CN103153587A - 用于窗户型材的包裹设备 - Google Patents
用于窗户型材的包裹设备 Download PDFInfo
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- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/02—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
- B29C63/04—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material by folding, winding, bending or the like
- B29C63/044—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material by folding, winding, bending or the like continuously
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/02—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
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- B29C66/834—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools moving with the parts to be joined
- B29C66/8341—Roller, cylinder or drum types; Band or belt types; Ball types
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
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- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C65/524—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the way of applying the adhesive by applying the adhesive from an outlet device in contact with, or almost in contact with, the surface of the part to be joined
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
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- B29C66/532—Joining single elements to the wall of tubular articles, hollow articles or bars
- B29C66/5326—Joining single elements to the wall of tubular articles, hollow articles or bars said single elements being substantially flat
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C66/00—General aspects of processes or apparatus for joining preformed parts
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- B29C66/81463—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the constructional aspects of the pressing elements, e.g. of the welding jaws or clamps comprising a plurality of single pressing elements, e.g. a plurality of sonotrodes, or comprising a plurality of single counter-pressing elements, e.g. a plurality of anvils, said plurality of said single elements being suitable for making a single joint
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- B29C66/8145—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the constructional aspects of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/81463—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the constructional aspects of the pressing elements, e.g. of the welding jaws or clamps comprising a plurality of single pressing elements, e.g. a plurality of sonotrodes, or comprising a plurality of single counter-pressing elements, e.g. a plurality of anvils, said plurality of said single elements being suitable for making a single joint
