CN103143462B - A kind of fluidic generator - Google Patents
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Abstract
一种射流发生器,涉及射流发生器。提供重量轻、体积小、结构简单、便于操作控制的一种射流发生器。设有绝缘电介质管、针电极、环电极和高压交流电源;绝缘电介质管设有中心通孔,针电极插于绝缘电介质管的中心通孔中,环电极缠绕在绝缘电介质管前端外壁上,针电极与环电极之间设有轴向间距,针电极和环电极分别与高压交流电源的两输出端电连接。利用大气压交流放电产生射流,不需要外加气源和配置空气压缩机或鼓风机、过滤装置等气源设备。使用时,安装在需要射流的部位附近或手持,使出口射流对准需求的局部位置进行喷射即可。
A jet generator relates to a jet generator. A jet generator with light weight, small size, simple structure and convenient operation and control is provided. It is equipped with insulating dielectric tube, needle electrode, ring electrode and high-voltage AC power supply; the insulating dielectric tube is provided with a central through hole, the needle electrode is inserted in the central through hole of the insulating dielectric tube, the ring electrode is wound on the outer wall of the front end of the insulating dielectric tube, and the needle An axial distance is provided between the electrode and the ring electrode, and the needle electrode and the ring electrode are respectively electrically connected to two output ends of the high-voltage AC power supply. Using atmospheric pressure AC discharge to generate jet flow, no external air source and air compressor, blower, filter device and other air source equipment are required. When in use, install it near the part where the jet is needed or hold it in hand, so that the outlet jet can be sprayed at the required local position.
Description
技术领域technical field
本发明涉及一种射流发生器。尤其是涉及一种大气压交流放电产生射流的射流发生器。The invention relates to a jet generator. In particular, it relates to a jet generator for generating jets by atmospheric pressure AC discharge.
背景技术Background technique
采用高速气体射流可以对物体表面进行快速清洁除尘。例如,对于电子元器件在完成封装作业后,通常会排列装在托盘内,以方便日后运送及组装。然而,空气中的污染尘粒会在存放与运送过程中附着于该托盘内的元件上,造成电子元件操作特性变差,甚至导致元件损坏,因此必须在组装前对元件进行清洁,以确保组装后的产品品质。The high-speed gas jet can quickly clean and remove dust from the surface of the object. For example, after the electronic components are packaged, they are usually arranged in trays to facilitate future transportation and assembly. However, the polluting dust particles in the air will adhere to the components in the tray during storage and transportation, causing deterioration of the operating characteristics of the electronic components, and even damage to the components. Therefore, the components must be cleaned before assembly to ensure assembly subsequent product quality.
目前,很多清洁方法仍是利用空气压缩机产生高压气体射流来进行清洁,为此需要配备空气压缩机或鼓风机、控制系统、过滤装置、连接管路、喷嘴等设备。系统设计复杂,功耗大,最主要的缺点是清洗用的气流能量不集中,耗费大量能源,但一些局部细小的部位,如边角或缝隙却无法得到清洁;而且气体来源于外界空气,产生的气体射流不可避免的会带有污染颗粒物,清洁过程中会对元器件造成二次污染。At present, many cleaning methods still use air compressors to generate high-pressure gas jets for cleaning. For this purpose, air compressors or blowers, control systems, filtering devices, connecting pipelines, nozzles and other equipment are required. The system design is complicated and the power consumption is high. The main disadvantage is that the energy of the air flow used for cleaning is not concentrated, which consumes a lot of energy, but some local small parts, such as corners or crevices, cannot be cleaned; and the gas comes from the outside air, resulting in The air jet will inevitably contain pollutant particles, which will cause secondary pollution to components during the cleaning process.
公开号为CN101987271A的中国专利申请公开了一种除尘装置以及除尘系统,能够缩短装配后通过喷吹除去内置在净化室内使用的除尘装置及其配管中的异物的时间。在清洁头的壳体的加压气体流入口一侧安装有内有HEPA过滤器的过滤箱而单元化。The Chinese patent application with the publication number CN101987271A discloses a dust removal device and a dust removal system, which can shorten the time for removing foreign matter in the dust removal device and its piping built into the clean room by blowing after assembly. A filter box with a HEPA filter inside is attached to the pressurized gas inlet side of the cleaning head casing to form a unit.
