resulting in a large empty motion of the reduction transmission mechanism and inconvenient use . In the 1990s, the "tablecloth principle" piezoelectric actuator invented by the American NewFocus Company was driven by a piezoelectric actuator. It is characterized by small size, high displacement resolution, and convenient operation. However, the cost of the micro-motion stage is very high, and the selling price is expensive.
近年来,由于纳米科技的飞速发展,压电换能器(PZT)在精密定位系统中作为驱动器被广泛应用。传统的微位移机构为了达到要求,必须设计庞大而复杂的定位系统。而通常采用压电驱动器的微位移装置结构简单,定位精度高。这类微位移装置也是近几年来的研究热点,理论上能够实现大量程、极高的位移分辨率。另外,基于压电驱动技术的微位移装置有利于满足未来机电系统高度集成化的实际使用要求。In recent years, due to the rapid development of nanotechnology, piezoelectric transducers (PZT) have been widely used as drivers in precision positioning systems. In order to meet the requirements of the traditional micro-displacement mechanism, a large and complex positioning system must be designed. However, micro-displacement devices that usually use piezoelectric drivers have a simple structure and high positioning accuracy. This type of micro-displacement device is also a research hotspot in recent years, and it can theoretically achieve a large range and extremely high displacement resolution. In addition, micro-displacement devices based on piezoelectric drive technology are conducive to meeting the actual use requirements of highly integrated electromechanical systems in the future.
基于压电驱动器设计的微动台装置优点众多,但是通常这类微动台的行程较短,限制较多。因此,近年来不断有改进型驱动器,使其能够工作于大行程的微动台上,并且能够保持很高的位移分辨率。The micro-motion stage device designed based on the piezoelectric actuator has many advantages, but usually the stroke of this type of micro-motion stage is short and has many restrictions. Therefore, in recent years, there have been continuous improvements to the driver, enabling it to work on a micro-motion stage with a large stroke, and to maintain a high displacement resolution.
目前,大多数微动台是利用旋转的电磁电机或者压电马达,在电机或者马达的输出轴处采用外挂的丝杠螺母的运动转换机构,间接地将旋转运动转换成直线运动,进而驱动微动台的台面产生微位移。1998年董蜀湘、李龙土等人提出的压电超声微马达驱动的二维微动台就是这种典型类型,其中压电马达输出轴插入微调旋钮中心孔中构成传动件,驱动微动台工作(如图1、2所示),此微动台精度较高,结构灵活,并可实现XY台面旋转。但由于传动机构采用的是马达的输出轴外挂的丝杠螺母的运动转换方式,在驱动的过程中势必要产生空行程,从结构驱动原理上是不可避免的,从而降低了此类微动台的稳定性以及定位精度的进一步提高;而且这类微动台的结构设计不够精简,尤其是电机自身结构复杂,零部件多,装配和调整不方便,将来集成化难度较高;同时,支座、螺纹套的结构使微动台的精度受安装、固定方式等边界条件的影响较大(如图1所示),支座与微动台的上板的水平度、压电马达输出轴与螺纹套的间隙等都对微动台的精度提高产生影响;另外,这种结构主要问题在于,微动台的性能指标受到压电超声微电机的影响很大,微电机与微动台之间的固定方式和固定力的大小都直接影响到微电机自身的振动模态和输出力矩等输出特性,这间接影响到了微动台的定位精度、重复定位精度及其稳定性和可靠性。At present, most micro-motion stages use rotating electromagnetic motors or piezoelectric motors, and use an external screw nut motion conversion mechanism at the output shaft of the motor or motor to indirectly convert rotational motion into linear motion, and then drive the micro-motion stage. The table top of the moving stage produces micro-displacement. The two-dimensional micro-motion stage driven by piezoelectric ultrasonic micro-motor proposed by Dong Shuxiang, Li Longtu and others in 1998 is a typical type of this type. As shown in Figures 1 and 2), this micro-motion table has high precision, flexible structure, and can realize XY table rotation. However, since the transmission mechanism adopts the motion conversion mode of the screw nut hanging on the output shaft of the motor, an idle stroke is bound to be generated during the driving process, which is inevitable from the structural driving principle, thereby reducing the The stability and positioning accuracy are further improved; and the structural design of this type of micro-motion table is not simple enough, especially the structure of the motor itself is complex, there are many parts, it is inconvenient to assemble and adjust, and it will be more difficult to integrate in the future; at the same time, the support , The structure of the threaded sleeve makes the precision of the micro-motion table greatly affected by boundary conditions such as installation and fixing methods (as shown in Figure 1), the levelness of the support and the upper plate of the micro-motion table, the output shaft of the piezoelectric motor and the The gap between the threaded sleeve and the like will affect the accuracy of the micro-motion table; in addition, the main problem of this structure is that the performance index of the micro-motion table is greatly affected by the piezoelectric ultrasonic micro-motor, and the gap between the micro-motor and the micro-motion table The fixing method and the size of the fixing force directly affect the output characteristics such as the vibration mode and output torque of the micro-motor itself, which indirectly affects the positioning accuracy, repeat positioning accuracy, stability and reliability of the micro-motion stage.