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
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- B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/8145—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the constructional aspects of the pressing elements, e.g. of the welding jaws or clamps
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
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- B29C66/836—Moving relative to and tangentially to the parts to be joined, e.g. transversely to the displacement of the parts to be joined, e.g. using a X-Y table
- B29C66/8362—Rollers, cylinders or drums moving relative to and tangentially to the parts to be joined
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/001—Profiled members, e.g. beams, sections
- B29L2031/003—Profiled members, e.g. beams, sections having a profiled transverse cross-section
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Basic Packing Technique (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
- Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
Abstract
公开了用于型材的包裹设备,该包裹设备将涂布有粘合剂的膜附着于型材的上表面或侧表面,该包裹设备包括驱动辊110、压辊140和压辊安装框120,所述驱动辊在型材的下侧支撑型材并将其移动;所述压辊将置于型材上的膜压至型材的上表面或侧表面;在所述压辊安装框上安装有多个压辊140,其中压辊安装框120被构建成上下移动以便多个压辊可以同时上下移动。根据本发明,可以减少设置包裹设备所需的设置时间,从而减少整个过程的周期。
Description
技术领域
本发明涉及用于型材(profile)的包裹设备,其具有在用膜包裹型材之前高效地进行设置操作的装置。
背景技术
通常,在用于家用或办公家具、门框、窗框、门等中的装饰材料中,将由合成树脂材料制成的型材用作主体,并将由合成树脂材料制成并具有各种不同质地和图案的装饰膜(片)附着于型材的上表面或侧表面以提供木材的质地,从而提高美感。在下文中,将装饰膜附着至型材主体的过程被称为“包裹”或“型材包裹”。
图1示出常规的型材包裹,图2是包裹设备的示意性侧视图,图3是图2的部分细节视图。
卷绕在供应辊10上并由其提供的装饰膜在通过粘合剂涂布设备20时被粘合剂涂布。涂布有粘合剂的膜60在通过干燥器30时被干燥。型材50供应至包裹设备40的一侧。当型材50通过包裹设备40时,膜60附着至型材50的上表面和侧表面。为此,包裹设备40包括驱动辊41、压辊45、支撑件43等,该驱动辊在型材的下侧支撑型材50并将其移动,压辊挤压置于型材上的膜,支撑件支撑压辊45。
如图2和3中所示,包裹设备40包括多个驱动辊41和压辊45。特别是,压辊45设置在多个不同的角度以便将膜压在型材的上表面或侧表面。驱动辊41和压辊45的每个位置被设置成对应于横截面形状。换言之,驱动辊41和压辊45的设置根据型材的形状改变。
然而,包裹设备必须针对具有不同的横截面形状或尺寸的各种不同型材进行包裹操作。因此,为了在针对其它型材进行了包裹操作之后针对新的型材进行包裹操作,包裹设备的驱动辊41或压辊45的位置必须根据新的型材的形状再次设置。只要型材的尺寸改变,就必须再次手工进行设置操作。然而,由于设置操作花费整个包裹时间的约一半,包裹操作的效率受损,生产率降低,因而制造成本提高。
此外,如果由于最近的小批量生产的趋势而需要在短时间内对各种不同的型材进行包裹操作,则这样的设置操作变成大问题。
发明内容
技术问题
本发明的目标是提供用于型材的包裹设备,它可以解决只要型材的形状或尺寸改变就必须重新设置包裹设备的不方便问题,即,它可以减少在针对其它型材完成包裹操作后根据新的型材的形状再次设置包裹设备所需的设置时间。
解决问题的方案
为了实现本发明的目标,本发明提供一种用于型材的包裹设备,该包裹设备将涂布有粘合剂的膜附着于型材的上表面或侧表面,该包裹设备包括驱动辊110、压辊140和压辊安装框120,所述驱动辊在型材的下侧支撑型材并将其移动;所述压辊将置于型材上的膜压至型材的上表面或侧表面;在所述压辊安装框上安装多个压辊140,其中压辊安装框120被构建成上下移动以便多个压辊可以同时上下移动。
此外,本发明提供一种用于型材的包裹设备,该包裹设备将涂布有粘合剂的膜附着于型材的上表面或侧表面,该包裹设备包括驱动辊110、压辊140和压辊安装框120,所述驱动辊在型材的下侧支撑型材并将其移动;所述压辊将置于型材上的膜压至型材的上表面或侧表面;在所述压辊安装框上安装多个压辊140,其中压辊安装框120被构建成左右移动以便多个压辊可以同时左右移动。