公告号为CN201676850U的中国实用新型专利申请提供了一种自动喷涂除尘系统,包括供风装置、除尘室以及排出装置,所述供风装置包括互相连通的供风箱和供风均压箱,所述供风均压箱上开设有新风入口,且所述供风均压箱内设置有高效过滤器,所述除尘室与供风均压箱连通,且其侧面设置有非平面水帘门,所述水帘门上设置有多数V型流槽,配合所述水帘门设置有水泵以及挡水板,且所述水帘门的一侧设置有挡墙,所述排出装置与除尘室连通,且其包括排风装置和排水管,所述排风装置包括排风管和涡卷形成器,上述自动喷涂除尘系统不仅除尘效果好,不易形成气体反弹;而且结构简单,易于实现。The Chinese utility model patent application with the notification number CN201676850U provides an automatic spraying and dust removal system, which includes an air supply device, a dust removal chamber, and a discharge device. The air supply device includes an interconnected air supply box and an air supply pressure equalization box. A fresh air inlet is provided on the air supply equalizing box, and a high-efficiency filter is arranged inside the air supply equalizing box, the dust removal chamber is connected with the air supply equalizing box, and a non-planar water curtain door is arranged on its side, so The water curtain door is provided with a plurality of V-shaped troughs, and the water curtain door is provided with a water pump and a water retaining plate, and one side of the water curtain door is provided with a retaining wall, and the discharge device is communicated with the dust removal room. In addition, it includes an exhaust device and a drain pipe, and the exhaust device includes an exhaust pipe and a scroll former. The above-mentioned automatic spraying dust removal system not only has a good dust removal effect, but is not easy to form gas rebound; and has a simple structure and is easy to implement.
公告号为CN201776248U的中国实用新型专利提供了一种自动吹气除尘装置,包括与压缩空气源连接的压缩空气喷嘴,所述自动吹气除尘装置还包括:使至少一个工件旋转以便于吹灰除尘的工件转动装置;带动所述压缩空气喷嘴在工件上来回移动进行吹灰除尘作业的喷嘴传动装置。采用该技术方案的有益效果是:采用工件转动装置使工件旋转,喷嘴传动装置驱动压缩空气喷嘴来回移动对工件进行吹气除尘,可以同时为一个或多个工件进行自动吹灰除尘,大大的提高了工作效率,降低了劳动强度,同时采用机械的工件转动装置,可以防止人为因素意外损坏精密工件。The Chinese utility model patent with the notification number CN201776248U provides an automatic air blowing and dust removal device, which includes a compressed air nozzle connected to a compressed air source. The automatic air blowing and dust removal device also includes: rotating at least one workpiece to facilitate dust blowing and dust removal The workpiece rotating device; the nozzle transmission device that drives the compressed air nozzle to move back and forth on the workpiece to perform dust blowing and dust removal operations. The beneficial effects of adopting this technical solution are: the workpiece rotating device is used to rotate the workpiece, and the nozzle driving device drives the compressed air nozzle to move back and forth to blow air and remove dust on the workpiece, and can automatically blow dust and remove dust for one or more workpieces at the same time, greatly improving It improves work efficiency and reduces labor intensity. At the same time, it adopts a mechanical workpiece rotating device to prevent accidental damage to precision workpieces caused by human factors.
发明内容Contents of the invention
本发明的目的在于提供重量轻、体积小、结构简单、便于操作控制的一种射流发生器,该射流发生器利用大气压交流放电产生射流,不需要外加气源和配置空气压缩机或鼓风机、过滤装置等气源设备。The object of the present invention is to provide a jet generator with light weight, small volume, simple structure, and easy operation and control. Devices and other gas source equipment.
本发明设有绝缘电介质管、针电极、环电极和高压交流电源;The invention is provided with an insulating dielectric tube, a needle electrode, a ring electrode and a high-voltage AC power supply;
绝缘电介质管设有中心通孔,针电极插于绝缘电介质管的中心通孔中,环电极缠绕在绝缘电介质管前端外壁上,针电极与环电极之间设有轴向间距,针电极和环电极分别与高压交流电源的两输出端电连接。The insulating dielectric tube is provided with a central through hole, the needle electrode is inserted into the central through hole of the insulating dielectric tube, the ring electrode is wound on the outer wall of the front end of the insulating dielectric tube, an axial distance is set between the needle electrode and the ring electrode, the needle electrode and the ring electrode are The electrodes are respectively electrically connected to the two output ends of the high-voltage AC power supply.