发明内容 Contents of the invention
本发明目的在于克服现有技术的不足,提出一种基于压电螺纹驱动技术的微动台,其特征在于,所述基于压电螺纹驱动技术的微动台包括采用压电螺纹驱动器直接驱动微动台一维微动台和二维微动台;所述一维微动台为在可相对移动的上板3和下板4的十字交叉中心线的一条两端,弹簧7支撑在上板3和下板4之间,然后螺钉6穿过弹簧7后将上板3和下板4连接,在十字交叉中心线的另一条的一端,钢球5固定在上板3和下板4之间,在另一端的上板3上的圆通孔内配合插入固定套筒2,压电螺纹驱动器1的定子圆板10与固定套筒2内螺纹连接;压电螺纹驱动器1中心固定驱动螺杆8,并与下板4接触,构成一维微动台,当微动台的下板4固定时,压电螺纹驱动器1驱动驱动螺杆8做直线运动,直接驱动上板3及固定其上的负载装置运动;The purpose of the present invention is to overcome the deficiencies of the prior art, and propose a micro-motion table based on piezoelectric thread drive technology, which is characterized in that the micro-motion stage based on piezoelectric thread drive technology includes a piezoelectric thread driver to directly drive the micro One-dimensional micro-motion stage and two-dimensional micro-motion stage; the one-dimensional micro-motion stage is at both ends of a cross center line of the relatively movable
所述二维微动台为在上板3对角线上,在其中一条的两端位置上对称设置圆通孔,两个圆通孔内各配合插入固定套筒2,两个压电螺纹驱动器1的定子圆板10与固定套筒2内螺纹连接;压电螺纹驱动器1中心固定驱动螺杆8,并与下板4接触;在另一条对角线的一端,钢球5固定在上板3和下板4之间,在该另一条对角线与钢球5同一侧,与钢球5呈等腰三角形处,弹簧7支撑在上板3和下板4之间,然后螺钉6穿过弹簧7后将上板3和下板4连接,构成二维微动台,当微动台的下板4固定时,压电螺纹驱动器1驱动驱动螺杆8做直线运动,直接驱动上板3及固定其上的负载装置运动。The two-dimensional micro-motion table is symmetrically provided with round through holes at both ends of one of the diagonals of the
所述上板3和下板4的中心均开中心通孔;互为微动台板。Both the center of the
所述上板3和下板4上的螺钉孔,一个为通孔,另一个为与螺钉6配合的螺纹孔。One of the screw holes on the
所述压电螺纹驱动器包括激励元件组、驱动螺杆和定子共轴组成;定子由圆板10和圆管11两部分组成,圆管11固定并垂直于圆板10的中心;激励元件组由四片压电陶瓷片12与电极片13交替排列套在圆管外圆上组成,并通过锁紧螺母14与圆管11外圆中部螺纹连接,圆管下部内螺纹111与驱动螺杆8连接,圆板10的外侧边缘有用于与固定套筒2连接的外螺纹110,固定套筒2通过内螺纹与压电螺纹驱动器1配合连接,导线穿过固定套筒2上的矩形通孔15与所述的电极片13连接,当施加电信号后,固定套筒2上的压电螺纹驱动器1在激励元件组的作用下推动驱动螺杆8做直线运动;所述的驱动螺杆直接驱动微动台,无中间传动机构,无机械游隙的存在。The piezoelectric screw driver includes an excitation element group, a driving screw and a coaxial stator; the stator is composed of a circular plate 10 and a circular tube 11, and the circular tube 11 is fixed and perpendicular to the center of the circular plate 10; the excitation element group consists of four Piezoelectric ceramic sheets 12 and electrode sheets 13 are alternately arranged and sleeved on the outer circle of the round tube, and are threaded in the middle of the outer circle of the round tube 11 through a lock nut 14, and the inner thread 111 in the lower part of the round tube is connected with the
所述压电螺纹驱动器通过设置自身压电陶瓷不同分区的极化方向和不同分区所加驱动电压的波形,来实现将所述压电陶瓷组的微振动直接转换成驱动螺杆沿直线的正向或反方向运动。The piezoelectric screw driver realizes the direct conversion of the micro-vibration of the piezoelectric ceramic group into the positive direction of the driving screw along the straight line by setting the polarization directions of different partitions of the piezoelectric ceramics and the waveforms of the driving voltage applied to different partitions. or in the opposite direction.