优选地,包裹设备进一步包括控制单元,该控制单元将压辊安装框以预定的距离上下移动,并且所述压辊安装框被设置在型材的左右两侧。
发明的有益效果
根据本发明,由于可以减少在用膜包裹型材之前对包裹设备进行设置操作所需的设置时间,减少了整个过程的时间周期。特别是,当需要在单位时间周期内针对具有不同形状的不同种类的型材进行包裹操作时,可以减少针对每个型材设置包裹设备所需的设置时间,从而提高工作效率。
附图说明
通过结合附图给出的对优选实施方案的下列说明,本发明的以上和其它目标、特征和优点将变得明了,其中:
图1是示出包裹一个型材的常规过程的视图。
图2是图1中使用的包裹设备的侧视图。
图3是图2的部分详细视图。
图4是根据本发明的包裹设备的侧视图。
图5是图4中所示的包裹设备的正视图。
图6和7是示出图4的包裹设备中安装的压辊的视图。
具体实施方式
下文将详细说明本发明的实施方案。
在根据本发明的包裹设备中,提供卷绕在供应辊上的膜,该膜在通过粘合剂涂布设备时被粘合剂涂布,然后该膜被放入根据本发明的包裹设备中。型材被供应到包裹设备的一侧,所述膜在通过包裹设备时附着到型材的上表面或侧表面。由于包裹操作与常规包裹设备中的相同或相似,因此将省略详细说明。
图4是根据本发明的包裹设备的侧视图,图5是图4中所示的包裹设备的正视图,图6和7是示出图4的包裹设备中安装的压辊的视图。
参见附图,本发明的包裹设备100用于将涂布有粘合剂的膜挤压并附着到已放入包裹设备中的放入型材的上表面或侧表面。为此,包裹设备100包括驱动辊110和压辊140,所述驱动辊在放入型材的下侧支撑该放入型材并将其移动,所述压辊将置于型材上的膜压至型材的上表面或侧表面。换言之,型材的下部受到驱动辊110的支撑,并且当膜置于型材上时,压辊140将膜挤压并附着至型材。
为了将压辊140定位在预定的位置,包裹设备100包括压辊安装框120和压辊支撑件130。压辊支撑件130包括竖直支撑件(图6的131)和水平支撑件(图6的132)。竖直支撑件131的下端固定至压辊安装框120,水平支撑件132固定至竖直支撑件131的某一点(参见图4和6)。压辊130旋转以挤压正在通过包裹设备的型材的上表面,同时所述压辊通过压辊支撑件设置在一个特定位置。压辊可以被布置为使得压辊(图6的140)的旋转轴水平设置以便挤压型材的上表面,或者使得压辊(图7的150)的旋转轴竖直设置以便挤压型材的侧表面。此外,虽然没有示于图中,但压辊可以被布置为使得旋转轴以期望的角度倾斜。
在根据本发明的包裹设备100中,用于支撑压辊140的压辊支撑件的竖直支撑件131固定至压辊安装框120。压辊安装框120被构建成由使用者以期望的距离上/下和左/右移动。即,使用者可以使用位于包裹设备上的开关或控制单元(未示出)将压辊安装框120上/下和左/右移动。如果压辊安装框120以期望的距离移动,固定至压辊安装框120的多个压辊140和150也以相同的距离上/下和左/右移动。
根据本发明的包裹设备,由于压辊的同步移动,可以显著减少压辊的设置时间。在常规的包裹设备中,如果针对一个型材完成了包裹操作,根据待包裹的新的型材的形状将操作过的压辊拆卸然后移至各个位置。然后,将压辊粗略地再次组装,然后精确地调整从而进行下一操作。然而,根据本发明,不需要将压辊一一拆卸,可以通过仅仅移动压辊安装框120来同时移动多个压辊。因此,可以解决一一拆卸并移动压辊的不便。然而,即使在本发明中,在通过移动压辊安装框120而将压辊全部移动后,仍有另一个精确调整各个压辊的过程,但是与常规包裹设备相比,设置时间显著减少。作为使用本发明的包裹设备实际进行包裹操作的结果,设置时间减少约50%。即,常规包裹设备中的设置时间为约42分钟,但本发明的包裹设备中的设置时间为约20分钟。
工业实用性
换言之,在根据本发明的包裹设备的设置方法中,全部压辊同时移动,然后进行精确调节。然而,在常规设置方法中,将压辊一一拆卸,然后再次组装。因此,本发明中的设置时间显著减少,因而整个过程的周期缩短,从而降低生产成本。
尽管已针对具体实施方案描述了本发明,但是本领域技术人员将会明了,可以进行多种改变和修改而不偏离下列权利要求中限定的本发明的主旨和范围。
Claims (4)
1.一种用于型材的包裹设备,该包裹设备将涂布有粘合剂的膜附着于所述型材的上表面或侧表面,该包裹设备包括:
驱动辊110,所述驱动辊在所述型材的下侧支撑所述型材并将其移动;
多个压辊140,所述压辊将置于所述型材上的膜压至所述型材的上表面或侧表面;以及
压辊安装框120,所述多个压辊140安装在所述压辊安装框上,
其中所述压辊安装框120被构建成上下移动,以便所述多个压辊可以同时上下移动。
2.一种用于型材的包裹设备,该包裹设备将涂布有粘合剂的膜附着于所述型材的上表面或侧表面,该包裹设备包括:
驱动辊110,所述驱动辊在所述型材的下侧支撑所述型材并将其移动;
多个压辊140,所述压辊将置于所述型材上的膜压至所述型材的上表面或侧表面;以及
压辊安装框120,所述多个压辊140安装在所述压辊安装框上,
其中所述压辊安装框120被构建成左右移动,以便所述多个压辊可以同时左右移动。
3.根据权利要求1或2的包裹设备,进一步包括控制单元,该控制单元将所述压辊安装框以预定的距离上下移动。
4.根据权利要求3的包裹设备,其中所述压辊安装框设置于所述型材的左右两侧。
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CN103153587B (zh) | 2015-11-25 |
RU2013120970A (ru) | 2014-11-20 |
WO2012050352A2 (en) | 2012-04-19 |
KR20120002693U (ko) | 2012-04-20 |
KR200467074Y1 (ko) | 2013-05-23 |
RU2547007C2 (ru) | 2015-04-10 |
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