所述绝缘电介质管最好为圆管,圆管的尺寸可为内径0.5~1mm,管壁厚≥0.5mm,长度≥20mm。The insulating dielectric tube is preferably a round tube with an inner diameter of 0.5-1 mm, a tube wall thickness of ≥0.5 mm, and a length of ≥20 mm.
所述绝缘电介质管可为石英玻璃管或陶瓷管,优选石英玻璃管。The insulating dielectric tube can be a quartz glass tube or a ceramic tube, preferably a quartz glass tube.
所述针电极可为铜丝针电极或银丝针电极;所述环电极可为带状铜箔环电极或铜丝捆扎环电极。所述针电极最好为铜丝针电极,铜丝针电极直径可为0.3mm;所述环电极最好为带状铜箔环电极,带状铜箔的尺寸可为厚度0.02mm、宽度5mm;所述铜丝捆扎环电极最好为直径≤1mm,缠绕匝数≥3的铜丝捆扎环电极。所述针电极与环电极之间的轴向间距最好是不小于5mm,不大于绝缘电介质管长度。The needle electrodes can be copper wire needle electrodes or silver wire needle electrodes; the ring electrodes can be strip-shaped copper foil ring electrodes or copper wire bundled ring electrodes. The needle electrode is preferably a copper wire needle electrode, and the diameter of the copper wire needle electrode can be 0.3mm; the ring electrode is preferably a strip-shaped copper foil ring electrode, and the size of the strip-shaped copper foil can be 0.02mm in thickness and 5mm in width The copper wire binding ring electrode is preferably a copper wire binding ring electrode with a diameter of ≤1 mm and a winding number of turns ≥3. The axial distance between the needle electrode and the ring electrode is preferably not less than 5 mm, and not greater than the length of the insulating dielectric tube.
所述交流电源的输出电压为5~30kV,频率为1~20kHz,脉冲调制频率为10~1000Hz,脉冲调制占空比为50%~99%。高压交流电源可采用市售产品或定制。The output voltage of the AC power supply is 5-30kV, the frequency is 1-20kHz, the pulse modulation frequency is 10-1000Hz, and the pulse modulation duty ratio is 50%-99%. The high-voltage AC power supply can be commercially available or customized.
与现有技术比较,本发明的工作原理及有益效果如下:Compared with prior art, working principle of the present invention and beneficial effect are as follows:
本发明是一种大气压交流电晕放电产生射流的装置。当在针电极与环电极之间加载高压交流电时,针电极与环电极之间发生放电,在环电极处管口产生高速射流。该射流应用场合广泛,特别是在局部小范围内的应用更能体现其优势,例如可以应用于电子元件清洁,精密机械零件表面除尘,也可以用于局部冷却、流动控制等。The invention is a device for generating jet flow by alternating current corona discharge at atmospheric pressure. When a high-voltage alternating current is applied between the needle electrode and the ring electrode, a discharge occurs between the needle electrode and the ring electrode, and a high-speed jet is generated at the nozzle at the ring electrode. The jet has a wide range of applications, especially in local small-scale applications, such as cleaning electronic components, dust removal on the surface of precision mechanical parts, local cooling, flow control, etc.
本发明的突出优点是:(1)形成的射流能量非常集中,发散小,且流速较高,易形成冲击作用;(2)无需外加气源、压缩机和管路等机械部件;(3)组成结构简单,体积小、轻巧,制作方便,可手持操作使用;(4)可方便地通过电参数改变射流强度,当需要改变射流强度时,只需改变加载电源的输出电压、频率、调制频率或调制占空比;(5)可通过布置多个发生器满足对射流范围的需求。The outstanding advantages of the present invention are: (1) the jet energy formed is very concentrated, the divergence is small, and the flow velocity is high, which is easy to form an impact; (2) there is no need to add mechanical components such as an air source, a compressor, and a pipeline; (3) The structure is simple, the volume is small, light, easy to manufacture, and can be used by hand; (4) The jet intensity can be easily changed through electrical parameters. When the jet intensity needs to be changed, only the output voltage, frequency and modulation frequency of the loading power supply need to be changed. Or modulate the duty cycle; (5) The requirements for the jet range can be met by arranging multiple generators.
使用时,可将本发明安装在需要射流的部位附近或手持,使出口射流对准需求的局部位置进行喷射即可。When in use, the present invention can be installed near the position where the jet is required or held in hand, and the outlet jet can be aimed at the required local position for spraying.
附图说明Description of drawings
图1为本发明实施例1的结构示意图。FIG. 1 is a schematic structural diagram of Embodiment 1 of the present invention.