所述的压电螺纹驱动器输出轴为驱动螺杆,无中间传动机构,可直接驱动实现所述的微动台的上板和下板之间的相对运动。The output shaft of the piezoelectric screw driver is a driving screw without an intermediate transmission mechanism, which can directly drive the relative movement between the upper plate and the lower plate of the micro-motion stage.
本发明的有益效果是本发明的微动台板由压电螺纹驱动器输出轴代替了传统的丝杠结构,整体无传动机构,通过压电螺纹驱动器输出轴直接驱动微动台板,是一种具有独立结构的小体积、高分辨率特性的压电螺纹驱动器,此驱动器结构简单,安装方便,与微动台装配容易,与传统的采用电磁电机或者超声马达作为驱动元件的微动台相比,其可靠性和分辨率大大提高,更加适用于条件苛刻的工作环境。具有如下特点:The beneficial effect of the present invention is that the output shaft of the piezoelectric thread driver replaces the traditional lead screw structure in the micro-motion platen of the present invention, and there is no transmission mechanism as a whole, and the micro-motion platen is directly driven by the output shaft of the piezoelectric thread driver, which is a kind of Small volume, high-resolution piezoelectric thread driver with independent structure, the driver is simple in structure, easy to install, and easy to assemble with the micro-motion table, compared with the traditional micro-motion table using electromagnetic motor or ultrasonic motor as the driving element , its reliability and resolution are greatly improved, and it is more suitable for harsh working environments. Has the following characteristics:
1. 将压电陶瓷的微振动直接耦合成宏观的机械螺纹运动,实现微动台的一维或者二维精密纳米级定位运动,这种微振动到机械螺纹运动的转换,并非传统意义上的丝杠螺母式的旋转到直线的运动方式的转换。本发明可以通过调控压电陶瓷不同分区的电极化方向和不同分区所加驱动电压的特定波形,来实现将上述压电陶瓷的微振动直接转换成螺纹机构的直线驱动,即,这种驱动力直接来源于压电陶瓷的微振动,不需要传统螺母丝杠式的机械机构运动方式的转换,也就不存在机械游隙问题。且这种新型的压电驱动方式,结构简单,压电陶瓷的微振动与螺纹传动机构形成了独立的系统或者器件,实现了微动台驱动系统的高度集成。1. The micro-vibration of piezoelectric ceramics is directly coupled into a macroscopic mechanical thread motion to realize the one-dimensional or two-dimensional precise nanoscale positioning motion of the micro-motion stage. This conversion from micro-vibration to mechanical thread motion is not a traditional one. Conversion from screw nut type rotary to linear motion. The present invention can directly convert the micro-vibration of the above-mentioned piezoelectric ceramics into the linear drive of the screw mechanism by regulating the electric polarization direction of different partitions of the piezoelectric ceramics and the specific waveform of the driving voltage applied to the different partitions, that is, the driving force The micro-vibration directly comes from piezoelectric ceramics, and does not require the conversion of the movement mode of the traditional nut-screw mechanical mechanism, so there is no problem of mechanical clearance. Moreover, this new type of piezoelectric driving method has a simple structure, and the micro-vibration of piezoelectric ceramics and the screw transmission mechanism form an independent system or device, which realizes the high integration of the micro-motion table driving system.
2. 微动台板可XY旋转,可俯仰台面,非传统直线微动台。使用固定套筒与微动台上板中心孔配合,使用紧固螺钉将固定套筒安装于微动台上板,装置紧凑、固定方式简便,使压电螺纹驱动器的驱动螺杆直接驱动微动台板,两个压电螺纹驱动器可独立实现台面的俯仰,进而实现多维旋转。2. The micro-motion table can be rotated in XY, and the table can be tilted, which is not a traditional linear micro-motion table. The fixed sleeve is used to match the center hole of the upper plate of the micro-motion stage, and the fixed sleeve is installed on the upper plate of the micro-motion stage with fastening screws. The device is compact and the fixing method is simple, so that the driving screw of the piezoelectric thread driver directly drives the micro-motion stage. plate, two piezoelectric threaded drivers can independently realize the pitch of the table, and then realize multi-dimensional rotation.
3.集成度的优势,反映在微动台驱动机械系统的零部件的数量和成本方面,以传统压电电机(或者超声马达)驱动的微动台,超声马达的旋转运动通过丝杠螺母转换机构形成微动台的直线微动,一维台所涉及的主要零部件数量至少12个。而本发明的新型驱动方式,实现同样功能一维台所需的零部件数量只需要6个。如果是二维台,零部件数量按照维度数分别翻倍。维度越多,该技术所体现的成本优势和技术优势越明显。3. The advantage of integration is reflected in the number and cost of the components of the micro-motion table driving mechanical system. The micro-motion table is driven by a traditional piezoelectric motor (or ultrasonic motor), and the rotational motion of the ultrasonic motor is converted through the screw nut The mechanism forms the linear micro-motion of the micro-motion stage, and the number of main components involved in the one-dimensional stage is at least 12. However, in the novel drive mode of the present invention, only six parts are needed to realize the same functional one-dimensional table. If it is a two-dimensional table, the number of parts is doubled according to the number of dimensions. The more dimensions, the more obvious the cost advantage and technical advantage of the technology.
附图说明 Description of drawings
图1为传统压电电机结构示意图。Figure 1 is a schematic diagram of the structure of a traditional piezoelectric motor.
图2为图1微动台的驱动原理示意图。FIG. 2 is a schematic diagram of the driving principle of the micro-motion stage in FIG. 1 .
图3为基于压电螺纹驱动技术的微动台的驱动原理示意图。Fig. 3 is a schematic diagram of the driving principle of the micro-motion table based on the piezoelectric thread driving technology.
图4为压电螺纹驱动器直接驱动的一维微动台结构示意图。Fig. 4 is a schematic structural diagram of a one-dimensional micro-motion stage directly driven by a piezoelectric thread driver.
图5为图4侧面示意图。FIG. 5 is a schematic side view of FIG. 4 .
图6为图4的微动台板微动示意图。FIG. 6 is a schematic diagram of the micro-motion of the micro-motion platen in FIG. 4 .
图7为压电螺纹驱动器直接驱动的二维微动台结构示意图。Fig. 7 is a schematic structural diagram of a two-dimensional micro-motion stage directly driven by a piezoelectric thread driver.
图8为压电螺纹驱动器结构示意图。Fig. 8 is a structural schematic diagram of a piezoelectric thread driver.
图9为压电螺纹驱动器陶瓷片的分区、极化和加电方式示意图。Fig. 9 is a schematic diagram of the partitioning, polarization and power-on modes of the piezoelectric thread driver ceramic sheet.
具体实施方式 Detailed ways
本发明提供了一种基于压电螺纹驱动技术的微动台,其包括采用压电螺纹驱动器直接驱动微动台一维微动台和二维微动台;。下面结合附图说明和具体实施方式对本发明做进一步说明。The present invention provides a micro-motion stage based on piezoelectric thread drive technology, which includes a one-dimensional micro-motion stage and a two-dimensional micro-motion stage directly driven by a piezoelectric thread driver. The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
在图4-6所示的压电螺纹驱动器直接驱动的一维微动台结构示意图中,In the structural diagram of the one-dimensional micro-motion table directly driven by the piezoelectric thread driver shown in Figure 4-6,