图2为本发明实施例2的结构示意图。Fig. 2 is a schematic structural diagram of Embodiment 2 of the present invention.
具体实施方式Detailed ways
实施例1Example 1
参见图1,本发明设有圆管1(绝缘电介质管)、针电极2、环电极3(为带状铜箔环电极)和高压交流电源。圆管1的材料为石英玻璃。圆管1内径1mm,管壁厚1mm,长度30mm。针电极2从圆管一端1后端插入,圆管1前端外壁上缠绕环电极3。针电极2为采用直径0.3mm铜丝制成的铜丝针电极。环电极3为采用厚度0.02mm、宽度为5mm的铜箔制成的带状铜箔环电极。针电极2与环电极3之间轴向间距为10mm,针电极2和环电极3分别与高压交流电源的两输出端电连接。Referring to Fig. 1, the present invention is provided with a circular tube 1 (insulated dielectric tube), a needle electrode 2, a ring electrode 3 (a strip-shaped copper foil ring electrode) and a high-voltage AC power supply. The material of the circular tube 1 is quartz glass. The circular tube 1 has an inner diameter of 1 mm, a tube wall thickness of 1 mm, and a length of 30 mm. The needle electrode 2 is inserted from the rear end of one end 1 of the round tube, and the ring electrode 3 is wound on the outer wall of the front end of the round tube 1 . The needle electrode 2 is a copper wire needle electrode made of copper wire with a diameter of 0.3 mm. The ring electrode 3 is a strip-shaped copper foil ring electrode made of copper foil with a thickness of 0.02 mm and a width of 5 mm. The axial distance between the needle electrode 2 and the ring electrode 3 is 10mm, and the needle electrode 2 and the ring electrode 3 are respectively electrically connected to two output ends of the high-voltage AC power supply.
交流电源输出电压V为5~30kV,频率为1~20kHz,脉冲调制频率为10~1000Hz,脉冲调制占空比为50%~99%。高压交流电源可采用市售产品或定制。The output voltage V of the AC power supply is 5-30kV, the frequency is 1-20kHz, the pulse modulation frequency is 10-1000Hz, and the pulse modulation duty cycle is 50%-99%. The high-voltage AC power supply can be commercially available or customized.
当电路接通时,针电极2与环电极3之间发生大气压下交流放电,产生沿圆管1轴线方向的高速冲击射流Q,射流速度可达几十米每秒。When the circuit is connected, an AC discharge under atmospheric pressure occurs between the needle electrode 2 and the ring electrode 3, generating a high-speed impact jet Q along the axis of the circular tube 1, and the jet speed can reach tens of meters per second.
本发明的射流发生器可以在大气压下工作,无需外加气源和空气压缩机或鼓风机、过滤装置。The jet flow generator of the present invention can work under atmospheric pressure, without additional air source, air compressor, blower, and filtering device.
实施例2Example 2
参见图2,与实施例1类似,其区别仅在于,环电极3'由3匝直径为0.3mm的铜丝制成的铜丝捆扎环电极。Referring to FIG. 2 , it is similar to Embodiment 1, except that the ring electrode 3 ′ is made of 3 turns of copper wire with a diameter of 0.3 mm to bind the ring electrode.
Claims (8)
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CN104320900A (en) * | 2014-11-13 | 2015-01-28 | 厦门大学 | Air supplementing type plasma jet flow generator |
CN108325768B (en) * | 2018-03-26 | 2023-08-22 | 江苏大学 | Enhanced phase dispersion electrostatic spray head |
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CN101252805A (en) * | 2008-03-31 | 2008-08-27 | 大连理工大学 | Simple Atmospheric Pressure Suspended Electrode Cold Plasma Jet Generator |
CN101466194A (en) * | 2009-01-13 | 2009-06-24 | 大连理工大学 | Preionization atmos low-temperature plasma jet generator |
CN101498322B (en) * | 2009-02-13 | 2011-07-20 | 厦门大学 | Vertical fluid generator |
KR101150387B1 (en) * | 2010-07-09 | 2012-06-01 | 동아대학교 산학협력단 | Atmospheric pressure plasma jet generator with a capillary electrode |
KR101133094B1 (en) * | 2010-07-26 | 2012-04-04 | 광운대학교 산학협력단 | Multi channel plasma jet generator |
JP2012084396A (en) * | 2010-10-12 | 2012-04-26 | Fusion Techs Corp | Pulse-power-type low-temperature plasma jet generating apparatus |
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