所述一维微动台为在可相对移动的上板3和下板4的十字交叉中心线的一条两端,弹簧7支撑在上板3和下板4之间,然后螺钉6穿过弹簧7后将上板3和下板4连接,在十字交叉中心线的另一条的一端,钢球5固定在上板3和下板4之间,在另一端的上板3上的圆通孔内配合插入固定套筒2,压电螺纹驱动器1的定子圆板10与固定套筒2内螺纹连接;压电螺纹驱动器中心固定驱动螺杆8,驱动螺杆8与下板4接触,构成一维微动台,The one-dimensional micro-motion stage is at two ends of a cross center line of the
在图7所示的压电螺纹驱动器直接驱动的二维微动台结构示意图中,在上板3对角线上,在其中一条的两端位置上对称设置圆通孔,两个圆通孔内各配合插入固定套筒2,两个压电螺纹驱动器1的定子圆板10分别两个与固定套筒2内螺纹连接,压电螺纹驱动器1中心固定驱动螺杆8,并与下板4接触;在另一条对角线的一端,钢球5固定在上板3和下板4之间,在该另一条对角线与钢球5同一侧,与钢球5呈等腰三角形处,弹簧7支撑在上板3和下板4之间,然后螺钉6穿过弹簧7后将上板3和下板4连接,构成二维微动台;In the structural diagram of the two-dimensional micro-motion table directly driven by the piezoelectric thread driver shown in Figure 7, on the diagonal line of the
上述上板3和下板4为可相对移动的微动台板,当将下板4固定的时候,该板为固定板,上板3为可相对移动板,反之亦然;钢球5、两组套于螺钉6上的拉力弹簧7,用于保持上板3和下板4处于适当的预紧力状态,两组弹簧和钢球组成上板3和下板4的三个受力点;当微动台的下板4固定时,压电螺纹驱动器1驱动驱动螺杆8做直线运动,直接驱动上板3及固定其上的负载装置运动;图3所示为基于压电螺纹驱动技术的微动台的驱动原理示意图。The above-mentioned
图8为压电螺纹驱动器结构示意图,所述压电螺纹驱动器包括激励元件组、驱动螺杆和定子共轴组成;定子由圆板10和圆管11两部分组成,圆管11固定并垂直于圆板10的中心;激励元件组由四片压电陶瓷片12与电极片13交替排列套在圆管外圆上组成,并通过锁紧螺母14与圆管11外圆中部螺纹连接,圆管下部内螺纹111与驱动螺杆8连接,圆板10的外侧边缘有用于与固定套筒2连接的外螺纹110,固定套筒2通过内螺纹与压电螺纹驱动器1配合连接,导线穿过固定套筒2上的矩形通孔15与所述的电极片13连接,当施加电信号后,固定套筒2上的压电螺纹驱动器1在激励元件组的作用下推动驱动螺杆8做直线运动;所述的驱动螺杆直接驱动微动台,无中间传动机构,无机械游隙的存在。Fig. 8 is a structural schematic diagram of a piezoelectric thread driver, the piezoelectric thread driver includes an excitation element group, a drive screw and a coaxial stator; the stator is composed of a circular plate 10 and a circular tube 11, and the circular tube 11 is fixed and perpendicular to the circle The center of the plate 10; the excitation element group is composed of four piezoelectric ceramic sheets 12 and electrode sheets 13 arranged alternately on the outer circle of the round tube, and is threaded with the middle part of the outer circle of the round tube 11 through the lock nut 14, and the lower part of the round tube The internal thread 111 is connected with the driving
图9为压电螺纹驱动器陶瓷片的分区、极化和加电方式示意图。图8中的激励元件组激励时分成压电陶瓷121和压电陶瓷122两组,每片陶瓷的表面电极均匀分为两个分区,每个分区都沿着陶瓷的厚度方向极化,但极化的方向相反,图中以“+”“-”符号代表不同的极化方向。在放置第一组压电陶瓷121和第二组压电陶瓷122两组陶瓷时,空间上错开90度,第一组压电陶瓷121和第二组压电陶瓷122两组陶瓷分别加相位差为90度的正弦信号和余弦信号,当相位差为90度的两相交流信号通过电极片13加载在第一组压电陶瓷121和第二组压电陶瓷122上时,定子将被激发作旋转式摇头弯曲振动,该行波波动将使定子表面质点产生椭圆运动,此椭圆运动通过定子上的驱动螺纹111和驱动螺杆8接触,使驱动螺杆8沿周向旋转并产生直线运动,交换两路信号可实现驱动螺杆8的反向旋转和反向直线运动。Fig. 9 is a schematic diagram of the partitioning, polarization and power-on modes of the piezoelectric thread driver ceramic sheet. The excitation element group in Figure 8 is divided into two groups of
上述各实施例中,激励元件除采用压电陶瓷材料外,还还可以采用磁致伸缩材料、电致伸缩材料、人工肌肉、形状记忆合金等。In the above-mentioned embodiments, in addition to piezoelectric ceramic materials, magnetostrictive materials, electrostrictive materials, artificial muscles, shape memory alloys, etc. can also be used for the excitation element.
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